Selection Guide for CNC Rotary Tables ...

4/2018 | EN

... for FV-series

1
 Applications

CNC rotary tables for economical manufacturing:

pL LEHMANN has suitable and rational solutions for
nearly every industry

Me
i ve
ot ch
an
m
to ic
Au s

ing ED
ind M
Gr

pL LEHMANN
Water twork
Metrology

Applications
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competence

hn o lo g y
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as ill
ing

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Milling
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p ac
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Ae

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M e d i ca l / D e n t a l

pL rotary tables in use: on over 40 different machine brands

and over 160 different machine models.

pL competence: Integration in all known CNC control systems

(Fanuc, Siemens, Heidenhain, Haas, Winmax, Mitsubishi, Brother,
Mazatrol, Okuma ...), for new machines as well as for retrofits

2
 Organization

Professional products from professional partners:

TOYODA and pL LEHMANN provide
first-class service to common customers

rs – Key Ac
dquarte coun
N Hea tM
AN ana
HM ge
L LE me
p nt
OEM global
+ Implementation support + Global pricing
+ Application + Global distribution
+ Documentation + Education

s
es

ice
OEM local OEM local
rvic

er v
support support
& se

s&s
+ Sales support + Sales support
ales

Manufacturer global

Value added partner for sale

+ Spare Parts Service + Spare Parts Service
+ After Sales Service + After Sales Service
ed partner for s

+ Standard interface
for pL rotary tables
+ Optimized PLC &
parameters
Value add

Dealer local Dealer local

support support

+ Application support + Application support

+ Commissioning + Commissioning support
support + Spare Parts Service
+ Spare Parts Service
Sales local + After Sales Service
+ After Sales Service + Turn key solution
por l
sup r loca

& application opti-

cal
Use port

mized
r lo
sup

+ Price, performance,
Use

no risk – our target

+ Application support + Application support

+ Commissioning support ro Technology + Commissioning support
hes/Mic
Watc Mec
han
+ Spare Parts Service ics + Spare Parts Service
+ After Sales Service + After Sales Service
Endusers
l
ta
ical/Den

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/E

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Automotive

3
 Overview and Facts

W
NE 30 %
+
up to
Up to 210 rpm Extended travel in High spindle load,
up to 0.21 sec / 90° Z- and X-direction heavy-duty bearing

High speed More space Heavy duty

E-Series

for
suitable !
les ion
otary tab us operat
R o
ltane
Save energy simu

PGD

DD

Energy label at the left

Benefits of PGD by pL LEHMANN as compared An intuitive rating as
to Direct Drive: small servo, low power draw, no consumption greatly depends
cooling system, and a significantly reduced energy on usage, and without any See main catalog
consumption when machining with unclamped liability assumed, following the
rotary table. directives on energy labelling for more features

W
NE 30 %
+
up to

High torque Adaptability Precision

Feed torque up to Multifunctional On the workpiece, as
850 Nm (provisional) spindle HSK precise as 2 µm / 100 mm

4
 Overview and Facts

W
NE 50 %
+1
up to
Pneum. clamping Large parts PGD backlash-free
up to 7,000 Nm up to ø 500 long-life gear unit

High clamp Big size No backlash

T-Series

All base plates

made of steel NEW
with integrated hole pattern for
slot spacing of 100 and 125 mm,
integrated alignment system
lineFIX for lengthwise or cross-
wise clamping.

M-Series

NEW

Connectivity No adjust Less cost

Wireless monitoring, Load change without No cooling system,
for operation & service parameter adjustment no hydraulics

5
 Machine Overview

FV965 FV1050S

A word from TOYODA:

«Toyoda exceeds your quality and precision
expectations
We understand tight tolerances, superior speed,
and peak performance. Every detail is carefully
considered – from the solid cast iron bases to
the operator-friendly ergonomic design – to
help maximize production across metalcutting
FV1165 industries. Toyoda machines are engineered for
innovators, and built with the speed, strength,
and capacity to get you there. From job shop
applications to high-volume production.»

