Date Revision

Initial Release 001

30.09.2010 002
05.10.2010 003

14.10.2010 004
18.11.2010 005
24.11.2010 006
03.12.2010 007

28.02.2011 008
28.02.2011 009
28.02.2011 010
28.02.2011 011

28.02.2011 012

20.04.2011 013
02.05.2011 014

04.05.2011 015

17.06.2011 016

RevHistory
F1039
 Date Revision

12.10.2011 017

24.02.2012 018

01.10.2012 019

26.02.2013 020

RevHistory
F1039
 Date Revision

28.05.2013 021

01.10.2013 022

01.12.2013 023

RevHistory
F1039
 Changes
Adopted by Nexteer Automotive Corporation 9/16/2010
Corrected cell protection issues
Various formatting changes to prepare for implementation
Added Diecast Aluminum & Magnesium Technical Supplement Questions.
Removed Aluminum casting Technical Supplement & General Casting Technical Supplement
Added Question in Team Feasibility -- Can all of the drawing dimensions/requirements and product specifications be met?
Added clarification to question #29 -- Stress relieve capability of "production part" - Die cast Aluminum & Magnesium Supplement Tab
Removed Item #4 & #12 on the Machine Part Technical Supplement. Questions are not applicable to machined parts.
Remove Conditional Formatting in Supplier Response - Section 2
Added Revisions to the following Technical Supplements:
Aluminum & Magnesium Technical Supplement.
Rubber Technical Supplement
Plastic Molding Supplement
Section 3 - Qualification Plan for PPAP;
Variable Gages: All variable gages study plan changed to 10 x 3 x 3 plan.
Attribute Gages: All attribute gage study plan changed to 50 x 3 x 3. Attribute Gage
Analysis
Added clarification to Section 7 to number each signature section - (7A, 7B, 7C, 7D)
Section 6 - Removed requirements indicating when Buyer fills out Kick-Off and Contact Information
Section 6 - Definitions clarified
MAPP Instructions -- Clarification was added.
STEP 4 -- If the print is not road mapped by Nexteer, the Supplier is required to
manually road map the print.
STEP 10 -- New Instruction added -- Nexteer Buyer or AQE will notify the Supplier of any
updates that are required after the original MAPP submission by the
Supplier.
Section 3 - Removed reference to "Required upon Nexteer Request" in Section 3 Title

Section 7 A & Section 7C - Removed Supplier Operations signature being required. This was redundant to Manufacturing signature. Updated
Title Block in Section 7A -- Removed "Unless Directed by Nexteer"
Added column to Section 3 - "Required Capability Study -- Yes or No"
MAPP Instruction Sheet:
Step 4 - Section 3 Take out "the Buyer will notify you if this section is required"
Step 5- Section 4 Take out "the Buyer will notify you if this section is required"

Section 2 - Added question - "Have Lessons Learned been reviewed between Nexteer and Supplier (i.e., for similar parts and processes)?"
---------------------------------------
Added the following Technical Supplements (Far right Tabs on MAPP Template):
* Squeezecast
* Diecast
* Ductile Iron
* Grey Iron
* Updates to Machining Process
---------------------------------------
Section 6 - Clarification was added to Quoted Tool Capacity -- 100 working hours is based on a 5 day work week.
---------------------------------------
Entire MAPP Template - Changed Nexteer "Customer Specific Requirements" to Nexteer "Supplier Requirements"
---------------------------------------
Section 7 - Consolidated Section 7 to allow one set of signature approvals for Nexteer and one set of signature approvals for Supplier.
---------------------------------------
Section 6 - Renamed, "Key Date Information" from "Kick-Off Information"
---------------------------------------
Updated MAPP Instruction Tab to reflect Section 7 Signature Requirement changes.

