SC0049YHF00000 - Rev 3

EAST MEDITERRANEAN GAS
Job N. SC0049
PIPELINE PROJECT
Doc. No.: SC0049YHF00000 - Rev 3 Page 1 of 113
VENDOR DOCUMENT REVIEW
1 REVISE AND RESUBMIT
2 TO BE ISSUED AS FINAL PROVIDED

COMMENTS ARE INCORPORATED
PROJ: EMG GAS PROJECT
CLIENT: EAST MEDITERRANEAN GAS 3 NO COMMENT – FINAL ISSUE
MR N°: 1500.01 4 FOR INFORMATION ONLY (INTERNAL

PO N°: 30544 USE)
ITEM: KTI Doc. CODE: B1104 U.O.: TECHNIP KTI S.p.A.
VR Doc. CODE: SC0049YHF00000 BY: DATE:
DOCUMENT TITLE:
FACTORY ACCEPTANCE TEST PROCEDURE
3 15/06/07 Issue for Construction Delia Santilli Marco De Giorgi Vieri Cerchia
2 14/03/07 Issue for Construction Delia Santilli Marco De Giorgi Vieri Cerchia
1 12/02/07 Issue after comments Delia Santilli Marco De Giorgi Vieri Cerchia
0 04/10/06 Issue for Approval Delia Santilli Marco De Giorgi Vieri Cerchia
REV. DATE REASON FOR ISSUE PREPARED CHECKED APPROVED KTI
Document No.: SC0049YHF00000 Rev. 3
INDEX
01 - SCOPE .........................................................................................................................6
01-01 - ABBREVIATIONS.................................................................................................7
02 - REFERENCE DOCUMENTATION...............................................................................9
02-01 - CUSTOMER DOCUMENTATION .........................................................................9
02-02 - INVENSYS FSR DOCUMENTATION .................................................................10
02-03 - INVENSYS FSR DRAWINGS .............................................................................11
02-04 - CODES, STANDARDS AND SPECIFICATIONS................................................12
03 - TEST’S METHODOLOGY..........................................................................................14
04 - INSPECTION INTERVENTION CODES ....................................................................16
05-01 - FAT PROCEDURES SUMMARY........................................................................17
05-02 – FAT APPLICABILITY MATRIX ............................................................................22
06 – SCADA, ESD/F&G INSPECTION AND TEST PROCEDURES ................................30

A1.2 - VISUAL INSPECTION AND DIMENSIONAL CHECK OF INDIVIDUAL EQUIPMENT ...................... 30
A2 - CHECK OF DEGREE OF MECHANICAL PROTECTION...................................................................... 31
A3 - CHECK OF PRE-ASSEMBLING FOR CABLES CLAMPING ............................................................... 32
A4 - VISUAL CHECK OF THE CONDITION OF PAINTED SURFACES ...................................................... 33
B1 - CHECK OF EASY ACCESSIBILITY AND REMOVAL OF INDIVIDUAL COMPONENTS .................... 34
B2 - CHECK OF TERMINAL STRIPS FUNCTIONAL SEPARATION ........................................................... 35
B3 - CHECK OF WIRING SEPARATION FOR I.S. CIRCUITS...................................................................... 36
B4 - CHECK OF WIRING SEPARATION FOR VARIOUS LEVEL VOLTAGE STEPS................................. 37
B6 - CHECK OF WIRING OF INLET/OUTLET TERMINAL BLOCKS AND RELEVANT NUMBERING ...... 38
B7 - CHECK OF CHARACTERISTIC, COLOUR, SECTION OF WIRES AND CABLES ............................. 39
FAT PROCEDURE Page : 2 of 113

B8 - CHECK OF LENGTH AND DESIGNATION OF MULTICABLES WITH CONNECTORS ..................... 40
B9 - CHECK OF SPACE FOR FUTURE EXPANSION .................................................................................. 41
B10 - VENTILATING SYSTEM CHECK ......................................................................................................... 42
B11 - GROUNDING CIRCUIT CHECK ........................................................................................................... 43
B12 - DEGREE OF SAFETY PROTECTION CHECK.................................................................................... 44
B13 - VISUAL CHECK OF THE CHARACTERISTICS OF SCADA , INCLUDING RATINGS OF THE

INSTALLED EQUIPMENT .............................................................................................................................. 45
C1 - VERIFICATION OF ALL REFERENCE DOCUMENTS FOR THE FAT................................................. 46
C2 - REVIEW OF CERTIFICATES ................................................................................................................. 47
C3 - CHECK OF THE CORRESPONDENCE OF BILL OF MATERIAL AND THE INTEGRATED

EQUIPMENT ................................................................................................................................................... 48
C4 - VISUAL CHECK OF THE PRESERVATION STATUS OF EACH EQUIPMENT................................... 49
C5 - CHECK FOR WORKMANSHIP CONSTRUCTION ................................................................................ 50
C6 - ACCESSORIES CHECK......................................................................................................................... 51
C7 - EQUIPMENT VERIFICATION TO NOMINAL PERFORMANCE............................................................ 52
C8 - VISUAL CHECK OF PLATES DATA, LABELLING AND MARKING.................................................... 53
C9 - CHECK OF SPARE CAPACITY ............................................................................................................. 54
D1 - CHECK OF GAUGING, CALIBRATION, CONTROL, TEST DEVICES AND RELATED

CERTIFICATIONS........................................................................................................................................... 55
D2 - CHECK OF POWER SUPPLY SUITABILITY......................................................................................... 56
E1 - SUITABILITY CHECK AT ENVIRONMENTAL CONDITION ................................................................. 57
E2 - ELECTROMAGNETIC COMPATIBILITY CHECK.................................................................................. 58
E3 - POWER SUPPLY SYSTEM CHECK ...................................................................................................... 59
E4 - CHECK OF PERIPHERAL SYSTEMS WIRING ..................................................................................... 60
E6 - CPU TESTS ............................................................................................................................................. 61
E7 - PERIPHERAL SYSTEMS TEST ............................................................................................................. 62
E8 - ANALOGUE INPUT TEST ...................................................................................................................... 63
E9 - ANALOGUE OUTPUT TEST .................................................................................................................. 64
E10 - DIGITAL INPUT TEST........................................................................................................................... 65
E11 - DIGITAL OUTPUT TEST....................................................................................................................... 66

F1 - CHECK OF STANDARD SOFTWARE PACKAGES COMPLETENESS AND UPDATING .................. 67
F2 - INTEGRATED TEST OF THE CORRECTNESS OF DATA BASE AND TAG ASSIGNMENT AND OF
THE ADDRESSING OF INPUT/OUTPUT SIGNALS UP TO EXTERNAL TERMINAL STRIPS ................... 68
F3 - TEST OF THE IMPLEMENTATION OF SPECIFIED ALGORITHMS AND CONTROLS....................... 70
F4 - CHECK OF STATIC PART AND TEST OF DYNAMIC PART OF GRAPHIC DISPLAYS..................... 71
F5 - ALARM GROUPS TEST ......................................................................................................................... 73
F6 - TREND GROUPS TEST .......................................................................................................................... 74
F7 - “HISTORIAN” CHECK ............................................................................................................................ 75
F8 - REPORTS TEST...................................................................................................................................... 76
F9 - DIAGNOSTIC FUNCTIONS TEST .......................................................................................................... 77
F10 - REDUNDANCY TEST ........................................................................................................................... 78
F12 - CHECK OF LOADING OF ALL ELABORATING UNITS ..................................................................... 80
(CPU, MEMORY) AND MASS MEMORIES.................................................................................................... 80
G1 - COMMUNICATION WITH EXTERNAL SYSTEMS FUNCTIONAL TEST ............................................. 81
G2 - LOGIC SEQUENCES MANAGEMENT APPLICATIONS TEST ............................................................ 82
G6 – ACTUAL TEST OF COMMUNICATION WITH EXTERNAL SYSTEMS FMS , COMPRESSOR UNIT

CONTROLLER (OUT OF INVENSYS SCOPE).............................................................................................. 83
H1 – ENGINEERING WORKSTATION HARDWARE TEST.......................................................................... 86
H2 - ENGINEERING WORKSTATION CONFIGURATION SOFTWARE TEST............................................ 87
H3 – LEAK DETECTION WORKSTATION SOFTWARE TEST .................................................................... 88
Gas Scheduler Description........................................................................................................................... 93
Test Procedure for Gas Scheduler .............................................................................................................. 93
H4 – ESD/F&G WORKSTATION SOFTWARE TEST.................................................................................... 94
H5 – SECURITY ACCESS LEVEL TEST ....................................................................................................... 95
07 – TELECOM SYSTEM CONFIGURATION FOR FAT ..................................................96
07 - 01 - GENERAL ASSUMPTION ................................................................................96
07 - 02 - SYSTEM DIAGRAM..........................................................................................97
08 – TELECOM INSPECTION AND TEST PROCEDURES .............................................98

I1 – Equipment Configuration, Power Supply Voltage Test ...................................................................... 99
I2 – Vsat Backup Link Switching................................................................................................................ 100
I3 – TEST FOR PROCESS/OFFICE VIRTUAL LAN SEPARATION ............................................................ 101
I4 – MANAGEMENT TEST................................................................................................................................. 102
I5 – Equipment Configuration, Power Supply Voltage Test .................................................................... 103
I6 – MANAGEMENT TEST................................................................................................................................. 104
I7 – Equipment Configuration, Power Supply Voltage Test .................................................................... 105

I8 –EL ARISH PABX PHONE EXTENSIONS TEST .................................................................................... 106
I9 –ASHQELON PABX PHONE EXTENSIONS TEST................................................................................. 107
I10 –EL ARISH-ASHQELON EPABX HOT-LINE TEST .............................................................................. 108
I11 – MANAGEMENT TEST............................................................................................................................... 109
9 – FINAL INSPECTION OF CERTIFICATION...............................................................110

L1 - FINAL FAT DOSSIER REVIEW ............................................................................................................ 110
10 - PENDING ACTION REPORT...................................................................................111
ATTACHMENT “A” - FAT TEST REPORT FORM ......................................................112
ATTACHMENT “C” - PENDING ACTION REPORT FORM .........................................113

01 01 - SCOPE
Scope of this document is to ensure that all the equipment and related engineering carried
out by Invensys Foxboro SCADA for the integrated Supervisory Control And Data
Acquisition (SCADA)/ESD and Telecommunication System for the East Mediterranean Gas
(EMG) Pipeline project, fully complies with the required specifications; that the whole
system and its components function properly; that all manufacturing, assembly, software
generation and configuration databases have been properly and completely designed.
More specifically, this document describes methodologies and procedures to be adopted

during the execution of the:
Factory Acceptance Test (FAT)
It is intended to be used in conjunction with the following reference documents:

“Job Quality Assurance Plan (Critical Equipment)” SC0049YHP01000
“Fabrication and Quality Control Plan (Critical Equipment)” SC0049YSC00000
FAT tests on the SCADA/ESD and Telecommunication System of the EMG Project are
planned to be performed at Program Srl workshop facilities in Pomezia.
This document is also conceived to be the base for the Invensys FSR (Foxboro SCADA
Rome) internal testing activities (PreFAT ) and make evidence of the results of them
(PreFAT-Internal Tests).
Inspection and Test Procedures as well as Test Reports (working sheets) have been
conceived to represent by themselves a track to follow and to use to support and prove
step by step tests acceptance ( Tests Certificates ).
Test Certificates shall have to report all necessary data for their unique identification and
traceability to relevant P.O. items/sub-items.
Scope of each individual test is to demonstrate the compliance of the equipment and
software with the relevant specification and engineering documentation called for.
PreFAT Reports
Prior to start of the FAT, Invensys FSR (Foxboro SCADA Rome) will conduct a pre-FAT
inspection and test of the system.
The results of this pre-FAT will be forwarded to the Company/Contractor to assess the
state of readiness for FAT.

01-01 01-01 - ABBREVIATIONS
This document uses the following main abbreviations:
ADC = Analog /Digital Converter

ADM = Add Drop Multiplexer
AI= Analog Input
BoM= Bill of Material
CIST= Composite Instruments Systems Test
CPU = Central Processing Unit
DI= Digital Input
DO= Digital Output
ELV= Electric Low Voltage
EMC= Electro-Magnetic Compatibility
ESD= Emergency Shutdown
EU = Engineering Units
FAT = Factory Acceptance Test
F&G= Fire & Gas
FDS= Functional Design Specification
FSR= Foxboro SCADA Rome
HMI= Human Machine Interface
HW= Hardware
ICSS= Integrated Control & Safety Systems
I/O = Input/Output
IP= Ingress Protection
ITU= International Telecommunications Union
(ITU-T: Telecommunication Standardisation Sector. – Formerly CCITT)
LAN = Local Area Network
LCD= Liquid Crystal Display
LED= Light Emitting Diode
MMI = Man Machine Interface
NE= Network Element
NIS= Non Intrinsically Safe
PC= Personal Computer
RTU = Remote Terminal Unit
SCADA = Supervisory Control and Data Acquisition
SNMP= Simple Network Management Protocol
SMPS= Switching Mode Power Supply
SSC= SCADA Server Computer
TCP/IP = Transmission Control Protocol/Internet Protocol

TRS= Trunklines SCADA system

UPS= Uninterruptible Power Supply
USB= Universal Serial Bus
UTP= Unshielded Twisted Pair (cable)
Vac= Volts alternating current
Vdc= Volts direct current
VDU= Visual Display Unit
WAN = Wide Area Network.

