Model No. 93642 HYDRAULIC SERVICE JACK Series "C" OWNER/OPERATOR MANUAL. SPECIFICATIONS Rated Load Capacity 4000 bs. Low Pick-up Height 3.3/4 inches: High Liting Point. - 20inches. Lift Cap (Square) . 5.9/4 inches Handle Length... 22.2... ‘50 inches: Front Wheel Diameter ........ 3a/inches Caster Wheel Diameter... .. 21/2 inches c++ 0b. DESCRIPTION Model 99842 is a manually operated jack designed for automotive, construc- tion, ndustal, andagriculturalitingjobs. I sed to lit’a vehicte/ioad, the vehicia/ oad mustbe supportedby vehicle stands ‘other appropriate support. OWNER/OPERATOR RESPONSIBILITY Itis the owner/operator’ responsibilty to property use and maintain this equip- ment. Theinstructions andwamings contained In this manual shall be read and under- ‘stood by the owner/operator prior to ‘operating this equipment. It an owner/operator does not under- ‘stand English, the contents ofthis manual shallbe explained in the owner/operator native language to assure the owner! ‘operator comprehends. Itis the owner's/operator's rasponsibilty to maintain the legibility of all warning and instruction labels, The owner/operator shall retain this manual for future reference to portant warnings, operating a! maintenance instructions. ASSEMBLY ‘Thojackis completely assembledexcept for the handle assembly. ‘Assemble jack handle to jack frame as follows: ‘A. Apply alight coat of chassis ‘grease to jack handle socket (299310). B. Loosen hex head screw (234956). . Insort jack hance (234968) into jack hancle socket (239310). D. Tighten hex head screw (234958). A WARNING FAILURE TO HEED THE FOLLOWING INSTRUCTIONS ‘MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. *+ Do not exceed rated capacity. * Use only asa iting device. D0 ‘Rot use to support a load or vohicte *+ Use jack on hard level surtaces. * Center toad on it cap. + Use vehicle stands or appropriate suppor ater iting a vehicle/load. * Lin only at locations specified by the manufacture. ‘+ Do not crawl under a vohicie/ oad when placing stands or suppor, + Lowar a vehiciesioad siowiy. ‘+ Donot use to dolly a vehicle, ‘One Lincoin Way St. Louis, Missouri 63120-1578 Customer Service (314) 679-4300 SEN. | 94LW93642000C1A WARNING FOR YOUR SAFETY a) i USE VEHICLE STANDS OR OTHER ‘APPROPRIATE SUPPORTS TO SUPPORT THE VEHICLE/LOAD ‘BEEORE GETTING UNDEAIT. OPERATION BEFORE USING JACK Prior to operation a visual jack inspec tion shall be made. Check for bent or ‘wom parts, hydraulic leaks, damaged, tose or missing parts. ‘Check jack operation by closing release valve and pumping jack handle. ifjack responds Immediately to pump ection, It ig ready to use. If not, refer to TROUBLESHOOTING and perform PURGING AIR FROMJACK procedure, Itjack is damaged, badly wom, or oper- ‘tas abnormally it shall be removed from service. Contact a tactory autho- ‘ized service center for repair. WW the jack has been subjected to an abnormal loador shock, the jackshallbe inspected bya factory authorizedservice center. ‘An annual jack inspection is recom- ‘mended to be performed by a factory ‘authorized service center. USING JACK ‘A. It raising a vehicle, set the parking brakes and block the ‘vehicle wheels. 8. Using jack handle, firmly close relaase valve by turing clock wise, C. Position jack under desired ve- hiclvioad liting point specified by the manufacturer. 21LW93642000C1 1. Pumpjackhandie and raise the vvahiclafoed to desired height. Make sure fftcap lugs and cup rip vehictenoadpoints andjack ‘wheels are free to roll while it- fg. Reposition jack i vehicle’ {oad pulls lit arm sideways. . Install vehicle stands or other appropriate support under the vehicle/load, DONOT CRAWL UNDER VEHICLE/LOAD. F. Carefully ower vehicle/load on to vehicle stands or support. REMOVING JACK ‘A. Using jack handle, make sure release valve is closed by ‘tuming clockwise. B. Pump jack handle and raise vehiciefoad just enough to clear vehicle stands or sup- port. Jack wheels must be ‘ree to roll while iting. ©. Remove vehicie stands or support from under vehicie! load. DO NOT CRAWL UN- DER VEHICLE/LOAD. D. Usingjackhandie, siowly open release valve by turing coun- terclockwise and slowly lower vehiclafioad. E. When ehicie/ioad is fully low- ‘ered, remove jack from under vohicle/load. MAINTENANCE A CAUTION BRAKE OR TRANSMISSION FLUIDS WILL DAMAGE EQUIPMENT SEALS. CHECKING HYDRAULIC OIL LEVEL ‘A. Open release valve and allow Jack to fully retract. B. Remove filer plug. It reservoir to bottom of filer plug hole with clean hydraulic jack oll, Do not overfil. D. Reinstall filer plug. Hand tighten only. LUBRICATION All jack linkages and moving joints require frequent lubrication. Any chas sis grease and motor oil can be used. Lubricate jack as follows: A. Clean jack as required before applying lubricant. B. Remove handle and apply ‘grease to jack handle socket opening, ©. Use a grease gun to grease the lit arm fulcrum pin through the grease fiting. 