RevHistory
F1039
 Changes
Added Section 9: APQP Timing Plan
--------------------------------------------------------
Instructions updated to include Section 9 - APQP Timing Plan
--------------------------------------------------------
Updated Diecast & Aluminum Technical Supplement Questions #22 & #23:
22) How many dies and cavities per die are planned? How many slides and core pulls?
23) How many pieces per day are expected for one die / machine?
--------------------------------------------------------
Added Numbering Scheme to Line Items for easy identification in Sections 1 & 2.
--------------------------------------------------------
Added Line Item 2.48, Section 2 - Technical Supplement Drop-Down Box Feature. Supplier can select the required Technical Supplement
Questionnaire from a Drop-Down Box. (Note: Supplements are "hidden" within the MAPP Template. Only the required ones will appear once
selected from the Drop-Down Box)

Section 1 - added definition to question 1.10 - scheduling lead time

- Row 3, added comments in the Part Number, Revision, and Part Description (Part Name) fields to describe the File Name and
Saving Feature: The Part Number, Revision, and Part Description must be filled out in order for the file save function to work
properly. If these fields are not filled out, then the other option, upon saving this file, is to remove all brackets from the auto-
populated file name, in order to properly save this file.
--------------------------------------------------------
Section 3 - changed PPK and CPK to =/> vs. = 1.67 and = 1.33
- Column header titled "Description of Control or Verification Method" was enhanced to add examples of Xbar&R, Variable/Attribute
Gage Description
- Column header titled "General Comments & Mitigation Plan" was enhanced to add more description such as Sampling Plan, Size &
Frequency
- Column E, titled "Class", QCI was removed from the drop down menu
--------------------------------------------------------
Section 10 - New section titled Capacity Plan was added to determine the plan from a tooling, machine, and cycle time standpoint
--------------------------------------------------------
MAPP Instruction Tab - Added that the U.S. English language version of this document shall be the official version. Any translations of this
document will be for reference only.
--------------------------------------------------------

Supplement Section - Updated the Die Cast Supplement to add questions 21 and 25
General - Implemented the use of ISO8601 common date format
Section 1 - Added new question 1.1
- Added clarification to question 1.9; material fab and raw material
- Added question 1.13 on financial stability (question was previously located in section 2)
Section 2 - Added question 2.4 concerning improvement recommendations
- Added question 2.26 concerning duplicate gages for potential correlation issues
- Reviised question 2.32 to ask scorecard color and action plans
- Revised question 2.36 concerning traceability
Section 3 - Allowed for the ability to insert rows
- Added Pass Through dimension column; PE to fill out at Supplier Capability & Selection Review
Section 7B-PC&L sign-off indicates verification of question 1.1 and any necessary notification to the Trade Compliance Manager

Instructions Tab - Updated Flawless Launch to Perfect Launch

Section 1 - Removed Covisint references and replaced with Intelex
- Updated question 1.4 to include Nexteer Automotive Global Supplier Packaging Manual
- Updated question 1.12 to include a reference to the Nexteer Label Template and provided the link to the Portal page.
Section 2 - Updated question 2.36 for lot size and traceability
- Updated question 2.15 to include AIAG CQI process assessment verification
Section 9 - Updated Item 22 to remove reference to Appendix 39 and replace with F1058 Process Audit Production Readiness Form
General - Updated links within document to new Nexteer Supplier Portal, Intelex, or other areas of existing document

RevHistory
F1039
 Changes
Section 1 - Updated question 1.9 to clarify the 2+2 material commitment
Section 2 - Updated question 2.12 to have supplier provide external lab name, if applicable.
Section 3 - Moved to a separate tab to allow for a pull from engineering and allow for sorting
- Moved "Required Process Indicies", "Required Control or Verification" and "Qualification Plan for PPAP" columns to end of data
table
(right of Status) to allow for sorting when document is locked.
Section 6 - Removed reference to "QTC" and "Quoted".
- Added new field to calculate the 15% over Annual Tool Capacity
- Updated comments to show the Annual Tool Capacity field should be populated by the buyer.
- Changed "Timing Confirmation" to read "Nexteer Timing Confirmation" to clarify that the dates entered are Nexteer Timing
Requirements
Section 1 - Eliminated question 1.11 concerning 10 day leadtime to match new NSRs.
Section 2 - Updated question 2.2 to efficiently handle material substitution requests
- Added new question 2.3 to help with the efficiency of material substitution requests.
- Separated question 2.36 into two questions to separate traceability requirements from lot size control
Section 3 - Separated column "Sampling plan, size & frequency; General Comments and/or Mitigation Plan" into 2 different columns:
"Sample Size & Frequency of Inspection" and "General Comments and/or Mitigation Plans"
- Added 3 new columns: "Detection Control", "Process Control", "Defect Handling"
- Added new classes into "Classes" column dropdown to reflect QCL classes.
- Updated Control or Verification Columns for new available classes
- Renamed "Required Control or Verification" column to "Control Verification"
- Renamed "Process Indices" column to "Initial Process Indices"
- Added hyperlinks to easily navigate to attachments B (product characteristic and control levels chart), C (detection control table),
D (process control table) and E (defect handling table) from the NSR's
Section 9 - Updated to create a true Gantt chart. Supplier must now enter when the event will happen and how long the event will take.
Section 10 - Corrected name formulas to pull correct fields from Sections 1, 2, 6 & 7 tab
- Locked Days per week field to not allow a number more than 5 to be entered
- Added new field for mitigation capacity plan if the supplier needs more than the allowed 5 days or 100 hours per week.
- Net Available Time field will highlight Red if calculated to be higher than 100
- Updated Instructions Tab
- Eliminated "MAPP EXAMPLE" tab
- Added electronic signature anchors on signature page to allow for Docusign to be used