02 02 - REFERENCE DOCUMENTATION
02-01 02-01 - CUSTOMER DOCUMENTATION
• 30544 000 JSS 1500 01 Rev. 0 “General supply Rules for Automation Systems”
• 30544 000 SP 1511 01 Rev. 0 “Particular Technical Specification for Supply of SCADA System”
• 30544 000 SP 1515 01 Rev. 0 “Particular Technical Specification for Supply of Emergency
Shutdown System (ESD) and Fire & Gas System (FGS)”
• 30544 000 SP 1530 01 Rev. 0 “Particular Technical Specification for Supply of Telecommunication
System”

02-02 02-02 - INVENSYS FSR DOCUMENTATION
• SC0049YHP01000 Rev. 0 - Job Quality Assurance Plan (critical equipment)

• SC0049YSC00000 Rev. 1 - Fabrication and Quality Control Plan
• SC0049YSG00000 Rev. 2 - Functional Design Specification
• SC0049YSF00000 Rev. 0 - Hardware Documentation
• SC0049YHP10000 Rev. 1 - Custom Displays (colour hand copy), reports printout
• SC0049YCG10000 Rev. 0 - SCADA Database
• SC0049YCG30000 Rev. 0 - ESD/F&G Database
• SC0049YCG50000 Rev. 0 - RTU Database
• SC0049YDC30000 Rev. 2 - El Arish ESD/F&G System Cards I/O assignment
• SC0049YDC50000 Rev. 2 - El Arish PCS System Cards I/O assignment
• SC0049YDC31000 Rev. 2 - Ashqelon ESD/F&G System Cards I/O assignment
• SC0049YDC51000 Rev. 2 - Ashqelon PCS System Cards I/O assignment
• SC0049YSA00000 Rev. 3 - all docs. as per EMG Project List of Vendor’s Documents and
Drawings

02-03 02-03 - INVENSYS FSR DRAWINGS
• SC0049YDD35000 Rev. 2 - El Arish ESD/F&G System Cabinets Layout

• SC0049YDD50000 Rev. 2 - El Arish PCS System Cabinets Layout
• SC0049YDD80000 Rev. 2 - El Arish TLC System Cabinets Layout
• SC0049YDD36000 Rev. 1 - Ashqelon ESD/F&G System Cabinets Layout
• SC0049YDD51000 Rev. 1 - Ashqelon PCS System Cabinets Layout
• SC0049YDD81000 Rev. 1 - Ashqelon TLC System Cabinets Layout
• SC0049YCA30000 Rev. 2 - El Arish ESD/F&G System Cabinets Wiring Diagram
• SC0049YCA50000 Rev. 2 - El Arish PCS System Cabinets Wiring Diagram
• SC0049YCA80000 Rev. 1 - El Arish TLC System Cabinets Wiring Diagram
• SC0049YCA31000 Rev. 1 - Ashqelon ESD/F&G System Cabinets Wiring Diagram
• SC0049YCA51000 Rev. 1 - Ashqelon PCS System Cabinets Wiring Diagram
• SC0049YCA81000 Rev. 1 - Ashqelon TLC System Cabinets Wiring Diagram
• SC0049YCB35000 Rev. 2 - El Arish ESD/F&G System Cabinets Terminal Blocks
• SC0049YCB50000 Rev. 2 - El Arish PCS System Cabinets Terminal Blocks
• SC0049YCB80000 Rev. 2 - El Arish TLC System Cabinets Terminal Blocks
• SC0049YCB36000 Rev. 1 - Ashqelon ESD/F&G System Cabinets Terminal Blocks
• SC0049YCB51000 Rev. 1 - Ashqelon PCS System Cabinets Terminal Blocks
• SC0049YCB81000 Rev. 1 - Ashqelon TLC System Cabinets Terminal Blocks
• SC0049YDD10000 Rev. 0 - Ashqelon SCADA Server Cabinets Layout
• SC0049YCA10000 Rev. 0 - Ashqelon SCADA Server Cabinets Wiring Diagram
• SC0049YCB10000 Rev. 0 - Ashqelon SCADA Server Cabinets Terminal Blocks
• SC0049YSA00000 Rev. 3 - all drawings. as per EMG Project List of Vendor’s Documents and
Drawings

02-04 02-04 - CODES, STANDARDS AND SPECIFICATIONS
• International Standards as per customer specifications listed at paragraph 2.1.

• API 552: Transmission Systems
• ATEX 94/9/EC Directive: Approximation of the laws of the member states concerning equipment
and protective systems intended for use in potentially explosive atmospheres
• BS EN 50173: Information Technology - Generic Cabling Systems
• DIN VDE 0801:Principles for computers in safety-related systems
• IEC 60079:Electrical Apparatus for Explosive Gas Atmospheres
• IEC 60073:Basic and Safety principles for Man-Machine Interface, Marking and Identification -
Coding Principles for Indication Devices and Actuators.
• IEC 60228 + Amd. 1: Conductors of insulated cables
• IEC 60502: Extruded solid dielectric insulated power cables for rated voltages from 1 kV up to 30
kV.
• IEC 60754-1: Tests on gases evolved during combustion of materials from cables. Part 1:
Determination of amount of the Halogen Acid Gas
• EN 50014: Electrical Apparatus for Potentially Explosive Atmospheres - General Requirements
• EN 50018: Electrical apparatus for potentially explosive atmospheres. Flameproof enclosure 'd'
• EN 50020: Electrical apparatus for potentially explosive atmospheres. Intrinsic safety 'i'
• IEC 60331-11, 21, 23 & 25: Tests on Electrical Cables under Fire Conditions-Circuit Integrity
• IEC 60332 (All Parts): Tests on Electrical Cables under Fire Conditions
• IEC 60529: Degree of Protection Provided by Enclosures (IP Code)
• IEC 61000 (Parts 1 to 6): Electro-magnetic compatibility (EMC) – Generic Emissions Std.
• IEC 61131-3: Programmable Controllers – Part 3: Programming Languages
• IEC 61508 (Parts 1 to 7): Functional Safety of Electrical/Electronic/Programmable Safety- Related
Systems
• IEC 61511 (ADIS): Functional Safety Instrumented Systems for the Process Industry Sector.
• IEEE 802: Open Systems Interconnection (ISO/OSI model)
• IPC-CC-830: Qualification and Performance of Electrical Insulating Compounds for Printed
Board Assemblies.
• ISA 5.1: Instrumentation Symbols and Identification
• ISA S 5.2: Binary Logic Diagrams for Process Operations
• ISA 88: Data Structures and Guidelines for Languages
• ISO 6385: Ergonomic Principles of the Design of Work System
• ISO 11064-1: Ergonomic design of control centres -- Part 1: Principles for the design of control
centres

• ISO 11064-2: Ergonomic design of control centres -- Part 2: Principles for the arrangement of
control suites
• ISO 11064-3: Ergonomic design of control enters: Part 3: Control room layout
• ISO/DIS 9241-3: Ergonomic requirements for office work with visual display terminals (VDTs): Part
3: Visual display requirements.
• RAL F2: Reichsnormen Ausschuss fur Liefersbedingungen (Paint Colour Code)

03 03 - TEST’S METHODOLOGY
A - General
These procedures are applicable to the Factory Acceptance Test (FAT) for the SCADA and
Telecommunication System supplied by Invensys Foxboro SCADA Rome (FSR) under the
contract.
Only one copy of each project document shall be present in the test room during testing.
Such copies shall be identified with the stamp «FAT MASTER».
Any deviation between check-out results and the relevant reference specification will be notified
to the engineer responsible of the testing operations who will report on a Pending Action Report,
taking all necessary corrective actions.
Inspection will not be held but will continue and go through the next test step according to the
scheduled program, unless the deviation affects the next test.
All necessary corrective actions will be implemented in the shortest possible time frame and
without any influence on the test program execution.
The results of such corrective actions will be then checked by performing again the test that was
not passed.
Invensys FSR will test the SCADA and Telecommunication system utilizing a dedicated core
testing team dedicated to the Project.
The core team makeup is comprised of a Lead engineer, full time test engineers and part time
test engineers.
The part–time specialists are to support specialized disciplines, e.g. Standard System Test etc.
The Lead Engineer is responsible for all testing as well as being the main focal point of the FAT
testing. The lead Engineer could not be a daily participant in the testing, but is the coordinator
and leader for the FAT and will be available to address any issue without delay.
There will be a FAT “Fix Team” to be shared across all subsystems’s. Fix team is assigned from
the beginning of FAT through the last post-Fat activities. The amount of rework will dictate the
number of actual fix team personnel.
Contractor (KTI) representative will witness the entire FAT.
KTI Contractor will assign one person (and only one) of its testing team as responsible to formally
witness each test.
At the end of each test, KTI and Invensys FSR representatives will fill-out the relevant FAT TEST
REPORT clearly indicating for test result.
The FAT procedure (and test results) will be signed off by Invensys FSR Supplier and Contractor
(KTI) representative at successful conclusion of testing.

B. Pre-FAT Inspection and Tests
As already described at paragraph 01, prior to start the FAT, Invensys FSR will conduct the Pre-
FAT inspections and the tests of the SCADA & ESD & Telecommunication system.
The results of these Pre-FAT inspections and tests will be forwarded to the Contractor to assess
the state of readiness for FAT.
C. Inspection working time
Inspection and test activities will follow an agreed specific plan.

Daily test schedules for the entire FAT period will be prepared by Invensys FSR prior to
commencement of FAT.
Invensys FSR engineers will carry out tests starting from 9.00 hr till 17.00 hr.
Extra-hours will be taken into consideration, if necessary, to recover test schedule delays.

04 04 - INSPECTION INTERVENTION CODES
Surveillance Parties
TPKTI KTI
FSR Invensys Foxboro SCADA Rome
PR Program srl
Surveillance Type
Refer to Doc. N° SC0049YHP01000 – Job Quality Assurance Plan
Results key codes
P Pending
S Satisfactory
N Not Conforming

05-01 05-01 - FAT PROCEDURES SUMMARY
TEST PROC.
DESCRIPTION NOTES
No. NO.
Checks and Tests before FAT
1 Testing on equipment and materials A to B
2 Internal functional tests-PreFAT E to H
Factory Acceptance Tests – FAT

Checks and Tests of Cabinets
Cabinet structure
Visual inspection and dimensional check of
3 A1.2
individual equipment
4 Check of degree of mechanical protection A2
5 Check of preassembling for field cables clamping A3
6 Visual check of the condition of painted surfaces A4
Factory Acceptance Tests - FAT

Checks and Tests of Cabinets
Assembling
Check of easy accessibility and removal of individual
8 B1
components
9 Check of terminal strips functional separation B2
Check of wiring separation for intrinsically safe

10 B3 NOT APPLICABLE
circuits
Check of wiring separation for various level voltage
11 B4
steps
Check of wiring of inlet/outlet terminal blocks and
13 B6
relevant numbering
Check of characteristic, colour, section of wires and
14 B7
cables
Check of length and designation of multicables with
15 B8 NOT APPLICABLE
connectors
16 Check of space for future expansion B9
17 Ventilating system check B10
18 Grounding circuit check B11

TEST PROC.
DESCRIPTION NOTES
No. NO.
19 Degree of safety protection check B12
Visual check of the characteristics of SCADA,

20 B13
including ratings of the installed equipment
Checks and Tests of the Integrated System
Visual Inspection
21 Verification of all reference documents for the FAT C1
22 Review of certificates C2
Check of the correspondence of bill of material and

23 C3
the integrated equipment
Visual check of the preservation status of each
24 C4
equipment
25 Check for workmanship construction C5
26 Accessories check C6
27 Equipment verification to nominal performance C7
28 Visual check of plates data, labelling and marking C8
29 Check of spare capacity C9

Suitability of the staging ( testing ) area
Check of gauging, calibration, control, test devices
30 D1 NOT APPLICABLE
and related certifications
31 Check of power supply suitability D2 NOT APPLICABLE

Checks and Tests of the Integrated
Hardware system
32 Suitability check at environmental condition E1
33 Electromagnetic compatibility check E2
34 Power supply system check E3

TEST PROC.
DESCRIPTION NOTES
No. NO.
35 Check of peripheral systems wiring E4
CPU Tests (Workstations, Servers, Controllers,

37 E6
RTUs, etc)
38 Peripheral systems test E7
39 Analogue input test E8
40 Analogue output test E9
41 Digital input test E10
42 Digital output test E11

Functional checks and tests of the configuration
Check of standard software packages
43 F1
completeness and updating
Integrated test of the correctness of data base and
44 tag assignment and of the addressing of input/output F2
signals up to external terminal strips
Test of the implementation of specified algorithms
45 F3
and controls
Check of static part and test of dynamic part of
46 F4
graphic displays
47 Alarm groups test F5
48 Trend groups test F6
49 “Historian” check F7
50 Reports test F8
51 Diagnostic SCADA functions test F9
52 Redundancy test F10
Check of loading of all elaborating units (CPU,

53 F12
memory) and mass memories

TEST PROC.
DESCRIPTION NOTES
No. NO.

Application Software Test
54 Communication with external systems functional test G1
55 Logic sequences management applications test G2

Checks and Tests of the SCADA Integrated System
Engineering Workstations, HMI, MTU, Laptop
56 Engineering Workstation Hardware test H1
57 Engineering Workstation Configuration Software test H2
58 Leak Detection Workstation software test H3
59 ESD/F&G Workstation Software test H4
60 SECURITY Access Level Test H5

Checks and Tests of the Telecommunication System
Equipment Configuration, Power Supply Voltage
61 I1 Layer 3 Switch
Test
62 Vsat Backup Link Switching I2 Layer 3 Switch
63 Process/Office Virtual Lan Separation I3 Layer 3 Switch
64 Management Test I4 Layer 3 Switch

65 I5 VSAT Multiplexer
Test
66 Management Test I6 VSAT Multiplexer

67 I7 PABX
Test
68 El Arish Pabx Phone Extensions Test I8 PABX
69 Ashqelon Pabx Phone Extensions Test I9 PABX
70 El Arish-Ashqelon Epabx Hot-Line Test I10 PABX

TEST PROC.
DESCRIPTION NOTES
No. NO.
71 Management Test I11 PABX

Integrated Factory Acceptance Tests –(IFAT )
Actual test of communication with external systems :
72 F&G, ESD, Compressor Units Controller (out of G6
scope Invensys)
Final Inspection Certification
73 Final FAT dossier review L1

