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Ounding 0367758717
Ounding 0367758717
Safety Grounding
An Introduction to
Safety Grounding
Asser A. Zaky
First edition published 2022
by CRC Press
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Contents
Preface.......................................................................................................................ix
v
vi Contents
ix
x Preface
1 All such extracts are copyright of IEC, Geneva, Switzerland. All rights reserved. Further information
on the IEC is available from www.iec.ch. IEC has no responsibility for the placement and context in
which the extracts and contents are reproduced by the author, nor is IEC in any way responsible for the
other content or accuracy therein.
1 Effect of Current on
the Human Body
1.1 INTRODUCTION
There are essentially two types of grounding:1
1. System grounding
2. Protective or equipment grounding
In the first type of grounding the star points of the equipment may be solidly grounded
or grounded through a resistance or an inductance (Petersen coil) according to the
operating requirements of the network. These requirements depend on several factors
such as the maximum permissible stress on the insulation, the magnitude of the short
circuit current, and the overall protective characteristics of the network.
The second type of grounding, which is the subject of this book, has two objectives:
In order to protect people (operators, maintenance and repair technicians, and the
public at large) against electric shock if they come in contact with metal parts which
normally are not live and do not carry any current, it must be ensured that under
fault conditions the potential of such parts does not rise to a value which would be
considered dangerous to persons or give rise to leakage currents which, even if very
small, can with time raise the temperature of the material through which it flows to
a value sufficient to initiate a fire if the material is readily inflammable. Protection
is provided by deliberate grounding of all metal structures, motor, generator and
transformer frames, metal enclosures of all tools and control equipment, connection
boxes, cable trays, and all other metal bodies which contain or are adjacent to electric
circuits and which are within reach of any person.
Figure 1.1 shows the equivalent circuit of an electrical equipment connected to a
supply source of voltage V. The resistances shown are as follows:
R1: resistance of the insulation between live parts and equipment case,
Rg: resistance between casing and ground, and
Rb: resistance of a person’s body to ground.
1
2 An Introduction to Safety Grounding
L R1
Vt
V ZL leakage
N current Rb
Rg
V Rg
Vt = (1.1)
R1 + Rg
When a short circuit occurs between the live conductor and the case (R1 = 0), Vt
becomes equal to V and the current which flows through the body of a person who
touches the frame is
I b = V /Rb .
If the case were connected to a perfect ground such that Rg = 0 then the case would
always be at zero potential. However, in practice the resistance to ground is never
zero so that under fault conditions the case voltage is V and remains at that value until
the protective device (fuse or circuit breaker) disconnects the supply (Figure 1.2). To
make certain that the person who touches the case is not at risk the circuit must be
disconnected within a specified time (see Section 1.3); since the operating time of the
protective devices depends on the magnitude of the short circuit current, it is neces-
sary to ensure that the resistance between the case and ground is sufficiently small
to allow the passage to ground of a current whose value is sufficient to operate the
V
fuse or CB
ZL
protective device within the permitted time. To fulfill this requirement the resistance
to ground must not exceed a certain value usually specified by national or interna-
tional standards. This value varies between 1 and 25 Ω depending on the magnitude
of the short circuit current.
As for the protection of buildings and installations against lightning strikes, this is
accomplished by earthing systems especially designed for this purpose and its imple-
mentation is determined by how critical such a protection is. Protection of structures
against lightning is dealt with in Chapter 8.
In all of the national and international specifications protective grounding of all
equipment is an obligatory safety requirement irrespective of other considerations
such as electromagnetic compatibility, for example. It is therefore of primary impor-
tance that there be a close cooperation between the engineering consultant responsi-
ble for the design of supply and grounding system of any installation and the designer
of the electronic equipment to be installed in the building in order to choose the
optimum system which will meet both the safety requirements and the compatibility
requirements within the electromagnetic environment at the premises.
TABLE 1.1
Effects of Current Magnitude on the Human Body
AC DC
mA, 50 Hz mA Effect
0.5–1 1–4 Threshold of feeling
1–10 4–15 Pain
10–30 15–80 Let-go threshold
30–50 80–160 Muscular paralysis
50–75 160–300 Difficulty in breathing
75–250 300–500 (Ventricular fibrillation) death
> 250 > 500 Cardiac arrest and serious burns
4 An Introduction to Safety Grounding
electrified body held in his hand. As the current magnitude increases breathing
becomes difficult and the muscles become paralyzed. These effects are not permanent
and disappear if the current is switched off within a few seconds. Even if breathing
stops the injured person can be saved from suffocation by artificial respiration.
