Scudo Summary TECHNICAL SERVICE MANUAL COMPOSITION [A resent, Jy 1999, the Seudo manual is composed ofthe booklets ltd below i Print N° Sections Versions Notes 00 | 1-81 | Alvesions introduction - Technical dota Removing wfting power unit ee ee Fuel eysen: Bosch Monomaronie soon | | te | MB [Segre ooh oo woe Fu satan 1-23 WD | Feslaemerecnzatons on voice L UiBecavon 5 | 1-32 | Alivesions | etectica! equipment 7 | 1-25 | Ativesions | Removing - reiting ee Allvesions | Load proporioning valve adjustment sos.gago1 | 55 151 | Aliverions | Elevical equipment wing diagrams 70 | 1-34 | Allvesions [Replacing Body Panels 5-2 Be co | sae | teria | Itehicton «Tecnica data ayaa Use 31-86 eae 8568 33-40 | Allvarions | Eocica eaipmont 85 117 | attverions | wiring diagrams wo | 16 echnical de 1-48 Bo frectsmem 10 16-30 Operations on vehicle ss | 1-163 | Alverson | 98 Updo opt Fa AreSummary Scudo en | Sect Rage ns tes a fa ‘Ait versions |, Mechanical steering box 506.093/05 a oe oo cu ss | a-67 | Aversion [ment prale wih meitronceScudo Preface ‘This manual gives the main instructions to be followed forthe repair and maintenance of the Seudo ‘The INTRODUCTION AND TECHNICAL DATA (00.) Section has the dua function of introducing the model and supporting the rest of tha manual. Ths section eomprisas the tables of technical data and ‘Specific information relating tothe sections ofthe rest of the manus ‘The remaining ssetions (10. - 18. ete.) contain descriptions relating to the intevention procedure. lint his manual, graphical representations and symbols ae used instead of descriptions of mechanical pons, procedures of methods of intervention te e_Big end bearing seat iameter of connecting rod small end Example: Tighten to torque When using chemicals, closely follow the sefety instructions stated on the safety sheet which the supplier must hand over to the user (or lily in accordance with D.M.no. 46) 1992) Cony Fa 0Foreword Scudo Scudo is a commercial vehicle of monococque constuction, with transverse-mounted engine and front-wheel drive. Scud is manufactured inthe following versions and specification: ~ Panel van to standard specification and EL with 2-9 sats. * Glazed van to standard specication and EL with 2-3 seat, * Gombi to EL specification with 6-6-8-9 seats * Ghassis ab with platform to EL specification with 2-3 seas, Scudo1.6is ited with a 4n line 1581 cm engine, with Bosch Monomotronie SP. integrated fuel in jection/electonic Ignition, and offers an EEC power of 88 kW (79 HP) ‘Seudo 1.9 Dis fited with 2 4-in line 1905 cm diesel engine, wth indirect fuel injection, and offers an EC power of 51 KW (69 HP). ‘Scudo 1.9 TD has 2 4-in lino 1805 cm dissl engine, with indivect fue injection, supercharged by turbocompressor, and offers an EEC powor of 67.9 KW (92 HP)Scudo Conia Fi Graphic representations and symbols Remove Disconnect Refit Connect Dismantle Disassombly Refit Reassomble Tighten to torque Tighten 0 torque plus angle Tighten fully ‘Stake nut ‘setting ‘Adjustment Visual check Examination Replace Genuine spare parts Blood braking system ‘Surface to be machined ‘After machining Interference Force ft Dimeneion t be measured ‘Measurement Check Thickness = Clearance Rolling torque Inlet Exhaust Operation Tolerance: reloading Rotation Compression Undersized < Upserszed to lang Rpm Ratio Pressure Temperature Temperature OC Warm Summer Windscreen wiper ‘with windscreen lwasher pump Rear window wiper with rear window washer pump EngineScudo Summary = SERVICE MANUAL COMPOSITION At prosent, September 1998, the Sudo manual is composed of the following booklets Print N> | octins | Bale | Versione Comments ce | a+61 | atverions | tonoduion- Techical a Removing wt power oni Fuel star: Beach Monomownie eee ee | eo eneeerem ene vir binder ~n Feels 1223 >| Repel opsaons on vehicle ss [1232 | Atvesion | Bctiza equipment me] 25 | Anew | Removing wna 33 | 152 | Atvorsions — | Aditsimet of lad propor. sosess/o1 | 55/1161 | Awions | ke. eu. wing gran me | 1238 | Aterions | Retin body pant 5-12 ao u+m Introduction Technical