27-Com-Su-5191-A Coating Systems

COM-SU-5191-A
COATING SYSTEMS
APPLICATION: ONSHORE, TOPSIDES,

FLOATING & FIXED PLATFORMS, FPSO MARINE & HULL
This document is the confidential property of Chevron U.S.A. Inc. Neither

the whole nor any part of this document may be disclosed to any third
party without the prior written consent of Chevron U.S.A. Inc. Neither the
whole nor any part of this document may be reproduced, stored in any
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mechanical, reprographic, recording, or otherwise) without the prior
written consent of Chevron U.S.A. Inc.
Rev Date Description Author Sponsor

04/08 Initial release GWBR GWBR
A 05/12 General revision MPME GWBR
May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 1 of 12

12
Coating Systems COM-SU-5191-A
CONTENTS
1.0 Scope ..........................................................................................................................3

2.0 References ..................................................................................................................3
3.0 Acronyms ....................................................................................................................3
4.0 System Selection .......................................................................................................3
5.0 Coating system Compatibility ...................................................................................7
6.0 List of Coating Systems ............................................................................................8
6.1 Primer Only Systems ........................................................................................8
6.2 Two-Component Systems ................................................................................8
6.3 Three-Component Systems .............................................................................8
6.4 Specialty Coating Systems ...............................................................................8
6.5 Non-Reinforced Thin Film Coatings for Immersion Service .............................9
6.6 Thick Film Reinforced Coatings for Immersion Service ...................................9
6.7 Matt Reinforced Coatings for Immersion Service ...........................................10
6.8 High-Temperature/High-Pressure Coating Systems ......................................10
6.9 Coatings Under Insulation ..............................................................................10
6.10 Rivet and Seam Sealers .................................................................................11
6.11 (Series 14 through 19 Reserved for Future Use) ...........................................11
6.12 Concrete Coatings ..........................................................................................11
Appendix A Coating System Datasheets ........................................................................12

1.0 SCOPE
This specification defines coating systems, coating system selection, manufacturers, and brands of
coatings for the following:
1. Atmospheric coatings for onshore and offshore equipment and structures.
2. Coatings for concrete.
3. Coatings under insulation.
4. Internal vessel coatings.
2.0 REFERENCES
None.
3.0 ACRONYMS
NA—Not applicable
NR—Not required
DFT—Dry Film Thickness
VOC—Volatile Organic Compound
4.0 SYSTEM SELECTION

1. Coating system number shall be selected from the following tables:
a. Atmosphere coatings for carbon steel and stainless steel: Table 1
b. Atmosphere coatings for onshore and offshore: Table 2.
c. Coatings for concrete: Table 3.
d. Coatings under insulation: Table 4.
e. Internal vessel coatings: Table 5.
2. Coating system number shall be used to determine coating brand from the coating system
data sheets.

Table 1: Atmospheric Coatings for Carbon Steel and Stainless Steel

Stainless
Type of Equipment Carbon Steel
Steel
Code C/E: Vessels & Heat Exchangers
Uninsulated below 200°F (95°C) 3.1 2.15
Uninsulated 200–500°F (95–260°C) 2.5 2.3
Uninsulated 500–1200°F (260–650°C) 2.4 2.7
Code D: Tanks
Uninsulated to 200°F (95°C) 3.1 2.15
Wind girders 3.1 2.15
Floating roofs (uninsulated)
Stairways and railings
Code F: Furnaces
Structural steel and platforms up to 200°F (95°C) 3.1 2.15
Stacks, breeching, furnace body 200–500°F (95–260°C) 2.5 2.3
Stacks, breeching, furnace body 500–1200°F (260–650°C) 2.4 2.7
Code G/K: Pumps, Turbines, and Compressors
Equipment Not Coated by Manufacturer
Uninsulated 200–500°F (95–260°C) 2.5 2.3
Uninsulated 500–1000°F (260–540°C) 2.4 2.7
Equipment Supplied with Manufacturer’s Standard Coating
Uninsulated 200–500°F (95–260°C) 2.3 2.3
Uninsulated 500–1000°F (260–540°C) 2.7 2.7
Exhaust Ducts
Externally insulated exhaust ducts to 450°F (205°C) 12.1 12.4
Externally insulated exhaust ducts 450–1000°F (205–540°C) 12.7 12.7
Code J: Instruments
Field instrument panels 3.1 2.15
Weatherproof housings 3.1 2.15
Instrument tubing
Instruments (galvanized or aluminum) N/R N/R
Code L: Piping (including Valves & Fittings)
Uninsulated 200–500°F (95–260°C) 2.5 2.3
Uninsulated 500–1200°F (260–650°C) 2.4 2.7

Table 2: Atmospheric Coatings for Onshore/Offshore

Type of Equipment Onshore Offshore
Code M: Structural
Concrete N/R* N/R*
Exposed steel, platforms, ladders, supports 3.1 3.1
Floor plate (smooth) 4.5 4.5
Galvanized floor grating repairs 1.6 1.6
Galvanized stairways and railings N/A* N/A*
Jacket above splash zone; deck modules; boat landing 3.1
Jacket splash zone – structural members 4.2
Jacket splash zone – appurtenances 4.1
Risers, conductors: splash zone below 140°F (60°C) not pressure
treated
Risers, conductors: splash zone to 160°F (71°C) 4.3
Risers, conductors: splash zones to 250°F (120°C) 4.2
Code P: Electrical Equipment
Galvanized or aluminum N/R* N/R*
Steel 3.1 3.1
Code R: Buildings and Control Houses (Exterior)
Galvanized steel N/R* N/R*
Masonry walls
Steel 3.1
Code S: Miscellaneous Equipment
Subsea completion equipment N/A 8.4
* Consult Purchaser coating specialists

Table 3: Coatings for Concrete
Coating System by
Physical Exposure
Item Temperature Environment
Abuse
Continuous Intermittent
Oil/water Separator < 140°F (60°C) Oil/water mixture Moderate(a) 20.1 N/A
(b) (a)
Secondary < 140°F (60°C) Hydrocarbons , dilute Mild 20.2 20.2
Containment acids, caustics (a)
Moderate 20.1 20.1
(c)
Aggressive 20.3 20.3
Equipment < 140°F (60°C) Hydrocarbons(b) , dilute Mild(d)
— (e)
20.2
Foundations acids, caustics
Notes:
The systems recommended here are a guide. Exact coating selection will depend upon service
conditions. Consult manufacturer or Owner coatings specialist for exact coatings selection.
a. Moderate coating loss due to abrasion, light equipment wear. Possibility of impact on coating.
b. Crude oil, jet fuel, gasoline, etc.
c. Severe coating loss due to abrasion, heavy equipment wear. Definite potential for impact
on coating.
d. No coating loss due to abrasion, possible light foot traffic. No physical impact on coating.
e. Same coating system as for secondary containment conditions.
Table 4: Coatings Under Insulation
Substrate Exposure to Temperature Temperature(*) Coating System

Carbon Steel Continuous or Cyclic −50°F – 450°F 12.1
(–45°C – 230°C)
Continuous 350°F – 1000°F N/R
(175°C – 540°C)
Cyclic Service with Swings Below 450°F – 1000°F 12.7
350°F (175°C) (230°C – 540°C)
Stainless Steel Continuous or Cyclic −50°F – 450°F 12.4
(−45°C – 230°C)
Continuous 350°F – 1000°F N/R
(175°C – 540°C)
Cyclic Service with Swings Below 450°F – 1000°F 12.7
350°F (175°C) (230°C – 540°C)
Cyclic Service including Cryogenic −298°F – 750°F 12.8
Temperatures (−183°C – 399°C)
Note:
Temperature ranges seem to overlap because coatings from Systems 12.1 and 12.4 are effective
and preferred up to 450°F (230°C). For temperatures above 450°F (230°C), System 12.7 is
correct.
* Actual temperature of steel; not design temperature.

Table 5: Internal Vessel Coatings

High Temperature Pressure
Non-Reinforced Reinforced
Services Laminate High High Pressure/
Thin Film Thick Film
Temp./Cathodic Cathodic
Freshwater 8.1 9.1 10.1
Demineralized Water 8.2 9.2 10.2 11.2
Potable Water 8.3 9.3 N/R
Salt Water & Brine 8.4 9.4 10.4 11.4 11.4.2
Produced Water 8.5 9.5 10.5 11.5 11.5.2
Crude Oil (sweet or 8.6 9.6 10.6 11.6 11.6.2
sour)
Fuels (low aromatic) 8.7 9.7 10.7
Fuels (high aromatic) 8.8 9.8 10.8
Aromatic Hydrocarbon 8.8 9.8 10.9
Acetone 8.10
N/R
Ethyl & Methyl Alcohol 8.11
Notes:
In general, the non-reinforced thin film coatings (8 Series) are used for new construction or steel that
has little corrosion or pitting. For most re-coating of existing vessels, use the reinforced thick film
coatings (9 Series). Laminate coatings (10 Series) are acceptable systems, however they are
expensive and labor intensive to apply. There is little or no use of laminates at this time.
For floating roof tanks (even new construction) a reinforced thick film coating is advisable. This is due
to the abrasion resistance of these coatings as the roof will rub against the tank walls.
When selecting an internal coating be sure to check the maximum temperature listed for each coating
in the System Data Sheet in Appendix A, and select one appropriate for the service.
5.0 COATING SYSTEM COMPATIBILITY

For coating system compatibility, ensure the following:
1. All coats within a System shall be supplied from the same manufacturer.
2. For compatibility issues, the product manufacturer and Owner coating specialist shall be
consulted.

6.0 LIST OF COATING SYSTEMS
6.1 Primer Only Systems

1.3 Self-Cured Inorganic Zinc – Solvent Reducible
1.3.1 Self-Cured Inorganic Zinc – Water Reducible
1.4 Epoxy (Primer Only)
1.6 Organic Zinc-Rich Primer for Galvanizing Repair
1.8 Epoxy Mastic – Surface-Tolerant Primer (May contain Aluminum)
1.9 Temperature-Indicating Paint
6.2 Two-Component Systems

2.3 Silicone Acrylic | Silicone Acrylic
2.4 Self-Cured Inorganic Zinc | High-Temperature Silicone
2.5 Self-Cured Inorganic Zinc | Silicone Acrylic
2.6 Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build)
2.7 High-Temperature Silicone | High-Temperature Silicone
2.12 Epoxy Mastic – Surface-Tolerant Primer | Polyamide Epoxy (Finish)
2.15 Epoxy Mastic – Surface-Tolerant Primer (May contain Aluminum Pigment |
Aliphatic Polyurethane
2.16 Waterborne Acrylic Primer / Waterborne Acrylic
6.3 Three-Component Systems

3.1 Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane
3.1.1 Self-Cured Inorganic Zinc | Epoxy Intermediate | Acrylic Polysiloxane
3.2 Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane
3.2.1 Zinc-Rich Epoxy / Epoxy Intermediate / Acrylic Polysiloxane
3.5 Epoxy Mastic (May contain Aluminum Pigment) | Epoxy Intermediate |
Aliphatic Poly-urethane
3.7 Manufacturer’s Standard | Universal Primer | Epoxy Intermediate | Aliphatic
Polyurethane
3.8 Manufacturer’s Standard | Universal Primer | Aliphatic Polyurethane
6.4 Specialty Coating Systems

4.1 Splash Zone Coating – Sprayable
4.1.1 Splash Zone Compound – Asbestos Free Rated to Cure Underwater
4.2 Monel Sheath for Splash Zones
4.3 Vulcanized Neoprene for Splash Zones
4.4 Polyamide Epoxy | Fireproofing | Epoxy Intermediate | Aliphatic
Polyurethane

4.5 Polyester Non-Skid | 20–30 Mesh Grit | Polyester Non-Skid

4.6 Epoxy Non-Skid | Grit | Epoxy Non-Skid
4.7 Heavy Duty Epoxy Non-Skid | Grit | Aliphatic Polyurethane Non-Skid
6.5 Non-Reinforced Thin Film Coatings for Immersion Service

8.1 Nonreinforced Thin Film Coatings for Freshwater Immersion Service
8.2 Nonreinforced Thin Film Coatings for Demineralized Water or Condensate
Immersion Service
8.3 Nonreinforced Thin Film Coatings for FDA-Approved Potable Water
Immersion Service
8.4 Nonreinforced Thin Film Coatings for Salt Water and Brine Immersion
Service
8.5 Nonreinforced Thin Film Coatings for Produced Water Immersion Service
8.6 Nonreinforced Thin Film Coatings for Crude Oil (Sweet or Sour)
Immersion Service
8.7 Nonreinforced Thin Film Coatings for Fuel (Low-Aromatic) Immersion
Service
8.8 Nonreinforced Thin Film Coatings for Fuel (High-Aromatic) Immersion
Service
8.10 Nonreinforced Thin Film Coatings for Acetone Immersion Service
8.11 Nonreinforced Thin Film Coatings for Ethyl and Methyl Alcohol
Immersion Service
6.6 Thick Film Reinforced Coatings for Immersion Service

