610 Istruction Manual Eng

BABYPLAST 6/10
INSTRUCTION MANUAL
issue 8
BABYPLAST 6/10
FABRICANTE CRONOPLAST S.L.

Avda. Carrilet. 243
08902 L'Hospitalet
(BARCELLONA)
Modelo BABYPLAST 6/10
N°serie
Peso 120 Kg.
Tension de trabajo 3f 230v - 400V+N
Potere d'apertura a 400V: 3500 A
INSTRUCTION MANUAL
Thank you for the trust you have placed in CRONOPLAST.

Please read this manual carefully before operating our machinery.
The manufacturer is not responsible for and does not provide
warranty for machines used for any purpose other than that which
the manufacturer has specified.
The manufacturer reserves the right to modify their product data or

features without prior notice.
WARNING
Before starting up the machine or carrying
out any maintenance work, read the
instruction book carefully
CRONOPLAST sl
CRONOPLAST S.L. Avinguda del Carrilet, 243 , 2º 08902 HOSPITALET DEL LLOGREGAT
( Barcelona) España.
Tel. (93) 338 01 25 Fax (93) 338 90 12
www.babyplast.com
Last mod. 01/03/2005
BABYPLAST 6/10
EC CONFORMITY STATEMENT
We hereby declare that the product type refered to is is a:

BABYPLAST MODEL 6/10, WITH SERIAL NUMBER:
MANUFACTURER : CRONOPLAST S.L. -
TO BE USED SOLELY FOR THE INJECTION MOULDING OF THERMOPOLYMERS: EXCLUDING
INFLAMMABLE and or EXPLOSIVE POLYMERS.
(according to delivery note nr. .............................of ...........................)
Babyplast conforms to the following European standards:

- 89/392/CEE and subsequent modifications (machine directives)
- 98/37/CEE and subsequent modifications (new numbering of the machine directives)
- 89/336/CEE and subsequent modifications (electromagnetic compliance directives)
- 73/23/CEE and subsequent modifications (low voltage directives)
AUTHORISED STANDARDS APPLIED FOR THE CONFORMITY DECLARATION
For machine directives (89/392/CEE o 98/37/CE) :

UNI EN 292-1
UNI EN 292-2
UNI EN 201
For electromagnetic compliance directives (89/336/CEE) :
CEI EN 6100-6-2
CEI EN 50081-2
For low voltage directives (73/23/CEE) :

CEI EN 60204-1
Conformity to the declared standards carried out by:
- UNI EN 292-1, UNI EN 292-2, UNI EN 201 APAVE , test report 549842
- CEI EN 50082-2, CEI EN 50081-2 ELESYSTEM, test report 087EMC2001
- CEI EN 60204-1 ELESYSTEM, test report 114LVD2001
BABYPLAST 6/10
GENERAL INDEX
- MANUAL CONTENTS AND INFORMATION SEARCH
A/General conditions and featurs of BABYPLAST 6/10 ....................... A-0010

B/Installing BABYPLAST 6/10 .....................................................................B-0010
C/ Before start up ....................................................................................... C-0010
D/ How to operate BABYPLAST 6/10......................................................... D-0010
E/ Start up...................................................................................................... E-0010
F/ Maintenance ............................................................................................ F-0010
A/ General conditions and features of the BABYPLAST 6/10 machine
A.1/General conditions ................................................................................... A-0010

A.2/ What is BABYPLAST 6/10 and what does it do?..................................... A-0010
A.3/ Tecnical data .......................................................................................... A-0020
A.3.1/ General BABYPLAST 6/10 dimensions..................................... A-0020
A.3.2/ List of BABYPLAST 6/10 basic parts ........................................ A-0030
A.3.3/ General technical data .............................................................. A-0040
A.3.4/ Standard mould dimensions....................................................... A-0050
A.3.5/ Increasing the gap between the machine platens by 25 mm.... A-0080
A.3.6/ Moving the injection group off center......................................... A-0090
A3.7/ Graph to show injection pressures............................................ A-0100
A.4/ Warranties and warnings........................................................................ A-0100
B/ Installing BABYPLAST 6/10 ...................................................................................... B-0010

B.1/ Unpacking and parts check..................................................................... B-0010
B.2/ Installing onto work bench ....................................................................... B-0010
C/ Before start up ......................................................................................................... C-0010
C.1/ Main switch .............................................................................................. C-0010

C.2/ Function keys............................................................................................. C-0010
C.3/ Display - Synoptic diagram........................................................................ C-0020
C.4/ Hydraulic controls...................................................................................... C-0030
C.4.8/ OPTIONAL Second injection pressure.................................... C-0035
C.5/ Emergency stop ....................................................................................... C-0040
C.6/ Water manifold.......................................................................................... C-0040
C.7/ Safety devices.......................................................................................... C-0050
C.7.1/Main switch............................................................................... C-0060
C.7.2/Emergency stop......................................................................... C-0060
C.7.3/Hydraulic safety devices........................................................... C-0070
C.7.4/Guard safety devices.............................................................. C-0080
C.7.5/Mould safety device.................................................................. C-0090
C.7.6/Eliminating residue pressure from the hydraulic system .......... C-0090
BABYPLAST 6/10
D/ How to operate BABYPLAST 6/10............................................................................ D-0010
D.1/ Menu .............................................................................................................................. D-0010

D.1.1/Display.......................................................................................................................... D-0010
D.1.2/ Icons -description of functions.................................................................................... D-0020
D.1.3/ Start up - gate check................................................................................................... D-0030
D.1.4/ Main menu.................................................................................................................... D-0040
D.1.5/ Manual menu..................... .......................................................................................... D-0050
D.1.6/ Setting up "MOULD CLOSED"....................................................................................... D-0060
D.1.7/Automatic menu............................................................................................................ D-0070
D.1.7a/ temperature settings .................................................................................. D-0080
D.1.7b/ times and other settings ............................................................................ D-0090
D.1.7c/ Quality control functions............................................................................. D-0110
D.1.7d/ Part counter................................................................................................ D-0120
D.2/ Start cycle....................................................................................................................... D-0130
D.2.1/Start - Automatic cycle................................................................................................. D-0130
D.2.2/ Start - Semi - automatic cycle...................................................................................... D-0150
D.2.3/ Start - Purge cycle...................................................................................................... D-0170
D.3/ Cycle data bank programme........................................................................................... D-0190
D.3.1/ Load a cycle programme............................................................................................. D-0190
D.3.2/Cycle programme data bank.......................................................................................... D-0200
D.3.2a/ Setting times................................................................................................ D-0200
D.3.2b/ Temperature settings.................................................................................. D-0220
D.3.2c/ Set mould closing - injection - ejection........................................................ D-0230
D.3.2d/ Programming core pull................................................................................ D-0250
D.3.2e/ Copy a cycle programme............................................................................. D-0260
D.4/ Other settings.................................................................................................................. D-0270
D.5/ Memory box - Saving/downloading................................................................................. D-0290
D.5.1/ Saving a SINGLE PROGRAMME in the memory box.................................... D-0310
D.5.2/ Saving 100 PROGRAMMES in the memory box.......................................... D-0320
D.5.3/ Downloading a SINGLE PROGRAMME from memory box to the machine.... D-0330
D.5.4/ Downloading 100 PROGRAMMES from the memory box to the machine.... D-0340
E/ Start up................................................................................................................. E-0010
E.1/ Safety devices...................................................................................... E-0010

E.2/ Electrical connections........................................................................... E-0020
E.3/ Connecting up to the cooling system..................................................... E-0030
E.4/ Filling-up with hydraulic oil.................................................................... E-0040
E.5/ General system pre-start check........................................................... E-0050
E.6/ Mounting a mould................................................................................... E-0050
E.7/ Setting mould closed.............................................................................. E-0060
E.8/ Starting the machine ............................................................................. E-0070
E.9/ Alarms................................................................................................... E-0080
F/ Maintenance......................................................................................................... F-0010
F.2/ Electrical / hydraulic diagrams ................................................................ F-0020

................................................................................................ F-0130
BABYPLAST 6/10
GENERAL SAFETY REGULATIONS
To be studied carefully before starting up the machine
The injection moulding machine for thermoplastic materials, Babyplast 6/10, has been
constructed according to the safety regulations actually in force. Failure to respect the
following instructions, may cause injury to the user or damage to the machine.
1) Do not remove the warning labels from the machine. These labels must always be clearly visible.
2) Before using a thermoplastic material, always consult the manufacturer about possible health risks and
the precautions that must be taken in order to avoid accidents.
3) To avoid the risk of electric shock, never use the machine unless it has been properly earthed.
4) All the safety guards on the machine must be positioned correctly and maintained in good working
order.
5) The protective covers over the electrical and electronical compartments, must remain closed and
screwed down. The removal of the protective covers, may expose the operator to the risk of electric
shock.
6) The components which guarantee safety, should not be deactivated or tampered with.
7) When working near the injection area, always wear protective gloves and suitable eye protections.
8) The various components of the mould must be correctly positioned and well secured before starting
the injection phase.
9) Before carrying out any maintenance, the machine must by disconnected from the mains and the main
switch must be turned off and blocked by a qualified technician.
10) The system that limits the hydraulic pressure, must always be regulated so that the pressure does
not exceed the maximum pressure of 130 bar.
11) Never place hands or other objects inside the protective guards while the machine is functioning.
12) Maintenance on the machine should be carried out by qualified personnel only.
13) The machine is supplied with a power supply cable but without a plug. The plug used should
comply to standard EN 60309-1and 16A power rating.
14) The machine must be connected to the power supply via a mains switch with a rating of
of at least 3500A at 400V. The power supply socket and switch must be installed in visable position for
easy access and must have an identification sign or label.
IT IS THE RESPONSIBILITY OF THE OWNER TO ENSURE THE MAXIMUM LEVEL OF

SAFETY OF THE MACHINE, AND THAT THE OPERATOR ALWAYS RESPECTS THE
SAFETY AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL AND ON THE
BABYPLAST 6/10 A
A.1/ GENERAL CONDITIONS
This technical documentation is intended for all those responsible for using and handling the
BABYPLAST 6/10 injection moulding machine.
We wish to emphasise that this injection moulding machine can only be used according to the instructions
set out in this manual.
Failure to follow this instruction manual correctly, may cause injuries to people and animals or damage
to materials and things.
In the event of any problems, please contact our technical staff.
In its continual endeavour to improve its products, CRONOPLAST reserves the right to vary or modify
such products without prior notice.
It is strictly forbidden to reproduce or copy this manual without our consent, or to use said manual for
unauthorised purposes.
BABYPLAST 6/10 is a PATENTED model.
BABYPLAST 6/10 has been designed and built according to the EN 201, EN 60204-1-1992, EN 292-1,
EN 292-2.
The above include DIN 5310, DIN 5318T2, DIN 54635T48, according to the 89 / 392 / EEC and
93 / 44 / EEC Directives on machinery.
The machine is certified as complying with the European standard "CE".
ATTENTION!
It is forbidden to sell or transfer this machine to the U.S.A., Canada and Mexico, unless the mechanical
safety device kit has been installed.
The manufacturer and distributor will not accept responsibility for accidents caused due to failure to
observe this warning.
The technical documentation for the machine is provided in the language of the country of destination
if within the European Economic Community. For multi-lingual countries or those outside the European
Community, the required language should be specified in the customers order.
A.2/ WHAT IS THE BABYPLAST 6/10 AND WHAT DOES IT DO?
The BABYPLAST 6/10 injection moulding machine is the result of thirty years experience working in the
specific fields of plastic injection moulding and mould design and construction.
Research and development, on the machine, began more than eight years ago, in response to an important
area of demand:
-SMALL SERIES PRODUCTION.