Instructions Tab: - Updated to account for the DSS. Note: The DSS may be sent out as an attachment in the Ariba RFQ, by the Buyer.
- Updated Step 4 to add a link to a "help guide" that will have the needed attachments B through E.
- Added a link to a completed DSS as an example.
- Updated Step 10 on signing the MAPP to comprehend Docusign.
Section 1 - Reworded question 1.2 due to timing of registration to Intelex as new suppliers will be unable to register at time of MAPP.
Section 2 - Eliminated question 2.46 (PPAP Lead Time) as it is comprehended on Section 9.
- Updated question 2.41, 2.43 and 2.44.
Section 3 - Updated Attachment E "Defect Handling Table" to remove reference to internal Nexteer procedures.
- Added a link in upper left corner to an example of a properly completed Section 3.
- Corrected error on Drawing Revision field for auto-population from Section 1.
Section 6 - Rephrased "Off Tool Samples" to "MQ1" for consistency with other GSM documents and systems.
Section 7 - Updated 7A to comprehend Docusign in Supplier Signature area.
Section 9 - Clarified Column C header to indicate "# of days after kick-off for START of activity".
- Modified questions for clarification and consistency with the new APQP document
Section 10 - Clarified "Process Description" to specify only the Processes that change the part.
Technical Supplements - Updated Technical Supplements for Diecast Aluminum & Magnesium, Stamping 1 of 2, Rubber, and Plastic Molding

RevHistory
F1039
 The MAPP to a PERFECT LAUNCH

MAPP = Manufacturability Assessment and Process Plan

The MAPP is a document used to communicate Nexteer's expectations to the supplier and to guide the Supplier
and Nexteer to a PERFECT LAUNCH by identifying risk and documenting mitigation plans to reduce risk. It
requires the Supplier to consider each dimension, feature or requirement on the drawing and document how it
will be manufactured, measured and controlled in production. MAPP is to be completed for one part
number/revision level. Multiple part numbers will not be accepted on a MAPP Template submission, unless they
are part of a charted drawing. (Example: Multiple part numbers on a drawing). The U.S. English language
version of this document shall be the official version. Any translations of this document will be for reference
only.

It is Nexteer's expectation that there will be open items in the MAPP and many changes to the drawing to develop the best cost, highest
quality part. These open items, however, are expected to be addressed and resolved prior to authorizing the supplier to begin tooling for
PPAP.
How is the MAPP used?

The MAPP Template and Design Severity and Sensitivity (DSS) Assessment (if available) is sent out with the RFQ. The MAPP is required to
be returned to the buyer prior to any technical review. In the case where the DSS is not available, please contact the appropriate Nexteer
Supplier Quality Engineer.

The Supplier is required to complete the MAPP for the Supplier Capability & Selection Review (Initial Tech Review).

It is used throughout the sourcing process. Open issues should be closed prior to tooling for production.

It is not a PPAP document but it contains a high level process flow diagram and should be used to develop the Control Plan.

Supplier Instructions:
STEP 1: Enter the Part Name, Part Number, Drawing Revision, Supplier Name and Date in the MAPP workbook tab Section 1.

STEP 2: Answer the Team Feasibility Questions (Section 1 - Team Feasibility) by selecting Yes or No in the Commitment to Meet
Requirements column. Note any comments in the Supplier Comments column.

STEP 3: Answer the Supplier Assessment questions (Section 2 - Supplier Assessment) by answering each question in the Supplier
Response column. Note that question 2.50 requires the correct technical supplement(s) to be filled out.