05-02 05-02 – FAT APPLICABILITY MATRIX
EQUIPMENT EQUIPMENT FAT TEST PROCEDURES MATRIX

Item
DESCRIPTION TAG A1.
A2 A3 A4 B1 B2 B3 B4 B6 B7 B8 B9
B B B B
2 10 11 12 13
100-TLC-01
1 TELECOM Cabinet
300-TLC-01 X X X X X X X X X X X X X X
100-PCS-01
100-PCS-02
2 PCS Cabinet
100-PCS-03 X X X X X X X X X X X X X X
300-PCS-01
100-ESD-01
100-ESD-02
3 ESD/FGS Cabinet 100-ESD-03 X X X X X X X X X X X X X X
300-ESD-01
300-ESD-02
4 SCADA server cabinet 300-SCA-01 X X X X X X X X X
100-AUX-01
5 ESD/FAP Panel 300-AUX-01 X X X X X X X X X X X X X
300-AUX-02
100-MMI-01
100-MMI-02
6 SCADA Operator Workstation 100-MMI-04
100-MMI-05
300-MMI-02
100-MMI-03
7 SCADA Engineering Workstation
300-MMI-01
100-PRN-01
100-PRN-02
B/W Alarm Printer
8 B/W laser Printer (report)
100-PRN-05
100-PRN-06
300-PRN-01
100-PRN-03
9 Color Laser Printer
300-PRN-02
Engineering ESD Workstation 100-EWS-01
10 (laptop) 300-EWS-01


cont’d

Item
DESCRIPTION TAG A1.
A2 A3 A4 B1 B2 B3 B4 B6 B7 B8 B9
B B B B
2 10 11 12 13
100-EWS-02
11 Network Diagnostic (laptop)
300-EWS-02
100-MMI-01
12 SCADA Server 100-MMI-02
300-SVRA/B
13 IRP Cabinet 100-IRP-01 X X X X X X X X X X X X X X
14 LDS Workstation 100-PMS-01
100-TLC-01
15 INMARSAT Satellite System
300-TLC-01
100-TLC-01
16 VSAT Satellite System
300-TLC-01
100-TLC-01
17 PABX
300-TLC-01
100-TLC-01
18 DATA Network System
300-TLC-01
19 Operator Consolle Desk X X X X X X X X

20 Firewall AT-R750-S


Item
DESCRIPTION TAG C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 E1 E2 E3 E4 E6 E7 E8 E9
E
10
100-TLC-01
1 TELECOM Cabinet
300-TLC-01 X X X X X X X X X X X X X
100-PCS-01
100-PCS-02
2 PCS Cabinet
100-PCS-03 X X X X X X X X X X X X X X X X X
300-PCS-01
100-ESD-01
100-ESD-02
3 ESD/FGS Cabinet 100-ESD-03 X X X X X X X X X X X X X X X X X
300-ESD-01
300-ESD-02
4 SCADA Server Cabinet 300-SCA-01 X X X X X X X X X
100-AUX-01
5 ESD/FAP Panel 300-AUX-01 X X X X X X X X X X X X X X X X
300-AUX-02
100-MMI-01
100-MMI-02
6 SCADA Operator Workstation 100-MMI-04 X X X X X X X X X X X X X
100-MMI-05
300-MMI-01
100-MMI-03
300-MMI-02 X X X X X X X X X X X X X
100-PRN-01
100-PRN-02
B/W Alarm Printer
100-PRN-05 X X X X X X X X X X X X
100-PRN-06
300-PRN-01
100-PRN-03
300-PRN-02 X X X X X X X X X X X X
10 (laptop) 300-EWS-01 X X X X X X X X X X X X X


cont’d

Item
DESCRIPTION TAG C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 E1 E2 E3 E4 E6 E7 E8 E9
E
10
100-EWS-02
300-EWS-02 X X X X X X X X X X X X X
100-MMI-01
12 SCADA Server 100-MMI-02 X X X X X X X X X X X X X
300-SVRA/B
13 IRP Cabinet 100-IRP-01 X X X X X X X X X X X X X X X X
14 LDS Workstation 100-PMS-01 X X X X X X X X X X X X X
100-TLC-01
300-TLC-01 X X X X X X X X X X X X
100-TLC-01
300-TLC-01 X X X X X X X X X X X X
100-TLC-01
17 PABX
300-TLC-01 X X X X X X X X X X X X X X
100-TLC-01
300-TLC-01 X X X X X X X X X X X
19 Operator Consolle Desk X X X X X X X X X


Item
DESCRIPTION TAG E
F1 F2 F3 F4 F5 F6 F7 F8 F9
F F
G1 G2 H1 H2 H3 H4 H5 K1
11 10 12
100-TLC-01
1 TELECOM Cabinet
300-TLC-01
100-PCS-01
100-PCS-02
2 PCS Cabinet
100-PCS-03 X X X X X
300-PCS-01
100-ESD-01
100-ESD-02
3 ESD/FGS Cabinet 100-ESD-03 X X X X X X X
300-ESD-01
300-ESD-02
4 SCADA Server Cabinet 300-SCA-01
100-AUX-01
5 ESD/FAP Panel 300-AUX-01 X
300-AUX-02
100-MMI-01
100-MMI-02
6 SCADA Operator Workstation 100-MMI-04 X X X X X X X X X
100-MMI-05
300-MMI-02
100-MMI-03
300-MMI-01 X X X X X X
100-PRN-01
100-PRN-02
B/W Alarm Printer
100-PRN-05
100-PRN-06
300-PRN-01
100-PRN-03
300-PRN-02
10 (laptop) 300-EWS-01 X X X X X


cont’d
XIte EQUIPMENT EQUIPMENT FAT TEST PROCEDURES MATRIX

m DESCRIPTION TAG E F F
F1 F2 F3 F4 F5 F6 F7 F8 F9 G1 G2 H1 H2 H3 H4 H5
11 10 12
100-EWS-02
300-EWS-02 X X X X
100-MMI-01
12 SCADA Server 100-MMI-02 X X X X X X X X
300-SVRA/B
13 IRP Cabinet 100-IRP-01 X
14 LDS Workstation 100-PMS-01 X X X X X X X X X
100-TLC-01
300-TLC-01
100-TLC-01
300-TLC-01
100-TLC-01
17 PABX
300-TLC-01 X
100-TLC-01
300-TLC-01


Item
DESCRIPTION TAG I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 G6 L1
100-TLC-01
1 TELECOM Cabinet
300-TLC-01
100-PCS-01
100-PCS-02
2 PCS Cabinet
100-PCS-03 X
300-PCS-01
100-ESD-01
100-ESD-02
3 ESD/FGS Cabinet 100-ESD-03
300-ESD-01
300-ESD-02
4 SCADA Server Cabinet 300-SCA-01
100-AUX-01
5 ESD/FAP Panel 300-AUX-01
300-AUX-02
100-MMI-01
100-MMI-02
6 SCADA Operator Workstation 100-MMI-04
100-MMI-05
300-MMI-01
7 SCADA Engineering Workstation 100-MMI-03
100-PRN-01
100-PRN-02
B/W Alarm Printer
100-PRN-05
100-PRN-06
300-PRN-01
100-PRN-03
300-PRN-02
10 (laptop) 300-EWS-01


cont’d
XIte EQUIPMENT EQUIPMENT FAT TEST PROCEDURES MATRIX

m DESCRIPTION TAG I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 G6 L1
100-EWS-02
300-EWS-02
100-MMI-02
12 SCADA Server 100-MMI-02 X
300-SVRA/B
13 IRP Cabinet 100-IRP-01
14 LDS Workstation 100-PMS-01

100-TLC-01
300-TLC-01 X
100-TLC-01
300-TLC-01 X X X
100-TLC-01
17 PABX
300-TLC-01 X X X X X X
100-TLC-01
300-TLC-01 X X X X X
19 Operator Consolle Desk

06 06 – SCADA, ESD/F&G INSPECTION AND TEST PROCEDURES
06 INSPECTION AND TEST PROCEDURES
PROCEDURE A1.2 - VISUAL INSPECTION AND DIMENSIONAL CHECK OF

N. A1.2 INDIVIDUAL EQUIPMENT
SCOPE
The purpose is to check that the appearance and the internal and external dimensions of the
enclosures (cabinets) are in accordance with and conform to the reference documentation and
approved relevant drawings.
The main purpose of these activities of the FAT is to ensure by visually inspecting, as will be better
detailed in the following detailed test procedures (from B1 to B13), that all of the required SCADA &
ESD/F&G components are installed and are free of damage or manufacturing defects, according with
and conform to the reference documentation and approved drawings.
OPERATING INSTRUCTIONS
Each enclosure (cabinet) item shall be visually inspected, covering external appearance, the internal
and external dimensions and general arrangement.
A hardware inventory will be carried out verifying that all the components are installed in the SCADA &
ESD/F&G cabinets and by checking their installation against the approved drawings.
Checking, as better specified in the detailed procedures B1 to B13, will be mainly to include:
• Visual check cabinet structures, according to the approved drawings;
• Structural inspection;
• Verify that SCADA & ESD/F&G cabinets do not present scratches, evident dents, working defects
and
Cabinet and equipment appearance and dimensions shall be in accordance with the relevant approved
drawings.
Moreover will be checked:

• Correspondence between bill of materials (listed in the MTO Material Take Off approved documents)
and the integrated/provided equipment
ACCEPTANCE CRITERIA
Each SCADA & ESD/F&G enclosure (cabinet) and equipment appearance and dimensions shall be in
accordance with the relevant approved drawing.
TEST TOOLS
No specific test tools are required for the visual checks, with the exception of the meter tape measure for
the dimensional checks

PROCEDURE A2 - CHECK OF DEGREE OF MECHANICAL PROTECTION

N. A2
SCOPE
The purpose is to check that the mechanical protection degree of the enclosures (cabinets) is in
accordance with the reference specification requirements.
A manufacturer declaration will certify conformity.
Manufacturer mechanical protection grade declaration and/or certificate shall be checked for
compliance with specification.
Each enclosure (cabinet) item shall be visually inspected for possible evident non conformance to the
requirements called for by the specified mechanical protection grade.
ACCEPTANCE CRITERIA
The certified and assessed mechanical protection grade shall be in accordance to the requirements
specified on applicable specs for the type of equipment under test.
TEST TOOLS
No specific test tools are required.

06 Inspection and test procedures
PROCEDURE A3 - CHECK OF PRE-ASSEMBLING FOR CABLES CLAMPING

N. A3
SCOPE
The purpose is to check that a suitable multicore cables clamping system is assembled into the
cabinets.
Each enclosure (cabinet) item in which, according to the reference documents, field and/or
interconnection termination is provided, shall be visually inspected to verify the presence of a suitable
cables clamping system.
ACCEPTANCE CRITERIA
Each and all enclosure (cabinet) including field and/or interconnection termination shall be provided with
a cables clamping system.
The cables clamping system shall be properly positioned and sized to allocate the required multicore
cables.
TEST TOOLS

PROCEDURE
N. A4 A4 - VISUAL CHECK OF THE CONDITION OF PAINTED SURFACES
SCOPE
The purpose shall be basically to check that the external and internal painting colours and surface
finishing correspond to the requirements of the reference specification.
The purpose of this check is also to verify specific painting characteristic of SCADA cabinets like
painting cycle, thickness, etc., where specific painting procedure is required by relevant documents.
Painted surfaces shall be compared with representative samples either for colour either for surface
finishing and checked for any coating defect.
For standard enclosures (cabinets) manufacturer painting certificate shall be checked for compliance of
coating characteristic with reference specification.
For non standard enclosures/cabinets (if any) coating shall be spot checked by means of scratch test
and a suitable film thickness gauge.
ACCEPTANCE CRITERIA
Satisfactory colour comparison with specified RAL code and finishing.

For non standard enclosures (cabinets) minimum assessed dry film thickness shall be 150 microns.
There shall be no coating defects.
TEST TOOLS
RAL sample

PROCEDURE B1 - CHECK OF EASY ACCESSIBILITY AND REMOVAL OF INDIVIDUAL

N. B1 COMPONENTS
SCOPE
The purpose is to check that accessibility and removal of individual replaceable type components meet
the expected good engineering and workmanship level.
Each enclosure (cabinet/console bay) item shall be visually inspected to verify accessibility of individual
components.
One selected sample of each type of replaceable type component shall be disassembled and re-
assembled.
Tag of selected samples shall be recorded on the relevant Test Report.
ACCEPTANCE CRITERIA
All replaceable type components shall appear to be individually accessible.

Disassembling and re-assembling test of samples shall confirm replace ability.
TEST TOOLS

PROCEDURE
N. B2 B2 - CHECK OF TERMINAL STRIPS FUNCTIONAL SEPARATION
SCOPE
The purpose is to check that terminal strips arrangement provides functional separation.
Each enclosure (cabinet) item shall be visually inspected to verify the arrangement of terminal strips for
functional separation.
Each enclosure (cabinet) item shall be visually compared, for terminal strips arrangement, with the
relevant approved documentation.
ACCEPTANCE CRITERIA
There shall be separated terminal strips for:

• ac. supply
• dc supply
• analogue signals
• digital signals
• I.S. signals
• not I.S. signals
terminal strips arrangement shall match with relevant approved documentation.
TEST TOOLS

PROCEDURE B3 - CHECK OF WIRING SEPARATION FOR I.S. CIRCUITS

N. B3
NOT APPLICABLE
SCOPE
The purpose is to check that provision has been implemented to keep field Intrinsically Safe wiring
separated from non I.S. wiring.
The purpose is also to check that the I.S. wire ducts are properly identified.
Each enclosure (cabinet) item shall be visually inspected to verify the arrangement of the wire ducts for
Intrinsically Safe wiring separation and identification.
Each enclosure (cabinet) item shall be visually compared, for I.S. wire ducts arrangement, with the
relevant approved documentation.
ACCEPTANCE CRITERIA
Wire ducts for I.S. field wiring shall be blue and separated from wire ducts, of a different colour,
provided for non I.S. circuits wiring.
TEST TOOLS

PROCEDURE B4 - CHECK OF WIRING SEPARATION FOR VARIOUS LEVEL

N. B4 VOLTAGE STEPS
SCOPE
The purpose is to check that wiring separation for various level voltage steps is implemented.
Each enclosure (cabinet) item shall be visually inspected to verify the arrangement of the wire ducts for
various voltage level wiring separation.
Each enclosure (cabinet) item shall be visually compared, for wire ducts arrangement, with the relevant
approved documentation.
ACCEPTANCE CRITERIA
There shall be separated wire ducts for :
• Signals lines from Power feeds

• AC feeds from DC feeds
• ELV circuits from non ELV circuits ( if applicable )
Wire ducts arrangement shall however match with relevant approved documentation.
TEST TOOLS

PROCEDURE B6 - CHECK OF WIRING OF INLET/OUTLET TERMINAL BLOCKS AND

N. B6 RELEVANT NUMBERING
SCOPE
The purpose is to check that the composition and the identification of the inlet/outlet terminal blocks are
in accordance with the reference documentation.
Using one copy of the reference documentation as check list, for each cabinet block, visually verify that
the inlet and outlet terminal blocks are arranged according to the relevant interconnection drawings.
Check that inlet and outlet terminal blocks and relevant wiring are labelled in accordance to the
reference documentation.
ACCEPTANCE CRITERIA
All inlet and outlet terminal blocks arrangement shall correspond to the relevant field / interconnection
cable.
Inlet/outlet terminal blocks installed shall cover all field/interconnection cables specified in the reference
documentation.
All inlet and outlet terminal blocks and relevant wiring identification labels shall be in accordance with
the reference documentation.
Percentage of spare terminals shall comply with ref. documentation requirements.
TEST TOOLS
Reference documentation.

