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Semester - VIII
Computers and
Display Devices
Elements of Mechatronics Systems
Elements of Mechatronics Systems
Block Diagram of Mechatronics Systems
Related Questions
❖ Define Mechatronics.
❖ Sketch the graphical representation of mechatronics
systems.
❖ What are the typical elements of mechatronics
system.
❖ Explain Various elements of mechatronics system.
❖ Draw the block diagram of mechatronics system.
Various stages of Mechatronics
• Primary Level Mechatronics: Integrates electrical signaling
with mechanical action at the basic control level for e.g. fluid
valves and relay switches
• Secondary Level Mechatronics: Integrates microelectronics
into electrically controlled devices for e.g. cassette tape player.
• Tertiary Level Mechatronics: Incorporates advanced control
strategy using microelectronics, microprocessors and other
application specific integrated circuits for e.g. microprocessor
based electrical motor used for actuation purpose in robots.
• Quaternary Level Mechatronics: This level attempts to
improve smartness a step ahead by introducing intelligence
(artificial neutral network and fuzzy logic ) and fault detection
and isolation ( F.D.I.) capability into the system.
Application of Mechatronics Systems
▪ Smart consumer products: home security, camera,
microwave oven, toaster, dish washer, laundry washer-
dryer, climate control units, Automatic Digital Camera etc.
▪ Computer disk VCR/DVD drives, ATM, etc
▪ Medical: implant-devices, assisted surgery, haptic, etc.
▪ Defense: unmanned air, ground, and underwater vehicles,
smart weapons, jet engines, etc.
▪ Manufacturing: NC & CNC machine tools, Rapid
Prototyping, robotics, etc.
▪ Automotive: climate control, antilock brake, active
suspension, cruise control, air bags, engine management,
safety, etc.
▪ Network-centric, distributed systems: distributed
robotics, telerobotic, intelligent highways, etc.
Advantages and Disadvantages of Mechatronics Systems
Advantages of Mechatronics
• Cost effective and good quality products
• High degree of flexibility to modify or redesign
• Very good performance characteristics
• Wide are of application
• Greater productivity in case of manufacturing organization
• Greater extend of machine utilization
Disadvantages of Mechatronics
• High Initial cost
• Multi-disciplinary engineering background required to design
and implementation
• Need of highly trained workers
• Complexity in identification an correction of problems in the
system
Conventional and Mechatronics Design Approach
Conventional and Mechatronics Design Comparison
Review of Previous Class
Design of Mechatronics Systems
Traditional Design Approach
Traditional Electro-Mechanical System Design Process
Integrated Method of Mechatronics System Design
Integrated Method of Mechatronics System Design
Mechatronic Design Process
Engineering Specification
Process Design Electronic Design Software and IT Process Design Interface Design
System Testing
Manufacturing
Mechatronics System
System
Measurement System
Mechatronics System
Feedback
Measurement of displacement
Displacement
• Linear Displacement: from few microns to few centimeters
• Angular Displacement: from few seconds to 360 degrees
Displacement transducer:
• Converts physical quantity to electrical quantity
• Sensing element (Primary Transducer)
• Transduction element (Secondary Transducer)
Types of displacement transducer
Contact Type
• Variable Resistance
• Potentiometer
• Variable Inductance
• LVDT
• RVDT
• Variable Capacitance
Non-contact Type
• Ultrasonic
• IR Sensor
Resistive Transducer for Linear Displacement
A potentiometer is a transducer in
which a rotation or displacement is
converted into a potential difference.
Disadvantage:
The disadvantage of the
potentiometric transducer is its slow
dynamic performance, low
resolution, and susceptibility to
vibration and noise. However,
displacement transducers with a
relatively small traverse length have
been designed using strain-gauge-
type resistance transducers.
Inductance Transducer
• Inductive transducers are used for proximity sensing and
also for motion position detection, motion control, and
process control applications.
1. Incremental Encoders
2. Absolute Encoders
INCREMENTAL ENCODERS
PRINCIPLE:
• When a beam of light passes through slots in a disc, it is sensed
by the light sensor opposite to the light source
• When the disk is rotated, a pulsed output is produced by sensor
with number of pulses being proportional to the position of the
disc and number of pulses per second determines the velocity of
the disk
INCREMENTAL ENCODERS
• The disc has four concentric slots and four photo detectors
to detect the light pulse.
• The slots are arranged in such way that they give a binary
number.
• It consist opaque and transparent segments. This pattern is
called as track.
• The encoders have 8 to 14 slots.
• The number of the track determines the resolution of the
encoder.
• The number of bits in binary number will be equal to the
number of tracks.
HALL EFFECT SENSOR
• When a current carrying semiconductor
plate is placed in a transverse magnetic
field, it experiences a force (Lorentz force).