-PROTOTYPE DEVELOPMENT.
-LOW COST OF MOULDS..
-LABORATORY TESTS.
-TECHNICAL TRAINING.
BABYPLAST 6/10 is an ideal solution for producing small plastic-moulded parts, without using multiple
cavity moulds. This is particularly useful when developing prototypes or producing small series of parts.
Owing to the low cost of the moulds used in our machines, in-depth experiments can be carried out before
the final mould for large series production is built.
As a result, both small and medium series can be produced easily, and COMPLETELY AUTONOMOUSLY.
Thank you for the trust you have placed in us. We are confident that your BABYPLAST 6/10 machine,
will help you fulfil your application expectations.
When handling and processing any injection moulding materials, the customer must follow the material
manufacturer's instructions very carefully.
A-0010
A BABYPLAST 6/10
A.3/ TECHNICAL DATA
A.3.1/ BABYPLAST 6/10 GENERAL DIMENSIONS.
All the dimensions are in mm.
A-0020
BABYPLAST 6/10 A
A.3.2/ BASIC PARTS LIST FOR BABYPLAST 6/10
1-Alarm warning light. 18-Plastification chamber.

2-Dial for changing data 19-Plastification piston
3-Display 20-Hopper
4-Function keys. 21-Hopper cover
5-Guard - Clamping piston 22-Injection chamber
6-Clamping piston 23-Nozzle.
7-Transducer- clamp. 24-Moving platten
8-Hydraulic safety device 25-Transparent gate
9-Emergency stop button 26-Guard - Plastification chamber
10-Hydraulic control panel. 27-Electronics housing
11-Ejection speed regulator 28-Main switch
12-Exit chute for parts 29-Inspection panel - fuses
13-Cooling system manifold 30-Mains power supply cable
14-Water inlet-oulet 31-Drain.
15-Aluminium slide rail for guards 32-Chassis.
16-Injection carriage assembly 33-Optional - second injection pressure regulator
17-Transducer - injection piston 34- Optional- opening speed regulator
A-0030
A BABYPLAST 6/10
A.3.3/ GENERAL TECHNICAL DATA
Pistondiameter (mm.): 10 12 14 16 18
Volume(cm3): 4 6,5 9 12 15
Injection pressure(Kg/cm2.): 2.650 1.830 1.340 1.030 815
3
Max injection rate (Cm /Sec.) * 6.2 9.0 12.0 16.0 20.0
Closing force : 6.250 Kg. cm3 62.5 KN
Opening force: 400Kg. 4 KN
Opening stroke: 30-110mm.
Ejection force: 500 Kg. 5 KN
Ejection stroke : 45mm.
Hydraulic pressure : 130Kg./cm2.
Oil tankcapacity: 16l.(approximately)
Drycycle : 2.4s.
Ratedpower : 2.8Kw
Weight: ~120Kg.
Noise level : < 70 db
*theoreticalbasedonemptybarel
Powersupply: 3 ~ 230V. 50/60 Hz. + Earth

3 ~ 400V. 50/60 Hz. +Neutral + Earth
A current fault cut-out must be used at the mains

connection.
A-0040
BABYPLAST 6/10 A
A.3.4/ STANDARD MOULD DIMENSIONS FOR BABYPLAST 6/10
MOULD DIMENSIONS
ATTENTION: When the machine is set up for the 25mm extra opening, the height of the mould
must also be increased accordingly from 70mm to 95mm
MAIN DIMENSIONS FOR MOULD FIXING
All the dimensions are in mm.

For further information on mould dimensions,please see the enlarged drawing on the follwing pages.
A-0050
2 or 4 screws - DIN 912 M.6 x 80
A-0060
IMPORTANT: the coupling
pin must be fixed so that it
cannot rotate
A
Grub screws - DIN 913

Screw - DIN 912 M.4 x 20 m. 10 X 25
Assemble with an M4
allen key.
NOTE: Locating sides 2 or 4 Screws -

A& B must be made DIN 912 M.6 x 35
precisely
NEVER USE THE MACHINE WITHOUT A MOULD INSTALLED

BABYPLAST 6/10
BABYPLAST 6/10
A
Ø4,5
A-0070
A BABYPLAST 6/10
A.3.5/ Increasing the gap between the machine platens by 25 mm.
1 2 3 max 180mm 6
7
A
4 5
max 205mm
8 2
1. Column fixing screws. 5. Fixed platen

2. 25mm spacer. 6. column head.
3. Columns. 7. Fixed platen fixing screws.
4. Mobile platen 8. Column fixing block.
TO INCREASE THE GAP BETWEEN THE PLATENS, PROCEED AS FOLLOWS:
Unscrew and remove the fixing screws 1 and the 25 mm spacer 2 .Unscrew, the column
head 6 in order to insert the 25 mm spacer 2 into the block 8 , and the fixing screws 7 in
order to move the fixed platen back 5 by 25 mm. Replace the columns ensuring that they are
pushed well into their respective holes and tighten the 4 screws 1 crosswise.
ATTENTION:
IN CONFIGURATION A THE MINIMUM THICKNESS OF THE MOULD IS 70mm.
IN CONFIGURATION B THE MINIMUM THICKNESS OF THE MOULD IS 95mm.
A-0080
BABYPLAST 6/10 A
A.3.6/ HOW TO MOVE THE INJECTION ASSEMBLY OFF CENTRE
1. Centre position A. Protection fixing position - injection assembly in central position.

2. 25mm off centre position B. Protection fixing position - injection assembly in off centre position.
3. Silicon protection
The Babyplast 6/6 M, has two injection positions, one central and one 25mm off centre.
TO MOVE THE INJECTION ASSEMBLY OFF CENTRE BY 25mm, PROCEED AS FOLLOWS:
Unscrew and remove the fixing screwsfrom position 1 . Lide the columns out from position 1 and
insert them into position 2 (25mm lower). Screw in and tighten the two fixing screws in the new
position.
IMPORTANT: Having moved the injection assembly off centre, move the connection point of the
silicon protection from position A to position B
ATTENTION:
THE MACHINE MUST BE DISCONNECTED FROM THE POWER SUPPLY BEFORE CARRYING
OUT THIS OPERATION.
A-0090
A BABYPLAST 6/10
A.3.7/ INJECTION PRESSURE DIAGRAM.
kg/cm2
3.000
Ø 10 mm
2.500
2.000
Ø 12 mm
1.500
Ø 14 mm
1.000 Ø 16 mm
Ø 18 mm
500
0 10 20 30 40 50 60 70 80 90 100 110 120 kg/cm2
WARRANTY
The vendor guarantees that the material is to be supplied against all manufacturing faults, and accepts
replacing any faulty part or repairing any faulty operation free-of-charge, providing the buyer notifies the
vendor of said fault within a maximum period of TWELVE MONTHS from the date the machine is received
at its destination.
It is clearly stated that this warranty does not include: heating elements, paint, oil and optional accessories;
wear caused through improper use and handling; knocks, in the case of damaged / broken seals on the
hydraulic unit, If the maximum authorised pressure levels have been exceeded, troubles caused by faulty
connections in the electrical system, the use of un-authorised lubricants, accidents and damage or any failure
to observe the application and installation instructions detailed in this manual.
Furthermore. the travelling expenses of a technician (hours and kilometres) as well as transport are also
excluded.
Once the TWELVE MONTH warranty period has expired, the vendor will not accept any claims or returned
parts. However, faults that the buyer issues claims for, may be checked by the vendor, using any technical
means considered necessary, on condition that the buyer does not obstruct the work of those who the vendor
has nominated responsible for carrying out the revision.
WARNING.
In its continual endeavour to improve its products, CRONOPLAST reserves the right to modify or vary its
products features or specifications without prior notification.
A-0100
BABYPLAST 6/10 B
B/ INSTALLATION OF THE BABYPLAST 6/10
B.1/ UNPACKING AND PARTS CHECK.
First of all remove the screws in the case as shown in Fig. 1b., and lift the case lid to remove the contents
(Fig. 2b), check that there are no faulty parts. If any of the parts are faulty, notify your nearest distributor
immediately. Dismantle the front and rear fixing bars.
You will find the following parts inside the packing case: (Fig. 3b.)
a/ 1 BABYPLAST 6/10.
b/ 2 slings for transfering the machine to its work site.
c/ 1 instruction manual.
d/ 1 hopper.
e/ 1 bag containing spare parts and their corresponding list.
B.2 INSTALLING ONTO THE WORK BENCH
There are 4 guide-rails welded underneath the BABYPLAST 6/10 chassis; pass the slings through these
rails as shown in Fig. 4b. and hold them in the crane hook. (Before positioning the slings, open the two red
covers and move the transparent gate to the left, (cf: Fig. 5b.). Use a crane to lift the machine and place
it above the work bench (the approximate machine weight is 120 kg). During this operation,it is very
important to handle the machine with care. (Fig. 6b). The machine must be instaled in a well illuminated
place where the surrounding temperature does not exceed 40°C.
The work bench must be rigid enough to

withstand the machine weight plus accessories.
If possible, the height of the work bench top
should also be adjustable.
B-0010
C BABYPLAST 6/10
C/ BEFORE START UP
C.1/MAIN SWITCH.
Switches the machine on and off and is found

on the back of the electronics housing (fig 1c).
It ha stwo positions (0 off - 1 on).
When in position 0 a safety padlock may be
applied.
C.2/ FUNCTION KEYS AND DISPLAY
The multi-function keyboard is used to enter

and store data, monitor the various functions
of the machine, start and control the various
fases of each cycle.
A. DISPLAY F8
Visualise the various data and F7

functions of the machine as well as F6
the synoptic diagram.
F1 F2 F3 F4 F5
B. FUNCTION KEYS
Used for changing from one menu to
another as well as selecting the
various functions. The function
of each key is visualised on the A B C D
display as icons, and varies
according to the menu selected.
C. ALARM WARNING LIGHT

