EXON

energy consultants

CONDENSING BOILERS EX3 & 6

Floor Standing Gas Fired

Condensing Boilers
Condensing 69kW – 542kW

Cascading options up to 8,672kW

High efficiency with low NOx and CO emissions

High quality cast Al-Si-Mg parts

EXON I Sales: 02188552530I SALES@EXONHOLDING.COM I

WWW.EXONHOLDING.COM
 EXON
energy consultants

e Sy
ascad stem
C

69kW–
8,672kW
Ca e
pac g
it y R a n

Floor standing gas fired

condensing boilers New Condens EX range is available in 11 models ranging from 69kW to
542kW. Both the EX3 series and the EX6 series follow the same
construction.

The heat exchanger is made from high quality Al-Si-Mg alloy which
is specifically composed for use in heating systems. The boiler is
controlled by a top mounted intelligent burner, boiler and heating system
controller. All of the combustion components and heat exchanger sections
are housed within a robust steel frame and easily removed casing panels.

The easy to use controller and optional cascade modules enable

up to 16 boilers to be cascaded together. The controller also allows the
boiler to be fully integrated into renewable heating systems such as
Biomass Boilers, Heat Pumps and other systems such as DHWS and
Underfloor Heating.
New Condens EX boilers have robust Al-Si-Mg
heat exchangers that are highly efficient and
built to last. Even boilers with different capacities
can be cascaded up to a total capacity of
8,672kW and sequenced to come into and out
of operation when required.
HEAT EXCHANGER

Unique and registered design

The optimised design of the combustion chamber and stainless
steel woven mesh pre-mix burner provides clean combustion High heat transfer
and allows for a wide modulation range. Robust Al-Si-Mg alloy

High corrosion resistance

High quality specially developed Al-Si-Mg heat exchanger sections
ensure that the boiler has a long service life.

The specially designed burner and design of the heat exchanger BOILER CONTROL PANEL
optimise heat exchange and efficiency. The high efficiency levels
of the New Condens EX range is up to 109.5% (NCV). Large clear LCD screen

Weather compensation*
Low flue gas temperature and low emissions deliver an Cascade control*
environmentally friendly performance. NOx as low as 22 mg/kWh.
Lead/lag rotation

7 day / 24 hour time programming

Very high modulation turndown ratio of 1:7 provides high average
seasonal boiler efficiencies. Optimum start and finish

Heating circuit control*

DHWS cylinder control*

Legionella function

2 stage frost protection

BUS connection*

Serial PC connection*

Web based control*

Burner commissioning function

*optional items required

 New Condens EX3 Series
Floor Standing Gas Fired Condensing
Boilers

New Condens EX300 gas condensing boilers

have robust Al-Si-Mg alloy heat exchangers
that are highly efficient and built to last.
Even boilers with different capacities can be
cascaded up to a total capacity of 2,992kW
and sequenced to come into and out of
operation when required.

NEW CONDENSE EX

A++
A+
A A
B
C
D
E
F
G
Features
49 dB
62 kW Floor standing gas fired condensing boilers

Available in 5 models; 3 to 7 sections

2015 811/2013

303
High efficiency with low NOx and CO emissions

High quality cast Al-Si-Mg castings

High turndown ratio 1:7

Cascade option up to 16 boilers max. 2,992kW

Heating system control

2 warranty
years
Frost protection

Heat exchanger protection

Stainless steel woven mesh pre-mix burner

Easy to install, use and maintain

Technical specifications
Ferroli New Condens EX3Series 303 304 305 306 307

Efficiency and performance

Max. heat input in CH mode kW 65 95 119 148 180
Min. heat input in CH mode kW 15 20 19 34 38
Max. heat output in CH mode (80/60°C) kW 62 90 115 142 171
Min. heat output in CH mode (80/60°C) kW 14 19 18 33 37 Model 303 304 305 306 307
Max. heat output in CH mode (50/30°C) kW 69 100 124 154 187 A
A 418 488 488 583 583
Min. heat output in CH mode (50/30°C) kW 16 22 21 37 41 B
B 693 803 1066 1213 1309
Efficiency at Pmax (80/60°C) % 96.2 94.7 96.4 96.0 95.1 C
C 1078 1078 1078 1138 1138
Efficiency at Pmin (80/60°C) % 93.7 94.8 94.8 96.2 96.4 D 918 934 949 945 956
Efficiency at Pmax (50/30°C) % 106.4 105.2 104.3 103.8 103.7 E 362 380 394 385 396
Efficiency at Pmin (50/30°C) % 107.1 108.3 108.0 109.4 109.5 F 959 941 932 963 945
Efficiency at 30% (30°C) % 105.8 105.3 105.7 106.2 106.6 G
G 100 111 120 127 133
NOx class 5 5 5 5 5 II 233 281 284 305 311
Max. central heating temperature °C 80 80 80 80 80 K
K 87 97 96 97 110