data co | 250 | an veione | tgtton Teta a ata s06.083/08 ote owas), conten 38+ 40| Atvenion | Gece! opment ss 117 | Atverions | Wing dg wo | i-t6 Techical data i Fuss snomoe | yo 1 2 a 16-30 Operations on voice ss [1163 | atverions | 98 voScudo Summary - WORKSHOP MANUAL COMPOSITION ‘sof June 1998, ho Seude manuel is made up of the flowing setons Publication ne. | Sections | ,P28°,,| Versions Nowe co | 1-81 | Alvosons | inredvton Techical date Renown fog power unit 1-3 eo tacrort operons on hk Fiat etn eon woos te) SES RS With binder tion — Fuel yen re ee este ss | 1-32 | Avowions | Eectize! eupment mpeg eee a eo eae we | ac2 | anvonom | Adoring batetoce aint 506.693/01 7 ses ‘tverions | Wing ogame en ee s2 Bla aia Insodutbn Teed ta wo | 27528) anvesins | oi an 506 693/03 rts 93 68 wa-40 | Advenone | eet opment 7 : 1217 | atvesions | Eectic! wins dams Comin AeScudo Summary - SERVICE MANUAL COMPOSITION ‘At tet, Ai 1986, he Seudo manuals composed ofthe flowing boots: Print No. [Sections | 2? | versions | __—commente ce [161 | Atvwnone | modus Testo ne vg ting poe wr teat | RR aar ea te w [yea Fain Bosch Monomeric sos.es3 t) Selous oios one a Fon amen | FhUmUmrmUC—se— mess os [+32 | Atvenom | excvent aupment 7 [4225 | Aternene | renownareteing wm [ase | annem | egizmvine rie soe. 085/01 ja se [t=161 | Atvenore | eee eb, wing dogane m [rea] arveon [crater es Convion br Ft AeScudo Summary WORKSHOP MANUAL COMPOSITION To dat, June 1995, the Seudo manual comprises te following sections Publication No. | Sections | Number Versions | Notes 00 | 1-61 | At'vecions — Intodustin - Technica Removing efting engine unit os ® Replacements on the vohice Foe syst: fol injection coos | ee Tete ga. With binder a ae Fool oa oo Replacements on the vehicle Mveston 85 | 1-32 | Atvorsions | elects ytom 70 | 1-25 | Alvasions — | Removing efiting Conmgn Ft atoScudo Introduction and technical data Index - = wwrnooucrion cuvren z Vetie onia Coder on eee ee } vrei 3 seansne sverm : peace bap rere i 7 crane 8 eee A Secu vee a 2 anne 8 = SROs ot wcansononat 12 pnoNT SUSPENSION os ean svePERUION % rebamcaL para \vecrateaL SOUIMENT f enone Bo == ° contin 1g srecintroois ® «Soar ee ee ee Sanne ae ® Sine beaten ‘8 ~ Sindee svoeoae'°LARNED MAMTENANEE oon oe ee ames % Cees Sem rucleysen 2 eee e foaiotee enaines ho Hiro Chapetnin = RT cuacam, crit stim conga . Be rr La a » oer s Cie en ruin 8 fob n Sa eESa a Copa by Ft AutoScudo Introduction Vehicle exterior 00.0 iIntroduction Scudo Vehicle exterior 00.0 Cruiser Versions with Floor panel Combi VersionScudo Technical data Vehicle interior features 00.0 conrRois 1. Opening/closing adjustable vent 11. Lockable glove comparmment 2. Fined vent for side window 12. Air temperature adjustment lever &. Agqustabie vent 15. Asntrayigntor 4 Speaker housing 14, Air distribution lovee 5, Leftlever(contollinglights-ditectionin- 16. Reciroulation swich dieators-horn) 16. Airconditioning switch 6. Instrument panel 17. Fan switch 7. Right lever (windscreen wash/ wipe) 18, Goar lover 8, Front windscreen domising 18. Control panet 8, Radio console 20, Ignition Switch 10, Oddments sheit oni by Ft Auto aIntroduction 1, Speedomentr-Milometer 2 ER" Girotion indiestor Waring ght 3, Sate paa light (etow) 4 Antsiock braking ayatem rut faire ‘naming ight (allow), (ABS. version) {nor used). 5 {nection ystem felure warning ght {yelow) 6 Sea bots not fastned waming light (ed) (not ure) 7. Wate Geecion indicator weming ght 2 ae) & Fuel level gougo 16-Whee nd wing Hott (oes (or used 11. Wea ant-skd fr /inhibitor warning one omborh 12, ido Mgt ae wa iret uses) 13. Gaayte converter overheating warning fig (ea) (oot used). 