Lights up when an alarm is activated. At the same time a description of the fault appears on
the display.
D. DIAL
Allows a more rapid input of data.
C-0010
BABYPLAST 6/10
C
C.3/ Display - Synoptic diagram
This area indicates hydraulic movements, motor and heating element status, the opening of the
guards and transparent gate and mould closure.
20 AUTOMATIC MENU
21 H1 200 H2 200 H3 200 H4 OFF

19
22
55 mm
23 18
17
01 12 mm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 - Indicates that the left hand (clamp) guard is open.
2 - Indicates mould opening and that the electro-valve is functioning.
3 - This group of three arrows indicates mould closure in HIGH PRESSURE and that the
electrovalve is functioning.
4 - Indicates mould closure in LOW PRESSURE and that the electro-valve is functioning.
5 - Indicates that the transparent gate is open.
6 - Indicates that the ejection function has been activated and that the electro-valve is
functioning.
7 - Indicates the cycle programme number in use.
8 - Mould heater element active.
9 - Nozzle heater element active
10 - Injection piston position.
11 - Injection chamber heating element active.
12 - Indicates injection carriage forward movement and that the electro-valve is functioning.
13 - Indicates that injection has been activated and that the electro-valve is functioning.
14 - Indicates that the decompression process has been activated and that the electro-valve is
functioning.
15 - Indicates injection carriage backward movement and that the electro-valve is functioning.
16 - Indicates that the right hand (injection) guard is open
17 - Plastification heater element active.
18 - Indicates that plastification has been activated and that the electro-valve is functioning.
19 - When these two squares are highlighted, the mould is closed.
20 - Menu visualised.
21 - Actual temperatures - H1 plastif. - H2 chamber - H3 nozzle - H4 mould.
22 - When highlighted the motor is ON.
23 - Mould closed position.
C-0020
C BABYPLAST 6/10
C.4/ HYDRAULIC COMMANDS

These are situated on the lower left-hand side of the machine.
C.4.1 C.4.3
C.4.2 C.4.5 C.4.4 C.4.6 C.4.7
C.4.1/ OIL PRESSURE GAUGE

Indicates the closing pressure which corresponds to the
maximum working pressure of the machine.
C.4.2/ CLOSING SPEED

Adjusts the closing speed, the MOULD SAFETY has to be
adjusted accordingly (see: section D.2.10).
C.4.3/ INJECTION-PRESSURE GAUGE

Indicates the injection-pressure, which is adjusted using the C.4.4. control
C.4.4/ INJECTION PRESSURE ADJUSTMENT

Adjusts the injection pressure, indicated by the injection pressure gauge C.4.3.
C.4.5/ INJECTION SPEED

Adjusts the injection speed.
C.4.6/ INJECTION PRESSURE SWITCH ADJUSTMENT (BEHINDE THE PANEL)

Activates the injection process, after having detected that the mould is closed at
the pressure imposed by the pressure switch.
WARNING: The pressure switch is pre set by the manufacturer at 130 bar
(The maximum hydraulic line pressure). Only a pressure loss in the
hydraulic circuit will cause the pressure switch to fail, thus interrupting
the production cycle of the machine and activating alarm 043 TIME OUT
HIGH PRESSURE
C.4.7/ OPTIONAL - ADJUSTS THE EJECTION SPEED

Adjusts the exit speed of the ejectors. When closed completely, the ejectors do
not fire. When used, the ejection time imposed should be sufficient to allow
the ejectors to complete the ejection course at a slow speed.
C-0030
BABYPLAST 6/10 C
C.4.8/ OPTIONAL FUNCTION - 2nd injection pressure
Situated on the right hand side of the machine
C.4.8/ Regulating the second injection pressure

Regulate the second injection pressure by rotating the knob clockwise to increase
and anti-clockwise to decrease the the second injection pressure
The value of the second injection pressure will be indicated by the pressure gauge
C.4.3 during the cycle.
The activation point for the 2nd pressure is set in the "TIMES AND SETTINGS"
display (page D 100)
C-0035
C BABYPLAST 6/10
BABYPLAST 6/10 C
C.5/ EMERGENCY STOP
Switches off the motor pump, all the electro-valves and all the heater elements, and activates alarm
031 EMERGENCY STOP.
C.6/ COOLING SYSTEM - WATER MANIFOLD
25 25 25
20 20 20
15 15 15
10 10 10
5 5 5
0 0 0
C.6.1 C.6.2 C.6.3 C.6.4
Regulates the water flow required for cooling:

C.6.1/ Moving mould half.
C.6.2/ Fixed mould half.
C.6.3/ Fixed machine platen.
C.6.4/ The area around the hopper where the material enters the plastification chamber.
This should be regulated so as to obtain a minimal amount of water consumption,
in relation to the temperature needed during the production cycle
The water flow, for cooling the hydraulic oil, is regulated automatically by an electro-valve.
If the oil temperature exceeds 60°C, alarm 020 OIL OVER HEATED is activated.
C-0040
C BABYPLAST 6/10
C.7/ SAFETY DEVICES
Position of safety devices.

Safety for the user.
Mould safety.
Safety standards. EN 60204 T1/1985 DIN VDE 0113 T1/02.B6
1. Main Switch 6/7 Safety device for clamp piston guard
2. Emergency stop. 8/9 Safety device for injection carriage guard
3. Hydraulic system safety device. 10. Mould safety device
4/5 Safety device for transparent gate. 11. Heat guard
C-0050
BABYPLAST 6/10 C
C.7.1/ MAIN SWITCH
Switches the machine on and off.
C.7.2/ EMERGENCY STOP

Switches off the motor pump, all the electro-valves (thus stopping all the machines
movements) all the heater elements, and activates alarm 031 EMERGENCY STOP. The
alarm warning light and acoustic alarm are activated.
OFF
ON
C-0060
C BABYPLAST 6/10
C.7.3/ HYDRAUIC SYSTEM SAFETY DEVICE
When the transparent gate is opened, all the hydraulic fluid in the system is diverted to the oil tank,
thus stopping all the machines movements.
If the transparent guard is closed and the hydraulic safety device does not return to its working
position, alarm 002 GATE OPEN is activated.
TRANSPARENT
GATE
Aluminium
guide
Hydraulic
safety device
If the machine has not been used for a long period or after transport, the plunger on the
hydraulic safety device, situated in the aluminium guide near the transparent gate (see
drawing), may become stuck. To free the plunger, open the gate and, using a small screw
driver, push the plunger in and out.
C-0070
BABYPLAST 6/10 C
C7.4/ SAFETY DEVICE FOR THE GUARDS AND TRANSPARENT GATE.
1-2/ SAFETY DEVICE FOR THE TRANSPARENT GATE.

When the safety device for the transparent gate is activated, all the electrovalves that
control the movements of the machine and the hydraulic safety device are switched off.
Alarm 002 is activated. The alarm warning light and acoustic alarm are also activated.
1 2
3-4/ SAFETY DEVICE FOR THE CLAMP PISTON GUARD

When the safety devifor the clamp piston cover is activated, all the
electrovalves that control the movements of the machine, but NOT the hydraulic safety device,
are switched off, Alarm 001 is activated. The alarm warning light and acoustic alarm are also activated.
3 4
5-6/ SAFETY DEVICE FOR THE INJECTION ASSEMBLY COVER.

When the safety device for the injection carriage guard is activated, all the
electrovalves that control the movements of the machine, but NOT the hydraulic safety device,
are switched off, Alarm 003 is activated. The alarm warning light and acoustic alarm are also activated.
5 6
C-0080
C BABYPLAST 6/10
C.7.5/ MOULD SAFETY DEVICE
This detects any interference or problems between the two mould halves which may
prevent the mould from closing properly.
Alarm 034 MOLD SAFETY ALARM is activated. The alarm warning light acoustic alarm are
also activated.
MOULD SAFETY
C.7.6/ REMOVING RESIDUAL PRESSURE
To remove residual hydraulic pressure when the machine and motor are switched on, the mould
should be closed in manual (carry out the mould closure proceedure even if the mould is already
closed) and then re-open the mould.
MOULD SAFETY
C-0090
BABYPLAST 6/10 C
C-0100
BABYPLAST 6/10
X-0000
D BABYPLAST 6/10
D.1/ MENU
D.1.1/ DISPLAY
Menu open MAIN MENU F8

Motor status
55 mm
Clamp position
F7
Synoptic diagram
N° Cycle
F6
programme in use 01 12 mm
Injection position
Function key icons
Function Keys F1 F2 F3 F4 F5
D-0010
BABYPLAST 6/10 D
D.1.2/ ICONS description of functions
Switch on or off the electric

motor Times and settings
Access to user’s menu -
Timer for starting the motor
pass number 1212 needed
Access to cycle data Memorise machine cycle
data
Access to user’s menu for Reset alarm
data input and cycle counter
Conferm - Return to Manual movements -
previous page backwards - change line
Temperature Manual movements -
forwards - change line
Menu - manual operation Manual injection
Menu - Automatic Manual plastification
Semi-automatic Manual mould close
Purge Manual movement -

injection group
Purge - beginning of cycle Manual ejection
Purge end of cycle Mould closed setting
Part counter Quality control

password 1212
Next Set up core pull function
Back Exit without saving
Start Automatic or semi- Access to manufacturer’s

automatic cycle settings
Stop Automatic or semi- Activate heating element
automatic cycle control in %
Activate heating element
Visualise alarm message control in °C
Switch heating elements Time settings
on
Switch heating elements
OFF
D-0020
D BABYPLAST 6/10
D.1.3/ START UP
GATE CHECK
After turning the main switch to the 1 (ON) position, the BABYPLAST logo will appear for a
few seconds followed by the following display:
GATE CHECK
55 mm
01 12 mm
The guards and transparent gate should be in the closed position. At this point the user
should open the two protective guards and transparent gate, keep them open for at least 2
secs. and then close them so as to gain access to the next menu and thus start the machine.
If a fault is detected in the gate micro swiches, during the functional or sequence
checks, the machine will go into alarm and start up will be prevented. If the gate check is
successful, the MAIN MENU will appear on the screen (see next page)
ATTENTION! If the machine goes into alarm FAULTY GATE or GUARD SWITCH (n° 06,
07 or 08) during the gate check during start up, switch the machine off and then on again.
If the machine goes into the same alarm while the machine is running, reset the alarm ad
carryout the gate check again but without switching off the machine.This procedure may
be repeated three times after which the machine will go into alarm FAULTY GATE
SWITCH REPEAT GATES. At this point the machine must be switched off and then on
again to reset the the gate check function.
D-0030
BABYPLAST 6/10 D
D.1.4/ MAIN MENU Motor status
OFF
ON
MAIN MENU
F8
Motor ON/OFF
55 mm
F7
F6 Data input menu

01 12 mm
Access to cycle
programme
F1 F2 F3 F4 F5
Timer for start up - to

switch on motor &
heating elements
F7
Press key to switch on the motor. The motor symbol, in the top left hand corner of
the display, will remain highlighted as long as the motor is running. press the same key
again to switch off the motor. Keys F1, F2 & F3 are activated when the motor is switched
on.
N° of cycle programme in
use
MAIN MENU
F8
55 mm Motor OFF
F7
Data input menu

F6
01 12 mm
ON
F1 F2 F3 F4 F5 Access to cycle
programme
Manual menu Automatic menu Switch heating elements ON
ATTENTION! The heating elements are switched on by pressing key F3. The setting
values will be taken from those memorised in the cycle programme indicated in the
synoptic diagram.
D-0040
D BABYPLAST 6/10
D.1.5/ MANUAL MENU
While in the MAIN menu, press F1 to enter the MANUAL menu.