However, if the current is between 75 and 250 mA the electric shock is fatal. The
reason for this is that within this current range the heart goes into a state know as
ventricular fibrillation in which the heart muscles no longer contract in synchronism.
This state is called cardiac arrest and it is more dangerous as it can only be reversed
by specialized equipment only available in hospitals. Currents above 250 mA lead to
cardiac arrest, cessation of breathing, and severe burns; however if the injured person
is given immediate treatment resuscitation is possible.
In the case of direct current, the current magnitudes producing the above effects
vary between two and four times the AC values as shown in Table 1.1.
At high frequencies the magnitude of the current required to produce the above
effects increases with increasing frequency due to the skin effect. For example the
threshold of feeling at 70 kHz is 100 mA and for frequencies higher than 100–200 kHz
the effect is limited to a sensation of heat or to the occurrence of superficial burns.
Ib = k / t ampere (1.2)
where t is the duration of the shock current in seconds and k is a constant whose value
depends on the weight of the person:
2 G.F. Dalziel, Dangerous electric currents, AIEE Trans.Vol.65, pp 579–585, and 1123–1124, 1946.
3 J.G. Sverak, W.K. Dick, T.H. Dodds and R.H. Heppe, Safe substation grounding – Part I, IEEE Trans.
PAS, pp 4281–4284, 1981.
Effect of Current on the Human Body 5
a b c1 c2 c3
Duration of current, ms
Body current, mA
Equation (1.2) is based on experiments in which the duration of the current varied
between 0.03 and 3 seconds and on the assumption that the resistance of the human
body is 1,000 Ω (see Section 1.4). This equation shows that higher shock currents are
allowed if high-speed protective devices are used to disconnect the current and limit
its duration. If the probability exists of prolonged shock duration without immediate
aid, then to prevent the injured person from choking due to cessation of breathing, it
is preferable to limit the maximum shock current to 25 mA. However, most designers
prefer to limit this current to the let-go value (9 mA for men and 6 mA for women).
Figure 1.3 gives the physiological effects of alternating current (15–100 Hz) dura-
tion on the human body according to the International Electrotechnical Commission
(IEC) standard,4 and a summary of the time zones is given in Table 1.2.
1.4
THE ELECTRIC RESISTANCE OF THE HUMAN BODY
It is difficult to specify an exact value for the resistance of the human body since
its value is determined by several factors such as age, sex, weight, general physical
condition, extent of skin dryness, and the position of the body at the time of the acci-
dent. The total resistance of the body consists of two parts: the skin resistance and
the internal resistance.
The skin resistance varies between 100 Ω/cm2for wet skin and 3 × 105Ω/cm2 for
dry skin with values higher than that for people with coarse hands such as manual
workers.
The internal resistance of the body is in the range 400–600 Ω between
extremities—hand to hand, hand to foot, or foot to foot.
TABLE 1.2
Time/Current Zones for AC 15–100 Hz for Hand to Feet Pathway (Summary
of Zones in Figure 1.3)
Zones Boundaries Physiological Effects
AC-1 Up to 0.5 mA Perception possible but usually no “startled reaction”
curve a
AC-2 0.5 mA up to Perception and involuntary muscular contractions likely but usually
curve b no harmful electrical physiological effects
AC-3 Curve b and Strong involuntary muscular contractions. Difficulty inbreathing.
above Reversible disturbances of heart function.
Immobilization may occur. Effects increasing with current
magnitude. Usually no organic damage expected.
AC-4a Above Pathophysiological effects may occur such as cardiac arrest, breathing
curve c1 arrest, and burns or other cellular damage. Probability of ventricular
fibrillation increasing with current magnitude and time.
c1–c2 AC-4.1 Probability of ventricular fibrillation increasing up to 5%.
c2–c3 AC-4.2 Probability of ventricular fibrillation up to about 50%.
Beyond AC-4.3 Probability of ventricular fibrillation above 50%.
curve c3
a For durations of current flow below 200 ms, ventricular fibrillation is only initiated within the vulnerable
period if relevant thresholds are surpassed. With regard to ventricular fibrillation, this figure relates to
the effects of current which flows in the path left hand to feet. For other current paths, the heart current
factor has to be considered.
Although there is a large discrepancy in the value of the overall body resistance,
measurements and experience have shown that a suitable value for this resistance is
1,000 Ω between extremities (hand to hand, hand to both feet, or from one foot to
the other). This is the value adopted by the majority of standards and it is the one we
shall use throughout this book.