14. ie rat oa wing ht (yellow) a oh (amber light (rea) 16, Air Bag ereut failure warning light (am: ber) Scudo Engine coolant omhutatng wing light (red) (fee teow gauge raat Sacre wang Ian es . re arcing waring ight ed Gere fnnecrsag tobe ch Serer st nd Wat Ra ve fare igh ed) Wan" Ba'SSeanps warning toh ee) a ee (Gest vey Beereaintey tat Rime waning ston fares coe Seri ecing th eenScudo Introduction Vehicle Interior components 00.0 INSTRUMENT PANEL (Comfort specification) 25 26 27 1 2 3 4 5 6 7 2 10 1 | \* 17 16 21 20 19 18 8 9 1. Speedometer Mieometer 16. Maximum colt tenperatre warning 5 ee awa gt aren), ve ht Ged) ace nd er wari fant lo Temperate gouge & Anttock braking systom fale warning 18 Low engine oll pressure warming light tight (yellow) (ABS version) (ot used) (ed) 5. Igecitn eytem fare wasn ake 19, {ow generat charge warring light rs te «Seat bets undone warning Uaht sed) 30. Sera! are rig ht (a (vot used) ’ B Ranta snP ke Ho et 7. flght tam signal wering light (green) wearing ight (ed) 3: Fuel reserve warning ight (yellow) 22, Main Beam warning light (bu 5: Fit level gouge 3 Glow plug ‘anastion werntna ht 10 er warn ors (ree alow seen ne not use 24, Ghoke out waming Hah (yellow) (not 11 ie at rrnon mening on ae tight (amber (not 25, Blsped beam waming fight (reen) 12, Side light failure warning Hight (amber) 38: Waterin devel iter worn Hat (vel {oot used) low) (ces veaion) 18, Maximum catahtic converter tempere- 27. Side Nght warming taht (een) 3 {ure waring ight (ed) (not used) 3% Risogue Cock 4. Low coolant level wering tht (ed) 8: Airbag eeu warning ight lomber) copa Ft Auto 5Introduction Scudo Identification data 00.0 T ‘GEAREOX cnassis | ENGINE | VERSION sPEciFicaTiON| Sepeed scudo oe. | : Sedo EL Sewo Ree | oe | ae Fd] Seudo EL Souda 220YES-A (W) Seudo EL (0) Van 800 ka () Van 900 ks Panels-glazed version. Cabin version with platform. A198 Spans pos enScudo Vehicle type identification code and ‘chassis menufacture number > > Marking summary plate (EU regulation) Name of manufacturer Vehicle type Identification code and chassis yenultct aa nn janimum authorized weight of vehicle fully laden ir te {am nin non coto en nt, Spel st oy z sas zo ™ mo 0 oD C. Engine type nd number. This information fs stamped on, 2 plate {ached fo one of the cyinder block ing tng ad cludes tp end mann op Fat to Introduction Location of Identification data on vehicleIntroduction Scudo Performance - Fuel consumption 00.0 ee | LB x «|» | « Bl a | we | mw | wire Fuel consumption soune (A) 12 33 [8689 (m = a ‘Siamese | 106 93 | eee(m) : ) (C) Fuel consumption for Van versions (@) Fue! consumption for Combi versions “The fel consumption figures shown in the table wore established in he course of ffi tests and lool proce. ‘Dyes td down mE dsctves Simuteted urban cycle fuel consumption were easued at atest bench whereas ‘constant speed of 90 snd 120 kmh ware measured ey ona lt dy fonda iso "hese liguies ean provide vet guide for comparing aifleam vehicles. Tae situa al vaca condition may in practic lea te uel consumption fi. Us ther tan these ognyceatbishes vel (W) 8-9 seater combi version 8 105 Sopra is ion Pubcon no, 505 689/09.Scudo A. Vehicle type identification code and ‘chassis menufacture number B. V.LN. Plate (EEC regulations.) ‘Name of manufacturer Maximum authorized woight of vehicle fully laden imum authorized weight of vehicle fully plus tow im authorized weight on fist axle Ven Corect value of smoke absorption coefficient (Diesel engines only) Engine type and number. Thisinformnation i stamped on 2 special plate etneced fo the cing book and includ ing the type and chassis manufacture num. ber Introduction Location on vehicle of identification data 00.0 Cony by Ft AaIntroduction Scudo Perform: = Fuel consumption 00.0 om | B- | O @.- $39) at 28 70 8 so stim Py Be) ow e 78 ae Bee] ae 138 187 $38) a 3 UNA fuel consump ‘es (fres/100 km) an B 8s 18 18 © EEC tue consumption [eet | 12 33 32 {fee 100 km Sener | 75 oa 62 Seimei 10.6 93 92 a7 B Coe | o78 80 820 By z ©) Consumption for Van versions (} Consumption for Combi versions ‘The fue consumption igresn the tabla have been define inte course of officiel ets and in aecordance with rocedues lid down by EEC roglatons In pameuar the bonch tests measure simulatod urban cycle consump [ion whist consumption at constant speeds Gf 90 and 120 kph are ensured ateay on «fie. ry road and io petite sench tts. Tse awrs can provide useul information fos combarson