The following display will appear:
MANUAL MENU
F8
55 mm Previous menu
F7
Temperatures
12 mm F6
01
Ejection
F1 F2 F3 F4 F5
Closure Injection carriage Plastification Injection
To activate the various movements in manual, press one of the keys to select the function
required. Having entered the function page, press one of the two
keys for backward or forward movements.
ATTENTION! For plastification and injection, the movement functions will only be
possible when the set temperatures have been reached. ( See tollerance band - user
data input ).
D-0050
BABYPLAST 6/10 D
D.1.6/SETTING MOULD CLOSED
Install the mould, making sure that it is positioned correctly. Ensure that it is firmly
fixed in place and connect the ejection return pin to the ejection piston, using an
M4 screw. While in the MAIN menu, press key F1 to enter the
menu for mould closure in manual. Press key F2 to close the mould till it is
completely closed and then key F5 to confirm the mould closed position.
Confirmation is only possible after entering the user’s pass number 1212. Use
the F2 key to select the figure and M to change the value.
ATTENTION! Ensure that both the symbols, on the synoptic diagram, which
indicate the mould closure status are only highlighted for mould fully closed.
The point at which the two symbols are highlighted, is the point at which the
consensus is given for mould closure in high pressure.
Mould open
Mould closed
MANUAL CLOSURE
F8
55 mm M
F7
Previous menu
F6
01 12 mm
Confirm mould closed

F1 F2 F3 F4 F5 position
D-0060
D BABYPLAST 6/10
D.1.7/AUTOMATIC MENU
While in the main menu press the key F2 to enter the AUTOMATIC MENU.
The following display will appear:
N° of cycle programme in
use
AUTOMATIC MENU
F8
55 mm
F7
Previous menu
F6 Temperatures
01 12 mm
Input times and settings.

F1 F2 F3 F4 F5
Automatic cycle Semi - auto. cycle. Purge cycle Part counter
ATTENTION: It will only be possible to enter the AUTOMATIC MENU, SEMI-

AUTOMATIC MENU and PURGE MENU when the temperature settings have been
reached. (see tollerance bands - settings)
D-0070
BABYPLAST 6/10 D
D.1.7a/AUTOMATIC MENU - TEMPERATURE SETTINGS
AUTOMATIC MENU
F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
While in the AUTOMATIC menu press key F6 to access the

TEMPERATURES menu:
Oil temp. reading Temp. setting Temp. reading Save data in the cycle data
bank in use.
TEMPERATURES
F8
OIL : 035°C
H1 : 200°C
200°C 050°C Plastific.
H2 : 200°C 050°C Chamber F7
H3 : 200°C 050°C Nozzle
H4 : OFF 000°C Mould
F6 M
Confirm and exit
Zones can be activated or

deactivated in the cycle
F1 F2 F3 F4 F5 programme only (see D.3.2b
Temperature settings
page D-0220
Change settings to % Change settings to °C °F)
TO CHANGE SETTINGS: Press F1 or F2 to select the zone required and turn the
dial M to set the new value. Press the F7 to return to the previous page. Any
modifications will be confirmed but not saved in the cycle data bank in use.
The settings can be saved in the cycle data bank by pressing key F8
D-0080
D BABYPLAST 6/10
D.1.7b/AUTOMATIC MENU - TIMES and SETTINGS
AUTOMATIC MENU
F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
While in the automatic menu press key F5 to access the menu for TIMES
and SETTINGS:
Save data in the cycle

data bank in use
Set values
Confirm and exit
TIMES AND SETTINGS

Injection time : 01,5 s F8
Cooling time : 02,5 s
Decompression : 00,0 mm
Load material : 10,0 mm F7
Nozzle time : 00,0 s
Min. opening stroke: 050,0 mm
Number of strokes: 02
F6
Ejection time : 0,3 s M
2nd shot load time: 00,0 s To use with injection piston diam 16/
18mm. Activates a double
plastification so as to fill completely
the above mentioned piston sizes. By
setting a value, for example 5 secs,
the plastification cycle is activated for
F1 F2 F3 F4 F5 this time and then repeated a second
time until the required shot load has
been reached.
Next page Access to quality control functions
TO CHANGE SETTINGS: Press F1 or F2 to select the value required and turn the
dial M to set the new value. Press F7 to return to the previous page. The modified
values are confirmed but not saved in the cycle data bank in use.
The modified data can be saved by pressing key F8 ,. Press F3 to go to
next line.
D-0090
BABYPLAST 6/10 D
Set Values Save data in the

cycle data bank in use
TIMES AND SETTINGS

Ejection pause : 01.5 s F8
Pause end of cycle : 02,5 s
Second pressure set. : 00,0 mm
Actual cycle time : 00,0 s F7
Actual cushion : 00,0 mm
Cycle time error : 018 %
Cushion error : 018 % F6
M
Quality control : NO
Confirm and exit
F1 F2 F3 F4 F5
Next lines Access to quality control functions
OPTIONAL: line present only if the machine is equipped with the optional
hydraulic manifold to opperate the second injection pressure
D-0100
D BABYPLAST 6/10
D.1.7c/ AUTOMATIC MENU - SETTING UP THE QUALITY CONTROL FUNCTION
Save data in the
Set Values
TIMES AND SETTINGS

Pause end of cycle : 02,5 s
Mould open buffer : 00,0 mm
Actual cycle time : 00,0 s F7
Actual cushion : 00,0 mm
Cushion error : 0,2 mm F6
Quality control : NO M
Confirm and exit
F1 F2 F3 F4 F5
Next lines Access to quality control functions
When in the AUTOMATIC menu - TIMES AND SETTINGS, press key F5 and enter the
user password 1212 to access the menu for QUALITY CONTROL.
Save data in the
Activate function
QUALITY CONTROL
F8
Quality control : NO
Cushion error : 0,2 mm
N° of initial cycles : 10 F7
N° cycles for alarm : 05
Actual average time : 00,0 s F6

M
Average stored time : 06,1 s
t
Confirm and exit
F1 F2 F3 F4 F5
Save average cycle time in the cycle

data bank in use
The Quality control function can be activated or deactivated by selecting YES or NO in the first line.
press key F8 to save and activate the required error value in the programme in use. Press F4 t
t
to save the average cycle time in the programme in use. The quality control function will not be activated
until the number of cycles, set in “N° of initial cycles”, has been reached. The first cycle, after these initial
cycles, will be used for reference by the quality control function. If the machine detects a percentage of
variation which is more than that allowed, compared to the reference cycle, for a number of cycles
greater than that set in line - “N° of cycles for alarm”, the machine activates alarm 048 “cycle time out of
tolerance”.
Attention! Each time the settings are modified, a new set of initial cycles is run and hence a
new reference cycle is obtained.
D-0110
BABYPLAST 6/10 D
D.1.7d/ AUTOMATIC MENU - SETTING UP THE PART COUNTER
AUTOMATIC MENU
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
When in the AUTOMATIC menu, press key F4 to enter the PART COUNTER menu.
Set value Exit without saving
PART COUNTER
F8
Qty parts to prod. : 002500
Qty parts produced : 0000000

F7
Number of cavities : 04
F6 M
Confirm and exit
F1 F2 F3 F4 F5
Reset PARTS PRODUCED
ATTENTION! Ensure that the number of cavities, shown on the display, coincides with the
number of cavities in the mould being used and those memorised in the cycle data bank
being used ( see D.3.2c cycle programmes menu). To modify the values in the cycle data
bank, return to the MAIN MENU and press F5 to enter the cycle data bank menu.
By setting a value of 000000 the part counter is excluded and the machine can produce
continuously. To reset the counter rapidly, move to the first figure on the left and set the
value 0, the other figures will automatically go to zero.
D-0120
D BABYPLAST 6/10
D.2./START CYCLE
D.2.1/ Start - Automatic cycle
AUTOMATIC MENU
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
When in the AUTOMATIC MENU, press key F1 to enter the AUTOMATIC CYCLE
menu:
AUTOMATIC
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
Press F2 to start the machine in the AUTOMATIC cycle.
ATTENTION! If the temperatures have not reached the tolerance bands, it will not
be possible to start the automatic cycle and the machine indicate this with an alarm
message without, however, switching off the motors and heaters.The alarm will
deactivate when the operating temperatures have been reached
D-0130
BABYPLAST 6/10 D
When the machine is running in an AUTOMATIC CYCLE, the following display will be
shown:
AUTOMATIC
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
While the machine is running the following options will be available:
Press F1 :To pass directly into a SEMI AUTOMATIC cycle without stoping the
machine
Press F2 STOP :The machine will finish the cycle in course and then stop
Press F4 :To check and, if required, reset the counted values