FV1890

6
 Machine data

The right machine/rotary table combination

for economical production: this Selection
Guide helps you make the right selection

Z
Z max
Y1

Z min
Y

X1

Table diameter [mm] Permissible Traverse stroke [mm] Table load **

X Y overhang * X1 Y1 Z Zmin Zmax max [kg]
FV850S 1'000 510 10% 800 510 510 125 635 500
FV965 1'100 650 10% 900 650 600 125 725 900
FV1050S 1'200 510 10% 1'020 510 510 125 635 600
FV1165 1'300 650 10% 1'100 650 600 125 725 1'100
FV1265S 1'400 650 10% 1'200 650 610 150 760 1'000
FV1365 1'450 650 10% 1'300 650 600 125 725 1'300
FV1480 1'550 800 10% 1'400 800 700 200 900 1'800
FV1565 1'650 650 10% 1'500 650 600 125 725 1'500
FV1680 1'750 800 10% 1'600 800 800 200 1'000 2'000
FV1890 1'100 650 10% 1'800 900 900 200 1'100 2'000

* The recommended rotary tables can overhang the machine table by so many % (e.g. 10 % means: the rotary table length can be greater than dimension Y or X by max.
10 % of the machine width Y with Y-clamping or 10 % of the table length X with X-clamping.)
** The recommended rotary tables do not exceed 50 % of the allowed table load.

Table explanation for pp. 8–11

EA-507 EA-510 EA-520 EA-530
X2 X2 X2 X2
FV965 791 762

Wherever values are listed, the combination is recommended. Empty cells mean that a combination is not possible, because the rotary table is too large, or is not
recommended, because the rotary table is disproportionately small or heavier than 50% of the table load.

7
 Machine combinations with EA-type rotary tables

For further details about the rotary

tables, see p. 12 and higher
or refer to the main catalog

EA-510 EA-520 EA-530

EA-507 EA-510 EA-520 EA-530 X

X2 X2 X2 X2
FV850S 733 717 691 662
FV965 791 762
FV1050S 943 927 901 872

Y1

Y
FV1165 991 962
FV1265S 1'001 972
X2
FV1365 1'166 1'137
FV1480 1'337 X1
FV1565 1'366 1'337
FV1680 1'437 Rotary table installation with pL clamping claws in
accordance with the operating manual
FV1890 1'241 1'212

Clamping yokes for EA-type rotary tables

L1 1
D1

B1

lowered

B L

EA-507 EA-510 EA-520 EA-530

Sph [mm] 190 180 210 218
1 Clamping Length L1 [mm] 350 450 500 600 600 700 800 800 1000
yokes Width B1 [mm] 165 215 270 270
Thickness D1 [mm] 20 35 40 40
2 Base Length L [mm] 622 722 785 885 916 1016 1116 1172 1372
plates Width B [mm] 168 248 301 368
Thickness D [mm] 30 30 30 38
Weights / Weight (Al) [kg] 10 12 23 28 40 45 52
moments of Weight (steel) [kg] 29 34 66 80 117 130 152
inertia (without Mom. inert. (Al) [kgm2] 0.02 0.02 0.06 0.07 0.16 0.17 0.21 on request
rotary table, without
counter bearing) Mom. inert. (steel) [kgm2] 0.04 0.05 0.17 0.21 0.46 0.50 0.60

8
 Machine combinations with M-type rotary tables

Explanations for pp. 8 to 11

The recommendations are for information purposes
only. We recommend that you verify the effective
dimensions prior to ordering. Modifications on the
machine can lead to collisions and affect the dimen­ M2-507
M2-510
sions X2 and Y2.
M3-507
M3-510

M2-507 M2-510 M3-507 M3-510 Y-mounting

X2
X
FV850S 674 664
FV965 774 764 774 764
FV1050S 884 874
FV1165 974 964 974 964

Y1
FV1265S 984 974 984 974

Y
FV1365 1'149 1'139 1'149 1'139
FV1480 1'339 1'349 1'339 X2
FV1565 1'349 1'339 1'349 1'339
FV1680 1'439 1'449 1'439 X1
FV1890 1'224 1'214 1'224 1'214
Rotary table installation with pL clamping claws in
accordance with the operating manual