batwoan diferent vehicles. {Fife condone: ring svi atmospheric condivons andthe stat of te vehicle n Gena can practic ead {o lol consumpton gates which dor fors those esabishes trough the above mentioned eg procedu 8 rin no. 506693Scudo Introduction Dimensions - Welghts 00.0 PANELS/GLAZED VERSION Vehicle kerb weight (with full tanks, spare wheel, tools and accessories) Ka| 1320 | 1375 | 1408 | 1495 Payload including driver ko] ats. 815 815 300 Maximum permitted loads front axe Ko| 1225 | 1225 | 1228 | 1230 rear axe Ko} 1230 | 1230 | 1230 | 1300 total Ko| 2135 | 2ie0 | 2220 | 2335 ‘Maximum loads on roof Ko | 150 160 150 150 | Braked towable weight Ka| 1100 | 1100 | 1300 | 1300 Unbroked towable weight Ka| 660 685 700 700 ‘Max. load on ball (aller braked) Ka | 60 0 60 60 Conia tate 0 Sibel ay en °Introduction Scudo Dimensions - Weights 00.0 come! Veils ke wlght (with ans fuk | ence “oan acess} ko | 1385 1430 175 [Pevoa incuing ave ro) 810 765 810 | Maximum permitted loads: | Moon ae fo) 1230 1230 1230 “tone S) 8 180 1330 me GB) 8 Hes as Maxim leas on ook mo) 160 coi ata Bioked towable weight Ka | 1100 00 1300 Unbrked towable weight a | 600 es 700 Mex lod on bal (vale bed) Kg | 60 eo 0Scudo Introduction Dimensions - Weights 00.0 ‘CABIN VERSION WITH PLATFORM, Vehicle kerb weight (with full tanks, spare wheel, tools and accessories) Ko| 145 | 1195 | 1238 | 1260 Payload including driver Ko| 990 | 995 ses | 1075 Maximum permitted loads front axle ka) 1230/1230 | 1290 | 230 © rear ae Ko) 1230 | 1230 | 1230 | 1300 total Ka} 2138 | 2180 | 2220 | 2336 ‘Maximum loads on root %o| z 5 Braked towable weight Ka| 1100 | 1100 | 1300 - Unbraked towable weight Ka : : : ‘Max. load on bal (walle broked) Ka eo | 60 60 Canyon Fat Ate i. 86 Bynes ioignion "Introduction Scudo Capacities 00.0 [Amount Capacities Unit | eg) ‘sat | 80 a x* o& Bix —— 1/33] sey Petrol ei ver | 6 | 358 SHLeNA Total capcity = (exe 020) | a6) lara c 8 1905 O and0 | 55. | 50 19050 mato | 80 es we] os cnalog ‘ter capa wa 181 33 (sae 15 20) ari coeciy 1905 Dana | 5 | 45 (priate hangs) Hee Dee aBife| ve [a soma -- UE "9 als b= ass ma ate ture a el) - Mane apfen rea Z Fon Gre" 6) )) <) say | ose Total capacity Laniak 0 : a : -@ fepetel lo mle © ants 20-6 | 100% | i (@} Quantity for version with headlamp weshers 1) Oniy engine sump 2 pia le vn Peto no, 6066908Scudo Introduction Characteristics of Flat Lubricant products 00.0 _ aie F ima a l SEUTeSnraleer egret Hoo ouonnn | pe, eettenteatoe pia eh bowen | rapes ema ence) Sire eran Eee SER srs] Seri expr tones meno | Tze ie ee BEN i | Diesel ‘SAE 18 WiM0) COI CCMC and UNI 20183 TBC + 40°C Formazco | GRE OW ot owt nnawcr mL wa | a epee i soos Forlin gow BERS SAESD WI oon ps Cons | Ss Son oi diferent ‘TUTELA W90/M DA Social SAE 90/90 EP ol for normal and valor oni. Sees sadade CL 08 ano APL paid teenie ‘8Rooking trent, Sterng koe Futomate peabonee UTELA GI/A DEXRON I ype ofr atomati wanaminone Autonaic geaiones ‘TUTELA CVT Univerent | Ot for continuous vation automatic wansmisions, | COntUaUS variation, 7 Greasing the vehicle ex- Turerasorar | Lom soxp bard gas, constney NL = 1 Storie comparan p= ‘Si xpd tte iS ‘Water-repeliant, lithium soap based grease containing | Furera mana | tbat lhe contaaney MSGS 2 Constant veloc jis TUTELAMRS Lithium soap based grease. consistency NLGI= 3 ee es oe ‘Sted. various comps ‘TUTELA PLUS 3 (240°C) Sypih fue FMIV'SS. 176 DOT 9180 4925, CUNA Resse‘ ys Baas & ro ‘TUTELA TOP 4 (270°C) ‘Sythe uid: FMVSS." 178 DOT 4150 6875, CUNA Ne Seo Sadia op. cates ‘00, eon- Lithium sop tated arene, conmneney NUGI ack and pinion seeing x {aining evbasnum south Sox {ad roparioning vave sp 340 Special reso comet with bake fd {Spd Broportoning va Ty be use naa rae ‘Arexons OPI Mix of alcoho, water su. act. agents CUNA NC 956-11 | on windateen washes “Mono-eiyene glyco bared an-trsr for cooing syst, MRR NOSSO To Paroentage to be usod Bikini 35°C “ave Yo dsl fal wth protective ston for desl on Toe mixed wih dsl Fie 28 copa 10 es) Coyne by Fa AutoTechnical data Engine 00.10 CHARACTERISTICS Scudo Cycle OTTO 4 stoke Timing ‘Type of fuel system Single overhead camshaft ‘SP, Bosch Monomotonie injection/igniton (bore) 964 ARR S BA. 9 Compression 22% A ratio - i — ; © nce Ee ‘pm ‘2750Scudo Technical data Engine:typical curve: 00.10 cv KW CEE CEE 8. 