and or visualise the set values.
Press F5 To visualise and modify cycle times and settings.
Press F6 :To visualise and modify temperature settings.
D-0140
D BABYPLAST 6/10
D.2.2/ Start SEMI AUTOMATIC CYCLE
AUTOMATIC MENU
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
When in the AUTOMATIC MENU, press key F2 to enter the SEMI AUTOMATIC CYCLE
menu:
SEMI AUTOMATIC
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
Press F2 to start the machine in the SEMI AUTOMATIC cycle.
ATTENTION! If the temperatures have not reached the tolerance bands, it will not
be possible to start the automatic cycle and the machine indicate this with an alarm
message without, however, switching off the motors and heaters.The alarm will
deactivate when the operating temperatures have been reached
D-0150
BABYPLAST 6/10 D
When the machine is running in a SEMI AUTOMATIC CYCLE, the following display will be
shown:
SEMI AUTOMATIC
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
E
Press F1 :To pass directly into an AUTOMATIC cycle without stoping the
machine
Press F2 STOP :The machine will finish the cycle in course and then stop
Press F4 :To check and, if required, reset the counted values

and or visualise the set values.
Press F5 To visualise and modify cycle times and settings.
Press F6 :To visualise and modify temperature settings.
D-0160
D BABYPLAST 6/10
D.2.3/ Start purge cycle
AUTOMATIC MENU
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
When in the AUTOMATIC MENU press key F3 the PURGE CYCLE menu.
PURGE
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
Press key F1 To start PURGE AT END OF CYCLE. At the end of this cycle the injection
piston will stop in the fully forward position hence the cylinder will be empty.
Press key F2 To start PURGE AT START OF CYCLE. At the end of this cycle the injection cylinder
will be loaded with the quantity of material set in the programme.
ATTENTION! If the temperatures have not reached the tolerance bands, it will
not be possible to start the automatic cycle and the machine indicate
this with an alarm message without, however, switching off the motors
and heaters.The alarm will deactivate when the operating temperatures
have been reached
D-0170
BABYPLAST 6/10 D
When the machine is running in the PURGE CYCLE, the following display will be seen:
PURGE
H1: 200 H2: 200 H3: 200 H4: OFF F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
Press key F2 :The machine will finish the cycle in course and then stop.
Press key F6 :To visualise and modify temperatures.
At the end of 6 purge cycles, the machine will stop automatically and remain in idle until
either another purge cycle is started (see previous page) or another function is selected.
D-0180
D BABYPLAST 6/10
D.3/ CYCLE DATA BANK PROGRAMME
D.3.1/ LOAD A CYCLE PROGRAMME
MAIN MENU
F8
55 mm
F7
F6
01 12 mm
F1 F2 F3 F4 F5
When in the main menu press F5 The following display will be seen:
PROGRAMMES
F8 Exit without confiming
Programme selected :: 001 F7 Exit and confirm

programme
F6
F1 F2 F3 F4 F5
Enter cycle data bank
The machine memory contains 100 cycle programme data banks. To load an existing
programme, turn the dial to obtain the required programme number and press key F7
to confirm and return to the MAIN MENU.
WARNING: IF THE TEMPERATURE SETTINGS CHANGE WHEN CHANGING CYCLE

PROGRAMMES OR FROM ONE MATERIAL TO ANOTHER. GREAT CARE
MUST BE TAKEN DURING PURGING BECAUSE RESIDUE MATERIAL,
PREVIOUSLY USED, MAY CAUSE BLOCKAGE, DAMAGE OR GAS
D-0190
BABYPLAST 6/10 D
D.3.2/ Cycle programme data bank
When in the main menu press key F5 the following display will be shown:
Exit without confirming

PROGRAMMES F8
Exit and confirm

F7 programme
Programme selected :: 001
F6
F1 F2 F3 F4 F5
Access cycle programme

data bank
Press key F1 the cycle programme data bank selected:

N.B. in the cycle programme data bank, some lines serve as reminders only and have no
affect on the function of the machine ( injection speed - injection pressure - closing speed
- hot runner - piston diameter)
D.3.2a/ SETTING TIMES
Exit without saving

PROGRAMME #001
F8
Customer : : Albi1
Material : PC Exit and save modifications.
Part weight : 000 g
F7
Shot weight : 000 g
Mould number : 000
Set core pullers
Average time saved : 00,0 s F6
Last modification : 08.05.2000
Set mould closing - ejection

- injection
F1 F2 F3 F4 F5
Set times
Set temperatures
Using keys F1 and F2 move to the space required and increase or decrease the value
by turning the dial. The line “Average time saved” is saved in the QUALITY CONTROL
function only. While the line “Last modification” is saved automatically after each
modification.
Press key F3 to access the following page:
D-0200
D BABYPLAST 6/10
PROGRAMME #001 Exit without saving

F8
Injection time : 01.5 s
Cooling time : 00.0 s
Exit and save modifications
F7
Sprue break time : 00.0 s
2nd shot load time : 00.0 s
Pause end of cycle : 00.0 s
F1 F2 F3 F4 F5
Using keys F1 and F2 move to the space required and increas or decrease the value by
turning the dial. Press key F7 to save the modifications and exit the
programme.
D-0210
BABYPLAST 6/10 D
D.3.2b/ Temperature settings
Exit without saving
PROGRAMME #001
F8
Customer : : Albi1
Part weight : 000 g
F7
Shot weight : 000 g
Mould number : 000
Set core pullers

- injection
F1 F2 F3 F4 F5
Set times
Set temperatures
by turning the dial.

Heater plastif. H1: 190 °C F8
Heater inj. chamber H2: 200 °C
Heater nozzle H3: 200 °C
Heater mould H4: OFF Exit and save modifications
F7
Cooling fixed plat. V1: OFF
Cooling hopper V2: OFF Return to the previous
Cooling fixed mould V3: OFF F6 display
Cooling mob. mould V4: OFF
Switch off the selected valve

or heating element
F1 F2 F3 F4 F5
Changes to °C function for the Changes to % function for the

heating element or valve heating element or valve
selected selected
N.B. : Valves V 1-2-3-4 are optional, depending on the version of the machine, and can
only be activated if installed.
D-0220
D BABYPLAST 6/10
D.3.2c/ Set mould closing - injection - ejection

F8
Customer : : Albi1
Material : PC
Part weight : 000 g Exit and save modifications.
F7
Shot weight : 000 g
Mould number : 000
Average time saved : 00,0 s F6 Set core pullers

- injection
F1 F2 F3 F4 F5
Set times
Set temperatures
by turning the dial.
..../ Mould closing
The number of cavities,

effects the part counter result
The value set takes into

PROGRAMME #001
F8
consideration the mould closed Number of cavities : 01
position. If the set position is not
Min. opening stroke : 090,0 mm
reached the impulse for ejection
is not given and the machine Closing speed : 000 %
F7
goes into alarm 038 Timeout Hot runner : NO
mould opening.
Mould open buffer : 00 mm
Reminder data for manual Clamp tolerance : 05 F6
adjustments
Reminder data
Used for reducing the inertia

during the mould opening
phase. If the value is set to high,
it could prevent the opening of
the mould to the minimum value
F1 F2 F3 F4 F5
set and cause the machine to go
into the relative alarm.
Set ejection Set injection
Allows the adjustment in data data
sensitivity of the mould closed
position. The setting ranges from
0,1 to 0,3 mm and can be
adjusted by entering a value
between 01 and 20, in the line
clamp tolerance.
D-0230
BABYPLAST 6/10 D
..../ Injection
The value set should allow a

cushion of not more than 3 mm. If
this value is not reached within 8 PROGRAMME #001
cycles, the machine goes into F8
alarm 036 - 8 INJECTION Load material : 00.1 mm
INCOMPLETE. Decompression : 00.0 mm
Injection pressure : 090 bar
F7
Decompression. Can be set from Injection speed : 000 %
0 to 15mm. Piston diameter : 12 mm
Reminder value: manual setting. F6
Second pressure set. : 00.0 mm
Reminder value: manual setting
Reminder value: manual setting
OPTIONAL: at the distance set,

the second injection pressure will
be activated. F1 F2 F3 F4 F5
..../ Ejection
The maximum number of strokes PROGRAMME #001

available is 10. F8
Number of strokes : 02
Set value in tenths of a second Ejection time : 0,3 sec
Ejection sensor : NO
F7
This function may be activated Out at end of cycle : NO
after installing the ejection sensor
onto the moving platten. The
sensor is supplied in the F6
accessory pack with the machine.
Activate this function by selecting
YES. The sensor will detect
whether the ejectors have fired or
re-entered. In case of fault, the
machine will go into alarm 039
EJECTORS DID NOT FIRE or
040 EJECTORS DID NOT RE- F1 F4 F5
ENTER.
F2 F3
Only in SEMIAUTOMATIC cycle.

If active, at end of
SEMIAUTOMATIC cycle. The
ejectors remain out and re-enter
only when the start key is pressed
for start cycle.
D-0240
D BABYPLAST 6/10
D.3.2d/ Programming core pull - ( OPTIONAL )

F8
Customer : : Albi1
Part weight : 000 g
F7
Shot weight : 000 g
Mould number : 000
Set up core pull.
F1 F2 F3 F4 F5
Set up times Set up Set up mould closing - ejection

temperatures and injection
With F1 and F2 move to and the option required. Change the value using the dial.
Press key F6 to enter the following page:
..../ Core pull (optional)

PROGRAMME #001 Exit without saving.
F8
Core pull : DISABLED
Pos Status Time Cons. Exit
1 ON 02.0s ON A F7 Exit and save modifications.
2 OFF 00.0s OFF B
3 OFF 00.0s OFF A
4 OFF 00.0s OFF A F6 Return to previous page
and confirm modifications.
5 OFF 00.0s OFF A
F1 F4 F5 Mould closed
F2 F3
1
On request it is possible to install a two pin outlet socket (Exit A - B) Injection
and a two pin inlet socket for cycle consensus (con. OFF - ON)The 2
two outlets A or B can be activated for an undefined length of time Cooling
when ON is selected in the column status, and 00s in the column time. 3
The same outlets can also be activated for specific length of time by Mould open
selecting ON in the column status and a time in the column time.
4
When ON is selected in the column cons. (consensus), the cycle will
Ejection
not start without the imput of an external impulse for consensus.
Positions 1,2,3,4 & 5 represent the positons during the cycle when the 5
contacts A or B will be activated (see following diagram). This function
can also be used to activate a valve for air blow.
D-0250
BABYPLAST 6/10 D
D.3.2e/ Copy a cycle programme.
If a new programme has to be created, which is similar to an existing programme, it is

possible to copy the existing programme and just make any modifications if necessary.
Do as follows:
1).When in the main menu press key F5 (see page D-0190)