M2-507 M2-510 M3-507 M3-510 X-mounting

Y2
X
FV850S
FV965
FV1050S
FV1165
Y1

FV1265S
Y
Y2

FV1365
FV1480
FV1565
FV1680 X1
FV1890
Rotary table installation with pL clamping claws in
accordance with the operating manual

9
 Machine combinations with T-type rotary tables

Y-mounting

X
Y1

Y
X2

X1 TIP1 TAP1 TOP1.2

Rotary table installation using hole pattern in base plate

TIP1c TIP2c TIP3c TAP1c TAP2c TAP3c TAP1 TAP2 TAP3 TOP1
TF-507510 TF-510520 TF-520530 T1-507510 T1-510520 T1-520530 T1-507510 T1-510520 T1-520530 T1-507510
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2
FV850S 770 726 730
FV965 870 826 806 830 810 776 830 810 830
FV1050S 980 936 940
FV1165 1'070 1'026 1'006 1'030 1'010 976 1'030 1'010 1'030
FV1265S 1'080 1'036 1'016 1'040 1'020 986 1'040 1'020 1'040
FV1365 1'245 1'201 1'181 1'205 1'185 1'151 1'205 1'185 1'205
FV1480 1'401 1'381 1'405 1'385 1'351 1'405 1'385 1'351 1'405
FV1565 1'445 1'401 1'381 1'405 1'385 1'351 1'405 1'385 1'405
FV1680 1'501 1'481 1'505 1'485 1'451 1'505 1'485 1'451 1'505
FV1890 1'320 1'276 1'256 1'280 1'260 1'226 1'280 1'260 1'280

TOP2 TOP3 TAP1c.2 TAP2c.2 TAP3c.2 TAP1.2 TAP2.2 TAP3.2 TOP1.2 TOP2.2 TOP3.2
T1-510520 T1-520530 T1-507510 T1-510520 T1-520530 T1-507510 T1-510520 T1-520530 T2-507510 T2-510520 T2-520530
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2
FV850S
FV965 810 830 830
FV1050S
FV1165 1'010 1'030 1'030
FV1265S 1'020 1'040 1'040
FV1365 1'185 1'205 1'205
FV1480 1'385 1'351 1'405 1'385 1'405 1'385 1'405
FV1565 1'385 1'405 1'405
FV1680 1'485 1'451 1'505 1'485 1'505 1'485 1'505
FV1890 1'260 1'280 1'280

10
 Machine combinations with T-type rotary tables

X-mounting

X
Y1

Y
X1 Y2
TIP1 TAP1 TOP1.2

Rotary table installation using hole pattern in base plate

TIP1c TIP2c TIP3c TAP1c TAP2c TAP3c TAP1 TAP2 TAP3 TOP1
TF-507510 TF-510520 TF-520530 T1-507510 T1-510520 T1-520530 T1-507510 T1-510520 T1-520530 T1-507510
Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2
FV850S 286
FV965 426
FV1050S
FV1165
FV1265S
FV1365
FV1480
FV1565
FV1680
FV1890 551

TOP2 TOP3 TAP1c.2 TAP2c.2 TAP3c.2 TAP1.2 TAP2.2 TAP3.2 TOP1.2 TOP2.2 TOP3.2
T1-510520 T1-520530 T1-507510 T1-510520 T1-520530 T1-507510 T1-510520 T1-520530 T2-507510 T2-510520 T2-520530
Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2
FV850S 320 286 320 340 320 340 320
FV965 426 460 426 460 460
FV1050S 286 320 286 320
FV1165 426 426 460 426
FV1265S 356 356 356
FV1365 426 426 426
FV1480 576 576
FV1565 426 426
FV1680 576 576
FV1890 551 585 551 585 585