Max. heat exchanger ΔT

Max. domestic hot water temperature °C 65 65 65 65 65 L 104 156 160 183 175
°C 26 26 26 26 26 M
M 302 394 374 385 433
Max. stack pressure at Pmax Pa 260 260 180 210 190 N
N R 1" R 1¼" R 1¼" R 1½" R 1½"

Water resistance at ΔT 11°C

Operating pressure (min – max) bar 0.8-6 0.8-6 0.8-6 0.8-6 0.8-6 O
O R ½" R ¾" R 1" R 1¼" R 1¼"

Water resistance at ΔT 20°C

mbar 300 220 360 355 300 P
P 80 100 110 125 160
mbar 125 110 160 160 150 Q
Q 50 80 80 115 115

Structural characteristics
Water content l 6.5 8.5 10.5 12.5 14.5 Q P
Empty weight kg 107 133 164 196 226
Width mm 420 490 490 580 580
Height mm 1220 1220 1220 1240 1260
O
Depth mm 755 865 1130 1275 1415 N GAS
FLOW

Electrical specifications
Power supply voltage V/Hz 230/50 230/50 230/50 230/50 230/50 D F
Protection level IP 20 20 20 20 20 N
RETURN
Power consumption W 160 190 260 260 320 E
85
Water and gas fittings 135

Central heating flow outlet 1" 1 ¼" 1 ¼" 1 ½" 1 ½" A

Central heating return inlet 1" 1 ¼" 1 ¼" 1 ½" 1 ½"
130 152 150
Gas inlet ½" ¾" 1" 1 ¼" 1 ¼"
Flue gas outlet (Ø) mm 80 100 110 125 160

Combustion 71

Type of appliance B23/C63 B23/C63 B23/C63 B23/C63 B23/C63 C

Combustion efficiency at Pmax % 98.2 98.2 98.3 98.2 98.1
Combustion efficiency at Pmin % 98.4 98.4 98.5 98.4 98.4
Flue gas temperature at Pmax (80/60°C) °C 59.3 60.8 59.9 59.7 61.4
Flue gas temperature at Pmin (80/60°C) °C 58.7 56.4 55.3 57.3 56.3
Flue gas temperature at Pmax (50/30°C) °C 41.8 39.4 40.4 42.1 42.6
Flue gas temperature at Pmin (50/30°C) °C 30.8 30.5 29.9 31.6 30.9
L K
Flue gas flow-rate at Pmax g/s 29.5 38.4 48.7 62.6 77.0
I
Flue gas flow-rate at Pmin g/s 9.6 11.8 14.6 19.7 24.5
M
CO2 at Pmax % 9.2 9.6 9.3 9.4 9.7
CO2 at Pmin % 9.0 9.1 9.1 9.1 9.2
CO O2 = 0% weighted ppm 74 76 62 50 98 G
NOx O2 = 0% weighted mg/kWh 22 26 24 18 31 B
New Condens EX6 Series
Floor Standing Gas Fired Condensing Boilers

New Condens EX6 gas condensing boilers

have robust Al-Si-Mg alloy heat exchangers
that are highly efficient and built to last.
Even boilers with different capacities can be
cascaded up to a total capacity of 8,672kW
and sequenced to come into and out of
operation when required.

Features
Floor standing gas fired condensing boilers

Available in 6 models; 4 to 9 sections

High efficiency with low NOx and CO emissions

2
High quality cast Al-Si-Mg castings
warranty High turndown ratio 1:7
years
Cascade option up to 16 boilers max. 8,672kW