2). Select the programme to copy (e.g. 001) and enter by pressing key F1
PROGRAMME #001
F8 Exit without saving
Customer : : Albi1
Material : PC
Part weight : 000 g Exit and save modifications
F7
Shot weight : 000 g
Mould number : 000
F1 F2 F3 F4 F5
3). Make any modifications, if necessary, and confirm by pressing key F7
PROGRAMMES
F8 Exit without confirming
Programme selected :: 002 F7 Exit and confirm

programme
F6
F1 F2 F3 F4 F5
4). Use the dial to set a new programme number (e.g. 002) and confirm by pressing
key F7
D-0260
D BABYPLAST 6/10
D.4/ OTHER SETTINGS
Motor status
OFF
ON
MAIN MENU
F8
55 mm
F7 Switch motor ON/OFF
F6
01 12 mm Other settings.
Access cycle data bank

F1 F2 F3 F4 F5
Timer to switch on motor
and heating elements
Press key F6 to enter other settings. The following display will be shown:
DISPLAY SET UP
F8
Contrast : 071 %
Brightness : 100 %
Return to previous
page
F7
Time : 09.20
Date : Monday
F6
17.06.2000
F1 F2 F3 F4 F5
Other settings Function available for

available for user manufacturer only
F4
Press key and enter the pass word 1212 to access the other settings user menu.
The following display will be shown:
D-0270
BABYPLAST 6/10 D
Return to the
previous page
MACHINE PARAMETERS
F8
Change language Language : English
Degrees : Celsius
Change Celsius/Farenait Meter-Hrs : 000050 F7
Clock - Every 1500 hrs FM 483 ver. 6.00BS F6

there is a reminder to FM 485 ver. 6.00
change the oil return filter
Software version insalled
F1 F2 F3 F4 F5
Temperature tolerance Set up clock

band
Press key F4 to enter the temperature tolerance band menu
Return to the
previous page
TEMPERATURE
F8
The value set, will be the Tol. band max. error : 20°C
toleranceband for the
temperature in use. If the
operating temperature F7
increases or decreases by a
value greater than this set
temperature, (i.e. goes out
of the tolerance band) the F6
machine goes into alarm
Tol. band max error.
Manual operation of the
injection piston and
plastification will not be
possible nor will it be
possible to enter an
automatic cycle until the F1 F2 F3 F4 F5
operating temperatures are
within this tolerance band.
D-0280
D BABYPLAST 6/10
D.5/ MEMORY BOX - Saving/downloading
(OPTIONAL)
Inside the memory box there are 4 memory banks
(A-B-C-D-) and each one can store 100 cycle MEMORY BOX
programmes. It is possible to transfer data from the Memory Machine
machine to the MEMORY BOX, or vice versa, a A ( 1-100)...............................
single cycle programme in any memory bank, or B (101-200)..............................
save 100 programmesin one operation. C (201-300)...............................
This gives many advantages: D (301-400)...............................
1) The possibility to keep a backup of programme
cycles.
2) Have the same programmes on all machines.
E.g.with two or more machines, it is possible to
save the 100 programmes from one machine on
the memory box and download them onto the other
machines. In this case, where only one memory
bank is used, we recommend the use of a free
memory bank as a double backup.
3) It is possible to dedicate any single memory bank
(A-B-C-D-) to any one machine.
LED - Flashes during the
process of saving data or
downloading data.
IInsert the MEMORY BOX into the socket on the machine as shown in diag. bellow:
ATTENTION: during the process of saving data or downloading data, from the MEMORY BOX to the
machine and vice versa, the memory space concerned will be overwritten and hence any
corresponding data previously stored will be cancelled.
D-0290
BABYPLAST 6/10 D
MAIN MENU
F8
55 mm
F7
F6
01 12 mm
Go to cycle programme
F1 F2 F3 F4 F5
Press the F5 key to access the following page:
PROGRAMS
Selected program :: 001 F7 Confirm and exit
F6
F1 F2 F3 F4 F5 Go to the memory box function
Go to cycle programme
D-0300
D BABYPLAST 6/10
D.5.1/ Saving a SINGLE PROGRAMME in the MEMORY BOX
IInsert the MEMORY BOX in the socket on the machine ( see page D.0290):
SAVE PROGRAM
F8
Exit without saving
F7
F6
F1 F2 F3 F4 F5
Save data from the machine

to the memory box

ATTENTION: any programme file stored in the MEMORY BOX which corresponds to the
programme file being saved (e.g. file 001machine being saved in file 001 memory
box) will be over written. Hence previously stored data will be cancelled.
F8
Exit without saving
F7 Confirm - save data in

memory box
Memory box program : 001
Machine program : 001
F6
F1 F2 F3 F4 F5
Select line
With this function it is possible to store up to 100 cycle programmes from the machine in
any one of the 400 positions in the MEMORY BOX.
Confirm with F7 and wait for confirmation that data has been saved.
D-0310
BABYPLAST 6/10 D
D.5.2/ Saving 100 PROGRAMMES in the MEMORY BOX
Inside the memory box there are 4 memory banks (A-B-C-D-) and each one can store 100 cycle
programmes. This gives many advantages:
2) Have the same programmes on all machines. E.g.with two or more machines, it is possible to save
the 100 programmes from one machine on the memory box and download them onto the other
machines. In this case, where only one memory bank is used, we recommend the use of a free memory
bank as a double backup.
3) It is possible to dedicate any single memory bank (A-B-C-D-) to any one machine.
ATTENTION: any programme files stored in the MEMORY BOX which correspond to the
programme files being saved will be over written. Hence previously stored data will
be cancelled.
Insert the MEMORY BOX into the socket on the machine (see page D.0290):
SAVE PROGRAM
F7
F6
F1 F2 F3 F4 F5
Save 100 programmes from

the machine to the memory
box
F7 Confirm - save data in

memory box
Memory bank : A
F6
F1 F2 F3 F4 F5
Confirm with F7 and wait for confirmation that data has been saved.
D-0320
D BABYPLAST 6/10
D.5.3/ Downloading a SINGLE PROGRAMME from the memory box to

the machine
Insert the MEMORY BOX in the socket on the machine ( see page D.0290):
SAVE PROGRAM
F7
F6
F1 F2 F3 F4 F5
Download from the MEMORY

BOX to the MACHINE

ATTENTION: any programme files stored in the machine which correspond to the
programme files being downloaded will be over written. Hence previously stored data
will be cancelled.
F8
Exit without saving
Memory box program : 001 F7 Confirm - download data from

Machine program : 001 the memory box to the machine
F6
F1 F2 F3 F4 F5
Select line
With this function it is possible to download any one of the 400 cycle programmes from
the MEMORY BOX to any one of the 100 positions in the MACHINE data bank.
Confirm with F7 and wait for confirmation that data has been downloaded.
D-0330
BABYPLAST 6/10 D
D.5.4/ Downloading 100 PROGRAMMES from the memory box to
the machine
Insert the MEMORY BOX into the socket on the machine (see page D.0290):
SAVE PROGRAM
F7
F6
F1 F2 F3 F4 F5
Download from the MEMORY

BOX to the MACHINE
ATTENTION: The 100 programme files stored in the machine will be over written. Hence
the new data will be cancel the previously stored data.
F7 Confirm - download data from

the memory box to the machine
Memory bank : A
F6
F1 F2 F3 F4 F5
Confirm with F7 and wait for confirmation that data has been downloaded
D-0340
D BABYPLAST 6/10
D-0350
BABYPLAST 6/10 E
E./ START UP
E.1/ SAFETY DEVICES
Position of safety equipment devices.

Safety for the user.
Mould safety.
Safety standards. EN 60204 T1/1985 DIN VDE 0113 T1/02.B6.
6. Safety device for closing piston cover

1. Main Switch
7. Safety device for closing piston cover
2. Emergency stop.
8. Safety device for injection assembly cover
3. Hydraulic system safety device
9. Safety device for injection assembly cover
4. Safety device for transparent guard
10. Mould safety device
5. Safety device for transparent guard.
11. Heat guard.
E-0010
E BABYPLAST 6/10
E.2/ ELECTRICAL CONNECTIONS for 400V power supply
3 phase + neutral + earth - 400V - 50/60Hz
The mains power supply fuses inside Babyplast 6/10 have a blow rating of 3.500 A at 400V.
The machine must be connected to the mains via a 16A thermo / 0,030A differential circuit breaker,
that is suitable for the power supply used.
Attention! For power supplies with the neutral isolated from earth, a relayfor permanent isolation must
be installed.
E.2/ ELECTRICAL CONNECTIONS for 230V power supply
3 phase +earth - 230v - 50/60Hz
The mains power supply fuses inside Babyplast 6/10 have a blow rating of 10.000 A at 230V.
The machine must be connected to the mains via a 16A thermo / 0,030A differential circuit breaker,
that is suitable for the power supply used.
BABYPLAST 6/10 will be prepared for connecting to a power supply as specified in the customers order.
Current: Max 7,5A - average 3,5A
FUSES USED ON THE fm485 BOARD -
Assembly Technical Dimensions Switch power rating

number Characteristics
F501 10A - 500V - rapid blow 6,3X32 GF 500V/ 1.500A - 250V/10.000A

F504 6,3A - 500V - extra rapid 6,3X32 FF 500V/ 1.500A - 250V/10.000A

F507 4A - 250V - rapid blow 6,3X32 CF

F508 5A - 250V - rapid blow 6,3X32 CF
E-0020
BABYPLAST 6/10 E
E.3/CONNECTING REFRIGERATION WATER
This is needed to:

Cool the hydraulic oil.
Cool other parts of the machine.
Two different sized adapters are supplied in the spare parts bag for connecting the water to the
BABYPLAST 6/10. The adapters are inserted into the holes in the flow meter and, so as to avoid
damage, should be tightened by hand only. The inlet and outlet hose must be flexible.Once installed
(see diagram), connect the water hoses and open the shut-off valve.
The temperature of the incoming water must be between 14ºC (min.) and 20ºC (max.).
The water must be clean, otherwise a filter must be used and the calcium content controlled.
The water hardness must be between 6 grd-9grd dH, and the pressure between 3-4bar (max.) with a
difference between the inlet and outlet of 1.5 bar.
E-0030
E BABYPLAST 6/10
E.4/ FILLING-UP WITH HYDRAULIC OIL
BABYPLAST 6/10 is not supplied with hydraulic oil unless the oil was requested as an
accessory. Only oils with the following properties can be used in the machine.
OIL PROPERTIES: RANGE: -15ºC +80ºC