11
 Overview of E-Series

Very good accessibility,

even with short tools

More space for

workpieces and fixtures
270 m NEW
m

mm
1000
800 / 7,000 Nm

358 mm
max. 40 rpm 300 kg

218 mm
Te

m
n

372 m
tat
ive

1
1172 /
;e
xa

368 m
ctv

m
alu
es
on
req
ue
st

m
970 m
70 / 770 / 2,000 Nm
320 mm

370 / 5
134 kg
max. 50 rpm

530
mm
230 mm

1000
0 mm 00 / 800 / 800 Nm
140 265 mm
200 / 4 00 / 6
00 / 1 104 kg

520
10
168 m 800 / max. 160 rpm
m
200 mm

mm
1400
0/1 200 /

51x
168 m 0 / 100
m 80

50x
SI
ZE

12
 Overview of E-Series

News in brief
1. High speed up to 210 rpm
2. Feed torque up to 850 Nm (tentative)
3. Steel base plates with hole pattern (suitable for slot spacing of 100 and 125 mm)
4. Cycle time 90° as fast as 0.21 sec.

Weight data represent the standard load; higher

ø 430 weights possible, but require modification of
 mm max. 40 rpm rotational speed, acceleration and jerk limitation.

150 kg

161 kg 5,000 Nm
360 mm

max. 800 kg
2 kgm2

ø 350 max. 50 rpm

220 mm

 mm

65 kg
550 m
m m 90 kg
223 m
270 mm

2,000 Nm
max. 400 kg

+54 %
0.8 kgm2
max. 160 rpm
180 mm

270 m ø 290
m  mm
max. 50 rpm
35 kg
800 mm 405..
.445 m
700 / m 186 mm 42 kg 215 mm
600 / 4,000 Nm
max. 200 kg
800 Nm
max. 210 rpm
300 mm

0.2 kgm2 ø 210
150 mm

170 kg  mm
 %
215 m +100 30 kg
m 333..
210 mm

.355 m 17 kg

165 mm
m 150 mm 300 Nm
max. 120 kg
mm
110 mm
600
16 mm 500 /
0.05 kgm2

1016 / 11 2,800 Nm
245 mm

301 m
m 916 / 311 m
96 kg m
max. 160 rpm m
165 m 136 m
m
180 mm

m
450 m
350 /
mm 600 Nm
/ 885
245 mm

EA
248 m 785 max. 210 rpm 64 kg
m
180 mm

m
707 m
168 m
m 607 /

EA with RFX
mm
1015
15 / 815 /
15 / 6 300 Nm
215 mm

4
94 kg (rotoFIX)
max. 210 rpm
160 mm

00 mm
0 / 14
168 m 000 / 120
m 800 / 1
EL

EA with LFX
D

(longFLEX)
O
M

50x 507 (standard) or 508 (high speed)

51x 510 (standard) or 511 (high speed)
EA single-axis, single-spindle CNC rotary table
rotoFIX modular clamping yoke system
longFLEX modular shaft clamping system

13
 Overview of T-Series

Very good accessibility,

230
even with short tools

°  *
Y-mounting (crosswise)

*optional
On T1-520530 TxP
only 145° possible

More space for

workpiece and fixtures

Large available
Z-travel

X-mounting (lengthwise) T1
ø 450 mm

+25 %
T1
90 kg
max. 133 kg
0.8 kgm2

max. 50 rpm 5,000 Nm

408 mm
300 kg
ø 280 mm
308 mm

T1 90 kg
+25 %
mm
.804
max. 133 kg 368 m
m 779..
0.8 kgm2
max. 50 rpm ø 220 mm
5,000 Nm
408 mm

TF
270 kg
ø 280 mm 42 kg
 %
+150
max. 89 kg
308 mm

0.2 kgm2
max. 160 rpm
2,000 Nm
300 mm

90 kg mm
.717 150 kg
max. 90 kg 368 m
m 692..
0.8 kgm2
max. 50 rpm
250 mm

5,000 Nm ø 220 mm
360 mm

200 kg m
42 kg 301 m 596 m
m
260 mm

max. 44 kg

52053 3
max. 160 rpm 0.2 kgm2
ø 185 mm
2,000 Nm
310 mm

SIZE
0
630 mm 100 kg
17 kg
250 mm

max. 27 kg

51x5202
max. 210 rpm 0.05 kgm2
245 mm

800 Nm
m 50 kg
552 m
226 mm

50x5101
m
483 m

TIPc
(compact)