30 8 7 Nem kgr CeE CEE 0) 19 Dot 0} a s s0} 9 7 m7 20 2 ‘tooo 700030004000 500060007000 om ‘Typical power curves obtained by EEC method “The power curve ilustrated can be obtained withthe engine overhauled and runin, without a fan, with @ silencer and ar fitarfted, st sea fvel,Technical data Scudo Engine: cylinder block/crank associated components 00.10 1 A anaes ° Oo 9 9 A a) 8 DESCRIPTION Valoss im te u 22,140 + 72.209 te 2 54.507 + 84529 Main bearing supports ‘Auxiliary shaft ‘bush housings 2 35,036 = 35,066 : “Ac PistonScudo Engin cylinder block/cranke: Technical data crankshaft and associated components 00.10 DESCRIPTION Difference in weight a Ane Biorb ‘Values in min 3 Guggoon pin s 21,997 + 22001 3 yale a3 OP udgeon pin - Housing 2 ee aie 3 8480 5 2696 2980 Piston rings 5-3 © Piston ing grooves 51 OP er cS 2 04 Capri by Ba AutoTechnical data block/crankeat = — 1 7 nn ° Q fe) ° a 6 8 ‘Small end bush a 23,999 = 23,972 Te Santeiiy ‘ ieee worn se extote, : MS 22.004 + 22.008 4 47 QP Small ond bush 78S Bush housing a a : 50,780 = 50,790 : Lael B 45,503 + 45,513DESCRIPTION Technical data linder block/crankcase, crankshaft and associated compor ts 00.10 Values in mi (Crankshaft bearings 1,840 + 1.844 stony At 1.848 = 1.849 Tp Crankshaft boorngs = Soe See Men iemernet 0,284 - 0508 1,595 = 1.541 1540 = 1.546 ) Big eng A : nl” ‘A+ 2 ome Big ond bearings - wos AP inbisjounas™ 0,254 - 0508 2,810 + 2.960 "ng 0127 ne 9p Crankshaft end float onyigh by Fac uteTechnical data Scudo Engine: cylinder head assembly and val components 00.10 18 es 7 12 13 zp | [) 080 id 17-20 & a 0.40 + 008 ting check eo 660 4 005, TIMING DIAGRAMS a a TIMING ANGLES a fl © pene bide es a a “aloes abse a c opens bbe fa DY cece ae > conriah Ft toTechnical data Scudo ry shi 00.10 escrieTion Vals nm $O Of 5% 25084 55.08 = o—oP a — Bushes for auxiay shatt in %, RED 32,000 - 32.020 hovsing paar 36899 - 35618 2H Auniiary shat beer 2, 31.940 - 31.980 a Bushes for shat ‘must ben interference fit Bt BE Shiner ioc seat vb tree 2, 0048 0001 Shottjourmats 7 m2 QP Bithes 2 0040-080Scudo Technical data Engine ication LUBRICATION - Description 00.10 e- ‘Values in mm Engine lubrication system Tarced Teed vi yoored pam with eactidgeoiffiter in series Oil pump: type Pump operated ‘through auxtlary shaft Oil pressure rat valve incorporated in oll pump Full low fier cartridge Insufficient oll pressure sender unit between the edge pump casing the pump cover ‘Dameen the dive gear and the arven got of tho gears andthe etwoon the upper side ofthe geors end O©2 ve Operating pressure at 100°C __*t 4000 rpm 3,6 bar Pi 5,26 + 6,64 daN ah ae Re » BE & faa Connon by Fat AutoTechnical data Engine: cooling system - fuel system 00.10 COOLING SYSTEM Scudo Cooling circuit ‘coolant circulation via contifugel pump, radiator ‘and two speed electrical fan operated by thormo 5 iS) : Bee thotmostat ravel Presse for hacking a water hina 08 br ~~ : exhaust spring on expansion tank cap Ca rue sysveM Bosch MA v0" | Pane steel cacy - Fuel emer guar ating Spesing te comntatonotvotuantonis- [eo | newem | corm | peor oth ctae converte = Downsteam of he ea conver wa |< | =Scudo Technical data Engine: fuel system 00.10 COMPONENTS OF BOSCH MoNoMoTRONIC INTEGRATED ELECTRONIC TN- on uITION SYSTEM. Injetion-igntion ECU 0261.200.729 Trvotle body 0498201.210 0290180972 ectric fel pump Fu her 0.450905.095 Coolant temperature sender unit 0200120028 ‘Curent iting cessor for injector o2eors9.0158 Lambo probe 0258.003.360 Fuel vapour conto solenoid vaera2197 Top dead contre and pm sensor 0261210127 Conran Ft atoTechnical data Engin Scudo 00.10 ‘CHARACTERISTICS S Fuel system type Cycle DIESEL, 4 STROKE Timing gear single overhead car w Engine baloncing Indioet mechanical injection Number of evlinders 8 BA, | . | ~ em [om = EN epee [) For 5-6 sester Combi version, 2 $2 Samed eonScudo Technical data Engine: typical curves 00.10 cv kW CEE CEE 1004 75 ry % w0 \ n Nem kgm wl" OEE CEE 200) 20 ae ~ a ; % ‘00! 