9.1 Reinforced Thick Film Coatings for Freshwater Immersion Service
9.2 Reinforced Thick Film Coatings for Demineralized Water or Condensate
Immersion Service
9.3 Reinforced Thick Film Coatings for FDA-Approved Potable Water
Immersion Service
9.4 Reinforced Thick Film Coatings for Salt Water and Brine Immersion
Service
9.5 Reinforced Thick Film Coatings for Produced Water Immersion Service
9.6 Reinforced Thick Film Coatings for Crude Oil (Sweet or Sour) Immersion
Service
9.7 Reinforced Thick Film Coatings for Fuel (Low Aromatic) Immersion
Service
9.8 Reinforced Thick Film Coatings for Fuel (High Aromatic) Immersion
Service

6.7 Matt Reinforced Coatings for Immersion Service

10.1 Matt-Reinforced Coatings for Freshwater Immersion Service
10.2 Matt-Reinforced Coatings for Demineralized Water or Condensate
Immersion Service
10.4 Matt-Reinforced Coatings for Salt Water and Brine Immersion Service
10.5 Matt-Reinforced Coatings for Produced Water Immersion Service
10.6 Matt-Reinforced Coatings for Crude Oil (Sweet or Sour) Immersion Service
10.7 Matt-Reinforced Coatings for Fuel (Low Aromatic) Immersion Service
10.8 Matt-Reinforced Coatings for Fuel (High Aromatic) Immersion Service
10.9 Matt-Reinforced Coatings for Aromatic Hydrocarbon Immersion Service
6.8 High-Temperature/High-Pressure Coating Systems

11.2 Demineralized Water or Condensate Coatings Resistant to Temperature
Gradients of 50°F (10°C) and Compatible with Cathodic Protection
11.4 Salt Water & Brine Service Coatings Resistant to Temperature Gradients of
50°F (10°C) and Compatible with Cathodic Protection
11.4.2 Salt Water & Brine High Temperature/High Pressure Service Coatings*
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI (7 MPa)
11.5 Produced Water Service Coatings Resistant to Temperature Gradients of
50°F (10°C) and Compatible with Cathodic Protection
11.5.2 Produced Water High Temperature/High Pressure Service Coatings*
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI (7 MPa)
11.6 Crude Oil Service (Sweet or Sour) Coatings Resistant to Temperature
Gradients of 50°F (10°C) and Compatible with Cathodic Protection
11.6.2 Crude Oil (Sweet or Sour) High Temperature/High Pressure Service
Coatings* Resistant to Temperatures to 180°F (82°C), Pressures of
1000 PSI (7 MPa)
* Wet H2S service lining accepted brands are contained in COM-5014.
They have undergone thorough testing prior to being accepted this service.
6.9 Coatings Under Insulation

12.1 Under Insulation – Non-Reinforced Thin Film Epoxy Coatings for
Continuous or Cyclic Carbon Steel Temperatures −50°F to 500°F
(−46°C to 260°C)
12.4 Under Insulation – Non-Reinforced Thin Film Epoxy Coatings for
Continuous or Cyclic Stainless Steel Temperatures −50°F to 450°F
(−46°C to 230°C)
12.7 Under Insulation – Non-Reinforced Thin Film Inorganic Coatings for
Carbon Steel or Stainless Steel Temperatures Above 450°F (230°C)
12.8 Under Insulation – Non-Reinforced Thin Film Inorganic Coatings for
Stainless Steel Temperatures Cryogenic −298°F (−183°C) to 750°F (399°C)

6.10 Rivet and Seam Sealers

13.1 Rivet and Seam Sealer – Epoxy (Spray)
13.2 Rivet and Seam Sealer – Epoxy (Trowel)
13.3 Rivet and Seam Sealer – Isophthalic Polyester
13.4 Rivet and Seam Sealer – Vinyl Ester
13.5 Polysulfide Flexible Putty
6.11 (Series 14 through 19 Reserved for Future Use)
6.12 Concrete Coatings

20.1 Epoxy Coatings for Concrete: Service Temperatures < 140°F (60°C),
Moderate Physical Abuse, Intermittent and Continuous Exposure
Mild Physical Abuse, Intermittent and Continuous Exposure
Aggressive Physical Abuse, Intermittent and Continuous Exposure

APPENDIX A
COATING SYSTEM DATASHEETS

Coating Systems SYSTEM DATA SHEET COM-SU-5191-A
Primer Only System

Self-Cured Inorganic Zinc–Solvent Reducible (Primer Only) 1.3
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) Touch Up: Use this system.
Near-white blast cleanliness.
Anchor Pattern: 1.5–2.0 mils (38–51 um)
Total DFT: 3.0–5.0 mils (76–127 um)
Coat, Generic By Max
Manufacturer Product Designation VOC (G/L)
Classification, DFT Svc Temp
Dimetcote 9 Series or
PRIMER PPG 221–491 750°F (399°C)
SigmaZinc 9 Series
Self-Cured Inorganic Carboline Carbozinc 11 Series 264–515 750°F (399°C)
Zinc–Solvent Dampney Company, Inc. Thurmalox 837 232 1200°F (649°C)
Reducible Hempel Coatings (USA), Inc. Galvosil 15680,15700, 15780 320–435 932°F (500°C)
DFT as per International Interzinc 22 Series 240 750°F (399°C)
Manufacturer’s
Product Sheet Jotun Paints Resist 86 or 86AV 336 750°F (399°C)
KCC Galvany IZ1970 250 750°F (399°C)
Metalhide 1001 Primer 97–673
PPG Industries 397 750°F (399°C)
or 97–674
Sherwin Williams Zinc Clad II Series 320–500 750°F (399°C)
Tnemec Series 90–98 Tnemec Zinc 471 750°F (399°C)
Keep inorganic zinc silicate mixed, using agitated pot while applying. See also System 1.3.1 (water reducible).
Last Update: May 2012
Note1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in
product data sheet.
Note 2: Galvosil 15700 is outside USA material.
Volatile Organic Compound (VOC) limit may vary by location. Check local standards for current VOC limits.
Consult manufacturer's product data sheets for specific details about applying any coating.

Primer Only System

Self–Cured Inorganic Zinc–Water Reducible 1.3.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use this system.
Anchor Pattern: 1.5–2.5 mils (38–64um)
PRIMER PPG Dimetcote 21–5 0 752°F (399°C)
Self-Cured Inorganic Carboline Carbozinc 11 WB 0 750°F (399°C)
Zinc–Water Reducible Hempel Galvosil 15620 0 752°F (399°C)
DFT as per International Catha-Coat 305 Series 170 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Resist 5 WF 0
(topcoated) KCC Warterborne Galvany IZ181 0 750°F (399°C)
Sherwin Williams ZInc Clad XI 0 750°F (399°C)
Keep inorganic zinc silicate mixed, using agitated pot while applying. See also System 1.3 (solvent reducible).
Note: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in
product data sheet.

Primer Only System

Epoxy (Primer Only) 1.4
PRIMER Carboline Carboguard 890 Series 100–195 250°F (121°C)
Epoxy Dampney Endcor 750C 95 350°F (177°C)
DFT as per Hempadur 4588 Series /
Hempel Coatings (USA), Inc. 180–245 248°F (120°C)
Manufacturer’s 15560 / 1763 Series
Product Sheet International *Interseal 670 HS 240 250°F (121°C)
Jotun Paints Jotacote Universal or Jotamastic 80 240–145 250°F (121°C)
KCC Korepox EH2350 or 2351 183–245 250°F (121°C)
Amercoat 385 Series or
PPG 276–347 250°F (121°C)
SigmaCover 456 Series
Sherwin Williams Recoatable Epoxy Primer Series 66–320 250°F (121°C)
Tnemec Series L69 Hi-Build Epoxoline II 98 250°F (121°C)
*Winter curing agent

Note1: Choose Amine Adduct or Polyamide depending on service conditions. Consult with Owner Coatings SME.
Note 2: Where moisture tends to collect, such as at insulation support rings, 2 coats of polyamide epoxy shall be used.

Primer Only System

Organic Zinc-Rich Primer for Galvanizing Repair 1.6
Brush-off blast cleaning preferred.
SSPC-SP1/SP3 Power tool cleaning acceptable.
SP-3 should only be utilized for small areas.
Total DFT: 3.0-4.0 mils (76-102 um)
PRIMER Carboline Carbozinc 859 series 95–326 400°F (205°C)
Zinc-Rich Dampney Epodur 1870 439 180°F (82°C)
Galvanizing Repair Hempel Coatings (USA), Inc. Hempadur Zinc 17360 345 320°F (160°C)
Manufacturer’s
Product Sheet Jotun Paints Barrier Series 415 250°F (121°C)
KCC Korepox Zinc Rich Primer EZ175 454 250°F (121°C)
PPG Amercoat 68HS or SigmaZinc 109HS 84–106 250°F (121°C)
Sherwin Williams Zinc Clad III HS or IV 100–340 300°F (149°C)
Tnemec Series-94 H20 Hydro-Zinc 98
Note 1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not so thick as to
influence final coating quality.

Primer Only System

Epoxy Mastic–Surface-Tolerant Primer 1.8
SSPC-SP1/SP3 Power tool cleaning
acceptable.
Total DFT: 5.0–7.0 mils (127–178 um)
PRIMER Carboline Carboguard 890 or Carbomastic 15 214–88 300°F (149°C)
Epoxy Mastic Dampney Epodur 7765 100 250°F (121°C)
Surface Tolerant Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 248°F (120°C)
DFT as per International Interseal 670 HS 240 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Jotamastic 80 145
KCC Korepox EH2350 or 2351 183–245
Amerlock 2/400 Series or
PPG 84–190 250°F (121°C)
SigmaCover 630
Sherwin Williams Macropoxy 646 Series 100–250 250°F (121°C)
Tenemec Series 135 Chembuild 86 250°F (121°C)
Available in colors. May use Aluminum-Filled Epoxy Mastic (Surface-Tolerant Primer) for better performance
if aluminum color is acceptable.
Note: For aluminum leaflet consult coating manufacturer.

Primer Only System

Temperature-Indicating Paint 1.9
Check color change characteristics.
Total DFT: 1.0–2.0 mils (25–51 um) Thickness is critical.
PRIMER International Intertherm 715 550 750°F (399°C)
Temperature Dampney Thurmalox 260C TIC 381 600°F (315°C)
Indicating Paint Hempel Thermo Color 56980 590°F (310°C)
DFT as per Jotun Solvalitt HTI 445 750°F (399°C)
Manufacturer’s
Product Sheet PPG Amercoat 37-B-1 or Sigmarite 37-B-1 449
Case-by-case review of applications is required; time at temperature variations are substantial.
VOC limits for these products vary from state to state. Check local regulations before using a product.
Note: Final DFT should be at least 50 percent thicker than the substrate anchor profile but not so thick as to
influence final coating quality.

Two-Coat Systems
Silicone Acrylic | Silicone Acrylic up to 500°F (260°C) 2.3
Anchor Pattern: 1.0 mils (25 um) (max)
PRIMER Carboline Thermaline 4900 324–564 450°F (232°C)
Silicone Acrylic Dampney Company, Inc. Thurmalox 260C 333 500°F (260°C)
DFT as per Hempel Coatings (USA), Inc. Silicone acrylic 56940 600 500°F (260°C)
Manufacturer’s
Product Sheet International Intertherm 875 Series* 420 500°F (260°C)
Jotun Paints Solvalitt Midtherm 545 500°F (260°C)
PPG Amercoat 874HS / SigmaTherm 350 420–540 350°F (175°C)
Sherwin Williams Heat-Flex Hi-Temp 500 420 500°F (260°C)
TOPCOAT Carboline Thermaline 4900 Series 324–564 450°F (232°C)
Silicone Acrylic Dampney Company, Inc. Thurmalox 260C 333 500°F (260°C)
Manufacturer’s
Product Sheet International Intertherm 875 Series* 420 500°F (260°C)
PPG Amercoat 874HS / SigmaTherm 350 420–540 350°F (175°C)
* Many of these coatings require a heated curing before handling.
* International’s Intertherm 875 and Jotun’s Solvalitt Midtherm do not require heat cure.