VISCOSITY: 12 100 mm /SEC.(CST)
FILTRATION: 25 30 um. MINIMUM
AGIP-OSO45
CASTROL-HISPIN AWS46
CHEVRON-EPHIDRAULIC OIL 11
ESSO -NUTOH48
IP-IPHYDRUS OIL 46
MACH -BP ENERGOL HLP80
MOBIL-DTE MEDIUM
FIAT- RZA 40
TOTAL- AZOLLA 30
VERY IMPORTANT
The guarantee on the machine will be void if any oils other than those listed above are used in the
machine. CRONOPLAST does not accept any responsibility in such cases.
How to fill the machine with hydraulic oil.
Remove the oil cap and fill the tank until the level reaches the mark on the dipstick. attached to the oil
cap.
ATTENTION: THERE IS A SENSOR WITH A FLOAT, INSIDE THE OIL TANK, WHICH CAUSES
THE MACHINE TO GO INTO ALARM (ALARM 023) IF THE OIL LEVEL IS TOO LOW.
The operating temperature is maintained at approximately45°C and the machine goes into alarm if
the temperature exceeds 60°C (ALARM 020) or falls below 15°C (ALARM 029).
Oil return filter
Line pressure
adjustment valve
Oil fill cap
E-0040
BABYPLAST 6/10 E
E.5 / SYSTEM CHECK
Check that the previous steps have been carried out exactly and that there are no
water or oil leaks. Also check that the electrical connection is correct.
E.6 / MOULD
The mould is housed in the platens, and should be installed as follows:
A-/ Position the mould halves in the platens and slightly tighten the positioning
grub-screws, found on the sides of the platens.
B-/ Couple the ejection connecting pin, using an M4x20mm Allen head screw, to
the head of the ejection piston.
C-/ Tighten the screws which fix the mould halves to the back of the platens and,
lastly, tighten the side grub-screws.
D-/ The mould halves should protrude from the platens by at least 15 mm.
The cooling system and heating elements should be housed in these mould
halves.
( CRONOPLAST S.L. and RAMBALDI Srl are highly experienced in the design and construction of
moulds, and are therefore, in a position to be able to offer their customers the possibilty of
collaboration for all aspects of mould construction in order to find the best technical solutions that suit
the customers needs).
E-0050
E BABYPLAST 6/10
E.7/ SETTING UP MOULD CLOSURE
Set up mould closure as follows so that any foriegn objects, trapped between the two mould halves,
can be detected:
When in the MANUAL menu press key F1 close mould, to access the MANUAL:
MOULD display, press key F2 to close the mould completely.
Press key F5 to confirm the mould closed position.
The mould closed position can only be confirmed after entering the user password 1212.
Use key F2 to select the digit and the dial M to change the value.
ATTENTION! Ensure that, in the synoptic diagram, the two mould closed symbols are
highlighted only when the mould is completely closed.
The point at which the symbols are highlighted, in the AUTOMATIC and SEMI
AUTOMATIC cycles, is the point at which consensus is given for closure in high pressure.
If, after mould closure, the two symbols are not highlighted, the machine will go into alarm
034 MOULD SAFETY ALARM.
Mould open
Mould closed
MANUAL: MOULD
F8
55 mm
F7
F6 M
01 12 mm
Previous page
F1 F2 F3 F4 F5 Confirm mould closed

position
N.B.: It is possible to change the tolerance for the “mould closed” position.
Please see section D.3.2cSet up mould closure (page. D.0230)
E-0060
BABYPLAST 6/10 E
E.8/ STARTING THE MACHINE
The machine is now ready to be started. Check that it has been filled with oil to the
correct level, and that it is connected to the mains correctly.After switching on at the main switch, the
SAFETY GUARDS CHECK must be carried out In order to continue. Before being able to start the
motor, the safety guards must be opened and closed. If a fault is detected with any of the micro
switches, it will not be possible to start the machine. Carryout the following procedures before starting
the injection process:
FIRST:
Install the mould and set the mould closed position, following the instructions in section
E6/ SETTING UP MOULD CLOSURE.
SECOND:
Adjust the plastification temperature in accordance with the specifications indicated by the
manufacturer of the material to be injected. Adjust the injection chamber temperature to approximately
10 °C below the plastification temperature parag. D.1.7a TEMPERATURE SETTINGS (page D0080)
WARNING: There is plastic material in THE INJECTION UNIT which was used for tests during the
manufacturing process. CHECK that this material is compatible with the temperatures at which the
machine is to be programmed.
If the user is not experienced in the transformation of thermoplastics, it is advisable to begin with a
material with a wide temperature range, such as POLYPROPYLENE, POLYSTYRENE,
POLYETHYLENE ABS,etc.so as to obtain best results right from the start.
THIRD:
Set the moulding cycle times. Begin with the injection time based on the volume of the part and
the density of the material used (initially set approximately 1.5 to 3 seconds). Set the cooling time
between 2 and 4 seconds. Decompression should be set between 1 and 2 mm and the material load
should be set according to the volume of material required to fill the mould. The time for the nozzle
backward movement, if required, should be set between 0.1 and 0,2 seconds, the minimum mould
opening should be set depending on the height of the part to produce and ejection should be set
between 0,2 and 0,7 seconds and 2 to 3 strokes.
Parag. D.1.7b TIMES AND SETTINGS (page D0090)
FOURTH
Adjust the injection pressure with the machine in MANUAL MODE. When the motor is switched
on, select the INJECTION function, and keeping key F1 pressed, adjust the injection pressure from 70 to
100 bar and end the injection cycle in manual mode.
FIFTH
Close the material chute on the hopper and load the hopper with enough material to carry out the
required tests. When the various, previously set, temperatures are reached, open the material chute on
the hopper and purge the machine according to section 1.3.4/PURGE
The machine is now ready to produce some parts.
SIXTH
Put the machine in semi-automatic mode and make sure that the transparent guard and covers
are closed. Press the START key. The machine will proceed to complete one cycle. The nozzle may
cool slightly, during the first shots, as it comes into contact with the cold mould. If so, for the first shots
only, increase the nozzle temperature by approximately 5 or 10%.
If good results have been achieved, repeat this process several times in SEMI-AUTOMATIC mode,
adjusting the different machine parameters such as times, tempertures, pressures and material load.
When in the AUTOMATIC cycle, make sure that, at the end of the injection cycle, the injection piston
position is less than 3 mm (cushion), otherwise the machine will go into alarm after 8 cycles.
The parameters quoted in this section are only a guideline, because parameters always depend on the
materials, the mould construction and the volume of the part.
WARNING: Special care should be taken when inflammable and/or explosive materials are used.
E-0070
E BABYPLAST 6/10
E.9/ ALARMS
N° MESSAGE CAUSE ACTION
001 LEFT GUARD OPEN Clamp guard open Close guard / gate and ensure
002 GATE OPEN Transparent gate open that the corresponding indicator,
003 RIGHT GUARD OPEN Injection guard open on the synoptic diag., goes out.
004 MOTOR OVER HEATED The motor has over heated Check the power supply to the
motor.
005 ELECTRONICS OVER HEATED The power or distribution Room temperature to high or
board has over heated. insufficient ventilation.
006 FAULTY SWITCH L/H GUARD Faulty gate switch or gate / Switch off at the main switch.
007 FAULTY GATE SWITCH guard missing or gate switch is Check micro switches and
008 FAULTY SWITCH R/H GUARD not synchronised with the change if necessary. Replace
hydraulic safety valve. missing guard. Ensure gate is
synchronised with safety valve.
010 SHORT CIRCUIT WATER VALVE Water valve faulty Check / change water valve
011 SHORT CIRCUIT HYD. VALVE Faulty bobbin on hyd. valve Check / change bobbin
012 FAULTY THERMOCOUP. FXD CLAMP
013 FAULTY THERMOCOUPLE HOPPER
014 FAULTY THERMOCOUP. PLASTIF. Check thermocouple - wires -
015 FAULTY THERMOCOUP. INJ.CHAM. Thermocouple faulty connections. Change if
016 FAULTY THERMOCOUPLE NOZZLE necessary.
017 FAULTY THERMO. FIXED MOLD
018 FAULTY THERMO. MOVING MOLD
019 HOPPER OVER HEATED Insufficient cooling at base of Check water flow and the
hopper. If more than 70°C, temperature of the cooling
machine goes into alarm system.
020 OIL OVER HEATED Insufficient cooling. Check water flow and the
Temperaturover 60°C temperature of the cooling
system.
021 FAULTY INTERN. COMPENS.T/C Faulty thermocouple compens. Check wires and contacts or
- cold solder on circuit board. replace.
022 FAULTY ESTERN. COMPENS.T/C Faulty thermocouple compens. Check wires and contacts or
- cold solder at socket. replace.
023 OIL LEVEL LOW Fill to correct level
024 NEUTRAL PHASE MISSING Check mains connections
025 INVERTED PHASE SEQUENCE Invert a phase on mains cable
026 PHASE MISSING Check connections to mains.
027 CURRENT FAULT Check power supply voltage
028 CHECK GUARDS AND GATE Failed gate check Do gate check / check micros
029 OIL COLD Oil temp. under 15°C Let the motor run for a few
minutes.
030 FAULTY OIL THERMOCOUPLE Faulty thermocouple Check thermocouple wire and
contacts or replace.
031 EMERGENCY Emergency stop button or Reset button or check external
external contact activated. contact.
032 CHANGE FILTER The machine has eached Change oil return filter and reset
1.500 hrs of work. counter.
033 EJECTORS OUT Ejectors did not re-enter at the Check the mould and position of
end of the cycle. the ejector sensor.
E-0080
BABYPLAST 6/10 E
N° MESSAGE CAUSE ACTION
034 MOLD SAFETY ALARM 1. Foreign object in mould Remove any objects that prevent
the mould from closing.
2.Mould safety set too Increase the cut in pressure of
sensitive the pressure switch.
3.Mould closed tolerance set Enter the actual cycle
too low. programme, closure page
(D0230) line clamp tolerance and
increase the value set.
035 RECURENT FAULTY SWITCH 1. Incorrect gate switch Switch the machine on and off.
sequence. Check gate switches
2. Faulty gate switch
036 8 INJECTION INCOMPLETE 1. Incomplete or no injection
The injection piston, for 8 due to part stuck in mould or
cycles, has not reached the blocked nozzle.
3mm position. 2.Material load set too high.
Reduce until cushion is under
3mm.
037 TIME OUT MATERIAL LOAD Activates if material does not 1.No material in hopper.
load within 23 Sec. from the 2.Hopper chute blocked.
start of plastification
038 TIME OUT MOLD OPENING Mould does not open Check mould or electrovalve
Wrong setting min. opening. Check min. mould open setting
039 EJECTORS DID NOT FIRE Ejector sensor is activated - 1.Check mould.
Does not detect ejectors fired 2.Check position of sensor.
040 EJECTORS DID NOT RE-ENTER Ejector sensor activated - 3.If there is no sensor installed,
Does not detect ejectors IN deactivate the function.
041 TIMEOUT CYCLE TIME Cycle has not been Check at which point in the cycle,
completed within 90 sec. the machine stopped.
042 TIMEOUT MOLD CLOSURE The mould does not close 1.Increase closing speed
within 3 sec 2.Increase mould safety
pressure.
3.Check for the mould closing
indicator on the synoptic diag.
043 TIMEOUT HIGH PRESSURE No impulse from injection 1.Check the setting of the
pressure switch within 3 sec injection pressure switch and that
from the start of high pressure.it functions correctly.
044 TIMEOUT DECOMPRESSION Decompression point not
reached within 3 sec. Check the injection electrovalve
045 END OF PRODUCTION BATCH End of production batch Reset counter / start new batch
The quality control function is
048 CYCLE TIME OUT OF TOLERANCE activated and the cycle time Check the cause -
has gone out of tolerance Increase the % set.
Cushion out of the tolerance
052 CUSHION OUT OF TOLERANCE band values set in the quality Check the cycle parameters
control programme. and the tolerance values.
If there is no response to an alarm within 5 minutes, the machine goes