10 6} f 0 1000 = 2000» 3000 4000» 5000 Engine power curves obtained by EEC mothod The power curves usted ean bo obaine wth the engine overhauled andr in, without a fon and witha slancer and air filter ited a ee love onan by Fat Auto 2Technical data Scudo Engine: cylinder ted components 00.10 3 —AR= , 1 a saa 3 7 ieee 7 DESCRIPTION Wales in im bee = L 21,770-21,87 cg a 2 03,731+63.750 Main bearing supports Cylinder bore z 33, 000785 018 pa 2 mar > 33,500785.518 23,000°89.818 x 25 7250 : — 2 32.999-82,801 89,130783,121 2 ange > 83,430765,421 83,799°83,72 Piston projection Difrence weight bore Cylinder boreScudo Engine: cylinder block/crankcase, Technical data peseurrion ania ' | asooorzusce | 2neco+27s04 4 mete i: Gudgeon pin 2 aka - 43: 9P Gudgeon pin - Housing 0.003-0014 1] 206-207 3s 3 a grooves 2 2,03+2,05 2,04+2,06 3 soem fase - 7 6 : ge {eC ior f= iat LBs3 299-287 Ps s—F mer S ; : 63 YP Petes (EE 2 - 00850-0085 3 G0s0+0390 OF id of Z sr SF pean cS 2 3 o10+030 Coprgh by Et tuto aTechnical I data Scudo Engine: cylinder block/crankcase, crankshaft and associated components 00.10 =. " 1 aA 10 : 6 * So | | |r bescriPTion Vales in fie ee a1 | 27,200+27,221 30,200+30,221 | ely. Bigg buena a 59,696 = 53,708 6 Gifference in weight sae between con rods 49 Patots, ai | argozsa7a7s | s0a02+20.276 7 ‘O 223 | 2502025007 | 28020 + 28007 Sal end bush Qe Gudgeon pin : a7 Qe Soren, 0007 + 002 Smal ond bush ate 78 cy _Bushhowng coe 2Scudo Engine: cylinder block/crankcase, cr Technical data kshaft and associated components 00.10 il '59,700+59,681 14 28 ier <— 49,700 49,684 ‘22 26,800+26,850 : aga > 26,900+26,960 Canal beens 7 feo ae stor) + 3 amr << - 38 QE ian franee (O) Big end ems sawis0 Molle) =e ons ws IP Main Journals” n~ s 2,280+2,330 s anger > 2,580*2,630 18 9° ony by tA Crankshaft end float 2Technical data Scudo Engine: cylinder head assembly and valve gear components 00.10 "7 a bevtenientea 12 13 > fq | = 16 = - uw 32 Values in mm eB 27,500+27,533 + — | a 28,000+28.033 | comstalt beat srg 28,500+28533 | ‘reyinder head 234,000+34,039 | 2 | % Nozsle bush 1¥7,800517,570 | housing (Housing tor an a eee 28,300+28,384 Holo of bese _* 3.960+5,820 for vante-chom | ae — > 416074220Scudo Technical data Engine: cylinder head assembly and valve gear components 00.10 DESCRIPTION Values in tam £ Yeaweguidebore ing 1398114013 vaairta2a = mma sata > 14,511 +14,543 2 . { a 469, ®) 45-9. AY a about 245 i Valve seats e soot a 5 8,020+8042 it! ae ac s Vatve guide a 14059-14088 ri 2 aa 1429018279 14590018607 13-12, = hve quide-Bor in einer hood a 8,005+7,990 ral = »y Be 38,600+38,400 a 45°30 4 vaWe tes, a 7985-7970 ol '33200-22,800 : = +7 a Pe dN He 424 Pa 55 de Valve spring He 333 onyron by Ft Ato 38Technical data Scudo Engine: cylinder head assembly and valve gear components 00.10 "7 Kod bepbepdeete 2 a” ee eseses 16 19 oi DESCRIPTION Values in mn oe “ 2 27,480 = 27.489 "7 2 27,980 = 27.889 Camahstt bearings 2 28,480 ~ 28.459, 17-412 0.020 = 0,074 +) 92 Com it o aa 19 arte Tepper 93975+33.969 “i 2 EP ae 5 (Foon) os clearance for timing check 2» Pie #06 689Scudo Technical data Engine: cylinder head and valve gear 00.10 DESCRIPTION Vaues in | | | Injector bush . | Prchamber 28140 - 28010 s 14020 - 3975 pa > 4220 - 4178 14920 - 4278 QE Prechamber cap - Cylinder heed (9.160 - 0x74 Difference between combustion prochambe surace nd eyinder head fis: sitoce oppo Fa atoScudo Technical data Engine: cylinder head and valve gear 00.10 So | & stan betoe a ibe [— Inter Aa : sng ater = sta before c aoe a“ [— exhaust a > set S ‘After checking piston position in relation to top ferankcase surface, In order to maintain compres: Sion ratio within specified limits ft 9 cylinder he eaket of the thickness Indicated In the following Ne eo vareae | Won of piston proton | notches (8) oe z eee (072-078 mn 3 om0-onem | 8 ‘Supplier CURTY: Supplier ELRING NOTE The 1905 1D version