2 Resistance to Ground
dR = ρ dx /2πx 2
and the resistance between the surface of the electrode and a point at a radial distance
r from its center is
r
ρ 1 1
R =
∫ dR = 2π a − r
a
(2.1)
ρ
Rg = ohms (2.2)
2π a
r x dx
a
7
8 An Introduction to Safety Grounding
Figure 2.2 shows the variation of the resistance to ground as given by Eq. (2.1). From
this equation it is apparent that 90% of the absolute resistance of the electrode to
ground lies in the region around the electrode whose radius is ten times the radius of
the electrode itself.
The potential difference between the electrode and a point at a distance r from its
center is given by
Iρ Iρ
Var = IR = − (2.3)
2π a 2π r
Since the absolute potential at any point is the potential at that point with respect to a
point at infinity (zero potential), the absolute potential of the electrode is (Figure 2.3)
Iρ
Va =
2π a
Iρ
Vr = (2.4)
2π r
Rg = ρ/2πa
a r
I
0
a
Vr = Iρ/2πr
Va = Iρ/2πa
FIGURE 2.3 Absolute potential at the electrode (Va) and at a distance r (Vr).
Resistance to Ground 9
Vr
V12
1 2 r
In order to determine the influence of the burial depth, we shall assume that the
conductor which carries the current to the electrode is insulated from ground. If a
spherical electrode of radius a is buried in a medium of infinite extent and resistivity
ρ Ω·m (Figure 2.5a), it is apparent that in this case
ρ ρI ρI
Rg = ; Vr = ; Vmax = (2.5)
4πa 4πr 4 ρa
All these values are one half the corresponding ones for a hemispherical electrode. If
the electrode is buried at a depth h meters below the surface of the ground as shown
in Figure 2.5b, we can determine its resistance and the potential and field distribution
at the earth’s surface as follows.
The direction of the current at the earth’s surface must be tangential to the surface
and this boundary condition is satisfied if we assume that the presence of an image
of the buried electrode at a vertical distance 2h from its center, i.e., at a distance h
above the earth’s surface as shown in Figure 2.5b and that the current entering the
image electrode is equal to that entering the real electrode. If we assume that 2h >>
a the potential at the surface of any one of the electrodes is
h r
x P
h r
(a) (b)
FIGURE 2.5 (a) Electrode buried in infinite medium. (b) Electrode buried at a depth h from
the surface.
10 An Introduction to Safety Grounding
Iρ Iρ Iρ a
Vo = + = 1+ (2.6)
4πa 4π(2h) 4πa 2h
ρ a
Rg = Vo /I = 1+
4πa 2h
ρ 1 a
= 1 + (2.7)
2πa 2 2h
Iρ 1 1 Iρ
Vx = + =
4π r r 2πr
Iρ (2.8)
=
2πa( x + h 2 )1/ 2
2
Iρ Iρ a
Vmax = = (2.9)
2πh 2πa h
Figure 2.6a shows the potential distribution on the surface of the ground surround-
ing the buried electrode. It is evident that burying the electrode decreases the
potential difference which appears between any two points on the earth’s surface.
Vx
Ex
potential Vx of a
hemisphere at
ground level
potential Vx of
buried sphere
x
0.7h
h conductor isolated
h
from ground
(a) (b)
FIGURE 2.6 (a) Potential and (b) electric field distribution on surface of ground around
buried electrode.
Resistance to Ground 11
ρI 1 3
Vo − Vmax = − (2.10)
4π a 2h
This potential difference is referred to as the touch voltage, and increases with
increasing burial depth.
The electric field at the point P is, from Eq.(2.8),
dV Iρ x
E x =− = (2.11)
dx 2π( x 2 + h 2 )3/ 2
It is zero at a point vertically above the electrode (x = 0) and has a maximum value
at a distance x = 0.7h:
Iρ
Emax = (2.12)
2π(1.6h)2
Figure 2.6b shows the field distribution on the ground surface surrounding the buried
electrode.
S
ac source A
I
E P C
D
H
resistance
probe position, H
the current I enters at E and leaves at C. With reference to the previous section, it is
possible to express the potential at different points as follows:
Absolute potential at E due to current entering:
Iρ /2πa
Iρ 1 1
VE = −
2π a D
Resistance to Ground 13
Iρ /2πH
−Iρ /2π (D − H)
Iρ 1 1
VP = −
2π H D − H
VEP = VE – VP = V
Iρ 1 1 1 1
= − − +
2π a D H D − H
If we let
D /a = c; H /a = p
ρ 1 1 1
REP = V /I = 1− − +
2πa c p c − p
Since the actual resistance of a hemispherical electrode is ρ/2πa then the ratio
between the measured resistance and the actual resistance is
Measured resistance 1 1 1
= 1− + − (2.13)
Actual resistance c p c − p
The quantity between brackets represents the fractional error which results from the
choice of the distances D and H. The condition for zero error is
1 1 1
+ − =0
c p c− p
p2 + cp – c 2 = 0
14 An Introduction to Safety Grounding
p = 1 2 c( 5 − 1) = 0.618c
that is,
H = 0.618 D (2.14)
This result shows that whatever the distance D between the electrode E and C it
is possible to obtain the resistance of electrode E to ground when the distance H
between it and the potential electrode P is 61.8% of D.