STEP 4: Complete the Manufacturability Assessment and Process Plan (Section 3 - Manufacturability Assessment) for each dimension,
feature or requirement on the drawing and, if applicable, each product specification. Each dimension, feature or requirement must be
referenced by either the road mapping that is provided as part of the Nexteer drawing or will need to be manually road mapped on the print
by the Supplier. After establishing the process flow for the part, list each operation and create a line item for each road mapped requirement
on the print. The DSS document is to be used for completing information to fill out the "Class" column. For the "Detection Control" column,
Attachment C defines the allowable detection methods. For the "Process Control" column, use Attachment D to select the proper control
method allowed for the characteristic class. For the "Defect Handling" column, use Attachment E for the proper handling method allowed for
the characteristic class.

Mouse over each heading cell to view detailed instructions:

STEP 5: Attach a high level process flow diagram in the SUPPLIER PFD workbook tab (SECTION 4). This can be a handwritten .pdf file
pasted into the workbook tab.

F1039
STEP 6: Review question 2.50 and select the appropriate technical supplement(s) if applicable. Completion of the Technical Supplement
may be required for the Supplier Capability & Selection Review.

STEP 7: Review Section 9, APQP Timing Plan and be prepared to discuss timing plans at the Supplier Capability and Selection Review

STEP 8: Enter the required Supplier Contact Information in Section 5 - Contact List workbook tab.

STEP 9: Fill in Section 10, Capacity Plan, based on the Operating Pattern for the specific part.
STEP 10: Acceptable forms of signature (in Section 7A): DocuSign electronic signature, Physical signature or an email indicating your
agreement to:
1) The dates listed in Section 6
2) Ownership of Mitigation Plans associated with any Open Status Issues listed in Sections 1, 2 & 3.

Note: One authorized signature is acceptable on behalf of the entire Supplier Organization provided that Section 5 Contact Information is
completed.
STEP 11: Save the file as: "PN A Rev B C MAPP_dd/mm/yy" where A = eight digit part number, B = part revision, C = part name, and
dd/mm/yy is the date the file was saved. Email the entire excel file to your Nexteer Buyer by the required date.

STEP 12: THE NEXTEER BUYER OR SUPPLIER QUALITY ENGINEER WILL NOTIFY YOU IF ANY UPDATE IS REQUIRED TO THIS
DOCUMENTATION AFTER THE ORIGINAL MAPP SUBMISSION.

This information must be completed before any Nexteer reviews and your company will not be considered for the business if this
form is not submitted.

Frequently Asked Questions

What is the Supplier Capability and Selection Review?
Participants: GSM, PE, PC&L, Supplier (this is the first time a supplier and Nexteer discuss the part)
Output: Nexteer to name a Target Supplier
Comments: There is typically only one meeting with each supplier and only some of the suppliers will be invited to participate in this meeting.
Buyer gets quotes (MAPP not required) and determines who to bring in for the Supplier Capability and Selection Review. The invitees are
required to provide the MAPP prior to this meeting. After all Supplier Capability & Selection Review meetings are complete the Nexteer
Buyer, AQE, PC&L and PE agree upon a Target Supplier.

What is the Design and Supplier Process Collaboration Activity?

Participants: GSM, PE & the Target Supplier
Output: A design and process that is defined, is manufacturable and can be measured and controlled in a production environment.
Comments: This is simply the ongoing meetings we have with the Target Supplier, once one is selected, to prepare for kickoff.

F1039
Version: 023
Manufacturability Assessment and Process Plan
Drwg [Enter Drwg [Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here]
Rev Here]
Supplier Name: Here]
[Enter Date]
Rev: Rev Date:
SECTION 1: TEAM FEASIBILITY Commitment to Meet Status
Category Supplier Comments Mitigation Plan
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW Requirement (Buyer)

1,1 My Company will manufacture this part in a facility currently providing parts to Nexteer. Commercial

My company is a current Direct Material Supplier to Nexteer AND my quoted manufacturing location is
1,2 registered to the Nexteer Problem Case Management System through Intelex. Registration to the system Commercial
can only occur after business is awarded. (Both conditions must be true to provide a response of "Yes")

1,3 My Company is capable of the Electronic Funds Transfer. Commercial

My Company has reviewed the Nexteer Supplier Requirements and the Nexteer Automotive Global
1,4 Commercial
Supplier Packaging Manual on the Nexteer Supplier Portal.