is fitted with parts from ‘v0 supplirs (ELRING and CURTY), which ise two. systems of Sylinder” ead gasket ‘anttication The fig. tie shows. both sys. tems’ used by “the ‘supplies + Only for Turbo v 2 ‘98> Sur ti ‘roscaton no. 505 689/08Scudo Technical data Engine: lubrication LUBRICATION - Description 00.10 S oS Value nm Engine lubvication system orcad feed via geared pump with eartidge cilfiter i sores Oil pump: type lobe gears Pump operated through chain operated by crankshaft it prossure relief valve incorporated in oll pump Fall low fier cartidge Insufficient ol prossure sender unit bts nthe upper side ofthe gears and the pump cover OO Operating pressure ata tomporatu lecrical idling 2 bs. at 4000 rpm 8 bar 315 aN es ze ze © 115 dan Oil pressure elit valve spring He 586 any by Fa AutTechnical data Scudo Engine: cooling system - fuel system 00.10 COOLING SYSTEM thermostat ——— valve vavel Fitting clearance between Impeller vanes and pump casing Pressure for chocking rad. water tightness Ta aoe are prey auth 2) [sereqorey si exe Engine coolent imax opening ee Pressure for checking calibration of ‘exhaust spring on expansion tank cap ()Webicies equipped with air conditioning FUEL SYSTEM BOSCH rotary type injection pump VER 425-6 VER 513-1 BOSCH 0.492.217.248 BOSCH 0.492.217.218, "Nozzle holder type BOSCH KCA 17842 | BOSCH KCA 17842 Nozze type BOSCH DN 0 S0 299-8) BOSCH DN 0 SD 299 Injector setting pressure 130 bar 175 bar Injection pump timing: with piston for indor nt a TOC (Sompression soko} 0.90 mm 0,68 mm Engine idle speed 750800 g/min | 820880 g/min ‘Maximum free running engine speed 15250=5350 g/min | _6070=5230 g/min Injector pipe 2 6x2,5x600 remScudo Technical data Engine: fuel system 00.10 DATA FOR CHECKING BOSCH INJECTION pum TvPE ve R256 D0) Tyoeot sustment notion] Advance Frans | Cape | Mer | wc gent fig Senin | Ae Seer | Roa | ge Be om mm bar __mm*/cycle| mm*/eycle or Max: (2000 | 7,0+8.2 7 - - | cwacty [x | a0 | - | = [aerate] ae Max: 2500 - | - ee = : cum wx] 10 | =| = [szorsz0] (enrtchement) Max: 225, - - 337 = [Fed omeh | Moe | aso | - | - | type a 3 taper roller bearings a1 Wlange os ] 3.65) em fink Differential housing eas ob hy load adjustment ae ‘ 010 - SD - | (Hoa) | - Differential gears-planet gearsTechnical data Scudo Gearbox and differential 00.21-27 LONGITUDINAL SECTION THROUGH GEARBOX BE 3-5 — “a Pibeaion no. 505 683/03Scudo Technical data Gearbox and differential 00.21.27 LONGITUDINAL SECTION THROUGH GEARBOX MLT 2322 1 m0 18 18 17 16 18 a \2 copra Fit to enScudo Technical data Gearbox and differential 00.21.27 LONGITUDINAL SECTION OF ME 8K GEAREOX ooo oy Ato «©Technical data Scudo Gearbox and differential 00.21.27 EXTERNAL CONTROLS FOR BE 3- 5 GEARBOXScudo Technical data Braking system FRONT BRAKES. 00.33 6./5. 0. 6.. Values in mm * z 251 81 zo1198 [5-261 4 Disc { Ss 18.55 24.55 slowed 182 [ae ‘it, ee << allowed 18 (LIBS! cote 2 °7 Masten eee ts vane 2 238 tsovac Isovac can onanes ©: -{ = ot ST aitower 256 (ee D Ke Lead proportioning valve acting on rar wheels 2 Ratio (reduction) 03 2 9 Supe pin en 3Technical data Scudo Techn 00.41. enone o-o. oe. wwe 2 Termes Oo os 46 7 et. ‘no. of turns - ~ Tuning 1.6m 18m ee wee 3, ° ° + kee mearside gy 0 o ~ with 2 universal joints (C) Data unavailable atthe time of printing. 2 abe / Sitter pea inchScudo Technical data Wheels: 00.44 S_o! WHEEL GEOMETRY with vahicle unladen (*) ‘camber (*7) oes I f By ao @ — eee oe camber (**) 7 _ Rear suspension 241 mm | (2) Sei Sane (a) Sara ee tata ob he sootin | satan |For = ee | res — — ‘pe ne ‘ood | teas _| “to tad Osi re eee copie Ft ato 8 Seite ns hon 53Technical data Scudo Front suspension 00.44 Front suspension independent wheel, MacPherson type with wishbones connected to a subframe via two flexible bushes Oifsetcol springs and double-acting hydraulle dampers, coins with ffetine ubsistion Stabilizer bar Coil springs Order number 1317475080 1817474080 Diameter of wire rm 154005 Number of tums 425 Direction of coil clockwise Height of spring released am 401 408 Spring heightunder f S172 