Two-Coat Systems
Self-Cured Inorganic Zinc | High-Temperature Silicone up to 1200°F (649°C) 2.4
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use pure silicone topcoat only, two coats.
Anchor Pattern: 1.5–2.5 (38–64 um) mils
Classification, DFT Svc Temp (C
PRIMER Carboline Carbozinc 11Series 264–515 750°F (399°C)
Self-Cured Inorganic Dampney Company, Inc. Thurmalox 837 Primer 232 1000°F (538°C)
ZInc–Solvent Reducible Hempel Coatings (USA), Inc. Galvosil 15680, 15700, 15780 320–435 1112°F (600°C)
Manufacturer’s
Product Sheet International Devoe Catha-Coat 304V 336
Jotun Paints Resist 78 or 86AV 336–395
KCC Galvany IZ1970 250
PPG Hi-Temp 1050 ZN 360 750°F (399°C)
Keep inorganic zinc silicate mixed, using agitated pot while applying.
Some of these coatings require a heated curing before handling.

Silicone–High Temp Dampney Company, Inc. Thurmalox 230C 360 1200°F (649°C)
DFT as per Hempel Coatings (USA), Inc. Silicone alum. 56913/4 417–478 1112°F (600°C)
Manufacturer’s
Product Sheet International Intertherm 50 495 1000°F (538°C)
International Devoe HT-12 572 1000°F (538°C)
Jotun Paints Solvalitt 500 1112°F (600°C)
KCC Yelcoat QT606(H) 350–400 1112°F (600°C)
PPG Hi-Temp 1027 420 1200°F (649°C)
1200°F (649°C)/
Sherwin Williams Heat-Flex Hi-Temp1000 420
1000°F (538°C)
Non-catalyzed silicones remain tacky until exposed to heat above 300°F – 400°F (150°C – 205°C).
These coatings are designed for use at temperatures between 500°F – 1200°F (260°C – 650°C).
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum
DFT listed in product data sheet.
Note 2: Multiple products by single manufacturer are due to regional availability and mergers.
Note 3: Outside face of flanges shall be coated with system primer in lieu of full system to prevent shearing of coating
when tightening bolts.
Note 4: Inorganic zinc shall not be used if material is to be insulated, if operating temperature is over 750°F (399°C),
or on duplex or stainless steel. For these situations, System 2.7 shall be used.

Two-Coat Systems
Self-Cured Inorganic Zinc | Silicone Acrylic up to 500°F (260°C) 2.5
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 2.3
Total DFT: 3.5–5.5 mils (89–140 um) (min) Thickness is
critical.
PRIMER Carboline Carbozinc 11 Series 264–515 1000°F (538°C)
Self-Cured Inorganic Dampney Company, Inc. Thurmalox 837 232 1000°F (538°C)
Zinc–Solvent Reducible Hempel Coatings (USA), Inc. Galvosil 15700 435 932°F (500°C)
Manufacturer’s
Product Sheet International Devoe Catha-Coat 304V 336 750°F (399°C)
Jotun Paints Resist 78 395 750°F (399°C)
KCC Galvany IZ1970 250 800°F (427°C)
PPG Dimetcote 9 Series 491 750°F (399°C)
PPG SigmaZinc 158 or 170 323–507 750°F (399°C)

Silicone Acrylic Dampney Company, Inc. Thurmalox 260C or 200C 333–410 500°F (260°C)
Manufacturer’s
Product Sheet International Intertherm 875 Series* 420 500°F (260°C),
International Devoe HT-4 Series 394–548 450°F (232°C)
PPG Amercoat 874HS 420 500°F (260°C)
PPG SigmaTherm 350 540 622°F (328°C)
*International’s Intertherm 875 does not require heat cure.
These coatings are designed for use at temperatures between 300°F – 600°F (150°C – 31°5C).
Note 2: Multiple products by single manufacturer are due to regional availability and merger.

Two-Coat Systems
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build) 2.6
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 2.13. DO NOT touch up with primer
Near-white blast cleanliness. from Coating System 2.6 after applying topcoat.
Anchor Pattern: 1.5 –2.5 mils (38–64 um)
Total DFT: 7.0–10.0 mils (178–254um)
Self-Cured Inorganic Dampney Thurmalox 837 232 1000°F (538°C)
Zinc–Solvent Reducible Hempel Coatings (USA), Inc. Galvosil 15700 435 932°F (500°C)
DFT as per International Interzinc 22 Series 250–490 750°F (399°C)
Manufacturer’s
Product Sheet International Devoe Catha-Coat 304V 336
Jotun Paints Resist 78 395 750°F (399°C)
PPG Dimetcote 9 Series 323–491
PPG SigmaZinc 158 or 170 491–507
KCC Galvany IZ180N 523
Tnemec Series 90–98 Tnemec Zinc 471
TOPCOAT Carboline Carboguard 890 214 200°F (93°C)

Epoxy–Polyamide Dampney Epodur 700C Series 100 250°F (121°C)
High Build Hempel Coatings (USA), Inc. Hempadur 45880 or 45881 220 250°F (121°C)
Manufacturer’s
Product Sheet International Devoe Devran 224 Series 100–212
Jotun Paints Penguard FC 310 250°F (121°C)
KCC Korepox EH2350 or 2351 183–245
PPG Amercoat 385 276
PPG SigmaCover 456 347
Tnemec Series 161 Tneme-Fascure 349
Follow the manufacturer's instructions.
Note 2: Multiple products by single manufacturer are due to regional availability or merger.

Two-Coat Systems
High-Temperature Silicone | High-Temperature Silicone up to 1200°F (649C°) 2.7
Near-white blast cleanliness preferred.
SSPC-SP1/SP11 Power tool cleaning to
bare metal, acceptable.
Anchor Pattern: 1.0 mils (25 um) (max)
PRIMER Carboline Thermaline 4700 Series 312–480 1200°F (649°C)
DFT as per Hempel Coatings (USA), Inc. Silicone alum. 56913 or 56914 417–478 1112°F (600°C)
Manufacturer’s
PPG Hi-Temp 1027 420 1200°F (649°C)
KCC Yelcoat QT606(H) 350–400 1112°F 600°C)
Sherwin Williams Heat0Flex Hi-Temp 1000 420 1000°F (538°C)

DFT as per Hempel Coatings (USA), Inc. Silicone alum. 56913 or 56914 417–478 1112°F (600°C)
Manufacturer’s
Product Sheet International Intertherm 50 495 1000°F (538 C)
International Devoe HT-12 1000°F (538°C)
PPG Hi-Temp 1027 420 1200°F (649°C)
Sherwin Williams Heat0Flex Hi-Temp 1000 420 1000°F (538°C)
Non-catalyzed silicones remain tacky until exposed to heat above 300°F – 400°F (150° – 205°C).
These coatings are designed for use at temperatures between 500°F – 1200°F (260°F – 649°C).
Note: Multiple products by single manufacturer are due to regional availability.

Two-Coat Systems
Epoxy Mastic–Surface-Tolerant Primer | Polyamide Epoxy (Finish) 2.12
acceptable.
Total DFT: 10 –11 mils (254–279 um)
PRIMER Carboline Carbomastic15 or Carboguard 890 88–214 180°F (82°C)
Epoxy Mastic Dampney Epodur 750C Series 95 250°F (121°C)
Surface Tolerant Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
Manufacturer’s
Product Sheet International Devoe Devran 224 series 100–212 250°F (121°C)
Jotun Paints Jotamastic 80 145 250°F (121°C)
PPG Amerlock 2/400 84–180 250°F (121°C)
PPG SigmaCover 630 166 250°F (121°C)
Tnemec Series 135 Chembuild 86
TOPCOAT Carboline Carboguard 890 214 250°F (121°C)
Epoxy – Polyamide Dampney Endcor 700C Series 100 350°F (177°C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
Manufacturer’s
Product Sheet International Interseal 670 HS 240 250°F (121°C)
International Devoe Devran 224series 100–212 250°F (121°C)
Jotun Paints Penguard FC 310 250°F (121°C)
PPG Amerlock 2/400 84–180 250°F (121°C)
Note1: Aluminum is available as a primer consult product manufacturer.

Note 2: Multiple products by single manufacturer are due to regional availability or merger.

Two-Coat Systems
Epoxy Mastic–Surface-Tolerant Primer | Aliphatic Polyurethane 2.15
acceptable.
Total DFT: 7.0–10.0 mils (178–254 um)
PRIMER Carboline Carboguard 890 / Carbomastic 15 214–88 200°F (93°C)
Epoxy Mastic Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
Surface Tolerant International Interseal 670 HS 240 250°F (121°C)
DFT as per International Devoe Devran 224HS series 100–212 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Jotamastic 80 145 250°F (121°C)
PPG Amerlock 2/400 Series 84–180 250°F (121°C)
Tnemec Series 135 Chembuild 86 250°F (121°C)
TOPCOAT Carboline Carbothane 134 Series 190–288 200°F (93°C)
Polyurethane – Aliphatic Hempel Coatings (USA), Inc. Hempathane 55210 or 55610 445–330 250°F (121°C)
DFT as per International Interthane 990 Series 395 200°F (93°C)
Manufacturer’s
Product Sheet International Devoe Devthane 379 311 200°F (93°C)
Jotun Paints Hardtop XP 320 250°F (121°C)
KCC Korethan Topcoat UT6581 398 250°F (121°C)
PPG Amercoat 450 311 250°F (121°C)
PPG Sigmadur 550 Series 334 250°F (121°C)
Sherwin Williams Hi-Solids Polyurethane Series 100–250 250°F (121°C)
Tnemec Series 73 Endura-Shield 325 250°F (121°C)
Respirators are strongly recommended when applying polyurethane.
Note1: Multiple products by single manufacturer are due to regional availability and merger.
Note2: Polyurethanes will discolor at service temperatures above 200°F (93°C).

Two-Coat Systems
Waterborne Acrylic Primer / Waterborne Acrylic 2.16
Surface Prep: SSPC-SP1 Touch Up: Use this system.
Anchor Pattern: 0.5 mil (discuss)

PRIMER Carboline Sanitile 120 52 250°F (121°C)
Waterborne Acrylic Primer Hempel Coatings (USA), Inc. Hemucryl 18032 20 248°F (120°C)
DFT as per International Intercryl 520 77 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Waterfine Acrylic Primer 66 250°F (121°C)
KCC Aquapox WH3350 70 250°F (121°C)
PPG Pitt-Tech Plus 75 250°F (121°C)
Sherwin Williams ProCryl Universal Primer 100 200°F (93°C)
Tnemec 115 140
TOPCOAT Carboline Carbocrylic 3358/59 42–60 235°F (113°C)
Waterborne Acrylic Hempel Coatings (USA), Inc. Hemucryl 58030 5 248°F (120°C)
DFT as per International Intercryl 530 43 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Waterfine Top Coat 105 250°F (121°C)
KCC Aquapox WH3350 70 250°F (121°C)
PPG Amercoat 220 180 250°F (121°C)
Sherwin Williams DTM Acrylic Coating 250 300°F (149°C)
Tnemec 1029 94

Three-Coat Systems
Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane 3.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 3.5.
Total DFT: 9.0–13 mils (229–330 um)
PRIMER Carboline Carbozinc 11 Series 264–515 750°F (399C)
Self-Cured Inorganic Zinc - Hempel Coatings (USA), Inc. Galvosil 15680,15700, 15780 320–445 932°F (500°C)
Solvent Reducible International Interzinc 22 Series 490 750°F (399°C)
DFT as per International Devoe Catha-Coat 304V 311 750°F (399°C)
Manufacturer’s
Product Sheet Jotun Paints Resist 78 395 750°F (399°C)
KCC Galvany IZ180N 523 750°F (399°C)
PPG Dimetcote 9 Series 323–491 750°F (399°C)
PPG SigmaZinc 158 219 750°F (399°C)
Tnemec Series 90-98 Tneme-Zinc 471 750°F (399°C)
TIECOAT Carboline Carboguard 890 214 250°F (120°C)
Epoxy–Intermediate Hempel Coatings (USA), Inc. Hempadur 45880 or 45881 140 250°F (120°C)
High Build International Intergard 475 HS 207 250°F (120°C)
DFT as per International Devoe Devran 224HS series 100–212 250°F (120°C)
Manufacturer’s
Product Sheet Jotun Paints Jotamastic 80 145 250°F (120°C)
For offshore use
between the splash zone PPG Amercoat 385 276 250°F (120°C)
and the topsides, an PPG SigmaCover 456 250 250°F (120°C)
additional tie coat is Sherwin Williams Macropoxy 646 Series 100–250 250°F (120°C)
recommended
Tnemec Series 161 Tneme-Fascure 361 250°F (120°C)
Polyurethane – Aliphatic Hempel Coatings (USA), Inc. Hempathane 55610 or 55210 330–445 250°F (120°C)
DFT as per International Interthane 990 Series or 395 250°F (120°C)
Manufacturer’s
Product Sheet International Devoe Devthane 379 series 100–311 250°F (120°C)
PPG Amercoat 450 311 250°F (120°C)
Tnemec Series 740UVX 99 250°F (120°C)
* These systems are generally rated for 93°C/200°F.