1,5 My Company will meet and agree to all of the Nexteer Supplier Requirements. Commercial

1,6 The Nexteer SPI Form is complete and submitted with this quote. Logistics

1,7 There are no minimum order quantities required other than the standard pack size. Logistics

1,8 My Company is electronic communication capable (ANSIX12 or web-EDI). Logistics

My company agrees to the Nexteer Standard terms to authorize suppliers to manufacture 2 weeks of
1,9 material and procure/manufacture an additional 2 weeks of raw material/wor-in-process (material Logistics
authorization will total 4 weeks). All information beyond 4 weeks is for planning purposes only.
1.10 My Company agrees to ship to releases. Logistics

1,11 My Company can meet the Nexteer Labeling Specifications and a sample label is available upon request. Logistics

Are you financially stable? Are you able to provide your current Financial Statement? (e.g., Balance Sheet,
1,12 Financial Stability
Income Statement and Cash flow)

Page 9 of 32
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Version: 023
Manufacturability Assessment and Process Plan
Drwg [Enter Drwg [Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here]
Rev Here]
Supplier Name: Here]
[Enter Date]
Rev: Rev Date:
SECTION 2: SUPPLIER ASSESSMENT Status
Category Supplier Response Mitigation Plan
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW (AQE/Buyer)

Is the product adequately defined? Have all technical specifications and documents been provided by
2,1 Design
Nexteer?

2,2 Can all of the drawing dimensions/requirements and product/material specifications be met? Design

If applicable, will material certificate(s) have the standard and grade matching what is on the drawing? If
2,3 not, an Application Form of Material Substitution will be submitted for Nexteer review and approval. Form is Design
located at http://www.nexteer.com/supplier-portal/processes/quality/

2,4 Have Lessons Learned been reviewed between Nexteer and Supplier (i.e., for similar parts and processes) Design

Do you have any recommendations for improvements that may enhance the design, manufacturability,
2,5 Design
quality or value stream?

2,6 Where will you be manufacturing these parts (city/state/country)? Manufacturing Facility

Is your manufacturing facility existing, expanding, new, or not built yet? If existing or new, how long has
2,7 Manufacturing Facility
this facility been in production? If not built or expanding, when will construction be complete?

Do you have adequate production capacity to produce the part? Adequate floor space? Will you have to
2,8 Manufacturing Facility
hire additional staff to support this program?

2,9 Is your workforce existing, expanding, new (but experienced) or new (inexperienced)? Manufacturing Facility

Is your workforce affiliated with a Union? If so, please state the Union Name and your Contract Agreement
2.10 Manufacturing Facility
expiration.

2,11 Are these parts similar to other product that you currently make in production? Supplier Capability

2,12 Can you provide data (ie: capability studies) on similar parts that are in production? Supplier Capability

Can you test the material as received or will it be done at an independent lab? If answer is No, external lab
2,13 Raw Material
name should be nominated by supplier.
Is standard material that you use in your plant? Will special orders be required? What is the lead time for
2,14 Raw Material
the material required?
How do you manage different material in your plant? What quality checks and/or controls do you have in
2,15 Raw Material
place to ensure you use the right material?
If parts require heat treating, plating, coating/painting or other finishing, are the special AIAG CQI process
2,16 assessments current as required in the NSRs and have the applicable Technical Supplement(s) been Processing
completed with this MAPP document?

Do you utilize an external source for any heat treating, plating, coating/painting or other finishing? Is this
2,17 Outside Processing
source currently Approved by Nexteer? Note that Nexteer may require our approval of a source.

If applicable, how will the defined level of corrosion protection that is required be achieved? Define the
2,18 Corrosion Protection
method.

2,19 Do parts require cleaning? What is your planned process? Part Cleanliness

What equipment will be required to process this part? Is it dedicated or shared? Is it existing, new, used,
2.20 Capital Equipment
or rebuilt/refurbished?

2,21 Will equipment be made in-house or at a sub-tier? Where will it be made? Capital Equipment

2,22 What tooling will be required to make this part? Tooling

2,23 Will tooling be made in-house or at a sub-tier? Where will it be made? Tooling

2,24 Are all of your gages in metric? If not, is there a plan to get all gages in metric? Gages

Are there non-standard gages required to inspect & control this part? If yes, identify these special gages in
2,25 Gages
the "Description of Control or Verification Method" section below.