106N mm! 218 : Toad ot 536 410dN mm 219 “The springs ae subdivided into wo cate- ‘ores, identifiable by a mark yellow (1) spings {517 + 10daN height of am 219 tre loaded « 536 + 10.daN height of mm >29 (1) springs (517410 daN height of mm 219 : loaded 536 © 10 daN height of mm «219 (1) Fit to springs of tho some category. Hydraute Order number 11307658060 Travel (damping starts) mm 1855 Maximum stretch mm ‘1022 ‘Paseton no. 698889/09Technical data Rear suspension 00.44 Scudo ESSvon sro with beshngs ‘aneverse reaction beam. Rubber buffers. cai pings One veras7o80 : Dioner a we = va30 : ‘Number of turns a 85 - Dies fl ec - Height of spring released : mm 394.8 - yes on om ame : hock sera ‘Type: telescopic, double- Hydraulic | Orr abe sezsere0 7 Travel (danpinny starts) mm 125 - Maximum och om [rasa 7 pric Fa aTechnical data Scudo Electrical equipment 00.55 o- o oe. [ MITSUBISHI 14001 T 96281 M. Mare ‘VaLeO 09 R'121 erate meron Bor og/t2 VALEO 08 R122 I | VaigO 07 Re BOSCH 0120395.012-708 Jeane aga] ybOsciotzsst0or0-20R 14V"a0/75A)_ MMSUBISHI ACOZTATISE COA a M. Marelli (@) | MITSUBISHI A002TA2094-90A ( @ | jasznvavess/tdoa) " VALEO Ai3Vi94-90A (@) VALE Avavito-120a (@) VOLTAGE REGULATOR Ma iste . je BATTERY 12 - 80/00 An - 300 _ ‘Bosch Monomatranie IGNITION sysTEM integrated injection 2 - ‘inten IGNITION COIL Bosch . oazt 858407 SPARK PLUGS Spampion ELECTRONIC conTROL UNIT - . Bosc GLow PLUG CONTROL 0.281'003.005. tow etucs , BOSCH 0:260.201.039 DERU O100220.188 (©) Specticto versions with sir condtonseScudo iB s» Technical data julpment: recharging 00.55 ALTERNATOR n M. Moret M. Maret ype annse1av-80/754 anz71"aV-88)1004 Nominal votoge a Maximum curent A 75 100 Git in speed ‘om 1200 1000 Curent delivery on the batry at 7000 A >70 100 ‘pm atop tom. nding resistence ween the sip ngs a 266:2.98 247=2.73 Direction of rotation (Geen fom contol side) clockwise Diode rectifiers mana VOLTAGE REGULATOR Built in electronic pe 1M, Maro TAN 191 8 Aerator speed fr a am ogulaton voltage (*) v 14,30+14,60 (©) Data obairas ot an ambint empuatureof 20°C Conroy Ft Ae 7Technical data Scudo Special tools 00. ENGINE areal DESCRIPTION OF TOOL ry ENGINE ‘wso0s000 | Spanner (13 mm) or acusing mano ng nts . ‘swsoran00 | Seana (12m) for engin ol nua . taerra200 | spenne 13am), wit12° soot rbot ning canta hau a Sand ang pee “wi016000 | Sponer (2-36 mm) for ernkaat pulley ing nt s “w5016700 | Seana (13m) or adlusing wat up hing bot 5 “95017200 | Parotsooner (17 mm)-1/2 socket foreyndr head Fang bole e “e400 | Spone fo adjuing fl vel snd anton ak a “weoto00 | bit = 22 a or emcving and siting concn 6d a 5 “we0162000 | rere gauge wih unions for checking agin ol reese (nla 5 be 96010000 | Phe (575-110) for emoving nd ftng ton eae ° “980009000 | Foo! for iting gudazon pn lps on ton . “960019000 | Bit for ing oi ssl on vat gue 5 “960272000 | for omoving nd iting sxlary shat buses B s2e225000 | bi orm ave ies . ‘e2042000 | Sunn or ying hod whit moving and eting valves e omrsenn | Gin had eu whan ing appt is (on ech | 7 ‘es04s2000 | rit for fting onan vive guides . se in 888Scudo Technical data Sper tools 00. ENGINE or, DEScAIPTION OF TOOL o Tote7080 | ol wing en Fwd we oun . won | To agar ex ro enHD Goon 5 rwwnn [Sp 26-25 mmf ners ad om . —— . eer | Toot tng sonnet (te eh ° Teereron | Toor wsonne ated aa (ob nd wit one ab) : resoraon | Ti sn tts bt oie Gob es wh . Tae | eg sanyo oot a a 5 ‘aeet88 | Tot iting eae : | seesoor0a2 | sracet fang engine. tring side, 0 rotating stand 1861000000 5 Terie | Tigo esi ig wan BT COORD = twee | yg wnat nding bao aon oine ae : roereie0 | Fywetick ‘ese | agri coma onra wn whining aba : TeH701009 | Pl for venovng ceva ops dime = Connab b tAateTechnical data Scudo Special tool 00.0 ENGINE ora, DESCRIPTION oF TOOL r= 1890310000 | eamer (8 mm dia) for valve guide bores . ‘sso | Bajetoomsing wae cise angen Ga 5-182 . revert | ca or wr 86583000 . ‘ezrezon | Braman cha Vd aly WBN won : T tessonsen | vone wae eaomen ° Tereioor | Fol pure covey pasar wih unos = ‘wseto08 | aig toch va se ig ora we icra :