PROCEDURE B7 - CHECK OF CHARACTERISTIC, COLOUR, SECTION OF WIRES AND

N. B7 CABLES
SCOPE
The purpose is to check that physical characteristics of wires and cables used in the enclosures
(cabinets) comply with reference specifications and approved documentation.
This check is not applicable to Systems pre-formed standard cables.
Each enclosure (cabinet) item shall be visually inspected to check the used wires and cables for
physical characteristics.
ACCEPTANCE CRITERIA
Wires and cables shall comply with IEC 332-3 or CEI 20-22 codes and shall be marked accordingly.
Physical characteristics. of wires and cables, like colour and section, shall be in accordance with those
detailed on relevant approved drawings.
All wiring shall be flame retardant as per IEC 60331 and IEC 60332.
As general rule, the section of power supply wires shall not be less then 1,0 mm2.
Power wiring for 230 Vac 50 Hz distribution within the cabinets/panels (for instance, inside the OPF
SCADA Server Cabinet) shall be not less than 2,5 mm2.
TEST TOOLS

PROCEDURE B8 - CHECK OF LENGTH AND DESIGNATION OF MULTICABLES WITH

N. B8 CONNECTORS
NOT APPLICABLE
SCOPE
The purpose is to check that physical characteristics of multicore cables with connectors comply with
reference specifications and approved documentation.
Each multicore cable with connectors shall be checked for:

• compliance to approved project documentation
• length
• number of cores
• connectors type
• tagging
( NOTE : This check is not applicable to Systems pre-formed standard cables )
ACCEPTANCE CRITERIA
Cables shall comply with approved project documentation, codes and shall be marked accordingly.
Physical characteristics shall be in accordance with those detailed on relevant approved document.
TEST TOOLS .

PROCEDURE B9 - CHECK OF SPACE FOR FUTURE EXPANSION

N. B9
SCOPE
The purpose is to check that space for future expansion is provided in each functional cabinet(s) block
as required by the relevant reference specifications.
Each functional cabinet(s) block shall be visually inspected to assess the free space available for future
expansions.
ACCEPTANCE CRITERIA
According to the specifications, a 10% installed (terminated) spare shall be provided for all Systems and
all I/Os type.
In addition a 20% spare space shall be guaranteed inside each system cabinet for all Systems and all
I/Os type.
TEST TOOLS .

PROCEDURE B10 - VENTILATING SYSTEM CHECK

N. B10
SCOPE
The purpose is to check that ventilating system is assembled according to the reference specifications
and relevant approved drawings.
Procedure applicable only for cabinets with ventilating system.
Each enclosure (cabinet) shall be visually inspected to verify the ventilating system arrangement (if
any).
ACCEPTANCE CRITERIA
The ventilating system, natural or forced, shall comply with the relevant approved drawing.
TEST TOOLS .

PROCEDURE B11 - GROUNDING CIRCUIT CHECK

N. B11
SCOPE
The purpose is to check existence, continuity, cabling and colour coding of either Safety and screens
reference ground conductors.
The purpose is also to check the resistance of the connections of the metallic parts to the Safety ground
bar.
Visually check each enclosure (cabinet/console bay) for the existence and colour of Safety and screens
reference ground conductors.
Verify the continuity and measure the resistance between the Safety earthing terminal or contact and
each one of the accessible metal parts intended to be earthed.
ACCEPTANCE CRITERIA
All accessible metal parts shall be connected to the Safety earthing terminal or contact.
The colour of Safety earthing conductors shall be yellow/green.
Measured resistance shall be equal or less then 0.1 ohm.
TEST TOOLS .
Suitable ac/dc voltage generator, ac/dc voltage and current meters.

PROCEDURE B12 - DEGREE OF SAFETY PROTECTION CHECK

N. B12
SCOPE
Purpose of the test is to verify that the assembling, wiring and general arrangement of enclosures meet
the safety protection requirements as per relevant part of CEI EN 60439-1 code, IV Ed.
Visually inspect the inside of the enclosure (cabinet) to verify that all live and rotating parts (if any) are
protected against the possibility of direct contacts.
Perform a dielectric withstand test between input/output terminals/connector pins and both safety and
screens ground in common, according to CEI EN 60439-1 Tab.10&11, as follows:
Main circuits
1000 Vac for 5 sec. on circuits with nominal working voltage from 0 to 60 V
Auxiliary circuits
2*Vn+1000 Vac (min. 1500) for 1 sec. on circuits with nominal working voltage above 60 V
As an alternative to the dielectric withstand test, the insulation resistance test can be carried out
applying a test voltage of 500 Vdc, according to CEI EN 60439-1, par.8.3.4.
ACCEPTANCE CRITERIA
All active parts inside the enclosure (cabinets) shall have a safety protection grade of at least
IP20/IPXXB (EN 60529).
There shall be no unintentional flashover or breakdown of the insulation during the dielectric withstand
test.
If the insulation resistance test is carried out, the measured resistance (in ohms) shall not be less then
1000 times the circuits nominal working voltage.
TEST TOOLS .
Suitable ac voltage generator, ac voltage meter.

Mega Ohm Meter for insulation resistance test.

PROCEDURE B13 - VISUAL CHECK OF THE CHARACTERISTICS OF SCADA ,

N. B13 INCLUDING RATINGS OF THE INSTALLED EQUIPMENT
SCOPE
Verify correspondence between ratings reported on installed equipment plates and project design
ratings.
Visually check that equipment characteristics and rated data reported on installed plates comply with
relevant specification and applicable documentation.
ACCEPTANCE CRITERIA
Full correspondence.
TEST TOOLS .

PROCEDURE C1 - VERIFICATION OF ALL REFERENCE DOCUMENTS FOR THE FAT

N. C1
SCOPE
The purpose is to check that standard and project documentation needed for the FAT and listed in
relevant check list is available, complete and updated.
Availability of documentation shall be checked against the relevant documentation list document.
ACCEPTANCE CRITERIA
At least one copy of each listed document shall be available.
TEST TOOLS .

PROCEDURE C2 - REVIEW OF CERTIFICATES

N. C2
SCOPE
The purpose is to check that manufacturer test certificates for integrated system components have
been issued and that they are available, complete, updated and compliant in quality with reference
specification.
Availability of required certificates shall be checked.
ACCEPTANCE CRITERIA
At least one copy of each required certificate shall be available.

Certificates shall show project identification as required in the applicable reference specification.
TEST TOOLS .

PROCEDURE C3 - CHECK OF THE CORRESPONDENCE OF BILL OF MATERIAL AND

N. C3 THE INTEGRATED EQUIPMENT
SCOPE
The purpose is to check the compliance and completeness of the Supply (the integrated system)
against all contractual relevant Material Take Off documents.
Verify the availability of all components against the MTO Lists.
ACCEPTANCE CRITERIA
All items of the MTO List shall be available.
TEST TOOLS .

PROCEDURE C4 - VISUAL CHECK OF THE PRESERVATION STATUS OF EACH

N. C4 EQUIPMENT
SCOPE
The purpose is to check that the system components are free from defects or damages and in a good
preservation status.
Visually inspect each enclosure and the assembled components as well as the spares and accessory
components and check for good preservation status.
ACCEPTANCE CRITERIA
Each item shall be free from visible defects and/or damages.
TEST TOOLS .

PROCEDURE C5 - CHECK FOR WORKMANSHIP CONSTRUCTION

N. C5
SCOPE
The purpose is to assess overall system quality by checking the final integrated system overall
assembling.
Visually inspect the overall integrated system for the execution quality, accessibility, assembling and
wiring quality, etc.
ACCEPTANCE CRITERIA
System assembling is according to project specification and engineering rules.
TEST TOOLS
No specific test tools are required

PROCEDURE C6 - ACCESSORIES CHECK

N. C6
SCOPE
The purpose is to check whether spare parts and other specific accessories listed on Customer
Specification/Procurement are ready on the check-out area.
Verify the availability of the accessories against the relevant Check List.
ACCEPTANCE CRITERIA
All items of the relevant Check List shall be available.
TEST TOOLS .

PROCEDURE
N. C7 C7 - EQUIPMENT VERIFICATION TO NOMINAL PERFORMANCE
SCOPE
Scope of the test is to verify the equipment to nominal performances. This is done checking for the
availability of manufacturer test certificates or its declaration of conformity to the published
specifications.
Availability of test certificates or declaration of conformity shall be checked.
ACCEPTANCE CRITERIA
At least one copy of each certificate/ declaration shall be available.
TEST TOOLS .
Reference documents.

PROCEDURE C8 - VISUAL CHECK OF PLATES DATA, LABELLING AND MARKING

N. C8
SCOPE
Purpose of the test is to check data-plates for correctness and completeness.
Visually inspect all components that shall bear data-plates, (e.g. power supply units, monitors, etc.)
operating and warning labelling, markings etc. for the correctness and completeness of information
reported.
ACCEPTANCE CRITERIA
All components that shall bear a dataplate shall report on it the complete and correct data.
TEST TOOLS .

PROCEDURE C9 - CHECK OF SPARE CAPACITY

N. C9
SCOPE
The purpose is to check that the spare capacity, in each functional cabinet(s) block, is provided as
required by the relevant reference specifications.
Each functional cabinet(s) block shall be visually inspected for the spare capacity as specified in the
relevant reference documentation.
ACCEPTANCE CRITERIA
Each functional cabinet(s) block shall provide spare capacity as required by relevant reference
documentation.
TEST TOOLS .

PROCEDURE D1 - CHECK OF GAUGING, CALIBRATION, CONTROL, TEST DEVICES

N. D1 AND RELATED CERTIFICATIONS
NOT APPLICABLE
SCOPE
The purpose is to check the performance adequacy and the proper calibration of the test equipment
and inspection instrumentation.
Verify the suitability of characteristics, calibration and calibration certificates of all equipment and
instrumentation that will be used to perform the tests.
ACCEPTANCE CRITERIA
All relevant certificates and data are available and the instrumentation for the test shall be suitable to be
used for the test.
TEST TOOLS .

PROCEDURE D2 - CHECK OF POWER SUPPLY SUITABILITY

N. D2
SCOPE
The purpose is to verify that the check-out area is capable to provide the suitable Power Supply in
terms of voltage level and frequency, power and safety required for the integrated system test.
Check that the power supply distribution system, the voltage levels and frequency available are
compatible with those for which the system under test is designed.
ACCEPTANCE CRITERIA
Power supply is available and compatible with the systems to be tested.
TEST TOOLS .
Suitable ac/dc voltage generator, ac/dc voltage and current meters.

PROCEDURE E1 - SUITABILITY CHECK AT ENVIRONMENTAL CONDITION

N. E1
SCOPE
The purpose is to verify the suitability of the supply to the environmental condition specified by the
reference documents.
This is done by the verification of the manufacturer Statement of Compliance.
Availability and content of Statement of Compliance shall be checked.
ACCEPTANCE CRITERIA
Statement of Compliance to specified condition or Statement of Compliance to conditions which

includes the specified ones shall be available for each equipment/component.
TEST TOOLS .

PROCEDURE E2 - ELECTROMAGNETIC COMPATIBILITY CHECK

N. E2
SCOPE
The purpose is to verify the electromagnetic compatibility provided is in accordance with the reference
specifications.
This is done by the verification of the manufacturer Statement of Compliance or CE certificate/marking.
Availability and content of Statement of Compliance or CE certificate/marking shall be checked.
ACCEPTANCE CRITERIA
Statement of Compliance to specification or Statement of Compliance to specific codes and standards

or CE certificate/marking shall be available for each equipment/component.
TEST TOOLS .

PROCEDURE E3 - POWER SUPPLY SYSTEM CHECK

N. E3
SCOPE
Purpose is to check that the Power Supply System of each item is in accordance with the reference
specifications and relevant approved documents and that it is properly functioning.
Purpose of the test is also to check whether the redundancy is operable and the protections selectivity
has been implemented in accordance to the reference documents.
Purpose of this test is also to check that all alarming relevant to the power supply system have been
implemented in accordance to the reference documents and is functioning properly.
For each item (cabinet block, workstation, etc.):

Visually verify the nominal consumption data against the relevant document.
Apply the main power and verify, by the visual diagnostic provided (LED’s), that the power supply units
are working properly and, where possible, checking the power supply system output voltage by means
of a suitable voltmeter.
Check whether the redundancy is operable by disconnecting alternatively one set of power supply and
repeating the previous check.
Visually check, when required by the reference specification, for the availability of a battery back-up
system.
Visually verify that the protections selectivity (wiring and rates/sizes of protection devices) is
implemented in accordance to the relevant reference document.
ACCEPTANCE CRITERIA
Power Supply system shall be in accordance with the approved reference documents.
All functional checks shall have positive result.
TEST TOOLS .
Multimeter

PROCEDURE E4 - CHECK OF PERIPHERAL SYSTEMS WIRING

N. E4
SCOPE
Purpose is to check that signal wiring, power supply and earthing connections from / to all peripheral
equipment are executed according to the approved documents and required recommendations.
Proper assembling and wiring of printers, workstations and engineering units shall be checked against
the approved system layout and the applicable standard documentation.
ACCEPTANCE CRITERIA
Connection of all peripheral equipment shall comply with approved drawings and applicable standard
documentation.
TEST TOOLS
Reference documentation

PROCEDURE E6 - CPU TESTS

N. E6
SCOPE
Purpose of this test is to verify that the SCADA & ESD/F&G CPUs/Processors are functioning properly.
The SCADA & ESD/F&G equipment CPUs/Processors proper functionality shall be checked by means
of the standard auto-diagnostic of each system: Servers, Workstations, RTUs, ESD.
ACCEPTANCE CRITERIA
Auto-diagnostic tests for all SCADA equipment: Servers, Workstations, RTUs and for ESD equipment
shall give positive result.
TEST TOOLS .
Servers, Workstations, RTUs, ESD

PROCEDURE E7 - PERIPHERAL SYSTEMS TEST

N. E7
SCOPE
Purpose of this test is to verify the proper functioning of the peripherals like: printers, keyboards,
monitors of servers, engineering and operator stations, being part of the system.
Power on each peripheral and verify that there is no visible malfunction. Auto-test shall be carried out
on each printer.
ACCEPTANCE CRITERIA
There shall be no visible malfunction and auto-test of printers shall be positive.
TEST TOOLS

PROCEDURE E8 - ANALOGUE INPUT TEST

N. E8
SCOPE
Purpose of this test is to demonstrate the proper functionality of analogue (4-20 mA) field input signals
acquisition. The test therefore demonstrates the functionality of all devices and the correctness of wiring
between the field termination and the relevant processors.
The test of 100% of Analog Inputs of all the RTUs and of the ESD/F&G will be performed in advance
during Invensys Foxboro SCADA Pre-FAT tests and certified in the proper Pre-FAT Reports..
Also during the FAT will be performed a test of 100% of Analog Inputs for all the RTUs and for the
ESD/F&G.
This test can be jointly performed together with test of the configuration of I/O signals (see procedure n.
F.2).
A printout of the database shall be used as check list.