2,26 Will gages be made in-house or at a sub-tier? Where will it be made? Gages

Are there part specific gages that will need to be duplicated at your plant and at Nexteer in order to avoid
2,27 Gages
potential measurement correlation issues?

2,28 What test equipment will be required to test this part? Is it existing, new, used, or rebuilt/refurbished? Test Equipment

Page 10 of 32
F1039
Version: 023
Manufacturability Assessment and Process Plan
Drwg [Enter Drwg [Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here]
Rev Here]
Supplier Name: Here]
[Enter Date]
Rev: Rev Date:
Is there special test equipment required for this part? Describe the equipment and how it will be used and
2,29 Test Equipment
how it will be calibrated.
Describe the material handling that will be utilized during the manufacturing process; noting any potential
2.30 Material Handling
risk to quality and traceability.

Page 11 of 32
F1039
Version: 023
Manufacturability Assessment and Process Plan
Drwg [Enter Drwg [Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here]
Rev Here]
Supplier Name: Here]
[Enter Date]
Rev: Rev Date:
SECTION 2: SUPPLIER ASSESSMENT - CONTINUED Status
Category Supplier Response Mitigation Plan
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW (AQE/Buyer)

2,31 Do you understand SoC IMDS reporting requirements? General

Do you have the ability to provide prototypes? Manufactured in-house? Do you have dedicated source
2,32 that you can manage to provide prototypes? If yes, describe your working relationship with your prototype Prototyping
source.
What is your scorecard color? Note: If Yellow or Red, be prepared to show evidence of your Quality
2,33 Quality
Improvement Plan.
Are you ISO9001 or TS16949 registered? When does your certification expire? If not registered, do you
2,34 Quality Certification
have an adequate plan to be registered? or...have no plan to be registered?

2,35 Are there auditors that have the required qualifications to complete the mandatory AIAG assessments? Quality Certification

2,36 Are the conditions (ie: temperature) in a measurement environment kept at a constant level? Quality Control

If drawing or any referenced specification identify traceability requirements, what is your plan to comply to
2,37 these requirements? The traceability plan needs to be approved by the nexteer AQE prior to PPAP and Quality Control
should be stated in section 3 for the affected dimensions/note/specification

2,38 What is the plan for lot size control? (Please reference the Nexteer Supplier Requirements Manual). Quality Control

Do you plan to rework or repair parts in production? If yes, what rework or repair will you do? How is this
2,39 Quality Control
managed in your plant? Any rework or repair procedure must be approved by Nexteer.

2.40 If parts are sent to an outside supplier for processing, what checks will be done on incoming parts? Quality Control

Nexteer's goal is to use PPAP level parts for our initial machine run off (MQ1). How much lead time will you
2,41 require to be able to provide parts off of the production process (include lead time for raw material)? Note: Timing
Response should correspond with the timing entered in Section 9
Confirm your lead time from Nexteer kickoff to PPAP submission. Does your lead time include time for
2,42 debug and tooling rework / grooming loops? Note: Response should correspond with the timing entered in Timing
Section 9
What is your lead time for gage design, build, and completion of Measurement System Analysis (MSA)?
2,43 Timing
Note: Response should correspond with the timing entered in Section 9
What is your lead time for equipment/tooling/gage? What is the long lead item? Note: Response should
2,44 Timing
correspond with the timing entered in Section 9

2,45 What is your lead time for debug and tooling rework? Timing

Do you have staff assigned to manage suppliers? Do you require a PPAP from all of your suppliers? Do
2,46 you have a process to manage your Suppliers? Are you able to provide documentation as evidence of Program Management
this?

2,47 Provide a site organizational chart available for review. Program Management

Do you have the resources to support this business? Are they dedicated or shared? Do you have other
2,48 Program Management
new customer programs that you are managing that may affect your ability to manage this program?

What is the percent impact that this quoted business have on your capacity: No impact, less than 20%, 20-
2,49 Program Management
50% or > than 50%?