Three-Coat Systems
Self-Cured Inorganic Zinc | Epoxy Intermediate | Acrylic Polysiloxane 3.1.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System (CS) 3.5. Use Polysiloxane as
Near-white blast cleanliness. topcoat.
Total DFT: 9.0–13.0 mils (229–330 um)
Self-Cured Inorganic Zinc - Dampney Epodur 7835 195 750°F (399°C )
Solvent Reducible Hempel Coatings (USA), Inc. Galvosil 15680, 15700, 15780 320–445 932°F (500°C)
Manufacturer’s Jotun Paints Resist 78 395 750°F (399°C)
Product Sheet KCC Galvany IZI180N 523 750°F (399°C)
PPG Dimetcote 9 Series or Sigmazinc 9 323–491 750°F (399°C)
Sherwin Williams Zinc Clad ll Series 320–500 750°F (399°C)
Tnemec 90E-92 473 750°F (399°C)
Keep inorganic zinc silicate mixed, using agitated pot dueing application.
Epoxy–Intermediate Dampney Epodur 7765 100 250°F (177°C)
High Build Hempel Coatings (USA), Inc. Hempadur 45880 or 45881 140 250°F (121°C)
DFT as per International Intergard 475 HS 207 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Penguard Express 230 250°F (121°C)
For offshore use between KCC Korepox EH2350 183 250°F (121°C)
the splash zone and the Amerlock Series 2/400 or
PPG 84–166 250°F (121°C)
topsides, an additional tie SigmaCover 630
coat is recommended. Sherwin Williams Macropoxy 646 Series 100–250 250°F (121°C)
Tnemec L69 98 250°F (121°C)
TOPCOAT Ameron *
Acrylic Polysiloxane Carboline Carboxane 2000 216 250°F (121°C)
DFT as per Dampney Epodur 7800 100 250°F (121°C)
Manufacturer’s
Product Sheet Hempel Coatings (USA), Inc. Hempaxane Light 55030 225 250°F (121°C)
International Interfine 878 248 250°F (121°C)
Jotun Paints Hardtop Optima 215 250°F (121°C)
KCC Korexane ST1020 326 250°F (121°C)
PPG Industries PSX 700 84–99 250°F (121°C)
Sherwin Williams Polysiloxane XLE–80 Series 85–240 250°F (121°C)
Tnemec 750 99 250°F (121°C)
Respirators are strongly recommended when applying Polysiloxane.
These systems are generally rated for 200°F (93°C).
Note: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum

Three–Coat Systems
Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane 3.2
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 3.5
Total DFT: 10.0–14.0 mils (254–356 um)
PRIMER Carboline Carbozinc 859 325 400°F (204°C)
Epoxy–Zinc-Rich Hempel Coatings (USA), Inc. Hempadur 17360 or 17380 345 320°F (160°C)
DFT as per International Interzinc 52 series 249 300°F (140°C)
Manufacturer’s
Product Sheet International Devoe Catha-Coat 302 series 282–305 300°F (140°C)
Jotun Paints Barrier Series 415 300°F (140°C)
PPG SigmaZinc 109HS 166 300°F (140°C)
Sherwin Williams Zinc Clad lll HS or Zinc Clad IV 100–340 300°F (140°C)
Keep organic zinc silicate mixed, using agitated pot dueing application.

Epoxy–Intermediate Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
High Build International Intergard 475 HS 207 250°F (121°C)
DFT as per Manufacturer’s International Devoe Devran 224 series 100–212 250°F (121°C)
For offshore use between KCC Korepox EH2350 or 2351 183–245 250°F (121°C)
the splash zone and the PPG Amercoat 385 276 250°F (121°C)
topsides, an additional tie
coat is recommended PPG SigmaCover 456 250 250°F (121°C)
Polyurethane–Aliphatic Hempel Coatings (USA), Inc. Hempathane 55610 or 55210 330–445 250°F (121°C)
DFT as per International Interthane 990 Series 247–420 250°F (121°C)
Manufacturer’s
Product Sheet International Devoe Devthane 379 series 100–311 250°F (121°C)
PPG Amercoat 450 Series 311 250°F (121°C)
These systems are generally rated for 200°F (93°C).

Three-Coat Systems
Zinc Rich Epoxy | Epoxy Intermediate | Acrylic Polysiloxane 3.2.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 3.5. Topcoat to be Polysiloxane
Total DFT: 9.0–14.0 mils (229–356um)
PRIMER Carboline Carbozinc 859 326 400°F (204°C)
Epoxy–Zinc-Rich Dampney Epodur 7760 100 250°F (121°C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 17360 or 17380 345 320°F (160°C)
Manufacturer’s
Product Sheet International Interzinc 52 Series 249 300°F (140°C)
Epoxy–Zinc-Rich Jotun Paints Barrier Series 415 300°F (140°C)
PPG Amercoat 68HS or SigmaZinc 109HS 84–219 300°F (140°C)
Sherwin Williams Zinc Clad lll HS or Zinc Clad IV 100–340 300°F (140°C)
Tnemec 94H20 96 300°F (140°C)
Keep organic zinc silicate mixed, using agitated pot while applying.
Epoxy–Intermediate Dampney Epodur 7765 100 250°F (121°C)
High Build Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
DFT as per International Intergard 475 HS 207 250°F (121°C)
Manufacturer’s
KCC Korepox EH2350 183 250°F (121°C)
For offshore use between Amerlock Series 2/400 or
the splash zone and the PPG 84–166 250°F (121°C)
SigmaCover 630
topsides, an additional tie
coat is recommended
Tnemec L69 98 250°F (121°C)
TOPCOAT Carboline Carboxane 2000 216 250°F (121°C)
Acrylic Polysiloxane Dampney Epodur 7800 100 250°F (121°C)
DFT as per Hempel Coatings (USA), Inc. Hempaxane Light 55030 225 250°F (121°C)
Manufacturer’s
Product Sheet International Interfine 878 248–311 250°F (121°C)
Jotun Paints Hardtop Optima 215 250°F (121°C)
KCC Korexane ST1020 326 250°F (121°C)
PPG Industries PSX 700 84–99 250°F (121°C)
Sherwin Williams Polysiloxane XLE-80 Series 85–240 250°F (121°C)
Tnemec 750 99 250°F (121°C)
Respirators are strongly recommended when applying polysiloxane.
These systems are generally rated for 93°C/200°F.
Note: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not so thick as to influence
final coating quality.

Three-Coat Systems
Epoxy | Epoxy Intermediate | Aliphatic Polyurethane 3.5
SSPC-SP1/SP3 Power tool cleaning acceptable.
Total DFT: 12.0–17.0 mils (305–432um)
PRIMER Carboline Carboguard 890 214 250°F (121°C)
Epoxy Mastic - Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
Surface Tolerant International Interseal 670 HS 240 250°F (121°C)
DFT as per International Devoe Devran 224 series 100–212 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Jotacote Universal 240 250°F (121°C)
PPG Amerlock 2/400 84 250°F (121°C)
Tnemec Series 66 Hi-Build Epoxoline 362 250°F (121°C)
High Build International Interseal 670 HS 240 250°F (121°C)
DFT as per International Devoe Devran 224 series 100–212 250°F (121°C)
Manufacturer’s
PPG Amercoat 385 276 250°F (121°C)
Tnemec Series 66 Hi-Build Epoxoline 362 250°F (121°C)
Polyurethane - Hempel Coatings (USA), Inc. Hempathane 55610 or 5210 330–445 250°F (121°C)
Aliphatic International Interthane 990 Series 395 250°F (121°C)
DFT as per International Devoe Devthane 379 series 100–311 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Hardtop XP 320 250°F (121°C)
Tnemec Series 73 Indura-Shield 325 250°F (121°C)
Vendors of mechanical equipment normally have their own standard coatings and find it economically impractical to change to purchaser-specified systems such
as this one. Chevron's specified system must be applied unless the vendor obtains written approval from Chevron to substitute another. The alternative is to
accept the vendor's standard primer and then apply Coating System 3.7 (Manufacturer's Standard/Universal Primer/Polyamide Epoxy (High Build)/Aliphatic
Polyurethane).
Note 1: The above system tiecoats are available in aluminum. Consult the manufacturer.
Note 2: The tie coat shall not be applied to handrails and stairways.
Note 3: Aluminum filled epoxy mastic should be tinted a contrasting color such as red.
Note 4: Polyurethanes will discolor at service temperatures above 200°F (93°C).

Three-Coat Systems
Manufacturer's Standard | Universal Tie Coat | Epoxy Intermediate
| Aliphatic Polyurethane 3.7
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use this system without reapplying manufacturer's
Near-white blast cleanliness. standard primer.
Anchor Pattern: 1.5–3.0 mils (38–64um)
Total DFT: 11.0–16.0 mils (279–406 um)
PRIMER [Mfg’s Standard] Apply universal primer over manufacturer's standard primer; then apply tiecoat and topcoat.
PRIMER Tie Coat Carboline Carbocoat 150UP 407 250°F (121°C)

Universal Primer Carboline Rustbond Penetrating Sealer 24 250°F (121°C)
Manufacturer’s
International Devoe Devguard 4160 419 250°F (121°C)
Jotun Paints Jotacote Universal 240 250°F (121°C)
KCC Korepox Primer EP1760 306 250°F (121°C)
PPG Amercoat 185H 335 250°F (121°C)
PPG SigmaFast 20 382 250°F (121°C)
Sherwin Williams Kem Kromik Universal Primer 420 200°F (93°C)
Tnemec Series 37H Chem-Prime HS 348
Intermediate Carboline Carboguard 890 or Carbomastic 15 214–88 250°F (121°C)
High Build International Interseal 670 HS 240 250°F (121°C)
DFT as per International Devoe Devran 224HS 212 250°F (121°C)
Manufacturer’s
KCC Korepox H.B. EH2580 335 250°F (121°C)
PPG Amercoat 385 276 250°F (121°C)
DFT as per International Devoe Devthane 379 311 250°F (121°C)
Manufacturer’s
PPG Amercoat 450 311 250°F (121°C)
Tnemec Series 740 UVX 99
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not so thick
as to influence final coating quality.
Note 2: Polyurethanes will discolor at service temperatures above 200°F (93°C).

Three-Coat Systems
Manufacturer's Standard or Galvanized | Universal Primer | Aliphatic
Polyurethane 3.8
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use this system without reapplying manufacturer's
Brush-off blast cleaning preferred. standard primer.
acceptable.
Total DFT: 6.0–9.0 mils (152–229 um)
PRIMER [Mfg's Standard] Carboline Rustbond Penetrating Sealer 24 250°F (121°C)
Manufacturer’s
PRIMER International Devoe Devguard 4160 419 200°F (93°C)
Universal Primer Jotun Paints Jotacote Universal 240 250°F (121°C)
DFT as per KCC Korepox Primer EP1760 306 250°F (121°C)
Manufacturer’s
Product Sheet PPG Amercoat 185H 335 250°F (121°C)
PPG SigmaFast 20 382 250°F (121°C)
Sherwin Williams Kem Kromik Universal Primer 420 250°F (121°C)
Apply universal primer over manufacturer's standard primer; then apply topcoat.
Aliphatic International Interthane 990 395 250°F (121°C)
DFT as per International Devoe Devthane 379 311 250°F (121°C)
Manufacturer’s
Note: Polyurethanes will discolor at service temperatures above 200°F (93°C).

Specialty Coating Systems

Splash Zone Coating–Sprayable 4.1
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use this system for repairs before putting components in
White metal blast cleanliness. immersion service. After putting in service, use this system
Anchor Pattern: 3.0–5.0 mils (76–127um) above the waterline and System 4.1.1 below the waterline.
Total DFT: 100–200mils (2540–5080um) or
Per manufacturer’s recommendation.
Coat, Generic
By Max
Classification, Manufacturer Product Designation VOC (G/L)
Svc Temp
DFT
Splash Zone Carboline Carboguard 1207 0 200°F (93°C)
Coating Hempel Coatings (USA), Inc. Sprayguard 35490 0 284°F (140°C)
(Spray) International Interzone 485 74 250°F (121°C)
DFT as per Jotun Paints Jotacote UHB 110
Manufacturer’s
Product Sheet KCC Korepox H.S. EH3200(GF) 17
PPG Tideguard 171A 0
PPG SigmaShield 1090 68
Sherwin-Williams Leigh’s Epigrip M922 Series 145
Note1: Tideguard 171 has application difficulties consult PPG. Use 171X or 171A if available.