Select the input module and the input channel to be tested and identify the relevant field interface
terminals.
Simulate an input signal of about 50 % and verify the correct reading (50 %) on the relevant display
device as follow:
• for RTU on relevant display of a PC loaded with S40 RTU Maintenance Tool.
• for HIMA PLC on relevant display of a PC loaded as programming unit.
The test shall be carried out on all channels of all modules together with procedure n. F.2.
ACCEPTANCE CRITERIA
All reading shall be within ± 0.5 % of URV.
TEST TOOLS .
4-20 mA current generator

4-20 mA current meter
The programming unit (PC) for the RTU’s and the HIMA PLC.

PROCEDURE E9 - ANALOGUE OUTPUT TEST

N. E9
SCOPE
Purpose of this test is to demonstrate the proper functionality of analogue (4-20 mA) field output signals
generation. The test therefore demonstrates the functionality of all devices and the correctness of wiring
between the field termination and the relevant processors.
F.2).

Select the output module and the output channel to be tested and identify the relevant field interface
terminals.
Simulate an output signal of 12 mA by the relevant display device as follow:
• for RTU by relevant PC loaded with S40 RTU Maintenance Tool.
• for HIMA PLC by relevant PC loaded as programming unit.
verify the correct reading (50 %) with a meter at the relevant field interface terminals.
The test shall be carried out on all channels of all modules together with procedure n. F.2).
ACCEPTANCE CRITERIA
All reading shall be within ± 0.5 % of URV.
TEST TOOLS .
4-20 mA signal measuring device.


PROCEDURE E10 - DIGITAL INPUT TEST

N. E10
SCOPE
Purpose of this test is to demonstrate the proper functionality of digital field input signals acquisition.
The test therefore demonstrates the functionality of all devices and the correctness of wiring between
the field termination and the relevant processors.
The test of 100% of Digital Inputs of all the RTUs and of the ESD/F&G will be performed in advance
Also during the FAT will be performed a test of 100% of Digital Inputs for all the RTUs and for the
ESD/F&G.
F.2).

Select the input module and the input channel to be tested and identify the relevant field interface
terminals.
Simulate field signal on the selected input channel.
Change the status of the digital input on the simulator; reset field input.
Check proper changes (light on/off) on relevant LED on input module.
Verify the correct changes on the relevant display device as follow:
ACCEPTANCE CRITERIA
All indicating devices shall properly react to the simulated input changes.
TEST TOOLS .
Equipment to simulate free contact discrete signals.


PROCEDURE E11 - DIGITAL OUTPUT TEST

N. E11
SCOPE
Purpose of this test is to demonstrate the proper functionality of digital field output signals generation.
The test therefore demonstrates the functionality of all devices and the correctness of wiring between
the field termination and the relevant processors.
The test of 100% of Digital Outputs of all the RTUs and of the ESD/F&G will be performed in advance
Also during the FAT will be performed a of 100% of Digital Outputs for all the RTUs and for the
ESD/F&G.
F.2).

Select the output module and the channel to be tested and identify the relevant field interface terminals.
Simulate an output signal on the relevant display device as follow:
Change the status of the digital output and reset.
Check proper changes (light on/off) on relevant LED on output module.
Check, with an acoustic/lighting tester or with a multimeter (as needed) the correct changes at the
relevant field interface terminals.
ACCEPTANCE CRITERIA
All field output status and indicating devices shall properly react to the simulated logical changes.
TEST TOOLS .
Equipment to read discrete digital signals (acoustic/lighting tester, multimeter).


PROCEDURE F1 - CHECK OF STANDARD SOFTWARE PACKAGES COMPLETENESS

N. F1 AND UPDATING
SCOPE
Purpose is to check whether SCADA and HIMA ESD/F&G PLC standard software functions have been
loaded on relevant system media, that they are available and properly functioning.
The scope of this test does not include test of application software, but application software might be
loaded only to facilitate the test.
Before to start the test, for each item, the Release (Version), Reference Documentation and Licence
(where applicable) of the installed software shall be noticed and recorded.
ACCEPTANCE CRITERIA
All standard software packages shall be available.

All functional checks shall have positive result.
Functional verification of standard operating system functions will however be thoroughly and
extensively tested during planned Application Software testing activities.
TEST TOOLS .

PROCEDURE F2 - INTEGRATED TEST OF THE CORRECTNESS OF DATA BASE AND

N. F2 TAG ASSIGNMENT AND OF THE ADDRESSING OF INPUT/OUTPUT
SIGNALS UP TO EXTERNAL TERMINAL STRIPS
SCOPE
Purpose of this test is to verify the completeness and correctness of the input/output signals database
configuration against the customer reference documents, and the proper addressing up to the external
terminal strip.
This test can be carried out together with the check of the “User graphic pages” test (see procedure n.
F.4 “Check of static part and test of dynamic part of graphic displays”).
RTU
Select the signal to be tested from the system Input database.
Find the corresponding TAG in the Customer I/O list and identify the relevant field terminals.
Display such TAG on a SCADA workstation via the “Point Details” menu and check that all parameters
comply with the customer reference documentation.
Check, for the Input Variables, the ability of the Windows Details to display a signal change simulated at
the relevant external terminals.
Check at the relevant external terminals the ability to generate a signal change from the RTU
engineering workstation.
Repeat the test for 100% of the Input/Output signals listed in the system database.
HIMA PLC (ESD, F&G)

Select the signal to be tested from the system Input/output database.
Find the corresponding TAG in the Customer I/O list and identify the relevant field terminals.
Check that a signal change simulated at the relevant external terminals is properly shown on the HIMA
Check at the relevant external terminals the ability to generate a signal change from the HIMA
Repeat the test for all the I/O signals listed in the system database.
ACCEPTANCE CRITERIA
All items of the Customer I/O list shall be included in the I/O database
All items of I/O database shall be configured and all configured parameters shall comply with the
All I/O variables shall be correctly addressed to the corresponding physical external interface (external
terminals).


F2 - INTEGRATED TEST OF THE CORRECTNESS OF DATA BASE AND
PROCEDURE
N. F2
TAG ASSIGNMENT AND OF THE ADDRESSING OF INPUT/OUTPUT
cont’d SIGNALS UP TO EXTERNAL TERMINAL STRIPS
TEST TOOLS .
SCADA system application and the data base will be fully tested via a switch bank to simulate field on/off
signals and potentiometer to simulate current sources connected to RTU/ESD and subsystems.
Lamps/LEDs will be used to indicate on/off output conditions.
This will be applicable for each RTU test and for the ESD system test as well.
The following main “Testing Equipments” will be used for the FAT:
• Linear metre
• Digital or analog tester
• Insulation gauge (Megger or equivalent) able to supply continuous tension with nominal value of 500V
minimum at no load
• Signals generator for simulation required signal types:
o 4-20 mA
o 1-5 Volt
o millivolt for thermocouple signals
o ohm for thermoresistance signals
o other types of signals
• Resistances as prescribed by technical specs.
• Operator Bench with controls and lamps
• The Programming Unit (Lap-Top) for the RTU’s and the HIMA PLC

PROCEDURE F3 - TEST OF THE IMPLEMENTATION OF SPECIFIED ALGORITHMS AND

N. F3 CONTROLS
SCOPE
The scope of this test is to verify the correctness of the Control database (Loop Drawings as
implemented in the SCADA) and its compliance with the Reference Documentation (Cause & Effect,
Logic Diagram, as applicable).
This test can be carried out together with the check of the “User graphic pages” test (see procedure n.
F.4)
HIMA PLC/RTU
Locate in the system the control loop to be tested according to the description in the reference
documents.
At the relevant graphic page or group page, select the signals that the control loop is composed of.
Simulate the signal variation, using testing apparatuses connected to system’s terminals or through SW
forcing, for the tags appertaining to the control loop and verify the loop’s behaviour.
The test shall be carried out on all control loops specified on the Customer Database.
ACCEPTANCE CRITERIA
All control loops specified on the Customer loop diagrams shall be configured and the configuration
shall perform the specified control strategy.
All configured parameters shall comply with the reference documentation.
TEST TOOLS .
The use of following instruments is foreseen for test execution:
• Configuration and monitoring terminal

• Digital or analog Tester
• Signal generator for simulation of required signal types:
• 4-20 mA
• 1-5 Volt
• millivolt for thermocouple signals
• ohm for thermoresistance signals
• other types of signals
• Resistors as prescribed by technical specs.
• Operators bench with control and lamps.

PROCEDURE F4 - CHECK OF STATIC PART AND TEST OF DYNAMIC PART OF

N. F4 GRAPHIC DISPLAYS
SCOPE
Scope of this test is to verify the proper configuration of the User Display Graphic pages and their
operability.
Purpose of this test is also to verify that Data acquisition, Tag addressing and Control software
functions specified in loop diagrams database ( i.e. service, range, engineering units, alarms, etc.) have
been correctly implemented in Custom Graphic displays and any other dedicated function.
This test can be carried out together with the tests of the configuration of the I/O signals, the
implementation of the control strategies and the alarms management (see procedures n. F.2, F.3, F.5).
Tests will be also performed to prove graphics from field I/O through to graphic displays .
This should also include subsystems of SCADA.
SCADA Operator Workstations

The printout of the implemented Graphic Pages shall be used as a check list.
The test shall be performed on all Graphic Pages.
The User Display Graphic Pages shall be called up from a menu page.
Verify the ability to call-up all and the right graphic pages.
Verify, where applicable, the links among the different displays (link between the current display and
other displays).
Select and display the User graphic page to be tested.
Verify the correctness of the Display lay-out (like: lines, colours, symbols, tags, etc.), against the
approved reference documentation.
Verify the quantity of function keys represented (if any) and the corresponding expected functions.
Check for the presence and functionality of all process points connected to and shown on the selected
User Display by the simulation of signals changes as follow:
Select an input signal whose Tag is shown and whose value is updated on the selected User
Display.
Through the monitoring function of the HIMA PLC Programming Unit, set the chosen input signal to
a random value.
Verify that the input signal value shown on the selected User Display be equal to the value set on
the Programming Unit.
Select an output signal whose tag is shown and whose value can be set on the selected User
Display and set it to a random value. Find the relevant output module and channel or register.
Verify that the output signal value shown on the HIMA PLC Programming Unit be equal to the value
previously set on the User Display.
At the same time verify the proper management and display of process alarm (colour conventions,
acknowledgement, etc.).

PROCEDURE CHECK OF STATIC PART AND TEST OF DYNAMIC PART OF

N. F4
cont’d
GRAPHIC DISPLAYS
ACCEPTANCE CRITERIA
All specified graphic pages shall be configured and it shall be possible to call them up from applicable
operator workstation.
All the required/linked Display should appear when called up from the current display.
Each Software key (if present ) should appear and perform as required.
Alarm management ( colour conventions, acknowledgement, etc.) shall conform to the requirements of
the ref. documents.
TEST TOOLS .
Servers, Workstations.

PROCEDURE F5 - ALARM GROUPS TEST

N. F5
SCOPE
The purpose of the test is to verify the correct implementation of alarms for the selected I/O signals and
their management.
This test can be carried out together with the tests of the configuration of the I/O signals (see procedure
n. F.2).
SCADA
Select from the Customer I/O list an alarmed signal and find on the system database the relevant
information item.
Simulate the selected signal and manually set the Input to a value corresponding to the alarm condition.
Verify that:
1 - the alarm is sent to all devices (printers, video units) specified in the reference documentation.
2 - when the alarm condition occurs, the relevant area alarm window, at the top of the screen of
the Video Unit(s) configured as alarm device, starts blinking; clicking on it, according to the
configuration, or the “Current Alarm” page is displayed where alarms are listed according to
their priority, acknowledgement status (yes/no) and time of occurrence, or the relevant RTU’s
alarm windows (if foreseen) is displayed. In this case, the involved RTU alarm window is
blinking and, clicking on it, the involved RTU “Current Alarm” page is displayed.
3 - acknowledgement soft keys perform correctly.
Repeat the test for 100% of the alarming signals listed in the Customer I/O list.
HIMA PLC
Select from the Customer I/O list an alarmed signal and find on the system database the relevant input
module and channel.
By the monitoring function of the Programming Unit manually set the input to a value corresponding to
the alarm condition.
Verify that:
1 - the alarm is sent to the SCADA video units and the printer, as applicable.
2 - when the alarm condition occurs, the "ALARM" indication, at the top of the screen of the Video
Unit, starts blinking; clicking on the soft button, the “Current Alarm” page is displayed where
alarms are listed with acknowledgement status (yes/no) and time of occurrence.
3 - acknowledgement soft keys perform correctly.
ACCEPTANCE CRITERIA
All alarming signals specified in the Customer I/O list shall be configured as such and with the priority
specified in the reference documents.
Alarm management shall be in accordance with the reference documents.
TEST TOOLS .