14
 Overview of T-Series

News in brief
1. Up to 150 % higher clamping torque in tilting axis
2. Fewer variant – more solution
3. Larger workpiece ø possible
4. Spatially optimized arrangement of the dividing axis

+75 %
ø 560 mm

160 kg
max. 160 kg
2 kgm2

7,000 Nm
+54 %
max. 45 rpm ø 450 mm

548 mm
ø 440 mm
520 kg

T1 90 kg
max. 90 kg
0.8 kgm2
max. 160 rpm ø 350 mm 4,000 Nm

440 mm
408 mm

ø 460 mm
300 kg

90 kg
+75 %
m
max. 133 kg
368 m 973 m
350 mm

0.8 kgm2 m

+54 %
max. 50 rpm 7,000 Nm ø 340 mm
408 mm

m
42 kg 301 m 811 m
325 kg m
max. 89 kg
0.2 kgm2
308 mm

max. 160 rpm ø 280 mm

4,000 Nm
300 mm

mm 175 kg 17 kg
.859
368 m
m 834.. max. 53 kg
0.05 kgm2
250 mm

ø 340 mm max. 210 rpm 1,100 Nm

245 mm

42 kg
301 m 711 m
m
95 kg
TGR
226 mm

max. 89 kg m
0.2 kgm2

max. 160 rpm ø 280 mm m

2,000 Nm 606 m
300 mm

248 m
160 kg
m
17 kg

TOP
max. 53 kg
250 mm

0.05 kgm2
max. 210 rpm 800 Nm
245 mm

56 mm
90 kg
301 m 6
m
226 mm

ø 185 mm
EL
m
17 kg 248 m 567 m
m
max. 210 rpm
max. 53 kg
0.05 kgm2
800 Nm TAP
245 mm

85 kg
226 mm

m
248 m 520 m
m
M

TAPc
(compact)

50x510 508510 (standard) or 508510 (high speed)

51x520 510520 (standard) or 511520 (high speed)
TIPc Two-axis rotary table, no counter bearing, compact
Weight data represent the standard load; TAPc Two-axis rotary table, with supporting bearing, compact
higher weights possible, but require
modification of rotational speed,
TAP Two-axis rotary table, with supporting bearing
acceleration and jerk limitation. TOP Two-axis rotary table, with clamped counter bearing
TGR Two-axis rotary table, with clamped counter bearing,
specifically for grinding applications

15
 Overview of M-Series

Very good accessibility,

even with short tools

Y-mounting (crosswise)

More space for

workpiece and fixtures

230° *
Large available
Z-travel

X-mounting (lengthwise)

*optional

M3 m
180inm. 160 mm)
m (m
220 m

102 kg
21 kg
21 kg 0.07 kgm2
21 kg

M2
0.07 kgm2
0.07 kgm2

m
180inm. 160 mm) max. 60 rpm mm
.715
220 m
m (m
693..
67 kg
27 kg
27 kg m request)
1400m
0.1 kgm2
n
0.1 kgm2  mm o
m (min. 13

SIZ
160 m

51x
46 kg
max. 105 rpm
.535 mm 12 kg
513.. 12 kg 0.025 kgm2
0.025 kgm2

E
max. 170 rpm

50x
m
451 m

16
 Overview of M-Series

News in brief
1. Up to 54 % higher clamping torque in tilting axis
2. Fewer variant – more solution
3. Spindle distance min. 130 mm
4. Spatially optimized arrangement of the dividing axis

51x5 2
2208m
m
0 mm
)
20
50x5 1
1

+54 %
m (min.
2208m
T3
)
0 mm
1
(min.