Splash Zone Compound–Rated to Cure Underwater 4.1.1
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: After putting in service, use this system below the
White metal blast cleanliness. waterline and System 4.1 above the waterline.
Total DFT: 0.5 inch (1.27 cm) (min)
Splash Zone Coating Carboline Carboguard A-788 0
Asbestos Free Hempel Coatings (USA), Inc. Sprayguard 35490 0 284°F (140°C)
(Trowel) International Interzone 485 38 250°F (121°C)
Jotun Paints Jotamastic SF 65
Sherwin-Williams Leigh’s Epigrip M922 Series 145
KCC Korepox H.S. EH3200(GF) 17
PPG Amercoat 182 0


Monel Sheath for Splash Zones 4.2
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: N/A
White metal blast cleanliness, preferred.
Power tool cleaning to bare metal, acceptable.
Anchor Pattern: Not applicable
Total DFT: 16 gauge (0.062 inch)*
By Max
Coat, Generic VOC
Manufacturer Product Designation Svc
Classification, DFT (G/L)
Temp
Clad the specified portion of the splash zone with cold rolled, plain, unpolished, Monel sheathing per ASTM B-127. Weld the Monel sheathing
continuously on all edges. Overlap all joints in the Monel sheathing by four inches. Require contractor to submit the shop drawings showing
application details for Monel to Owner for authorization. Ensure full corrosion protection to the portion of the structure covered by Monel by
requiring water-tight welds fasten Monel sheathing to steel members and Monel to Monel. Inspect all such welds with liquid-penetrant testing.
Repair all defects exceeding those allowed in AWS D1.1 par. 9.25. Weld Monel to steel and Monel to Monel with only GMAW or GTAW
processes using Monel filler metal conforming to AWS 5.14 class ERNi Cu-7. Qualify all weld procedures and welders working with Monel
according to AWS D1.1 as for a fillet weld using a macroetch cross-section test. Recognize that Monel can tear if posed to mechanical
damage. Heavier gauge of Monel can provide some additional tear resistance, but not a substantial difference. Consider cost and handling
before selecting heavier gauge Monel. *This is not DFT; this is Minimum Thickness.


Vulcanized Neoprene for Splash Zones 4.3
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: *
White metal blast cleanliness.
Anchor Pattern: 3.0–5.0 mils (76–127um) (max)
Total DFT: 0.5–1.0 inch* (1.27–2.54cm)
By Max
Coat, Generic VOC
Temp
Vulcanized Neoprene Mark Tool & Rubber Co. Splashtron 0
DFT as per Tamborine E.R.I. Adorros C-380 0
Manufacturer’s
Product Sheet
Ship sections to be coated to contractor's facility for application of vulcanized neoprene,
unless otherwise authorized in writing by Owner.
*This is not DFT; this is Minimum Thickness.
Note: To be applied over single layer FBE as per COM-4042.

*Consult manufacturer for repair system


*Polyamide Epoxy | Cementatious Fireproofing | Epoxy Intermediate
| Aliphatic Polyurethane 4.4
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: FIREPROOFING INTACT: Weathercoat and
Near-white blast cleanliness. Entire coating system topcoat for touch-up. FIREPROOFING DAMAGED:
must be in place to provide fireproofing rating. Repair fireproofing; finish with weathercoat and
Anchor Pattern: 1.5–2.5 mils (38–64 um) topcoat. PRIMER DAMAGED: Touch up with
polyamide epoxy primer; then apply remainder of
Total DFT: 10.0–14.0 mils (254–357 um) plus fireproofing
system.
thickness
PRIMER Carboline Carboguard 890 214 200°F (93°C)
Epoxy–Polyamide Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
DFT as per International Intergard 251 390 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Penguard Special 390 250°F (121°C)
PPG Amercoat 385 276 250°F (121°C)
Tnemec Series 66 Hi-Build Epoxoline 362
FIREPROOFING Owner specifies fireproofing type and thickness. See the Fire Protection Manual. Certain manufacturers
require a tiecoat between the fireproofing and weathercoating. Before sandblasting, weld 12-gauge steel
studs to the steel to support the mesh reinforcement. Alternative reinforcing techniques may be acceptable;
but they require prior written authorization from Owner. Allow fireproofing to cure ten days at 70°F (20°C)
before applying weathercoat; lower temps require a longer cure. Apply weathercoat in two coats with the first
thinned to penetrate, unless the manufacturer recommends a tiecoat instead.
High Build International Intergard 475 HS series 207 250°F (121°C)
DFT as per Jotun Paints Jotamastic 87 150 250°F (121°C)
Manufacturer’s
Product Sheet KCC Korepox EH2350 or 2351 183–245 250°F (121°C)
PPG Amercoat 385 276 250°F (121°C)
Tnemec Series 66 Hi-Build Epoxoline 362
TOPCOAT Carboline Carbothane 134 HG 288 175°F (80°C)
Polyurethane – Hempel Coatings (USA), Inc. Hempathane 55610 or 55210 330–445 250°F (121°C)
DFT as per Jotun Paints Hardtop XP 320 250°F (121°C)
Manufacturer’s
Product Sheet KCC Korethan Topcoat UT6581 398 250°F (121°C)
Tnemec Series 740 UVX 99
Last Update: May 2012 (Data Sheet notes on next page)

* The entire protective coating system must be installed to provide fireproof rating.
Note 1: Fireproofing type and thickness shall be specified by Purchaser.
Note 2: A tie coat between the fireproofing and the weathercoat is recommended by certain manufacturers. Follow the
manufacturer’s instructions.
Note 3: For cementicious fireproofing. Prior to abrasive blasting, 12-guage steel studs shall be welded to the steel for support of
mesh reinforcement. After priming, attach 19-guage galvanized wire mesh reinforcement to the studs. Other reinforcing details may
be acceptable but shall receive Purchaser’s written acceptance prior to use.
Note 3: For cementicious fireproofing. Fireproofing shall be cured for 10 days at 70°F (21°C) prior to application of weathercoat.
Lower temperatures require a longer cure.Weathercoat shall be applied in two coats with the first thinned to penetrate, unless
manufacturer recommends a tie coat instead.
*Consult ETC Fireproofing Specialist for approved intumescent PFP system.


Non-Skid | 20–30 Mesh Grit | Non-Skid 4.5
Total DFT: 40.0–55.0 mils (1016–1397 um)
PRIMER Carboline Carboguard 869 Non-Skid 226 250°F (121°C)
Non-Skid Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
DFT as per International Interzone 485 74 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Baltoflake 75 250°F (121°C)
KCC Korepox H.S. EH3200(GF) 17 250°F (121°C)
Amerlock Series GF
PPG 84–114 250°F (121°C)
SigmaShield Series GF
Sherwin Williams Macropoxy 646 Series 100–250
Broadcast grit in between coats.
TIECOAT Apply no corrosive grit to these coatings to provide a non-skid surface. Apply Primer first. Broadcast Owner-
authorized 20-30 mesh garnet, alumina, or other grit evenly over the coating at a rate of 15-18 lbs per
20–30 Mesh Grit 100 sq ft. Spray apply a final 10.0 mils of Top coat over the grit while the first coat is still tacky.
TOPCOAT Carboline Carboguard 869 Non-Skid 226 250°F (121°C)
Non-Skid Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Baltoflake with Carborex 20 75 250°F (121°C)
Amerlock Series GF
PPG 84–114 250°F (121°C)
SigmaShield Series GF
Sherwin Williams Leigh’s Epidek M399 < 250 250°F (121°C)
Note: Consult product data sheets to ensure the proper DFTs.


Epoxy Non-Skid | Grit | Aliphatic Polyurethane Non-Skid 4.6
Total DFT: 22–28 mils (559–711 um)
PRIMER Use coating supplier's recommendation.
TIECOAT Non-skid grit is supplied in coatings. Specify non corrosive size of grit when ordering.

Epoxy Non-Skid Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
Manufacturer’s Jotacote Universal with 3883
Product Sheet Jotun Paints 240 250°F (121°C)
Non-Skid Aggregate
PPG Amerlock Series GF 84 250°F (121°C)
PPG SigmaShield Series GF 114 250°F (121°C)
Sherwin Williams Leigh’s Epidek M399 < 250 250°F (121°C)
Series 280 Tneme-Glaze with
Tnemec 25 250°F (121°C)
287-0300C Additive
Method of application (spray, roller, brush) depends on the coating supplier selected.
SECONDARY TOPCOAT Carboline Carbothane 134 H Series 190–288 250°F (121°C)

DFT as per Jotun Paints Hardtop XP 320 250°F (121°C)
Manufacturer’s
Product Sheet KCC Korethan Topcoat UT6581 398 250°F (121°C)
PPG SigmaDur 550 430 250°F (121°C)
Tnemec Series 290 CRU 288 250°F (121°C)
Respirators are strongly recommended when applying polyurethane. An aliphatic polyurethane coating may be applied over
the epoxy non-skid for markings or prevention of chalking.
Note 1: Consult product data sheets to ensure the proper DFTs.

Note 2: Broadcast grit in between coats.
Note 3: Standard practice requires use of same manufacturer for all coats in system.


Heavy Duty Epoxy Non-Skid | Grit | Aliphatic Polyurethane Non-Skid 4.7
Total DFT: 53–203 mils (1346–5156 um)
PRIMER Use coating supplier's recommendation.
Carboline Cargoguard 893 195

Hummervoll Hi EP Sealer
Jotun Paints Jotamastic 87 Alu 150
Sherwin-Williams Macropoxy 646 Series 100–250 250°F (121°C)
TIECOAT Broadcast grit in between coats.

Epoxy Non-Skid Hempel Coatings (USA), Inc. Hempadur 15590 284°F (140°C)
International Interzone 485 72 250°F (121°C)
DFT as per
Manufacturer’s Jotun Paints Jota Armour 70 250°F (121°C)
Product Sheet
Amercoat 237Mor SigmaShield
PPG 156–114 250°F (121°C)
GF Series
Hummervoll Hi EP Deck Coat 250°F (121°C)
Sherwin-Williams Leigh’s Epidek M153 42 250°F (121°C)
Method of application (spray, roller, brush) depends on the coating supplier selected.
SECONDARY TOPCOAT Carboline Carbothane 134 HSeries 190–288 250°F (121°C)

Polyurethane - Hempel Coatings (USA), Inc. Sprayguard 35490 0 284°F (140°C)
Aliphatic International Interthane 990 Series 247–420 250°F (121°C)
DFT as per
Manufacturer’s KCC Korethan Topcoat UT6581 398 250°F (121°C)
Product Sheet
PPG Amercoat 450 Series or SigmaDur 550 311–334 250°F (121°C)
Sherwin-Williams Hi-Solids Polyurethane Series 100–340 250°F (121°C)
Respirators are strongly recommended when applying polyurethane. An aliphatic polyurethane coating may be applied over
the epoxy non-skid for markings or prevention of chalking.

Non-Reinforced Thin Film Coatings for Immersion Service

Nonreinforced Thin Film Coatings for
Fresh-Water Immersion Service 8.1
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
Anchor Pattern: 2.0 –3.0 mils (51–76 um)
10.0–12.0 mils (254–305 um) (see
Total DFT: manufacturer’s data sheets for min/max
thickness per coat)
FIRST COAT Carboline Carboguard 891Series 119–214 150°F (66°C)
Epoxy Dampney Protexior 795 89 350°F (177°C)
Nonreinforced Thin Film Hempel Coatings (USA), Inc. Hempadur 17630 Series 275–310 95°F (35°C)
DFT as per International Interline 850 225 140°F (60°C)
Manufacturer’s
Product Sheet Jotun Paints Tankguard 412* 40 122°F (50°C)
KCC Korepox H.S. EH3100 16.5 140°F (60°C)
PPG Amercoat 240 153 140°F (60°C)
Tnemec Series 61 Tneme-Liner 45 120°F (49°C)
Note: Stripe coat of welds and edges highly recommended.
SECOND COAT Carboline Carboguard 891Series 119–214 150°F (66°C)

Epoxy Dampney Protexior 794 124 350°F (177°C)
Manufacturer’s
Product Sheet Jotun Paints Tankguard 412* 40 122°F (50°C)
PPG Amercoat 240 153 140°F (60°C)
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
* Designates single coat application, low temperature cure and application, and fast cure. Applied 20–25 mils (508–635 um) by Plural Component Equipment.
* Jotun Tankguard 412 can be applied in one coat up to 500 Microns.