PROCEDURE F6 - TREND GROUPS TEST

N. F6
SCOPE
The purpose of the test is to verify the correct grouping and configuration of the user grouped trend
displays.
This test can be carried out together with the tests of the configuration of the I/O signals (see procedure
n. F.2).
Verify the correct call-up of each Trend group in the reference documents, if specified.
Check whether the selected Trend group display has been properly configured ( selected points,
sampling rate, etc.).
If the Trend group data is not defined in the reference documents, the test is to be carried out on a
sample configuration.
ACCEPTANCE CRITERIA
It shall be possible to call-up all Trend groups specified in the reference documents.
Each Trend group shall be called-up from the specified graphic display only.
All Trend groups shall be configured in accordance with the reference documents.
TEST TOOLS

PROCEDURE F7 - “HISTORIAN” CHECK

N. F7
SCOPE
Purpose of this test is to verify the correct configuration of the historical data archiving and presentation.
Verify that all signals specified in the reference document for historical recording are configured in the
applicable historian package.
Check whether each point has been properly configured (sampling rate, change delta, etc.).
If the historical data is not defined in the reference documents, the test is to be carried out on a sample
configuration.
ACCEPTANCE CRITERIA
All points specified in the reference document for historical recording shall be configured.
All configuration parameter of each point shall be in accordance with the reference documents.
TEST TOOLS
Servers, Workstations

PROCEDURE F8 - REPORTS TEST

N. F8
SCOPE
Purpose of this test is to verify that the reports specified in the reference documents have been
correctly implemented.
Purpose of the test is also to check the ability of the system to print-out the configured reports.
For each type of report visually compare the lay-out of print-out with the requirements of the reference
documents.
Verify the content of the print- out (tags, types of variables, etc.) for correctness and completeness.
Verify the ability of the system to print each type of report.
If reports are not defined in the reference documents, the test is to be carried out on a sample report.
ACCEPTANCE CRITERIA
All reports specified in the reference documents shall be printed by the system according to the
specified terms.
The content and the lay-out of print-out of each type of report shall comply with the reference
documents.
TEST TOOLS

PROCEDURE F9 - DIAGNOSTIC FUNCTIONS TEST

N. F9
SCOPE
Purpose of this test is to verify the functionality of the standard diagnostic functions by the simulation of
external failures.
SCADA
Simulate a system failure by switching off, or disconnecting, one Workstation or one Server and check
that:
- the failure information is displayed and managed by the SCADA Workstation in accordance with
the reference documentation.
RTU
Extract one module per type (i.e.: one I/O Board) or switch off, or disconnect, one RTU and check that:
- the failure information is displayed and managed by the SCADA Workstation, as applicable, in
accordance with the reference documentation.
Simulation of the RTU chassis total power supply failure will be done to check the fail safe Digital
Output signals conditions
ESD/ F&G
Extract one main processor, one I/O module, switch off one power supply and check that:
- the failure information is displayed and managed by the SCADA workstation, as applicable, in
Simulation of the ESD total power supply failure will be done to check the fail safe Digital Output
signals conditions
ACCEPTANCE CRITERIA
The system shall respond to the simulated failures according to the standard reference documentation.
TEST TOOLS
Engineering workstation for RTU and ESD/F&G.

PROCEDURE F10 - REDUNDANCY TEST

N. F10
SCOPE
The purpose of this check is to verify the correct intervention of the backup equipment when a failure to
the main device occurs. The check shall be carried out on any of the backed up equipment.
SCADA
for the SCADA Server
Alternatively switch off, and then back on, one of the two SCADA Server being the redundant
couple and check that there is no change in signals acquisition.
In the proper Diagnostic page, displayed on a SCADA Workstation, verify that the simulated
malfunction and the return to normal conditions are indicated in accordance with the standard
for the Ethernet Switch
Alternatively switch off, and then back on, one of the two Ethernet Switch being the redundant
couple and check that there is no change in signals acquisition.
for the System Ethernet Links
Test sequence is performed by alternatively disconnecting, and then reconnecting, the Ethernet
Links A / B of one Workstation, and checking that the station functionality is not disturbed.
Repeat the test for the Ethernet Links for the SCADA Servers.
ESD/ F&G
for the main processors
Extract one of the main processors.
Verify that the system is still working properly.
Check that the malfunction is shown on the diagnostic screen of the programming unit.
Check that the relevant alarming is displayed and managed by SCADA workstation or by local RTU
laptop, as applicable, in accordance with the reference documentation.
Reinsert the processor and verify that it starts running properly without any operator intervention.
Repeat the test for the other two processors
for the Communication channel to SCADA
Extract one of the two connectors of the redundant serial link
Verify that the serial communications supported in the redundant mode is still functioning.
Check that the relevant alarming is displayed and managed by the SCADA workstation as
applicable, in accordance with the reference documentation.
Reinsert the connector and repeat the test with the second serial link.

PROCEDURE
N. F10
F10 – REDUNDANCY TESTS
cont’d
ACCEPTANCE CRITERIA
All devices provided in redundant configuration shall function properly under the condition of a single
fault.
The relevant alarming and diagnostic shall be in accordance with the reference documentation.
TEST TOOLS

PROCEDURE F12 - CHECK OF LOADING OF ALL ELABORATING UNITS

N. F12 (CPU, MEMORY) AND MASS MEMORIES
SCOPE
Purpose of the test is to verify that occupation of memory and CPUs load of SCADA Servers
Processors and workstation processors, as well as the occupation of the mass memories (hard disk),
are in accordance with the reference documentation.
Check that the relevant application software is loaded into the system.
Using the standard system diagnostic, verify and record on the test report, for each processor, the
percentage of user memory occupation and the CPU load.
Using the standard commands available, verify and record, for each hard disk, the total capacity and
the free left capacity (in Mbytes).
ACCEPTANCE CRITERIA
Verified data shall be in accordance with the reference documentation.
TEST TOOLS .

PROCEDURE G1 - COMMUNICATION WITH EXTERNAL SYSTEMS FUNCTIONAL TEST

N. G1
SCOPE
Purpose of this check is to verify functionality and correct configuration of communicating systems
according to the applicable protocol’s specifications.
General test of connection functionality: visually check, by the relevant Configurator, that the
communication speed, parity and stop bit are in accordance with the reference documentation.
If redundant communication link is provided, check that by disconnecting one of the link, the
communication is still active and diagnostic is properly shown on SCADA.
Select a sample of signals to communicate (up to 100% if required) and force through SW the output
signal to each system connected. Check that the signal is correctly received and read by the receiving
system within the transmission delay defined by technical specifications.
ACCEPTANCE CRITERIA
Communication with all External Devices specified in the reference documents shall be implemented.
All signals specified in the reference documentation shall be configured and exchanged properly.
TEST TOOLS .
PC and simulation software
NOTE:
Step by Step procedure for external system interface Is detailed in Procedure N. G6

PROCEDURE G2 - LOGIC SEQUENCES MANAGEMENT APPLICATIONS TEST

N. G2
SCOPE
Purpose of the test is to verify that logic implemented in the system functionally performs the logic
sequences specified in the Customer reference documents
A copy of the system print-out of the logic diagrams (or the Customer logic reference document)and of
the relevant interlock graphic displays is used as test report.
The test is to be carried out checking, as far as possible, the single sheet of the Customer reference
document at a time or, in any case, one logic sequence at a time.
Following up, page by page, the reference document, connect the input simulators to the relevant input
terminals and check that the relevant outputs status comply with the input status according to the
specified logic diagram under testing.
Change the input status combinations to simulate, as much as possible, the expectable different field
and commands situations and check that the relevant outputs status comply with the input status
according to the specified logic diagram under testing. Check also the behaviour of the corresponding
alarm/indication on the related interlock graphic display.
If convenient, software settings of inputs and software reading of outputs can be used instead of
hardware simulation.
Mark the copy of the system print-out of the logic diagrams and the related interlock displays print-out
that are used as test report for compliance or any comment.
ACCEPTANCE CRITERIA
All logic sequences specified in the reference documentation shall be performed properly by the system
and shown accordingly on the HMI.
TEST TOOLS .
The use of following instruments is foreseen for test execution:
• Configuration and monitoring terminal

• Digital or Analog Tester
• Signal generator for simulation of required signal types:
• 4-20 mA
• 1-5 Volt
• millivolt for thermocouple signals
• ohm for thermo resistance signals
• other types of signals
• Resistors as prescribed by technical specs.
• Operators bench with control and lamps.
• Servers, workstations and All HMI displays required to monitor del correct logic implementation

PROCEDURE G6 – ACTUAL TEST OF COMMUNICATION WITH EXTERNAL SYSTEMS

N. G6 FMS , COMPRESSOR UNIT CONTROLLER (OUT OF INVENSYS SCOPE)
SCOPE
Purpose of this test is to verify the functionality and the correct data exchange between the SCADA
system and other external systems utilising the TCP/IP communication link.
The test simultaneously verifies the functionality and the correct configuration of data exchange.
GENERAL OPERATING INSTRUCTIONS
Signal simulation is done by the software or hardware as convenient.
1) General test of connection functionality.

Visually check, with the applicable configurator function, that the communication parameters are in
Confirm that the systems are connected and running.
Confirm that the communication is active.
On the system make a binary signal change to simulate a process alarm condition.
Check that the relevant alarm indication is shown on a SCADA workstation with the correct time
stamp.
Disconnect one of the communication cables and check, on a SCADA Workstation, that the failure
of one communication line is annunciate and indicated in the proper Diagnostic page.
Disconnect also the second communication cables and check, on a SCADA Workstation, that the
complete communication failure is annunciate and indicated in the proper Diagnostic page
Connect again the systems and check, from the Diagnostic page, that the communication is re-
established.
2) Verification of the correctness of the communication database.
This check is done performing the I/O addressing tests and the graphic pages dynamic test (refer
to Procedures F.2 and F.4) and checking the communication database. Signal simulation is done
at field termination level.

SIEMENS COMPRESSORS PACKAGES OPERATING INSTRUCTIONS
The Gas Compressor System of the plant is controlled and monitored by Siemens PLCs and control systems
(one for each unit) located in local control rooms.
The Gas Compressor systems are connected via hardwired to the ESD and F&G system for emergency
shutdown.
The HMI for operation and monitoring of all the machinery and packages are implemented in a dedicated
operator station (situated in the plant control room) linked with the two unit control systems (situated in the
respective local control room).
The Siemens HMI for operation and monitoring are duplicated on the SCADA system only for monitoring
purposes, the signals to be configured on the HMI are provided by the vendor, all the signals are configured
as read-only type.
Signals from Siemens package are acquired by the SCADA via TCP/IP using OPC protocol.
SCADA switches on site El Arish are configured to provide connection towards proprietary Siemens subnet
and network addresses for their OPC servers, in particular:
Computer IP-Adress
Item Name Windows Subnet mask
OS-GT1 OS1 192.168.2.61 255.255.255.0
OS-GT2 OS2 192.168.2.62 255.255.255.0
The addresses for the two compression stations are configured according to KTI indications (ref. KTI mails
TPKTI/INV/E-005/006).
1. Verify that OPC Link is Established according to Above specification on both Scada PCS
System and on Siemens Sub-System
2. Verify that communication is healthy and no Time Out error is present
3. Change tags value in Siemens PLC system and check the correct reading in the Scada System
Database and on graphics display (if applicable)
4. Redundancy Test : Repeat the test 2,3 (spot check) disconnecting one channel at time
5. Verify that during channel disconnecting no spurious alarm are generated.
ACCEPTANCE CRITERIA
Communication with Siemens Package Devices above shall be implemented.

Communication loss alarm shall be properly alarmed.
All signals specified in the siemens sub-system Database (last revision) shall be configured and
exchanged properly.
TEST TOOLS (Equipment and Software, if any)

FLOW COMPUTERS OF METERING & REGULATING SYSTEM (MRS) OPERATING

INSTRUCTIONS
Each PCS is connected with flow computers of metering & regulating system (MRS), they shall calculate gas
flow rates using signals derived from field instruments.
In both El Arish and Ashqelon both CPUs of the S40 are connected to the RS485 ports of the flow computer
establishing a redundant communication link, through which the signals are exchanged using the modbus
RTU protocol.
With reference to the document SO44207109/FS “Functional Specification”, the Gould Modicon Modbus
Protocol Reference Guide does not specify how numbers greater than 16 bits (e.g. 32-bit integers and single
and double precision real numbers) should be transferred.
The Modbus protocol has 16-bit elements (called registers), and as such is only suitable for transferring 16-
bit integer data. Since no standard exists, Emerson Process Management has developed the following
formats suitable for transferring numerical data to third parties, and offers these as a standard solution.
1 Register - Float - (Based on item counts)

2 Register - Rosemount - (Based on register counts)
3 Register - Double - (Based on item counts)
4 Register - Phillips Float - (Based on register counts)
5 Register - Phillips Double - (Based on register counts)
6 Register - UINT
7 Register – LONG
8 Register - LONG_UINT
9 Register - SCALED nnnn
According to what explained above, the format number 4 is used for the FLOBOSS 600 to configure the
registers exceeding the 16 bit standard modicon modbus register format, in particular for the 32 bit floating
point:
4. Register - Phillips Float
• Addresses per item: 2

• holding registers as IEEE format single precision numbers, MSB first. For each point required, two
addresses are requested in the modbus message, 4 bytes are returned. Data is configurable at
alternate addresses. (e.g. 40001, 40003 ..... 49999).
The Flow Boss System is Connected to the Scada System through a redundant Modbus RS-485 Link.
The Test will be done using a Modbus Slave Simulation Software (ModSim32) as per following steps:
1. Verify that RS485 serial communication parameter has been set as 19200 bits,8 data bit,1 stop
Bit ,No parity on both Scada PCS System (Master) and on Simulation software
2. Verify that communication is healthy and no Time Out error is present
3. Configure the Flow Boss database in the Modbus Simulation Software database
4. Using a simulation software change tags value and check the correct reading in the Scada
System Database and on graphics display (if applicable)
5. Redundancy Test : Repeat the test 2,3,4 (spot check) disconnecting one channel at time
6. Verify that during channel disconnecting no spurious alarm are generated.
ACCEPTANCE CRITERIA
Communication with Flow Computer Devices above specified in shall be implemented.

Communication loss alarm shall be properly alarmed.
All signals specified in the Sub-system Database (last revision) shall be configured and exchanged
properly.
TEST TOOLS (Equipment and Software, if any)

PROCEDURE H1 – ENGINEERING WORKSTATION HARDWARE TEST

N. H1
SCOPE
Purpose of this test is to verify completeness and the functionality of Engineering Workstation
hardware as per reference documentation.
Verify the availability of all components against the reference documentation.

Power on the Engineering Workstation and verify that there is no visible malfunction.
ACCEPTANCE CRITERIA
There shall be no visible malfunction.
TEST TOOLS .