Figure 2.8 shows a graphical representation of Eq. (2.13). The fractional error in
the resistance of electrode E is plotted as a function of the ratio p = H/a for different
values of the ratio c = D/a. It is apparent that the larger the value of c the smaller
the error in the actual value of the resistance of electrode E arising from any error
in setting the distance H = 0.618D. It has been agreed that the error in the actual
resistance should be within ±2%.
Figure 2.9 shows the relationship between the radius a of the hemisphere equivalent
to the ground electrode and the distances D and H such that the error lies within ±2%.
When the earthing system consists of a number of electrodes or of a ground
network the auxiliary electrodes must be placed outside the area of the earthing
system. The potential electrode P should be located at a distance not less than 5 times
2.0
1.8
1.6
measured resistance/actual resistance
1.4
1.2
1.0
error limits ± %2
0.8
0.6
0.4
0.2
0
0 10 20 30 40 50
p
Distance H or D (m)
FIGURE 2.9 Separation of auxiliary electrodes to keep measuring error within ±2%.
(Curves adapted from Ref. [1].)
the longest radial distance of the area and the current electrode C at a distance not less
than 30m from P. In this case the distances D and H are measured from the e lectrical
center of gravity of the grounding system as shown in Figure 2.10. In this case
H ′ = 0.62 D′
( H + X ) = 0.62( D + X )
point of connection
with ground system
E P C
X H
H'
D
D'
angle tower
C
P
θ
P
C ½θ
X= A/π (2.16)
1. Type of soil
2. Moisture content
3. Types of salt dissolved and their concentration
5. Size of particles
1 The unit of resistivity in ohm-meter represents the resistance of a cube of side 1 m1 Ω·m= 100 Ω·cm
Resistance to Ground 17
The following table gives the approximate range for the resistivity of different
types of soils:
One of the most important of the factors which influence the soil resistivity is
the quantity of water retained in the soil, i.e., its moisture content, and the resistiv-
ity of this water itself and thus the type and concentration of salts dissolved in it.
The moisture content of any soil changes with changes in the weather, in the seasons,
in the nature of the subsoil, and in the depth of the water table. Except in deserts, it
is rare for a soil to be completely dry; however, it is also rare for the moisture content
to exceed 40%. In general the moisture content varies from about 10% in the dry
seasons to about 35% in the rainy seasons.
Measurements indicate that the value of the soil resistivity does not change much if
the moisture content exceeds 20%, but changes considerably as the moisture content
drops below that value (Figure 2.12). For example, we find that for a moisture content
of 10% the resistivity is 30 times that for a moisture content of 20%. Because of such
large variations, measurements of soil resistivity for grounding purposes should be
carried out in the dry season in order to represent the worst possible conditions as far
as resistance to ground of the earthing system is concerned.
4000
resistivity, ohm-meter
3000
2000
1000
0
0 10 20 30 40 50
moisture content %
FIGURE 2.12 Variation of the resistivity of clay soil with moisture content.
18 An Introduction to Safety Grounding
When measurement of the soil resistivity at a certain site is difficult the following
values may be used as a guide:
2.4
MEASUREMENT OF SOIL RESISTIVITY
There are essentially three principal methods of measuring soil resistivity:
= / = / L Area of end
plates (S)
ρ = VS/IL
and simple laboratory method to determine the resistivity of different types of soil
as well as the effect which moisture, temperature, and additives (such as salts) have
on soil resistivity.
Iρ /2πL
−Iρ /4πL
V2 = Iρ /4πL
V
V
I I
1 2 3 4
L L L
V3 = −Iρ /4πL
V23 = V2 – V3 = V = Iρ / 2πL
where ρ is the actual soil resistivity if the soil is homogeneous. However, since
the resistivity of a soil usually varies with depth (top-soil layer, subsoil layer), the
measured resistivity ρ represents the apparent resistivity of the soil at the measur-
ing site. By increasing the probe spacing L, the current penetrates a deeper and
longer distance and gives a better estimate of the resistivity if the latter varies
appreciably with depth.