10
21 kg
21 kg 0.07 kgm2
21 kg 0.07 kgm2
4,000 Nm

300 mm
0.07 kgm2 m
max. 60 rpm
160 m st)
245 kg
6 0 m m 0 mm on reque
1 3

T2
40 m m (1
min. 1
m 9 kg
2208m
250 mm

+54 %
) 9 kg 0.017 kgm
2
0 mm1
(min.
9 kg 0.017 kgm
2

1,100 Nm

245 mm
m max. 120 rpm 0.017 kgm2
1151 m 1051
mm) 137 kg
27 kg 301 m pact m
in.
27 kg (com
0.1 kgm2 m
max. 105 rpm 0.1 kgm2
226 mm

4,000 Nm
300 mm

200 kg m request)
1600m
 mm o
n m
879inm. 812 mm)
m (13
140 m 248 m (comp
act m
250 mm

min. m
12 kg

TOP(c)
0.025 kgm2
max. 170 rpm 12 kg
m 1,100 Nm
931 m 0.025 kgm2
245 mm

1 mm)
301 m in. 83
m (comp
act m 115 kg (optional compact)
226 mm

m request)
1400m
 mm o
n m
776 m. 709 mm)

TOP(c)
in. 13 248 m act m
in
160  mm (m m (comp

70 kg 9 kg
9 kg 0.017 kgm 2 (optional compact)
0.017 kgm2
9 kg
0.017 kgm2 max. 120 rpm
L

m
591 m
E
D
O
M

50x 507 (standard) or 508 (high speed)

51x 510 (standard) or 511 (high speed)
Weight data represent the standard load; higher M2 Single-axis, multi-spindle rotary table, 2-position
weights possible, but require modification of
rotational speed, acceleration and jerk limitation.
M3 Single-axis, multi-spindle rotary table, 3-position
T2 Two-axis multi-spindle rotary table, 2-position
T3 Two-axis multi-spindle rotary table, 3-position

17
 Spindle System Accessories

Extremely wide assortment for workpiece clamping.

Standardized interface in front and rear: maximum
universality

Spindle accessories in rear Spindle accessories in front

+ Rotary unions up to 250 bar
+ Clamping cylinder 23 kN at 120 bar
+ Angular position measuring systems as precise as ± 1 arcsec

NEW
Farben:
blau : PANTONE 3005 C
grau : PANTONE Cool Gray 11 C

CAPTO
adapter

ripas
adapter
Universal
spindle for all
rotary tables

ripas

ue
uniq

Tailstock and counter ripas zero point clamping CAPTO clamping

bearing system (on request)

EA-507 with ripas auto and ripas adapter EA-507 with CAPTO retrofit kit

18
 Sales and Service

Present in over 20 countries: from sales

consultation to the final service

Services from A to Z

After Sales
+ Service points in
25 countries PTSE
+ Spare parts
Commissioning worldwide by
eShop
+ Parameter lists
+ In-field support by
+ Machine-specific flying doctors
commissioning
Sales & Post instructions
Sales + User manual
+ Specified offers + Partner kit
for each machine + On-site support
Pre Sales + Wide range
+ First class of workpiece
literature clamping systems

+ Application + Standardized
drawings 2D interfaces

+ 3D models
+ Example of
applications

Increase productivity – Extend lifecycle

Comprehensive and professional services throughout the product life cycle – maximum
availability with consistent quality and high productivity.

For more information please see www.lehmann-rotary-tables.com.

19
 Headquarters Representatives / Agencies

PETER LEHMANN AG Europe America Asia

CH-3552 Bärau – Austria – Brazil – China
Phone +41 (0)34 409 66 66 – Benelux – Canada – India
Fax +41 (0)34 409 66 00 – Czech Republic (vacant) – Mexico – Japan
pls@plehmann.com – Finland – USA – Malaysia
www.lehmann-rotary-tables.com – France – Singapore
– Germany – South Korea
– Hungary (vacant) – Taiwan
– Italy – Thailand
– Norway – Vietnam
– Poland
– Portugal Africa
– Russia – South Africa
– Slovenia
– Spain
– Sweden
– Turkey
– UK

Headquarters direct sales partner pL Solutions® partner value added reseller & partner
More information (address, telephone number...) at www.lehmann-rotary-tables.com

Subject to change / Edition: 4/2018

20