Nonreinforced Thin Film Coatings for Demineralized Water
or Condensate Immersion Service 8.2
Anchor Pattern: 2.0–3.0 mils(51–76 um)
Total DFT: 10.0–12.0 mils (254–305 um) (See
manufacturer's data sheets for min/max
thickness per coat.)
FIRST COAT Carboline Phenoline 385 235 150°F (66°C)
Epoxy Hempel Coatings (USA), Inc. Hempadur 85671 320 140°F (60°C)
Nonreinforced Thin Film International Interline 399 340 203°F (95°C)
DFT as per Jotun Paints Tankguard Storage 310 203°F (95°C)
Manufacturer’s
Product Sheet PPG Amercoat 90HS 323 140°F (60°C)
PPG Phenguard 930 Series 323 180°F (82°C)
Sherwin Williams Epo-Phen FF < 250 210°F (99°C)
SECOND COAT Carboline Phenoline 385 235 150°F (66°C)

Nonreinforced Thin Film I International Interline 399 340 203°F (95°C)
DFT as per Jotun Paints Tankguard Storage 310 203°F (95°C)
Manufacturer’s
Product Sheet PPG Amercoat 90HS 323 140°F (60°C)
If seam sealant or putty is required, use any of the brands from the Acceptable Brands list: (Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide Flexible
Putty). This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
* Designates single coat application, low temperature cure and application, and fast cure. Applied 20–25 mils (508-625 um) by Plural Component Equipment.


NSF-Approved Potable Water Immersion Service 8.3
Total DFT: 10.0–12.0 mils (254–305 um) (See manufacturer's
data sheets for min/max thickness per coat.)
95°F (35°C) /
Epoxy Hempel Coatings (USA), Inc. Hempadur 35530 or 35560 9–154
113°F (45°C)
DFT as per International Devoe Bar-Rust 233 H 170 180°F (82°C)
Manufacturer’s
Product Sheet Jotun Paints Tankguard 412 40 122°F (50°C)
PPG Amercoat 133 0.6 120°F (49°C)
PPG Sigmaguard CSF 585 6 120°F (49°C)
Sherwin Williams Macropoxy 646 PW Series 86–250 120°F (49°C)
Tnemec Series L140 Pogta-Pox Plus 98

95°F (35°C) /
Epoxy Hempel Coatings (USA), Inc. Hempadur 35530 or 35560 9–154
113°F (45°C)
DFT as per International Devoe Bar-Rust 233 H 170 180°F (82°C)
Manufacturer’s
Product Sheet Jotun Paints Tankguard 412 40 122°F (50°C)
PPG Amercoat 133 0.6 120°F (49°C)
PPG Sigmaguard CSF 585 6 120°F (49°C)
Sherwin Williams Macropoxy 646 PW Series 86–250 120°F (49°C)
Tnemec Series L140 Pogta-Pox Plus 98
If seam sealant or putty is required, use the coating manufacturer's recommended FDA-approved material. This list is limited to full-service national
manufacturers. Local conditions may warrant adding local suppliers.


Salt Water and Brine Immersion Service 8.4

Epoxy Dampney Apexior 3C 336 140F (60°C)
Nonreinforced Thin Film Hempel Coatings (USA), Inc. Hempadur 17630 Seties 275–305 105°F (40°C)
Manufacturer’s
Product Sheet International Devoe Devchem 253 213 200°F (93°C)
KCC Korepox EH2350 183 158°F (70°C)
PPG Sigmaguard 720 233 140°F (60°C)
Sherwin Williams Phenicon HS < 250 140°F (60°C)
Tnemec Series L69 Hi-Build Epoxoline II 98

Epoxy Dampney Apexior 3C 336 140°F (60°C)
Manufacturer’s
Tnemec Series L69 Hi-Build Epoxoline II 98
Note: Check final DFT with manufacturer’s PDS.


Produced-Water Immersion Service 8.5
DFT as per International Devoe Devchem 253 213 200°F (93°C)
Manufacturer’s
KCC Kophenol EH2635 247 185°F (85°C)

Manufacturer’s
If seam sealant or putty is required, use any of the brands from the Acceptable Brandsl list: (Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide Flexible
Note: Check final DFT with manufacturers PDS


Nonreinforced Thin Film Coatings
for Crude Oil (Sweet or Sour) Immersion Service 8.6
Epoxy Hempel Coatings (USA), Inc. Hempadur 85671 or 35900 320–0 *120°F (49°C)
Manufacturer’s

Epoxy Hempel Coatings (USA), Inc. Hempadur 85671 or 35900 320–0 *120°F (49°C)
Manufacturer’s
PPG Amercoat 90HS Series 323 140°F (60°C)
PPG Phenguard 940 315 140°F (60°C)
Sigma recommends that for temperatures above 140F(60C), the Phenguard system is applied in three 4 mil coats.
Note: Check final DFT with manufacturers PDS.

 Check with Hempel Coating Technical Representative for Service Temperatue


for Fuel (Low-Aromatic) Immersion Service 8.7
Epoxy Hempel Coatings (USA), Inc. Hempadur 17671/35760 141–316 140°F (60°C)
Manufacturer’s
Product Sheet Jotun Paints Tankguard Storage 310 203°F (95°C)

Epoxy Hempel Coatings (USA), Inc. Hempadur 17671/35760 141–316 140°F (60°C)
Manufacturer’s
If seam sealant or putty is required, use any of the brands from the Acceptable Brand slist: (Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide Flexible
*Designates single coat application, low temperature cure and application, and fast cure. Applied 20– 25 mils (508–625 um) by Plural Component Equipment.
Note 1: Check final DFT with manufacturers PDS.

Note 2: Finished product storage tanks such as aviation fuel have color restrictions. Exposed color should be yellow or white.


for Fuel (High-Aromatic) Immersion Service 8.8
Anchor Pattern: 2.0– 3.0 mils (51–76 um)
Epoxy Hempel Coatings (USA), Inc. Hempadur 35760 /85671 0–320 120°F (49°C)
Manufacturer’s
KCC Korepox Tanker Shelter EP174T 323 158°F (70°C)

Epoxy Hempel Coatings (USA), Inc. Hempadur 35760 / 85671 0–320 120°F (49°C)
Manufacturer’s
KCC Korepox Tanker Shelter EP174T 323 158°F (70°C)
If seam sealant or putty is required, use any of the f brands from the Acceptable Brands list: (Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide
Flexible Putty). This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
*Designates single coat application, low temperature cure and application, and fast cure. Applied 20– 25 mils (508–625 um) by Plural Component Equipment.
Note 1: Check final DFT with manufacturer’s PDS.



for Acetone Immersion Service 8.10
PRIMER Carboline Carbozinc 11 Series 264–515
FIRST COAT Hempel Coatings (USA), Inc. Galvosil 15680 or 15700 320–435
Epoxy International Interzinc 22 Series 490
Nonreinforced Thin Film Jotun Paints Tankguard Zinc 463
DFT as per PPG Dimetcote 9 / SigmaGuard 750 491–452
Manufacturer’s
Product Sheet KCC Galvany IZ1970 250
Sherwin Williams Zinc Clad II HS Series 320–500
Tnemec Series 90–98 Tneme-Zinc 471
DO NOT USE seam sealer or putty in this service. For alternatives consult one of CRTC's coating specialists. This list is limited to full-service national


for Ethyl & Methyl Alcohol Immersion Service 8.11
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up:Use the same material.
FIRST COAT Carboline Phenoline 353 LTE 197 120°F (49°C)
Epoxy Hempel Coatings (USA), Inc. Hempadur 35760 (Ethanol) 0 113°F (45°C)
Nonreinforced Thin Film Hempel Coatings (USA), Inc. Galvosil 15680 or 15700 (Methanol) 320–435 113°F (45°C)
Manufacturer’s
KCC Galvany IZ1970 250 752°F (400°C)
Tnemec Series 90-98 Tneme-Zinc 471
SECOND COAT Carboline Phenoline 353 LTE 197 120°F (49°C)

Epoxy Hempel Coatings (USA), Inc. Hempadur 35760 (Ethanol) 0 113°F (45°C)
Nonreinforced Thin Film Jotun Paints Tankguard Storage 310 140°F (60°C)
Manufacturer’s
Product Sheet Sherwin Williams Phenicon HS < 250 140°F (60°C)
DO NOT USE seam sealer or putty in this service. For alternatives consult one of CRTC's coating specialists. This list is limited to full-service national

Reinforced Thick Film Coatings for Immersion Service

Reinforced Thick Film Coatings
for Fresh-Water Immersion Service 9.1
Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable),
80.0 mils (2032 um) (min) (trowelable).
(See manufacturer’s data sheets for min/max
thicknesses per coat.)
SINGLE COAT Carboline Plasite 4500/4550 Series 0–3 150°F (66°C)
Reinforced Glass Flake Hempel Coatings (USA), Inc. Hempadur 35870 188 140°F (60°C)
DFT as per International (One Coat 20-40 mils) Interzone 1000 75 140°F (60°C)
Manufacturer’s
Product Sheet International (one coat @ 36 mils DFT) EC 376 series 30–42 180°F 82°C)
Jotun Paints Marathon XHB 50 158°F (70°C)
PPG Amercoat 242HB 137 140°F (60°C)
PPG SigmaShield 905 141 140°F (60°C)
Sherwin Williams Sherglass FF 0 140°F (60°C)
Tnemec (One Coat 50 mils+) Series 436 Perma-Shield FR 28 185°F 85°C)
SECOND COAT Carboline Plasite 4500/4550 Series 0–3 150°F (66°C)

if required Hempel Coatings (USA), Inc. Hempadur 35870 188 140°F (60°C)
Reinforced Glass Flake Jotun Paints Marathon XHB 50 158°F (70°C)
If seam sealant or putty is required, use any brands from the Acceptable Brands list: (Polyester, Isophthalic, Polysulfide Flexible Putty).
Note: The most efficient way is single coat thick film. Check manufacturer’s recommendations.
Check final DFT with manufacturer’s PDS.


Reinforced Thick Film Coatings for Demineralized Water
or Condensate Immersion Service 9.2
80.0 mils (2032 um) (min) (trowelable). (See
manufacturer’s data sheets for min/max thicknesses
per coat)
SINGLE COAT Carboline Plasite 4500/4550 Series 0–3 150°F (66°C)
Reinforced Glass Flake Hempel Coatings (USA), Inc. Hempadur 35870 180
Manufacturer’s
Product Sheet International (one coat @ 36 mils DFT) Enviroline 376 series 30–42 180°F (82°C)
Korepox H.S. EH3200(GF)
KCC 17 140°F (60°C)
(Can be single coat)
140°F/200°F
Sherwin Williams ExpressCote HCR FF 250
(60°C/90°C)
Tnemec (One Coat 50 mils+) Series 436 Perma-Shield FR 28 185°F (85°C)
SECOND COAT Carboline Plasite 4500/4550 Series 0–3 150°F (66°C)

Reinforced Glass Flake International Interline 1064 248 140°F (60°C)
KCC nd 17 140°F (60°C)
(2 coat if needed)
Sherwin Williams ExpressCote HCR FF 250 200°F (93°C)
If seam sealant or putty is required, use any brands from the Acceptable Brands list: (Vinyl Ester, Rivet and Seam Sealer [Trowe]), Polysulfide Flexible Putty).
Note: Many of these coatings can be applied at 1 coat. Check manufacturer’s recommendations.


Reinforced Thick Film Coatings for NSF-Approved
Potable Water Immersion Service 9.3
manufacturer’s data sheets for min/max
thicknesses per coat)
SINGLE COAT Carboline Plasite 4550 Series 0–3 140°F (60°C)
Reinforced Glass Flake Hempel Coatings (USA), Inc. Hempadur 35560 or 35530 9–154 113°F (35°C)
DFT as per Jotun Paints Tankguard DW 2 120°F (50°C)
Manufacturer’s Korepox H.S. EH3200(GF)
Product Sheet KCC 17 140°F (60°C)
PPG Amerthane 490 0.6
Sherwin Williams Dura-Plate UHS 100 120°F (49°C)
International (one coat @ 25–40 mils) Enviroline 230 16 180°F (82°C)
SECOND COAT Carboline Plasite 4550 Series 0–3 140°F (60°C)

if required Hempel Coatings (USA), Inc. Hempadur 35560 or 355530 9–154 113°F (35°C)
Jotun Paints Tankguard DW 2 120°F (50°C)
KCC nd 17 140°F (60°C)
(2 coat if needed)
PPG Amerthane 490 0.6
Sherwin Williams Dura-Plate UHS 100 120°F (49°C)
If seam sealant or putty is required, use any brands from the Acceptable Brands list: (Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty).