Complete all appropriate Technical Supplements for your commodity/process by selecting each individual
2.50
supplement from the drop down box to the right. Return to this drop down list for each selection

Page 12 of 32
F1039
Version: 023
Manufacturability Assessment and Process Plan
Drwg [Enter Drwg [Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here]
Rev Here]
Supplier Name: Here]
[Enter Date]
Rev: Rev Date:
SECTION 6: KEY DATE INFORMATION
TO BE COMPLETED/UPDATED BY BUYER

Tool Capacity Confirmation

Maximum Annual Tool Maximum Annual Tool
Remarks
Capacity Capacity Definition

15% over Maximum 15% over Maximum Annual

Remarks
Annual Tool Capacity Tool Capacity Definition

Nexteer Working Days per Nexteer Working Days (per

Remarks
Year Year) Definition

Nexteer Timing Confirmation

Special
Kickoff Date Kickoff Date Definition
Requirements

Special
MQ1 Required Date MQ1/MQ2 Definition
Requirements

Due Date for PPAP Special Due Date for PPAP

Submission to AQE Requirements Definition

Run at Rate Date(s) Special

Run-at-Rate Definition
(on or before) Requirements

Nexteer Start of Special Nexteer Start of Production

Production (SOP) Date Requirements Definition

Early Production Special

EPC Definition
Containment Exit Date Requirements

SECTION 7: SUPPLIER & NEXTEER APPROVALS

▼Supplier Approvals▼ ▼ Nexteer Approvals ▼

7A - Supplier Sign-off: Key Dates & Exception Approval 7B - Nexteer Sign-off

Signature below signifies that Supplier agrees to the dates listed in Section 6 and will close any Open
Status Issues listed in Sections 1, 2, 3 & 9 with Mitigation Plans owned by the Supplier. Note: One
authorized signature is acceptable on behalf of the entire Supplier Organization provided that Section
5 Contact Information is completed. Acceptable forms of signature: DocuSign electronic signature,
Physical signature or approval email.
Signifies that Supplier is capable for sourcing and any open status issues have an acceptable mitigation plan
**Note: If supplier answered "No" to question 1.1, PC&L sign-off signifies notification to Manager - Trade Compliance by PC&L of Supplier name and
Manufacturing Address

Title Name Date

Sales (sig) Sales (name) Sales (date) PC&L** (sig) PC&L** (name) PC&L** (date)

Quality (sig) Quality (name) Quality (date) Engr. (sig) Engr. (name) Engr. (date)

Engineering (sig) Eng. (name) Eng. (date) AQE/SQE (sig) AQE/SQE (name) AQE/SQE (date)

Manufacturing (sig) Mfg (name) Mfg. (date)

Page 13 of 32
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 14 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 15 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 16 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 17 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 18 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 19 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 20 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 21 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 22 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 23 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 24 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 25 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 26 of 31
F1039
Version: 023 Click here for an example of Section 3
completed appropriately Manufacturability Assessment and Process Plan
[Enter Supplier Name MAPP
Part Description: [Enter Part Name Here] Part Number: [Enter PN Here] Drwg Rev: [Enter Drwg Rev Here] Supplier Name: Here]
[Enter Date]
Rev Date:
SECTION 3: MANUFACTURABILITY ASSESSMENT
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Commitment Detection Activity
Special Description of Control or
Road In-House or to Meet Required Initial
Process Concept / Requirement / Char Pass Manufacturing Process Verification Method Sample Size & Process Defect General Comments and/or Control
OP # Map Class Sub-Supplier Required Required Capability Study Y/N Status Process Qualification Plan for PPAP
Process Steps Dimension # on Through Feasibility (e.g. Xbar&R, Variable/Attribute Frequency of Detection Control Control Handling Mitigation Plan(s) Verification
Print # Process Process Indices
Drwg Gage Description) Inspection
Indices

Page 27 of 31
F1039
 SECTION 4: SUPPLIER PROCESS FLOW DIAGRAM
COMPLETED BY SUPPLIER FOR SUPPLIER CAPABILITY & SELECTION REVIEW
Paste sketch of the proposed Process Flow Diagram

F1039
 Part Number: [Enter PN Here]
Section 5: APQP Project Contact List
Required for Supplier Capability &
Supplier Information - Completed for Supplier Capabilty & Selection Review Selection Review

Manufacturing Location Information

Supplier Name

Supplier Mfg DUNS Code

Manufacturing Address

Supplier Contacts Supplier Office & Cell Phone

Supplier Name and Title Supplier E-Mail Address
Enter (N/A) if not applicable Numbers

Sales Contact

Quality/APQP Contact

Manufacturing/Tool Engineer

Product Engineer

Program Manager

Plant Manager

Plant Quality Manager

Plant Quality Engineer

1st Shift Contact

2nd Shift Contact

3rd Shift Contact

Logistics Contact

PRR Response Responsibility

Other:

Other:

Other:

Nexteer Information - Completed by Buyer during the Design & Supplier Process Collaboration Activity

Nexteer Manufacturing Location Information

Nexteer Plant Information

Manufacturing Address

PPAP Documents Submission Documents to be submitted electronically to the AQE

PPAP Part Shipping Information

Nexteer Contacts Nexteer Office & Cell Phone

Nexteer Name and Title Nexteer E-Mail Address
Enter (N/A) if not applicable Numbers

Buyer

AQE/SQE

Purchasing Program Manager

Product Engineer

Program Manager

Advanced PC&L

Other:

F1039
 Section 8: APQP Open Issues

Supplier Mfg Location: Part Number(s):

Supplier Contact: Program(s):
SQE Contact: Part Name:

Assigned Forecast
Issue Issues
Issue No. Responsibility Date/Status Action Plan Completion Progress
Origin/Date Description and/or Sketch
Date Date
1 Issue Identified ►
2 Action Plan Proposed ►►
3 Action Plan Implemented ►►►
4 Issue Resolved ►►►►
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

F1039
 Section 9: APQP Timeline
NOTE TO SUPPLIER: Please be prepared to discuss at the Supplier Capability and Selection Review

# of days Days Duration

after Kickoff Duration (in Weekly 0 5
for START of days, 5 day Duration
MAPP APQP TIMING EVENTS activity work week) APQP Kickoff
(Calculated)Meeting (Establish Program Review Frequency as established in the Supplier Kickoff…
Lessons Learned Deep Dive (Including Prototype)
1) APQP Kickoff Meeting (Establish Program Review Frequency as established in the Supplier Kickoff Meeting)
2) Lessons Learned Deep Dive (Including Prototype) Submit Final Packaging Proposal (Nexteer SPI Form)
3) Submit Final Packaging Proposal (Nexteer SPI Form) Submit Substance Of Concern Documentation
4) Submit Substance Of Concern Documentation Compare DFMEA to initial Supplier PFMEA concept
5) Compare DFMEA to initial Supplier PFMEA concept Design Review - Preliminary Special Characteristic Summary (SCS)
6) Design Review - Preliminary Special Characteristic Summary (SCS) Raw Material Lead Time
7) Raw Material Lead Time Review Preliminary PFD & PFMEA
8) Review Preliminary PFD & PFMEA
Review Preliminary Control Plan
9) Review Preliminary Control Plan
Review Subcontractor APQP Status (If applicable)
10) Review Subcontractor APQP Status (If applicable)
Finalize Machinery Equipment Tool Design & Build (include Lead times for debug & tooling…
11) Finalize Machinery Equipment Tool Design & Build (include Lead times for debug & tooling reworks/grooming loops)
Gage Reviews- Design, Build, & Measure System Analysis (MSA) Gage Reviews- Design, Build, & Measure System Analysis (MSA)
12)
13) Finalize Supplier Operator Work Instructions & complete operator training Finalize Supplier Operator Work Instructions & complete operator training
14) Build & Ship MQ1 Parts (Machine Qualification on Nexteer Equipment Vendor Floor) Build & Ship MQ1 Parts (Machine Qualification on Nexteer Equipment Vendor Floor)
15) Finalize PFMEA Finalize PFMEA
16) Finalize Early Production Containment Plan Finalize Early Production Containment Plan
17) Finalize Pre-Launch & Production Control Plan #BEZUG! Finalize Pre-Launch & Production Control Plan
18) Manufacture and Ship PPAP Parts & MQ2 Parts (Machine qualification on Nexteer Plant Floor) Manufacture and Ship PPAP Parts & MQ2 Parts (Machine qualification on Nexteer Plant Floor)
19) Complete Process Capability Studies
Complete Process Capability Studies
20) Submit Supplier PPAP (Part of Phase 3)
Submit Supplier PPAP (Part of Phase 3)
21) Conduct Run @ Rate (Determine Supplier or Nexteer Monitored)
Conduct Run @ Rate (Determine Supplier or Nexteer Monitored)
22) Launch Readiness Audit (F1058 Process Audit Production Readiness Form)
Launch Readiness Audit (F1058 Process Audit Production Readiness Form)

0 1
Weekly Duration

F1039