into standby deactivating the motor, heating elements and acoustic alarm.
The alarm warning light remains illuminated and the display is dimmed.
E-0090
E
F BABYPLAST 6/10
F/ MAINTENANCE.
All the materials used iin the construction of BABYPLAST 6/6M have been studied so that
they require minimum maintenance and are easy to replace.
OIL:
The oil and filters must be kept clean and must be replaced within the recommended
periods so that the hydraulic equipment does not wear prematurely.
RECOMMENDED PERIODS FOR OIL CHANGE: = 2000 to 5000 HOURS ( acc. to oil
type) and the FILTER: = 500 HOURS
REFRIGERATION UNIT:
If treated water is used, so as to avoid calcium deposits from forming, no maintenance is
required. If treated water is not used, the system will have to be cleaned according
to the calcium level in the water.
MOVEABLE PARTS:
All the moveable parts, that are subject to friction, are lined with TEFLON, including the
mobile platen with the STD bushings, and therefore, apart from the normal cleaning, no
maintenance is required. (However, the wear on the bushings ought to be checked
regularly).
GASKETS:
All the gaskets are fitted with bronze reinforced PTFE friction strips, and O-ring
seal. Check the that the surfaces correspond before joining.
ELECTRICAL EQUIPMENT.
Inspect the ventilator in the electrnics compartment, particularly in hot weather, keep the
unit dry and clean, and make sure the connections are well-maintained. Do not use used
parts when replacing elements, especially where FUSES AND TRIACS are concerned.
Electrical maintenance should be carried out by qualified personel only.
HEATING EQUIPMENT:
Seeing as all the heating elements are standard and the thermocouples are independent,
they are easy to maintain. If other thermocouples are used,they should be a ground
isolated "J"-type to avoid disturbances from electrical noise. The Nozzle has an
armoured heating element which is fixed in place by a cup shaped protecive cover.
Keep this assembly as clean as possible and check the condition of wiring regularlyfor
damage etc.
INJECTION CHAMBER
has two 8 x 80 diameter bulb type 200 W heating elements which need to
be checked regularly. Keep this assembly as clean as possible and check the condition
of wiring regularlyfor damage etc.
PLASTIFICATION CHAMBER
The plastification chamber is heated by a - 230V 1000W 37mm diam. heater band
which guarantees an optimal and uniform heat distribution which is essential for
technical polymers. Keep this assembly as clean as possible and check the condition
of wiring regularlyfor damage etc.
F-0010
BABYPLAST 6/10 A F
F-0020
F
Diagram to show power supply connections
CRONOPLAST
BABYPLAST 6/10
BABYPLAST 6/10 F
CRONOPLAST
F-0030
F BABYPLAST 6/10
F-0035
BABYPLAST 6/10
F
Diagram to show IN / OUT connections
CRONOPLAST
F-0040
F-0050
F
Connections for sensors and auxiliaries
CRONOPLAST
BABYPLAST 6/10
BABYPLAST 6/10
F
DIAGRAM KEYBOARD CONNECTIONS
CRONOPLAST
F-0060
F BABYPLAST 6/10
F-0070
BABYPLAST 6/10
F
Assembly diagram - power board

(switch side)
CRONOPLAST
Fm 485
F-0080
F-0090
N L3 L2 L1 PE
F
Assembly diagram - power board

(connectors side)
FM 485
CRONOPLAST
BABYPLAST 6/10
BABYPLAST 6/10
F
Assembly diagram - CPU board
FM 485
CRONOPLAST
F-0100
F-0110
F
Asembly diagram - Display board
FM 483
CRONOPLAST
BABYPLAST 6/10
BABYPLAST 6/10
IMPUT / OUTPUTS BOARD

CRONOPLAST FM 507
FEMAL
PIN
17 Closed: Allows clamps to close 507 J3(1) J4(3) 1-9 Alarm out - Open when Babyplast in alarm (6A)
18-26 Closed: Allows clamp movement for mould open or mould closed 507 J3(2-9) 2 Closed with mould open
(AREA FREE)
3-11 Closed with gates OK
19-27 N.C. If open the machine goes into alarm 485 J501(1-2)
4 Closed: Ejectors fully returned
20 OPEN: robot synchronised with mould closed: robot OFF 507 J3(3) J4(3)
5 Closed: Ejectors fully out
21 Closed: robot allows ejectors to return. Must remain closed until 507 J3(4) J4(3)
signal is given for ejectors fully returned (4) 6 (Optional) Core-pull position 2
22 Closed: robot allows ejectors to fire. Must remain closed until the 507 J3(6) J4(3)
7 (Optional) Core-pull position 1
signal is given that the ejectors are fully out (5)
23 (Optional) Closed: allows core-pull movement .2 507 J3(7) J4(3) 8 (Optional) Quality control - Closed when the cycle is out of Q.C.
tolerance band set.
(Optional) Closed: allows core-pull movement .1 507 J3(8) J4(3)
24
10 Closed with Babyplast in AUTOMATIC or SEMIAUTOMATIC
28 Closed: allows mould open. Must remain closed until the signal is 507 J4(1-3)
given for mould fully open (2) 12 Closed when mould is closed
30 (Optional) start external cycle (impulse front closed) 507 J4(2-3) 13 Optional: Closed while the machine is in cycle (Signal end of cycle)
32 COMMON 507 J4(3) 14 Not used
15 Not used
16 COMMON
INPUT / OUTPUTS SOCKET

CRONOPLAST FM 507
BABYPLAST 6/10
BABYPLAST 6/10
K J
H L
A B
HYDRAULIC
SAFETY VALVE
F
F-0120
F BABYPLAST 6/10
F-0125
BABYPLAST 6/10 F
F-0130
RAMBALDI +Co ASSIEME

BABYPLAST
6/10
BABYPLAST 6/10
F-0140
BABYPLAST 6/10
Pos. PART NUMBER DESCRIPTION Q.ty Note
CRONOPLAST
S.L.
F-0150

610 Istruction Manual Eng

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610 Istruction Manual Eng

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BABYPLAST 6/10

FABRICANTE CRONOPLAST S.L.

Thank you for the trust you have placed in CRONOPLAST.

The manufacturer reserves the right to modify their product data or

We hereby declare that the product type refered to is is a:

(according to delivery note nr. .............................of ...........................)

Babyplast conforms to the following European standards:

AUTHORISED STANDARDS APPLIED FOR THE CONFORMITY DECLARATION

For machine directives (89/392/CEE o 98/37/CE) :

For low voltage directives (73/23/CEE) :

Conformity to the declared standards carried out by:

- MANUAL CONTENTS AND INFORMATION SEARCH

A/General conditions and featurs of BABYPLAST 6/10 ....................... A-0010

A/ General conditions and features of the BABYPLAST 6/10 machine

A.1/General conditions ................................................................................... A-0010

B/ Installing BABYPLAST 6/10 ...................................................................................... B-0010

C/ Before start up ......................................................................................................... C-0010

C.1/ Main switch .............................................................................................. C-0010

D/ How to operate BABYPLAST 6/10............................................................................ D-0010

D.1/ Menu .............................................................................................................................. D-0010

E/ Start up................................................................................................................. E-0010

E.1/ Safety devices...................................................................................... E-0010

F.2/ Electrical / hydraulic diagrams ................................................................ F-0020

IT IS THE RESPONSIBILITY OF THE OWNER TO ENSURE THE MAXIMUM LEVEL OF

BABYPLAST 6/10 is a PATENTED model.

The machine is certified as complying with the European standard "CE".

-SMALL SERIES PRODUCTION.

A.3/ TECHNICAL DATA

A.3.1/ BABYPLAST 6/10 GENERAL DIMENSIONS.

All the dimensions are in mm.

1-Alarm warning light. 18-Plastification chamber.

A.3.3/ GENERAL TECHNICAL DATA

Injection pressure(Kg/cm2.): 2.650 1.830 1.340 1.030 815

Closing force : 6.250 Kg. cm3 62.5 KN

Opening force: 400Kg. 4 KN

Opening stroke: 30-110mm.

Ejection force: 500 Kg. 5 KN

Ejection stroke : 45mm.

Hydraulic pressure : 130Kg./cm2.

Oil tankcapacity: 16l.(approximately)

Noise level : < 70 db

Powersupply: 3 ~ 230V. 50/60 Hz. + Earth

A current fault cut-out must be used at the mains

MAIN DIMENSIONS FOR MOULD FIXING

All the dimensions are in mm.

Grub screws - DIN 913

NOTE: Locating sides 2 or 4 Screws -

NEVER USE THE MACHINE WITHOUT A MOULD INSTALLED

A.3.5/ Increasing the gap between the machine platens by 25 mm.

1. Column fixing screws. 5. Fixed platen

1. Centre position A. Protection fixing position - injection assembly in central position.

0 10 20 30 40 50 60 70 80 90 100 110 120 kg/cm2

B.1/ UNPACKING AND PARTS CHECK.

B.2 INSTALLING ONTO THE WORK BENCH

The work bench must be rigid enough to

Switches the machine on and off and is found

C.2/ FUNCTION KEYS AND DISPLAY

The multi-function keyboard is used to enter

Visualise the various data and F7

C. ALARM WARNING LIGHT

21 H1 200 H2 200 H3 200 H4 OFF

C.4/ HYDRAULIC COMMANDS

C.4.2 C.4.5 C.4.4 C.4.6 C.4.7

C.4.1/ OIL PRESSURE GAUGE