Reinforced Thick Film Coatings for Salt Water and Brine Immersion Service 9.4
SINGLE COAT Carboline Plasite 4550 Series 0–3 180°F (82C)
DFT as per International (one coat @ 36 mils) Interzone 1000 85 140°F (60°C)
Manufacturer’s
Product Sheet International (one coat @ 36 mils) Enviroline 376 Series 30–42 180°F (82°C)
Tnemec (One Coat 50 mils+) Series 436 Perma-Shield FR 28 185°F (85°C)

If seam sealant or putty is required, use any brands from the Acceptable Brands List: (Vinyl Ester, Rivet, and Seam Sealer (Trowel), Polysulfide Flexible Putty).


Reinforced Thick Film Coatings for Produced Water Immersion Service 9.5
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) White metal Touch Up: Use the same materials.
blast cleanliness.
SIngle COAT Carboline Plasite 4550 Series 0–3 160°F (71°C)
Reinforced Glass Flake Hempel Coatings (USA), Inc. Vinyl Ester 35910 0 203°F (95°C)
DFT as per International (one coat @ 36 mils) Interzone 1000 75 140°F (60°C)
Manufacturer’s
Product Sheet International (one coat @ 36 mils) Enviroline 376 Series 30–42 180°F (82°C)
KCC 17 140°F (60°C)
Tnemec (one coat 20-40 mils) Series 350 Tank Amor 23 180°F (82°C)

if required Hempel Coatings (USA), Inc. Vinyl Ester 35910 0
KCC nd 17 140°F (60°C)
(2 coat if needed)
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands list: (Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide
Flexible Putty). This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers..


Reinforced Thick Film Coatings for Crude Oil (Sweet or Sour)
Immersion Service 9.6
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Use the same materials.
White metal blast cleanliness. Up:
SINGLE COAT Carboline Plasite 4550 Series 3 250°F (121°C)
DFT as per International (one coat @ 36 mils DFT) Interzone 1000 75 140°F (60°C)
Manufacturer’s
Product Sheet International (one coat see PDS for DFT) Enviroline 376Series or 405HT 30–46 180°F (82°C)
PPG Amercoat 242HB 0.6 180°F (82°C)
Sherwin Williams ExpressCote HCR FF 0–250 200°F (93°C)
Tnemec (one coat 20–40 mils) Series 350 Tank Amor 23 180°F (82°C)
SECOND COAT Carboline Plasite 4550 Series 3 250°F (121°C)

PPG Amercoat 242HB 0.6 180°F (82°C)
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands list: (Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide
Flexible Putty). This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.


Reinforced Thick Film Coatings for Fuel (Low Aromatic) Immersion Service 9.7
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same materials.
SINGLE COAT Carboline Plasite 4550 Series 3 150°F (66°C)
DFT as per International (one coat 20–40 mils) Interline 984 70 140°F (60°C)
Manufacturer’s
Product Sheet International (one coat @ 36 mils DFT) Enviroline 376 F Series 30–42 180°F (82°C)
Sherwin Williams Sher-Glass FF 0 140°F (60°C)
SECOND COAT Carboline Plasite 4550 Series 3 150F (66°C)

If seam sealant or putty is required, use brands from the Acceptable Brands List: (Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty).
Note 1: Many of these coatings can be applied at 1 coat. Check manufacturer’s recommendations.


Reinforced Thick Film Coatings for Fuel (High Aromatic) Immersion Service 9.8
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Use the same materials.
White metal blast cleanliness. Up:
manufacturer’s data sheets for min/max thicknesses
per coat)
SIngle COAT Carboline Plasite 4550 Series 3 140°F (60°C)
Reinforced Glass Flake Hempel Coatings (USA), Inc. Hempel’s Vinyl Ester 35910 0 149°F (65°C)
DFT as per International (one coat @ 36 mils DFT) Enviroline 376 Series or 405HT 30–42 180°F (82C)
Manufacturer’s
Product Sheet International (one coat @ 20-40 mils DFT) Interline 984 70 140°F (60°C)
SECOND COAT Carboline Plasite 4550 Series 3 140°F (60°C)

if required Hempel Coatings (USA), Inc. Hempel’s Vinyl Ester 35910 0 149°F (65°C)
KCC Korepox H.S. EH3200 (GF) 17 158°F (70°C)
If seam sealant or putty is required, use brands from the Acceptable Brands List: (Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty). This list
is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Note 1: Many of these coatings can be applied at 1 coat. Check manufacturer’s recommendations.

Matt- Reinforced Coatings for Immersion Service

Matt- Reinforced Coatings for Fresh-Water Immersion Service 10.1
Matt- Reinforced Coatings for Demineralized-Water Immersion Service 10.2
Matt- Reinforced Coatings for Salt Water and Brine Immersion Service 10.4
Matt- Reinforced Coatings for Produced Water Immersion Service (Note 3-4) 10.5
Matt- Reinforced Coatings for Crude Oil (Sweet and Sour) Immersion Service 10.6
Matt- Reinforced Coatings for Fuel (Low Aromatic) Immersion Service 10.7
Matt- Reinforced Coatings for Fuel (High Aromatic) Immersion Service 10.8
Matt- Reinforced Coatings for Aromatic Hydrocarbon Immersion Service (Note 2) 10.9
Total DFT: 70.0–130.0 mils (1780–3300 um)
LAMINATE & RESIN layer Carboline (See Note 2) Carboguard 695 CLR 7 140°F (60°C)
Laminate Hempel Coatings (USA), Inc. (See Note 3) Hempadur 35760 141
DFT as per International (10–20 mils [254–508 um] DFT) Interline 985 0 140°F (60°C)
Manufacturer’s International (10–20 mils [254–508 um] DFT) Enviroline 376 series 30–42 180°F (82°C)
Product Sheet Jotun Chemclear 185°F (85°C)
Dura-Plate UHS Clear
Sherwin Williams (See Note 4) < 100
Laminate
PPG Novaguard 840 142 140°F (60°C)
Alternate layers of resin and 1.5 oz glass mat to build 100.0 mils (2540 um )of laminate.
Glass-to-resin ratio in the laminate should be 25/75.
TIECOAT RESIN Carboline (See Note 2) Carboguard 695 CLR 7 140°F (60°C)
Manufacturer’s
Product Sheet International (10–20 mils [254–508 um] DFT) Enviroline 376 Series 36 180°F (82°C)
Jotun Chemclear 185°F (85°C)
Sherwin Williams (See Note 4) Dura-Plate UHS Epoxy < 100 120°F (49°C)
Apply surface veil and resin to laminate to build 10.0 mil (254 um) tiecoat.
TOPCOAT RESIN Carboline (See Note 2) Carboguard 695 CLR 7 140°F (60°C)
Manufacturer’s
Product Sheet International (60–80 mils [1524–2032 um] DFT) Enviroline 376 series 36 180°F (82°C)
Jotun Chemclear 185°F (85°C)
Sherwin Williams (See Note 4) Dura-Plate UHS Epoxy < 100 120°F (49°C)
Some top coats may to apply 10-mil (254 um) thick wax coat (resin mixed with wax) as a topcoat. See manufacturer’s data sheets for resin-to-wax ratio.
If seam sealant or putty is required, use brands from the Acceptable Brands List: (Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty). This list
is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Last Update: May 2012 (Notes on next page)

Notes for 10.1 through 10.9:
1: Coating DFTs of each layer and final system DFT shall be as per product data sheet.
2: Carboline products not to be used for system 10.9.
3: Hempel products not to be used for system 10.5.
4: For Sherwin Williams system 10.5, use MagnaPlate Vinyl Ester Laminate (VOC < 250 g/l 200F/99C Max Temperature).

High-Temperature/High-Pressure Coating Systems

Demineralized Water or Condensate Coatings
Resistant to Temperature Gradients of 50°F (10°C)
& Compatible with Cathodic Protection
11.2
Total DFT: 8.0–12.0 mils (203–305 um) (See manufacturer’s
PRIMER These coatings are normally self-priming; but if a primer is required, use the chosen manufacturer’s recommendation.

Epoxy–Phenolic Hempel Coatings (USA), Inc. Hempadur 85671 316 180°F (82°C)
Manufacturer’s
Jotun Tankguard Storage 310 203°F (95°C)
Sherwin-Williams Epo-Phen FF 250 210°F (99°C)
Manufacturer’s
TEMPERATURE GRADIENT refers to the difference between the stock temperature and the outside temperature of the steel shell.
Example: an insulated tank would have 0°F temperature gradient. This list is limited to full-service national manufacturers. Local conditions may warrant adding
local suppliers.
Note: Wet H2S service lining accepted brands are contained in COM-5014. They have undergone thorough testing prior to being
accepted for this service.


Salt Water & Brine Service Coatings
11.4
Total DFT: 10.0–12.0 mils (254–305 um)
(See manufacturer’s data sheets for
min/max thickness per coat.)

Manufacturer’s
Sherwin-Williams Epo-Phen FF 100–250 210°F (99°C)
Manufacturer’s
Sherwin-Williams Epo-Phen FF 100–250 210°F (99°C)
Example: an insulated tank would have 0°F temperature gradient. This list is limited to full-service national manufacturers.
Local conditions may warrant adding local suppliers.


Salt Water & Brine High Temperature/High Pressure Service* Coatings
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI 11.4.2
Total DFT: 10.0–12.0 mils (254–305 um) (See
manufacturer’s data sheets for

Epoxy–Phenolic Hempel Coatings (USA), Inc. Hempadur 85671 316
DFT as per Hempel Coatings (USA), Inc. Hempadur 35900 0
Manufacturer’s
Product Sheet International Interline 399 340 203°F (95°C)
PPG Amercoat 91 410 200°F (93°C)
Epoxy–Phenolic Hempel Coatings (USA), Inc. Hempadur 85671 316
Manufacturer’s
* As in high-pressure separators. This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.


Produced Water Service Coatings
11.5

Manufacturer’s
PPG Phenguard 930 Series 315
Manufacturer’s
local suppliers.


Produced Water High Temperature/High Pressure Service Coatings*
Total DFT: 10.0–12.0 mils (254–305 um)

Manufacturer’s
Manufacturer’s


Crude Oil Service (Sweet or Sour) Coatings
11.6

Manufacturer’s
Manufacturer’s
local suppliers.


Crude Oil (Sweet or Sour) High Temperature/High Pressure Service Coatings*
Total DFT: 10.0–12.0 mils (254–305 um)

Manufacturer’s
Product Sheet Jotun Tankguard Storage 310 203°F (95°C)
Manufacturer’s
Product Sheet Jotun Tankguard Storage 310 203°F (95°C)

Coatings Under Insulation

Under Insulation–Non-Reinforced Thin Film Epoxy Coatings for Continuous
or Cyclic Carbon Steel Temperatures -50°F to 450°F (-46°C to 260°C) 12.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use material from same manufacturer.
Total DFT: 8.0–14.0 mils (203–356 um)
Carboline Phenoline 187 VOC 119 400°F (204°C)
PRIMER Carboline Thermaline 400–450 Series 250–312 425°F (218°C)
Epoxy–Phenolic Dampney Company, Inc. Thurmalox 218 263 450°F (232°C)
Nonreinforced Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 316 500°F (260°C)
DFT as per International Intertherm 228 326 446°F (230°C)
Manufacturer’s
Product Sheet International Devoe HT-403 217 400°F (204°C)
Jotun Epoxy HR 310 410°F (210°C)
KCC ThermalMask 310 446°F (230°C)
These coatings contain epoxy and epoxy phenolic resins.
TOPCOAT Carboline Phenoline 187 VOC 119 400°F (204°C)

Epoxy–Phenolic Carboline Thermaline 400–450 Series 250–312 425°F (218°C)
Nonreinforced Thin Film Dampney Company, Inc. Thurmalox 219 312 450°F (232°C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 85671 316 500°F (260°C)
Manufacturer’s
Sherwin Williams Epo-Phen FF 250 450°F (232°C)