Due to this action a beam of charged
particles are forced to get displaced from its
straight path. This is known as Hall Effect.
• A current flowing in a semiconductor plate
is like a beam of moving charged particles
and thus can be deflected by a magnetic
field. The side towards which the moving
electron deflected becomes negatively
charged and the other side of the plate
becomes positively charged or the electrons
moving away from it.
• This charge separation produces an
electrical voltage which continues until the
Lorentz force on the charged particles from
the electric field balances the forces
produced by the magnetic field. The result is
a traverse potential difference known as Hall
voltage.
HALL EFFECT SENSOR
Construction & Working:
• Current is passed through leads 1 and 2 of the semiconductor plate and the
output leads are connected to the element faces 3 and 4.
• These output faces are at same potential when there is no transverse
magnetic field passing through the element and voltage known as Hall
voltage appears when a transverse magnetic field is passing through the
element.
• This voltage is proportional to the current and the magnetic field.
• The direction of deflection depends on the direction of applied current and
the direction of magnetic field
2
3
4
1
https://www.youtube.com/watch?v=mFt4qKdRvD8
APPLICATION OF HALL EFFECT SENSOR
The following are the application of the Hall effect
Transducers.
The ceramic material does not have the piezoelectric property. The property is
developed on it by special polarizing treatment. The ceramic material has
several advantages. It is available in different shapes and sizes. The material
has the capability of working at low voltages, and also it can operate at the
temperature more than 3000ºC
PIEZOELECTRIC TRANSDUCER
Properties of Piezo Electric-Crystal
The following are the properties of the Piezoelectric Crystals.
1.The piezoelectric material has high stability.
2.It is available in various shapes and sizes.
3.The piezoelectric material has output insensitive to temperature and
humidity.
R=ρL/A
STRAIN GAUGES
• In Metal foil strain gauge the foil is usually made up of constantan, and it is
attached in a grid pattern onto a thin plastic backing material, usually
polyimide. The foil is terminated at both ends with large metallic pads.
• The size of the entire gauge is very small and has a length of 5 mm to 15 mm
length.
ΔR/R = Gf *ΔL/L = Gf * ε
where Gf = Gauge factor or proportionality constant
Thus,
Gf = (ΔR/R) /(ΔL/L) =(ΔR/R) /ε
STRAIN GAUGE – Numerical 1
A resistance wire strain gauge with a gauge factor of 2 is bonded
to a steel structure member subjected to a stress of 100 MN/m2.
The modulus of elasticity of steel is 200 GN/ m2. Calculate the
percentage change in value of the gauge resistance due to the
applied stress.
STRAIN GAUGE – Numerical 2
STRAIN GAUGE – Numerical 3
What will be the change in resistance of a strain gauge, with a
gauge factor of 4 and resistance of 50 ohm if the gauge is
subjected to a strain of 0.002?
Solution:
Data given: Gf = 4, R = 50 ohm ε = 0.002
ΔR/R = Gf *ΔL/L = Gf * ε
ΔR/R = Gf * ε
ΔR=Gf * ε*R
ΔR/50 = 4* 0.002
ΔR=4*0.002*50
ΔR = 0.4 ohm
STRAIN GAUGE ACCELEROMETER
Q. How you will measure acceleration/Vibration with the help
of strain gauge?
Principle of Strain Gauge Accelerometer
When a cantilever beam attached with a mass at its free end is
subjected to vibration, vibrational displacement of the mass takes
place. Depending on the displacement of the mass, the beam
deflects and hence the beam is strained. The resulting strain is
proportional to the vibration displacement of the mass and hence
the vibration/acceleration being measured when calibrated.
STRAIN GAUGE ACCELEROMETER
The Main Parts Of A Strain Gauge Accelerometer Are As Follows:
• A cantilever beam fixed to the housing of the instrument.
• A mass is fixed to the free end of the cantilever beam.
• Two bounded strain gauges are mounted on the cantilever beam as shown in
diagram.
• Damping is provided by a viscous fluid filled inside the housing.
Operation of Strain Gauge Accelerometer
• The accelerometer is fitted on to the structure whose acceleration is to be
measured.
• Due to the vibration, vibrational displacement of the mass occurs, causing the
cantilever beam to be strained.
• Hence the strain gauges mounted on the cantilever beam are also strained
and due to this their resistance change.
• Hence a measure of this change in resistance of the strain gauge becomes a
measure of the extent to which the cantilever beam is strained.
• But the resulting strain of the cantilever beam is proportional to the
vibration/acceleration and hence a measure of the change in resistance of the
strain gauges becomes a measure of vibration/acceleration.
• The leads of the strain gauges are connected to a wheat stone bridge whose
output is calibrated in terms of vibration/acceleration.
TEMPERATURE MEASUREMENT SENSOR