Heating system control

Frost protection

Heat exchanger protection

Stainless steel woven mesh pre-mix burner

Easy to install, use and maintain

Technical specifications
Ferroli New Condens EX6 Series 604 605 606 607 608 609

Efficiency and performance

Max. heat input in CH mode kW 198 266 331 407 475 542
Min. heat input in CH mode kW 30 37 45 55 63 74
Max. heat output in CH mode (80/60°C) kW 184 258 321 390 456 522 Model 604 605 606 607 608 609
Min. heat output in CH mode (80/60°C) kW 28 36 44 53 60 72 A 604 604 660 714 714 714
Max. heat output in CH mode (50/30°C) kW 200 269 339 408 477 542 B 1200 1285 1470 1681 1776 1871
Min. heat output in CH mode (50/30°C) kW 32 40 49 58 68 79 C
C 1270 1270 1270 1270 1270 1270
Efficiency at Pmax (80/60°C) % 95.2 96.9 96.9 95.8 96.0 96.4 D
D 1046 1058 1078 1078 1078 1078
Efficiency at Pmin (80/60°C) % 95.0 97.2 97.7 96.3 95.2 96.8 EE 450 475 505 505 505 505
Efficiency at Pmax (50/30°C) % 100.3 101.1 102.4 100.2 100.4 100.4 F 1040 1056 1090 1150 1150 1150
Efficiency at Pmin (50/30°C) % 105.5 108.1 108.9 105.4 107.9 106.8 G
G 178 178 169 195 195 178
Efficiency at 30% (30°C) % 105.7 107.6 103.3 105.2 107.1 106.7 H 2591 675 793 904 999 1089
NOx class 5 5 5 5 5 5 I 294 299 338 415 415 415
Max. central heating temperature °C 80 80 80 80 80 80 K 110 110 120 192 192 192

Max. heat exchanger ΔT

Max. domestic hot water temperature °C 65 65 65 65 65 65 L 127 127 150 225 225 225
°C 26 26 26 26 26 26 M
M 305 305 305 225 225 225
Max. stack pressure at Pmax Pa 190 200 230 180 220 250 N R 2" R 2" DN65 DN65 DN65 DN65

Water resistance at ΔT 11°C

Operating pressure (min – max) bar 0.8-6 0.8-6 0.8-6 0.8-6 0.8-6 0.8-6 O
O R1¼" R1½" R1½" R 2" R 2" R 2"

Water resistance at ΔT 20°C

mbar 210 200 210 230 220 250 PP 160 160 160 200 200 200
mbar 80 90 91 100 93 110 Q
Q 100 100 120 180 180 180

Structural characteristics
Water content l 18.6 22.9 26.4 32.6 36.9 41.0 Q P
Empty weight kg 195 237 305 358 380 423
Width mm 600 600 660 710 710 710
Height mm 1500 1500 1500 1500 1500 1500
O
Depth mm 1320 1400 1590 1800 1900 1990 N GAS
FLOW

Electrical specifications
Power supply voltage V/Hz 230/50 230/50 230/50 230/50 230/50 230/50 D F
Protection level IP 20 20 20 20 20 20 N
RETURN
Power consumption W 320 390 460 550 700 850 E
85
Water and gas fittings 135
A
Central heating flow outlet 2" 2" DN 65 DN 65 DN 65 DN 65
Central heating return inlet 2" 2" DN 65 DN 65 DN 65 DN 65
180 250
Gas inlet 1 ¼" 1 ½" 1 ½" 2" 2" 2" 150

Flue gas outlet (Ø) mm 160 160 160 200 200 200

Combustion 120

Type of appliance B23/C63 B23/C63 B23/C63 B23/C63 B23/C63 B23/C63 C

Combustion efficiency at Pmax % 98.2 98.2 98.3 98.2 98.1 98.2
Combustion efficiency at Pmin % 98.4 98.4 98.5 98.4 98.4 98.4
Flue gas temperature at Pmax (80/60°C) °C 80.2 80.5 79.6 80.5 79.3 80.2
Flue gas temperature at Pmin (80/60°C) °C 66.7 63.8 63.1 65.2 64.7 63.5
Flue gas temperature at Pmax (50/30°C) °C 55.5 56.8 54.7 54.6 55.7 56.8
Flue gas temperature at Pmin (50/30°C) °C 33.9 34.5 33.8 35.6 34.6 34.5 K
L
Flue gas flow-rate at Pmax g/s 92 118 145 171 198 224 I
Flue gas flow-rate at Pmin g/s 34 42 52 60 68 73
M
CO2 at Pmax % 9.0 9.1 9.1 9.3 9.2 9.3
CO2 at Pmin % 8.3 8.1 8.2 8.3 8.2 8.5
CO O2 = 0% weighted ppm 44 51 45 55 53 52 G H
NOx O2 = 0% weighted mg/kWh 31 30 28 29 31 30 B
Sales t: 021-88552530 e: SALES@EXONHOLDING.COM
Service t: 021-88552530 e: service@EXONHOLDING.COM

Fax: 021-88552530
WWW.EXONHOLDING.COM

EXON
energy consultants

en
e r g y s a v i ng
Condens EX 300-600/03.16