Under Insulation–Non-Reinforced Thin Film Epoxy Coatings for Continuous
or Cyclic Stainless Steel Temperatures -50°F to 450°F (46°C to 232°C) 12.4
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) (SA 3) Touch Up: Use material from same manufacturer.
Brush off blast cleaning/solvent wipe.
Total DFT: 8.0–14.0 mils (203–356 um)
PRIMER Carboline Phenoline 187 VOC 119 400°F (204°C)
DFT as per Manufacturer’s Hempel Coatings (USA), Inc. Hempadur 85671 320 500°F (260°C)
TOPCOAT Carboline Phenoline 187 VOC 119 400°F (204°C)

DFT as per Manufacturer’s Hempel Coatings (USA), Inc. Hempadur 85671 320 500°F (260°C)
Sherwin Williams Epo-Phen FF 250 450°F (232°C)


Under Insulation–Non-Reinforced Thin Film Inorganic Coatings
for Carbon Steel or Stainless Steel Temperatures Above 450°F (232°C) 12.7
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use material from same manufacturer.
(SA 3) Brush off blast cleaning/solvent wipe.
Carbon Steel: SSPC-SP1/SP10 (NACE No. 2)
(SA 2.5) Near-white blast cleanliness.
Total DFT: 8.0–14.0 mils (203–356 um)
Polysiloxane Resin Dampney Company, Inc. Thurmalox 225HD 292 1000°F (538°C)
Inorganic Coating Hempel Coatings (USA), Inc. Silicone 56913/4 311–380 750°F (399°C)
Nonreinforced Thin Film International Intertherm 751 CSA 420 750°F (399°C)
DFT as per Manufacturer’s International Intertherm 898 CSA 420 1000°F (538°C)
Product Sheet Jotun Jotatemp 650 453 1202°F (659°C)
PPG Industries Hi-Temp 1027 420 850°F (455°C)
Sherwin-Williams Heat-Flex Hi-Temp 1200 375 1200°F (649°C)
Polysiloxane Resin Dampney Company, Inc. Thurmalox 225HD 292 1000°F (538°C)
DFT as per Manufacturer’s International Intertherm 898 CSA 420 1000°F (538°C)
Product Sheet Jotun Jotatemp 650 453 1202°F (659°C)
PPG Industries Hi-Temp 1027 420 850°F (455°C)


Under Insulation–Non-Reinforced Thin Film Inorganic Coatings
for Stainless Steel Temperatures Cryogenic -298°F to 750°F (-183°C to 399°C) 12.8
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use material from same manufacturer.
(SA 3) Brush off blast cleaning/solvent wipe.
Carbon Steel: SSPC-SP1/SP10 (NACE No. 2)
(SA 2.5) Near-white blast cleanliness.
Total DFT: 8.0–14.0 mils (203–356 um)
Coat, Generic Classification, By Max Svc
DFT Temp
Polysiloxane Resin Dampney Thurmalox 225HD 292 1000°F (538°C)
DFT as per International Intertherm 228
Manufacturer’s
Product Sheet PPG Hi-Temp 1027 420 850°F (455°C)
Polysiloxane Resin Dampney Thurmalox 225HD 292 1000°F (538°C)
DFT as per Manufacturer’s International Intertherm 228

Product Sheet PPG Hi-Temp 1027 420 850°F (455°C)

Seam Sealers & Putties

Rivet and Seam Sealer–Epoxy (Spray) 13.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up:
Total DFT: See product data sheet
Epoxy PPG Nu-Klad 100A 4
Rivet and Seam PPG Sigmaguard 650 0
Sealer (Spray) Carboline Carboguard 163 0 200°F (93°C)
Hempel Coatings (USA), Inc. Hempadur Mastic 45881 220 248°F (120°C)
International Enviroline BFlex 9400 series (spray) 32 180°F (82°C)
International Interline 921 90 180°F (82°C)
Jotun Jotamastic 80 145
Sherwin Williams Steel Seam FT-910 < 100 150°F (66°C)
Tnemec Series 351 Tank Amor 32


Rivet and Seam Sealer–Epoxy (Trowel) 13.2
Total DFT: See Product Data Sheet
Epoxy PPG N114A 0
Rivet and Seam PPG Novaguard 830 0
Sealer (Trowel) Carboline Carboguard 501 0 200°F (93°C)
Hempel Coatings (USA), Inc. HemSigmaCover 900padur Filler 35250 10 284°F (140°C)
International Enviroline BFlex 9400 series 32 180°F (82°C)
International Interline 921 90 180°F (82°C)
Jotun Epoxy Filler 0
Sherwin Williams Steel Seam FT-910 < 100 150°F (66°C)
Tnemec Series 351 Tank Amor 32


Rivet and Seam Sealer–Isophthalic Polyester 13.3
By Max
Coat, Generic Classification, DFT Manufacturer Product Designation VOC (G/L)
Svc Temp
Polyester–Isophthalic International Enviroline BFlex 9400 series 32 32 180°F (82°C)
Rivet and Seam Sherwin Williams Polyglass Putty 0 150°F (66°C)
Sealer (Spray)


Rivet and Seam Sealer–Vinyl Ester 13.4
Epoxy Carboline Plasite 941 0
Rivet and Seam International Enviroline BFlex 9400 series 32 32 180°F (82°C)
Sealer (Trowel) Sherwin Williams Polyglass Putty 0 150°F (66°C)


Flexible Putty 13.5
Flexible PPG RapidSeal 650 0
Putty Carboline Plasite 935 0
International Enviroline BFlex 9400 series 32 180°F (82°C)
Sherwin-Williams/Poly SPEC Thiokol 2282 0 180°F (82°C)
ViscoTaq ViscoPaste 0

Concrete Coatings
Epoxy Coatings for Concrete: Service Temperatures < 140°F (70°C),
Moderate Physical Abuse, Intermittent & Continuous Exposure 20.1
Surface Prep: Follow manufacturer’s recommendation. Touch Up: Manufacturer’s Recommendation.
Anchor Pattern: Not applicable.
Total DFT: Varies with manufacturer.
By Max
Coat, Generic VOC
Temp
PRIMER Carboline Semstone 110 0
Epoxy–Amine Adduct Hempel Coatings (USA), Inc. *Hempadur 45751-3 245–255
Thickness Varies with Hempel Coatings (USA), Inc. *Hempadur 35530-60 9–154
Manufacturer International Ceilcote 680M 180
Jotun Paints Tankguard Storage 310
KCC Korepox Primer Sealer EP1775 36
PPG Amercoat 351 0
Sherwin Williams Dura-Plate UHS Primers 100
Stonhard, Inc. Stonchem 502 0
Tnemec Series 61 Tneme-Liner 45
TOPCOAT Carboline Semstone 140 Series 0
Epoxy–Amine Adduct Hempel Coatings (USA), Inc. Hempadur 45751-3 245–255
Thickness Varies with Hempel Coatings (USA), Inc. Hempadur 35530-60 9–154
Manufacturer International Enviroline 376 Series 30–42
KCC Korepox EH2350 183
PPG Amercoat 351 0
Sherwin-Williams Dura-Plate UHS Epoxy 100
This coating system is NOT a substitute for a coating manufacturer's recommendation. REINFORCING: Continuous Exposure (Use a flake- or textile-reinforced
system to resist physical abuse. Review the resin selection (probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it is
resistant to the corrosive media.); Intermittent Exposure (Use a thin film or elastomeric system. Review the resin selection (probably epoxy or modified urethane
resin) with the coating manufacturer to ensure it is resistant to the corrosive media.); General (Ask the coating manufacturer to recommend reinforcing material
(aggregate, mortar topping, chopped glass, or glass mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of
cracks developing in the coating and allowing product to leak.) In some cases, additional coats of material may be necessary to prepare the concrete surface for
the coating system.
*Hempel to include a concrete sealer – Hempadur Sealer 05990

Concrete Coatings
Mild Physical Abuse, Intermittent & Continuous Exposure 20.2
PPG Amerlock 400/2 Series 84
SECOND COAT Carboline Semstone 140 Series 0
Manufacturer International Enviroline 376 series 30–42
PPG Amerlock 400/2 Series 84
Sherwin Williams Dura-Plate UHS Epoxy 100
This coating system is NOT a substitute for a coating manufacturer's recommendation. REINFORCING: Continuous Exposure (Use a flake- or textile-reinforced
system to resist physical abuse and for immersion service. Review the resin selection (probably polyester, epoxy, or modified urethane) with the coating
manufacturer to ensure it is resistant to the corrosive media.); Intermittent Exposure (Use a thin film or elastomeric system. Review the resin selection (probably
epoxy or modified urethane resin) with the coating manufacturer to ensure it is resistant to the corrosive media.); General (Ask the coating manufacturer to
recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass mat) not only to withstand moderate physical abuse, but also, where
necessary, to reduce the probability of cracks developing in the coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves
slightly, creating localized stresses in the coating that often causes cracks.) In some cases, additional coats of material may be necessary to prepare the concrete
surface for the coating system.
*Hempel to include a concrete sealer Hempadur Sealer 05990.

Concrete Coatings
Aggressive Physical Abuse, Intermittent & Continuous Exposure 20.3
PPG Amerlock Sealer 0
SECOND COAT Carboline Semstone 140 Series 0
Manufacturer International Enviroline 376 series 30–42
PPG Amerlock 880 68
PPG SigmaShield 880 122
Sherwin Williams Dura-Plate UHS Epoxy 100
This coating system is NOT a substitute for a coating manufacturer's recommendation. REINFORCING: Continuous Exposure (Use a laminate–or textile-
reinforced system to resist physical abuse and for immersion service. Review the resin selection (probably polyester, epoxy, or modified urethane) with the
coating manufacturer to ensure it is resistant to the corrosive media.); Intermittent Exposure (Use a laminate- or textile-reinforced system. Review the resin
selection (probably polyester, epoxy, or modified urethane resin) with the coating manufacturer to ensure it is resistant to the corrosive media. Depending on the
type of physical abuse, a flake-reinforced system might be used on the advice of a coating specialist or manufacturer.); General (Ask the coating manufacturer to
recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass mat) not only to withstand moderate physical abuse, but also, where
necessary, to reduce the probability of cracks developing in the coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves
slightly, creating localized stresses in the coating that often cause cracks.) In some cases, additional coats of material may be necessary to prepare the concrete
surface for the coating system.
*Hempel to include a concrete sealer Hempadur Sealer 05990.

27-Com-Su-5191-A Coating Systems

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COM-SU-5191-A

APPLICATION: ONSHORE, TOPSIDES,

This document is the confidential property of Chevron U.S.A. Inc. Neither

Rev Date Description Author Sponsor

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 1 of 12

1.0 Scope ..........................................................................................................................3

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 2 of 12

4.0 SYSTEM SELECTION

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 3 of 12

Table 1: Atmospheric Coatings for Carbon Steel and Stainless Steel

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 4 of 12

Table 2: Atmospheric Coatings for Onshore/Offshore

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 5 of 12

Table 3: Coatings for Concrete

Table 4: Coatings Under Insulation

Substrate Exposure to Temperature Temperature(*) Coating System

* Actual temperature of steel; not design temperature.

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 6 of 12

Table 5: Internal Vessel Coatings

5.0 COATING SYSTEM COMPATIBILITY

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 7 of 12

6.0 LIST OF COATING SYSTEMS

6.1 Primer Only Systems

6.2 Two-Component Systems

6.3 Three-Component Systems

6.4 Specialty Coating Systems

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 8 of 12

4.5 Polyester Non-Skid | 20–30 Mesh Grit | Polyester Non-Skid

6.5 Non-Reinforced Thin Film Coatings for Immersion Service

6.6 Thick Film Reinforced Coatings for Immersion Service

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 9 of 12

6.7 Matt Reinforced Coatings for Immersion Service

6.8 High-Temperature/High-Pressure Coating Systems

6.9 Coatings Under Insulation

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 10 of 12

6.10 Rivet and Seam Sealers

6.11 (Series 14 through 19 Reserved for Future Use)

6.12 Concrete Coatings

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 11 of 12

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 12 of 12

Primer Only System

Last Update: May 2012

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 1 of 69

Primer Only System

Last Update: May 2012

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 2 of 69

Primer Only System

*Winter curing agent

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 3 of 69

Primer Only System

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 4 of 69

Primer Only System

Note: For aluminum leaflet consult coating manufacturer.

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 5 of 69

Primer Only System

Case-by-case review of applications is required; time at temperature variations are substantial.

Last Update: May 2012

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 6 of 69

Last Update: May 2012

May 2012 © 2008–2012 Chevron U.S.A. Inc. All rights reserved. 7 of 69

Some of these coatings require a heated curing before handling.

TOPCOAT Carboline Thermaline 4700 Series 312–480 1200°F (649°C)

Last Update: May 2012