PROCEDURE H2 - ENGINEERING WORKSTATION CONFIGURATION SOFTWARE TEST

N. H2
SCOPE
Purpose of this test is to verify completeness and the functionality of configuration software installed
on the Engineering Workstation.
The configuration software is the Scada A2 Engineering Suite. This package allows an engineer to
manage the SCADA DataBase, to start the WindowsMaker for display and graphical object creations.
Basic functions shall be checked as follows :
a. Start the configuration environment

b. Insert a new TAG for Analog and one for Digital Input from Field
c. Use the new TAG’s in a Graphic Display page
d. Perform a Database Distribution
e. Stop and Restart the SCADA System
f. Once the SCADA system is restarted, verify correctness of previous configuration
ACCEPTANCE CRITERIA
All functional checks shall have a positive result
TEST TOOLS

PROCEDURE H3 – LEAK DETECTION WORKSTATION SOFTWARE TEST

N. H3
SCOPE
on the Leak Detection Workstation.
Test procedure for Data Acquisition
The test for Data Acquisition has to be done following the hereinafter phases:
1. Execute LOAD MANAGER and LEAK MMI applications.

2. Start the SCADA system and connect this system to PAS .
3. Open the panel Utility®Scada Data on the Leak MMI application and verify that the values
indicated are the same as the corresponding data received from the SCADA System, which is
simulated by Simulation Module.
Test procedure for Data Validation Module
The test of this module has to be done following the hereinafter phases:

2. Load a simulation file reproducing a no leak condition .
3. Set the value of a variable (pressure, temperature or flow rate) out of the allowed range.
4. Select on the specific menu of LEAK MANAGER the visualization of Statistics function and verify that is
correctly indicated why the value is not acceptable (value not valid, out of range, out of rate of change).
5. Restore an acceptable value for the variable changed, before reaching the maximum allowed number of
reconstruction for that variable.
6. Verify that the consecutive counter is reset, the accumulated counter remains at the same value
reached and the PAS runs with no problem.
7. Set again the value of a variable (pressure, temperature or flow rate) out of the allowed range and wait
until the maximum number of allowed reconstruction is reached for the variable set to a not acceptable
value.
8. Verify that the software stops and a message with the description of the problem is shown in the
apposite window.

PROCEDURE
H3 – LEAK DETECTION WORKSTATION SOFTWARE TEST
N. H3
cont’d
Test procedure for MMI Module
1. Execute LOAD MANAGER and LEAK MMI applications

2. Load a simulation file reproducing a telemetry trend relevant to normal operating conditions.
3. Visualize with the apposite buttons the altimetric profile of the pipeline and the SCADA data of the first
and the last pipeline node.
4. Activate the RTM graphs (temperature, head, flow rate, pressure and so on) to visualize the trends of
the variables and verify their correctness.
5. Visualize the FD/BVD graph choosing the Output Data menu and the information relevant to the product
and gas direction choosing the Configuration menu.
6. Visualize the Inventory graph choosing the Output Data menu.
7. Visualize the Pipeline Status window choosing the homonymous menu in Output Data menu.
8. Stop the simulation file and load a static simulation file.
9. Visualize the PD/BVS graph choosing the Output Data menu.
Test procedure for Logger Module

2. Load a simulation file to reproduce a telemetry trend in compliance with normal operating condition.
3. Click on the menu Logger® Start to enable the logger.
4. Verify that the state of the Logger Module becomes “activated” (the relevant led on the left side of LEAK
MMI window shall turns into green color).
5. Verify that a file has been created in the LOGGER folder.
6. Stop the Logger clicking on the menu Logger®Stop.
7. Verify that the state of the Logger Module becomes “non-activated” (the relevant led on the left side of
LEAK MMI window shall turns into grey color)
8. Clicking twice on the file contained in the LOGGER folder will open the logger viewer.
Test procedure for Dynamic Leak Detection System Module
1. Simulation of a steady flow rate in the pipeline without leaks

2. Load a simulation file reproducing a telemetry trend corresponding to normal operating condition.
3. Select on the specific menu the visualization of the FD graph to verify that the unbalance values on the
nodes are below the thresholds values.
4. Select on the specific menu the visualization of the BVD graphs, to verify that they are running with the
correct delay (after 6’, 10’, 15’ e 20’). Verify also that the unbalances are below the threshold.

PROCEDURE
N. H3
cont’d
2. Simulation of a steady flow rate in the pipeline with leak
1. Start LOAD MANAGER and LEAK MMI applications.

2. Load a simulation file reproducing a telemetry trend corresponding to a leak condition.
3. Verify, in FD graph, the bigger unbalance in the nodes that define a particular section and the
overcoming of the threshold values in one or more of these nodes.
4. Verify that after the leak alarm sending, the pipeline in the map starts to flash, with red and yellow
colour.
5. Verify the increasing of the values of the unbalance in the BVD graphs, up to the overcoming of the
thresholds values.
6. Verify the appearing of the leak warning messages with the associated time stamp and then of leak
alarm showing the entity and the node number (FD Method) or the section (BVD Method) where the leak is
detected.
7. Verify that these messages are shown in the alarm window in order of occurrence.
8. Verify the creation of a file that stores the alarms clicking on DB Alarms.
Test procedure for Dynamic Leak Location Module
1. Verify that the software is running.

2. Verify that the pipeline is in leak condition, and that leak alarm is present in the apposite window.
3. Verify that the leak is in “steady condition”, that is the BVD flow unbalance is quite similar in every
window.
4. From the menu Leak Function select Location and then Start.
5. While the processes is running checks the different x-location in the consecutive hypothesis.
6. When the process is finished verify that it has found a leak-location.
Test procedure for Static Leak Detection System Module
1. Simulation of a static pipeline without leaks

2. Load a simulation file reproducing a telemetry trend corresponding to static normal
operating condition.
3. Select on the specific menu the visualization of the PD graph to verify that the unbalance
values on the nodes are below the thresholds values.
4. Select on the specific menu the visualization of the BVS graphs, to verify that they are
running with the correct delay (after 5’, 10’, 20’, 30’). Verified also that the unbalances
are below the thresholds.

PROCEDURE
N. H3
cont’d
2. Simulation of a static pipeline with leak

2. Load a simulation file reproducing a telemetry trend corresponding to static conditions.
3. Simulate a pressure drop in both the nodes, to reproduce leak conditions.
4. Verify in PD graph the unbalances in the nodes and the overcoming of the threshold values in one or
more of these nodes.
5. Verify the increasing of the unbalance values in the BVS graphs, which will be faster in the windows
linked to shorter means and slower in the others, up to the overcoming of the values of all the thresholds
(one for each window).
6. Verify the appearing of the leak warning messages with the associated time stamp and then of leak
alarm showing the entity and the section where the unbalance is verified.
7. Verify that these messages are shown in the alarm window in order of occurrence.
8. Verify the creation of a file that stores the alarms clicking on DB Alarms.
9. Verify that the BVS unbalances return under the threshold when the pipeline reaches an equilibrium
condition with the environmental.
Test procedure for Instrument Check Module

2. Load a simulation file reproducing a telemetry trend corresponding to normal operating condition.
3. Select the item Instrument Check® Configuration on the menu of LEAK MMI window and activate one or
more methods (maintenance, operation time, number of activation) on one or more sensors.
4. Verify the showing of messages in the apposite window regarding the above mentioned sensors and
methods.
5. Open the Messages/Alarms window and then the database by means of DB Messages button, to verify
the The test of this module has to be done following the hereinafter phases:
presence of messages regarding the selected methods and sensors and the recording of the message file
in the homonymous database.
6. Deselect all the methods and sensors previously selected and verify the absence of new messages.

PROCEDURE
N. H3
cont’d
Test procedure for Pig Tracking Module
1. Simulate the passing of a pig on the first sensor.

2. Verify that Pig Tracking Module detects the pig passing.
3. Verify that the Module provides information about pig location along the pipeline, and estimates time of
arrival at the trap, in the apposite window Pig State.
4. Simulate the passing of a pig on the intermediate or last sensor for a defined pig trunk line, according to
the position of the Scraper Trap Station (Pig launcher/receiver).
5. Verify that the Module provides information about the exact travel time.
6. Simulate the passing of a pig on the first sensor and wait until the expected time is passed.
7. Verify that the Module alerts the Operator when the expected time of pig arrival has been overcome.
8. Verify that the Pig Tracking window, that opens using the menu PigTracking ® Pig State, shows in real
time the pig travel time and position along the pipeline, that these parameters are refreshed for each new
pig passing acquisition, in the line valve with the pig passing signaller, and verify that all these information
are according to the Graphical Interface where the pig position is dynamically updated and showed.
Test procedure for Pipeline Inventory Functionality

2. Load a simulation file to reproduce a telemetry trend corresponding to normal operating condition.
3. Select the item Output Data ® Inventory on the menu of LEAK MMI window and the INVENTORY
FUNCTIONALITY will be activate.
4. Visualize the reported inventory value.
Test Procedure for Look Ahead

2. Load a simulation file to reproduce a telemetry trend corresponding to normal operating condition.
3. Start FORECASTING application.
4. Select from the Graphical Interface of Forecasting application, the menu Forecasting Configuration.
5. In the frame Input Data of the window labelled Forecasting that will open, select Actual Scada Data
(Look Ahead).
6. In the window Forecasting define a modification for an input parameter (pressure flow) in the first node
and a delay time of occurrence.
7. Define a Simulation time in the apposite box.
8. Start the application and, using the menu Output Data, visualize the RTM Graph shows the variables
trends along the pipeline) and Forecasting graph (that shows variables trend in time, in selected points,
nodes or other).
9. Verify that after the Delay time has elapsed, the configured variation is applied.
10. Verify that after the Simulation time has elapsed, the Look Ahead Module stops.

PROCEDURE
N. H3
Test Procedure for Gas Scheduler Module
Hereinafter the description of gas scheduler for El Arish – Ashqelon project:
Gas Scheduler Description

The Gas Scheduler is part of the Gas Management programs set.
It allows the operator to define the required compressor station set points in order to achieve a pre-defined
delivery schedule.
The prediction is an online calculation. It’s executed to fit the requested delivery, minimizing as much as
possible necessary flow variation to reach the requested flow.
The calculation takes into account the real operating conditions of the pipeline.
Any changes in the actual flow, temperature and pressure profile affect the result of calculation for the
schedule referring to the subsequent hours
Test Procedure for Gas Scheduler

1. Prepare the Delivery Gas Hourly Demand.

2. Start Gas Scheduler application.
3. Check of Gas scheduler computation.
4. Verify that the PCS system sets the correct controller set-point ,hour by hour, starting from table
received from Gas Scheduler.
Steps 3 and 4 must be successfully verified also after changing one of the following
conditions:
• Simulation of a value change for the measured values involved in the calculation
(flow pressure, temperature)
• Change to the Delivery Gas Hourly Demand table. Note: changes to the current hour
demand or older will not affect the calculation
ACCEPTANCE CRITERIA
TEST TOOLS .

PROCEDURE H4 – ESD/F&G WORKSTATION SOFTWARE TEST

N. H4
SCOPE
on the ESD/F&G Engineering Workstation.
The software of the HIMA PLC’s consist of the ELOPII programming and monitoring package.
The ELOPII package is loaded in the PLC engineering workstation laptop.
Basic functions shall be checked as follows:
a. check ability to load and edit a dummy program.
b. check ability to load and monitor the program.
ACCEPTANCE CRITERIA
TEST TOOLS

PROCEDURE H5 – SECURITY ACCESS LEVEL TEST

N. H5
SCOPE
Purpose of this test is to verify the Security Access Level configuration of the system
Different Security Access Level are configured on the SCADA according to customer requirements (ref. to
KTI Generale Design Rules for Operator Iterfac)
For each Access Level the following features should be checked:
• User Name
• AOR Area of Reponsibility
• Security Password
• TheSystem shows the correct Access Level (Profile)
• Only the configured functionalities for the specified profile are accessible
• Only the assigned areas to the specified user are accessible
ACCEPTANCE CRITERIA
TEST TOOLS

07 07 – TELECOM SYSTEM CONFIGURATION FOR FAT
07-01 07 - 01 - GENERAL ASSUMPTION
The FAT's target is to reproduce in the supplier factory a system arrangement as close as possible to what
will be attended on customer's plant.
Therefore, all the equipment foreseen for EMG Telecommunications System installed and configured for FAT
will reproduce the final arrangement, with only the following exceptions:
• VSAT terminals
The VSAT link, connecting Ashqelon and Arish sites, will be simulated connecting directly the VSAT
Multiplexers at 128 kbps speed.
• INMARSAT terminals
The INMARSAT link, connecting Ashqelon and Arish sites, will be simulated connecting directly the
relevant layer 3 switches by a couple of Ethernet ports
• External PABX lines

Both Arish and Ashqelon PABXs will be connected to two PSTN external line and all remaining
internal telephone network facilities will be fully tested

Figure 1: Factory Acceptance Test

07-02 07 - 02 - SYSTEM DIAGRAM TLC System Schematic

08 08 – TELECOM INSPECTION AND TEST PROCEDURES
The following section describes all the tests to be performed on the telecommunication network.
Three are main network hardware elements of the project that would under go testing that are:
• Layer 3 switches
• VSAT multiplexers
• PABXs
• Allied Telesyn AR-750S
The Table below lists all tests to be performed for the Telecommunication System Factory Acceptance Test.
Equipement Type Test Name
Layer 3 Switch Equipment Configuration, Power Supply Voltage Test

Layer 3 Switch Vsat Backup Link Switching
Layer 3 Switch Process/Office Virtual Lan Separation
Layer 3 Switch Management Test
VSAT Multiplexer Equipment Configuration, Power Supply Voltage Test
VSAT Multiplexer Management Test
PABX Equipment Configuration, Power Supply Voltage Test
PABX El Arish Pabx Phone Extensions Test
PABX Ashqelon Pabx Phone Extensions Test
PABX El Arish-Ashqelon Epabx Hot-Line Test
PABX Management Test
Table 1: Factory Acceptance Test List

PROCEDURE I1 – EQUIPMENT CONFIGURATION, POWER SUPPLY VOLTAGE TEST

N. I1
SCOPE
Purpose of this test is to verify that the equipment complies to project scope of supply and the power
supply is within the allowed range of the equipment
a. Check the hardware configuration of each Layer 3 switch

b. Verify the input voltage on the Power Connectors
ACCEPTANCE CRITERIA
1. Configuration must meet the last revised Volume of Supply