1D. Applyciltothe pump rollerand handle socket side plate pivot pins. E, Applyoiitoallittarmlinkages, Universal joint, front wheels and rear casters bearings. TROUBLESHOOTING {tthe following procedures donotcorrect, the problem, contacta factory authorized service center. When submitting a jack ‘0 equipment to be repaired, be sure to state the nature of the problem. PURGING AIR FROM JACK ‘As with any hydraulic unt, the jack may ‘occasionally become air bound due to being tipped over during shipment or handling. To purge air trom jackhydraulic circuit, pertorm the following | COMMON PROBLEMS procedure: A ‘Open release valve one full tum counterclockwise. Pump jack handle at least 6 full strokes to purge air ‘rom the pump. (Close the release valve, Pump jack handle until jack {is fully extended. Continue to pump slowly several times to purge air ‘rom the ram. ‘Open release valve and a= low jack to retract fully. (Close the release valve. ‘Check the pump action. it Jack does not respond, re- ‘Peat the above procedures ‘soveral timos until air is ‘purged from the jack. JACK WILL NOT LIFT TO FULL HEIGHT * Oil level tow. Perform CHECKING HYDRUALIC OIL LEVEL procedure. JACK WILL NOT HOLD LOAD Release vaive not closed or ‘not sealing. Repair may ba required. + Dirt tydrauiie ot or pump ball valves not seating. Flush hydraulic circuit by losing release valve and ‘pumping jack to maximum height. Open release vaivo ‘and quickly lower jack by ‘manually pushing on lift cap. Repeat necessary. 1 this procedure does not ‘correct the problem, Inter- ‘al ropairs are required, LIFTING ARM WILL NOT LOWER PROPERLY = Broken retum spring. Replacement required. + Lit arm bearings binding. Perform LUBRICATION pro- ‘cedure and lubricate lift arms. ‘+ Hydraulic cylinder ram bind- ing. Repair required. * iting arms, spindles, pins bent or wom. Repair re- quired. JACK FEELS SPONGY WHEN LIFTING LOAD ‘Air in hydraulic system. Per- form PURGING AIR FROM ACK procedure. REPAIR Repairis tmited to replacement of listed service parts. Special procedures and tools are required. if the jack requires. repair, contact a factory authorized ser- vice center. 21LW93642000C1294683. 299902 2iz6ag 203311 214587 204324 SECTION A-A feet | | 212908 234960 HANDLE ASSEMBLY 21LW9364200001 ———____- 4 —___$_$—_________211013 234676 201733 DO NOT ADJUST Saloty vavo is tactory sat. It adjustment or WE ar1014 Tepatt le required, return jack to nosrest 7 ‘Aitnorzed Warraniy and Service Conter. Upp — sos01 210311 203198 236320 239333 HYDRAULIC UNIT ASSEMBLY 234871 TIGHTEN TO ‘500-550 228356 FT. LBS. 227874 239308 PUMP & CYLINDER ‘ASSEMBLY AND pesese ———— 239500 SERVICEABLE COMPONENTS PUMP.A CYLINDER ASSEMBLY 224760 e a noreQ\, Apollon coating of Lockie Gasket Eliminator® 15 or equivalent to ‘ends of tank before assembling tank ut [rer [on] emerpicn [ren [ow] Deverinton | Par Descroion po0008 | 1 | Gasket post 2 [Na 754668 | + | washer 2ora76 | 2 |Locwasher | 2etat6 | 1. | Sueton seen zaeere | 1 | Unto zorres | 2 |Expensen plug | 221408 | 1 | Coterpn Zacers | 2 | Fronwnect 201778 | 2 | Washer ezorras | 1 [Quad ng zoeode | 1 | Pump & oyinder assy aoreot | 2 | Retnnarng | zzaras | + [nu z510se | 1 | Hoxheod stew bore0z | + |Retanngang | z2a760 | 1 | Hootpiate Zea0e0 | 1 | Lower ena ezorezs | 3 | Vpackng zeaee7 | 1 | Backup washer 230017 | + | Rama nag assy, Seostes | 1 | Bar Zee18 | 1 | Grease ting 222000 | 1 | Ottank Soosa01 | 1 | Bal 226390 | 1 | Sucton spacer 23s002 | 1 | Bel ernk assembly fesstt | 2 | hat | 226334 | 1 | Pur roter zaso0e | + | Litcas powzss | | Washer szeessr | 1 | Rubber washer zovs0e | 1 | Citeap nowsing 2owsea | 2 | Washer zarers | 1 [Release vane & pug | zaeane | + | Tankmut ezoasea | 1 | Gasket ezarere |} zaeoto | 1 | Hance socket Ziostt | 1 | Pie pig Zeesse | 1 [Rolasovaneassy. | aanore | 2 | Stiatibar zor | 1 [Fucumpn | 2arste | 1 |Pugagastetassy, | 295aee | 1 | ryorauic unt assy 2it01 | + | Presurepiug | arses | 2 | Rearcastr 2aese7 | 1 | Scere toe Siow | 1 | Decrargesstcar | 251638 | 1 | Fterpiugventassy. | 236s42 | 1 | Handle socket oss 2rzees | 4 | Bot zssoi7 | 1 | Sorng passte | 2 | Serna zrzo0s | 1 |Groovenin | zaesri | 1 | Oytinder . basse? | 1 | Cyinser 2isets | 1 | pin roaeea | 1 | Snap tna 242626 | 1 | Slove. uoper 214ss7 | 2 | Retsiningring | zae063 | 2 | Pn zasece | 1 | Fin reves | + | Ovng zoaece | 1 | Ram basso | 1 | Pin 2100 | 1 | Vane Zoro? | 1 | Ram assombiy “Included in 240890 Sea! Rapa Kk 5 21LW93642000C1