2. Input Voltage should be between 110 – 220 VAC
TEST TOOLS

PROCEDURE I2 – VSAT BACKUP LINK SWITCHING

N. I2
SCOPE
This test is to verify the automatic redirection of data traffic to the backup links in case of VSAT failure.VSAT
multiplexer and VPN router have the task of automatically checking channels availability and switching
between them as per predefined priority that is as follows:
• Main channel between Ashqelon and El Arish is the VSAT link
• First back-up channel between Ashqelon and El Arish that switches on in case of main channel
failure is the VPN link
• Second back-up channel between Ashqelon and El Arish that switches on in case of main channel
failure is the INMARSAT link
OPERATING INSTRUCTIONS (to be followed in Ashqelon and El Arish)
a) Verify that main channel is on as per normal operation and that Back-up channels are inactive
b) Disconnect physically the main channel connecting cable and try from the INTERNET to access the
process LAN
c) Disconnect physically the first backup channel connecting cable
d) Reconnect the first backup channel connecting cable
e) Reconnect the main channel connecting cable
ACCEPTANCE CRITERIA
1. Verify after step b) that after some seconds due to routing protocol convergence time, data
communication restores through traffic redirection to the first Back-up channel, verify that access to
the process LAN from the INTERNET is denied
2. Verify after step c) that after some seconds due to routing protocol convergence time, data
communication restores through traffic redirection to the second Back-up channel
3. Verify after step d) that traffic redirection to first Back-up data channel occurs and that second
Back-up channel gets inactive.
4. Verify after step e) that traffic redirection to main data channel occurs and that first and second
Back-up channel get inactive.
TEST TOOLS

PROCEDURE I3 – TEST FOR PROCESS/OFFICE VIRTUAL LAN SEPARATION

N. I3
SCOPE
This test is to :
• Verify the separation between office LAN and process LAN users realised using the VLAN feature of
Layer 3 switches.
• Verify the Internet browsing capabilities for Office LAN users only.
• Assess that SCADA operation is not affected by office LAN operation
a) Ping two process LAN users

b) Ping two office LAN users
c) Ping every process LAN user from one office LAN user and viceversa
d) Transfer a large file (i.e. more than 500 Mbps between two office LAN workstations)
e) Browse the Internet from Office and Process LAN workstations
ACCEPTANCE CRITERIA
1. Successful operation of steps a) and b)

2. Unsuccessful operation of steps c)
3. Acquisition and display of SCADA system is not affected by concurrent file transfer on office LAN
4. Only from office LAN workstations is possible to browse the Internet
TEST TOOLS

PROCEDURE I4 – MANAGEMENT TEST

N. I4
SCOPE
This test is to verify the proper functionality of the maintenance to supervise, control and configure Arish and
Ashqelon layer 3 switches
a) Open the maintenance terminal SW on the PC
b) See the report of layer 3 switch status indicating proper functionality of the same
c) Execute a configuration command
ACCEPTANCE CRITERIA
1. Successful operation of steps a), b) and c)
TEST TOOLS


N. I5
SCOPE
a. Check the configuration of each VSAT MUX

b. Verify the input voltage of on the Power Connectors
ACCEPTANCE CRITERIA
1. Configuration must meet the last revised VOLUME OF SUPPLY

2. Input Voltage should be between 200 and 240 VAC
TEST TOOLS


N. I6
SCOPE
Ashqelon VSAT MUXes
b) See the report of MUX status indicating proper functionality of the same
ACCEPTANCE CRITERIA
TEST TOOLS


N. I7
SCOPE
a. Check the configuration of each PABX

b. Verify the input voltage on the Power Connectors
ACCEPTANCE CRITERIA
1. Configuration must meet the last revised VOLUME OF SUPPLY

2. Input Voltage should be between 200 and 240 VAC
TEST TOOLS

PROCEDURE I8 –EL ARISH PABX PHONE EXTENSIONS TEST

N. I8
SCOPE
This procedure outlines the steps required to test the phone extensions provided by the Al-Arish PABX
a) Pick up the one telephone handset and ensure that dial tone can be heard. Dial the number of another
telephone connected to the exchange referring to the numbering table hereafter
Phone Location Phone Number

Arish local phone1 1001
b) Replace both handsets
c) Using the same 2 telephones in the other direction, repeat steps a) to b)
d) Repeat the above steps for each desired couple of telephones
ACCEPTANCE CRITERIA
1. Ensure that the called telephones on steps a) b) c) and d) are ringing and that when answered two
way speech is possible
TEST TOOLS

PROCEDURE I9 –ASHQELON PABX PHONE EXTENSIONS TEST

N. I9
SCOPE
This procedure outlines the steps required to test the phone extensions provided by the Asquelon PABX
a) Pick up the one telephone handset and ensure that dial tone can be heard. Dial the number of another
telephone connected to the exchange referring to the numbering table hereafter
Phone Location Phone Number

Ashqelon local phone1 2001
d) Repeat the above steps for each desired couple of telephones
ACCEPTANCE CRITERIA
TEST TOOLS

PROCEDURE I10 –EL ARISH-ASHQELON EPABX HOT-LINE TEST

N. I10
SCOPE
This test is to verify the functionality of perform telephone calls in hot-line fashion (i.e. by just lifting the
phone reciver) from two dedicated phones, one located in El Arish the other one in Ashqelon.
a) Pick up the Arish Hot-line phone and ensure that outgoing calling tone can be heard
ACCEPTANCE CRITERIA
TEST TOOLS


N. I11
SCOPE
Ashqelon PABX.
b) See the report of PABX status indicating proper functionality of the same
ACCEPTANCE CRITERIA
TEST TOOLS

9 9 – FINAL INSPECTION OF CERTIFICATION
PROCEDURE L1 - FINAL FAT DOSSIER REVIEW

N. L1
SCOPE
Purpose of this check is to verify that FAT program has been completed successfully, that Certification
of Compliance with specifications and codes is properly fulfilled, that FAT certificates and
documentation is complete.
Verify that the FAT certificates and documentation is available and review it for completeness according
to the reference documents.
Review all test results checking the list of FAT tests
ACCEPTANCE CRITERIA
The FAT data book shall be available and complete.

All points of the list of FAT tests shall be positively satisfied.
In case there should be any Pending or Non Conforming point, all faults will be corrected during the
FAT, as far as possible.
In case there should be not possible close with positive result any Pending or Non Conforming point
during the FAT, there shall be available, for these points, a formal Customer acceptance that, for the
Pending points, will indicate a date for the solution later then the FAT.
TEST TOOLS
Reference documentation

10 10 - PENDING ACTION REPORT
Each Pending Action Report shall cover one type problem only.
The same form will be used during the PRE-FAT, the FAT and the CIST crossing the
box provided as appropriate.
In each Pending Action Report the following shall be reported:
The order references

The equipment(s) involved by the problem
A clear and short description of the problem
The reason for the Pending (classification) that can be:
P1 - Vendor’s deviation, meaning that the problem is due to Vendor

deviation from ref. documents
P2 - Modification, meaning that a corrective action is required because
of modifications required late or during FAT/CIST to the Vendor
P3 - Improvements, meaning that an action is required because of
during FAT a change for improvement is raised and taken by
the Customer
Remedial action proposed/agreed and expected date for solution

Re-testing results

ATTACHMENT “A” - FAT TEST REPORT FORM
FAT TEST REPORT
FAT REPORT
Subject : ...........
N. .......
APPLICABLE PROCEDURE REF. N.:
REFERENCE DOCUMENTS:
ITEM QTY TAG DESCRIPTION NOTES RESULTS

P S N
NOTES :
Invensys FSR Customer FINAL RESULT
(P) PENDING
(S) SATISFACTORY
(N) NOT CONFORMING
DATE : Sheet no. of
Invensys Foxboro SCADA Rome S.p.a. EAST MEDITERRANEAN GAS PIPELINE PROJECT
via –Saccomuro, 21 – 00131 - ROMA
Job n. SC-0032 Company: KTI TECHNIP

ATTACHMENT “C” - PENDING ACTION REPORT FORM
N°
PENDING ACTION REPORT
Sheet of
FAT Reported by Date

PreFAT
.....................
Order KTI No. Suborder .
Supplier Invensys FSR Subsupplier Program Srl .

Equipment involved:
Problem description: Pending classification
P1 Vendor’s deviation
P2 Modifications
P3 Improvements
Remedial actions:
Expected date for solution:
Retested on ......................... with positive result .
Invensys Foxboro SCADA Rome Sub-supplier Customer
.................................. .................................. ..................................
Invensys Foxboro SCADA Rome S.p.a. EAST MEDITERRANEAN GAS PIPELINE PROJECT
via –Saccomuro, 21 – 00131 - ROMA
Job n. SC-0032 Company: KTI TECHNIP

SC0049YHF00000 - Rev 3

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EAST MEDITERRANEAN GAS

Doc. No.: SC0049YHF00000 - Rev 3 Page 1 of 113

VENDOR DOCUMENT REVIEW

1 REVISE AND RESUBMIT

2 TO BE ISSUED AS FINAL PROVIDED

MR N°: 1500.01 4 FOR INFORMATION ONLY (INTERNAL

ITEM: KTI Doc. CODE: B1104 U.O.: TECHNIP KTI S.p.A.

VR Doc. CODE: SC0049YHF00000 BY: DATE:

FACTORY ACCEPTANCE TEST PROCEDURE

02-01 - CUSTOMER DOCUMENTATION .........................................................................9

02-02 - INVENSYS FSR DOCUMENTATION .................................................................10

02-03 - INVENSYS FSR DRAWINGS .............................................................................11

02-04 - CODES, STANDARDS AND SPECIFICATIONS................................................12

04 - INSPECTION INTERVENTION CODES ....................................................................16

05-01 - FAT PROCEDURES SUMMARY........................................................................17

05-02 – FAT APPLICABILITY MATRIX ............................................................................22

06 – SCADA, ESD/F&G INSPECTION AND TEST PROCEDURES ................................30

A2 - CHECK OF DEGREE OF MECHANICAL PROTECTION...................................................................... 31

A3 - CHECK OF PRE-ASSEMBLING FOR CABLES CLAMPING ............................................................... 32

A4 - VISUAL CHECK OF THE CONDITION OF PAINTED SURFACES ...................................................... 33

B1 - CHECK OF EASY ACCESSIBILITY AND REMOVAL OF INDIVIDUAL COMPONENTS .................... 34

B2 - CHECK OF TERMINAL STRIPS FUNCTIONAL SEPARATION ........................................................... 35

B3 - CHECK OF WIRING SEPARATION FOR I.S. CIRCUITS...................................................................... 36

B4 - CHECK OF WIRING SEPARATION FOR VARIOUS LEVEL VOLTAGE STEPS................................. 37

B6 - CHECK OF WIRING OF INLET/OUTLET TERMINAL BLOCKS AND RELEVANT NUMBERING ...... 38

B7 - CHECK OF CHARACTERISTIC, COLOUR, SECTION OF WIRES AND CABLES ............................. 39

FAT PROCEDURE Page : 2 of 113

B8 - CHECK OF LENGTH AND DESIGNATION OF MULTICABLES WITH CONNECTORS ..................... 40

B9 - CHECK OF SPACE FOR FUTURE EXPANSION .................................................................................. 41

B10 - VENTILATING SYSTEM CHECK ......................................................................................................... 42

B11 - GROUNDING CIRCUIT CHECK ........................................................................................................... 43

B12 - DEGREE OF SAFETY PROTECTION CHECK.................................................................................... 44

B13 - VISUAL CHECK OF THE CHARACTERISTICS OF SCADA , INCLUDING RATINGS OF THE

C1 - VERIFICATION OF ALL REFERENCE DOCUMENTS FOR THE FAT................................................. 46

C2 - REVIEW OF CERTIFICATES ................................................................................................................. 47

C3 - CHECK OF THE CORRESPONDENCE OF BILL OF MATERIAL AND THE INTEGRATED

C4 - VISUAL CHECK OF THE PRESERVATION STATUS OF EACH EQUIPMENT................................... 49

C5 - CHECK FOR WORKMANSHIP CONSTRUCTION ................................................................................ 50

C7 - EQUIPMENT VERIFICATION TO NOMINAL PERFORMANCE............................................................ 52

C8 - VISUAL CHECK OF PLATES DATA, LABELLING AND MARKING.................................................... 53

C9 - CHECK OF SPARE CAPACITY ............................................................................................................. 54

D1 - CHECK OF GAUGING, CALIBRATION, CONTROL, TEST DEVICES AND RELATED

D2 - CHECK OF POWER SUPPLY SUITABILITY......................................................................................... 56

E1 - SUITABILITY CHECK AT ENVIRONMENTAL CONDITION ................................................................. 57

E2 - ELECTROMAGNETIC COMPATIBILITY CHECK.................................................................................. 58

E3 - POWER SUPPLY SYSTEM CHECK ...................................................................................................... 59

E4 - CHECK OF PERIPHERAL SYSTEMS WIRING ..................................................................................... 60

E6 - CPU TESTS ............................................................................................................................................. 61

E7 - PERIPHERAL SYSTEMS TEST ............................................................................................................. 62

E8 - ANALOGUE INPUT TEST ...................................................................................................................... 63

E9 - ANALOGUE OUTPUT TEST .................................................................................................................. 64

E10 - DIGITAL INPUT TEST........................................................................................................................... 65

E11 - DIGITAL OUTPUT TEST....................................................................................................................... 66

FAT PROCEDURE Page : 3 of 113

F1 - CHECK OF STANDARD SOFTWARE PACKAGES COMPLETENESS AND UPDATING .................. 67

F3 - TEST OF THE IMPLEMENTATION OF SPECIFIED ALGORITHMS AND CONTROLS....................... 70

F4 - CHECK OF STATIC PART AND TEST OF DYNAMIC PART OF GRAPHIC DISPLAYS..................... 71

F5 - ALARM GROUPS TEST ......................................................................................................................... 73

F6 - TREND GROUPS TEST .......................................................................................................................... 74

F7 - “HISTORIAN” CHECK ............................................................................................................................ 75

F9 - DIAGNOSTIC FUNCTIONS TEST .......................................................................................................... 77

F10 - REDUNDANCY TEST ........................................................................................................................... 78

F12 - CHECK OF LOADING OF ALL ELABORATING UNITS ..................................................................... 80

(CPU, MEMORY) AND MASS MEMORIES.................................................................................................... 80