If the length of the probe l is not small compared with the probe separation L, then
the apparent resistivity is given by
4πLR
ρ= (2.18)
2L L
1+ −
L2 + 4l 2 L2 + l 2
If L ≫l then ρ = 2π LR.
When measuring the soil resistivity at a site it is recommended to carry out several
measurements with different values of the distance L between the electrodes to obtain
an average value for the resistivity. Any change in the resistivity with changes in L
is an indication that the soil is not homogeneous and in particular that the resistivity
changes with depth. This is because the greater the distance between the electrodes
the greater the depth to which the current penetrates. In such cases it is a common
practice to assume that the apparent resistivity measured with the electrodes at a
distance L apart is the average resistivity of the soil up to a depth L. Although such
an assumption is not accurate it is accepted from the practical point of view.
s
Transmitter coil T Receiver coil R
Induced eddy
currents
1 4 Hs
=σ = (2.19)
ρ ωµ0 s 2 H p
where
ρ = Ω
The great advantage of the electromagnetic induction method (EM) is that it is fast
so that measurements over large tracts can be accomplished quickly. Another advan-
tage is that since there are no driven rods it avoids current injection problems (gravel,
bedrock, snow, ice, etc.) and is ideal for measurements in terrain where the driving of
rods can be very difficult (e.g., rocky ground). Results obtained by this method com-
pare well with those obtained by the Wenner method. However, EM equipment is about
10–20 times more expensive than that required for a Wenner test. Commercial EM
measuring instruments are available for exploration depths from 6 to 30m.
Whatever the method of measurement used, a record should always be kept of
the date the measurements were made, the condition of the soil (wet or dry), the
temperature, and any information regarding the presence (or suspected presence) of
bare conductors buried at the site. The presence of such conductors can greatly affect
the path of the current flow in the ground and hence the value of the soil resistivity.
ρ 3L
R= ln (3.1)
2πL d
where ρ is the soil resistivity, d is the rod diameter, and L is the length of the rod.
Other formulas frequently used are that given by Tagg,2
ρ 4L
R= ln (3.2)
2πL d
and that given by Dwight,3
ρ 8L
R= ln − 1 (3.3)
2πL d
23
24 An Introduction to Safety Grounding
L
a= (3.4)
ln(3L /d )
Because the rod diameter d appears in the logarithmic term in Eq. (3.1), the magnitude
of the resistance to ground of a rod electrode does not change significantly with its
diameter and we can therefore consider that its resistance is directly proportional to
the earth resistivity and inversely proportional to the length of the rod. On the other
hand, the resistance to ground of a hemispherical electrode is directly proportional
to the earth resistivity and inversely proportional to its radius. If we assume the
resistivity increases 100 times then, for a given resistance to ground, the length of a
rod would have to be increased 100 times. The radius of the hemisphere would also
have to be increased 100 times and hence the excavated volume would increase a
million times. This example shows the principal advantage of using driven rods as
ground electrodes.
Table 3.1 gives the variation of resistance with rod length for two rod diameters.
It is apparent that the rod diameter has no significant effect on the rod resistance to
ground. In practice the diameter of the rod is chosen such that the rod can withstand
being driven into the ground without bending or any other mechanical damage.
Figure 3.2 shows the relationship between rod length and its resistance to ground for
d = 2.5 cm and ρ = 100 Ω·m.
TABLE 3.1
Variation of Resistance to Ground with Rod Length
Resistance Resistance Equivalentradius
Length R(Ω) R(Ω) a(m)
L(m) d = 5cm d = 2.5cm d =2.5cm
1 0.61 ρ 0.76 ρ 0.21
2 0.38 ρ 0.44 ρ 0.36
4 0.22 ρ 0.25 ρ 0.64
8 0.123ρ 0.137ρ 1.16
16 0.07 ρ 0.075ρ 2.12
32 0.04 ρ 0.04 ρ 3.98
Earthing Electrodes 25
80
70
resistance R(ohm)
60
50
40
0 3 6 9 12
rod length L(m)
Suppose that we have two identical rods at a distance d apart and that the radius of
the equivalent hemisphere is a (Figure 3.3a). Because of symmetry each electrode
will carry a current of ½ I to ground. With reference to Section 2.1 we may write the
absolute potential of any one of the electrodes as
I I
½I ½I I1 I1
I2
a a
d d d
(a) (b)
FIGURE 3.3 (a) Two rods in parallel; (b) three rods in parallel.
26 An Introduction to Safety Grounding
ρ 1 1 1
V= + 2 I
2π a d
and the total resistance of the two electrodes in parallel is
ρ
R = V /I = 1
2 [1 + (a /d)]
2πa
If we let α = a/d we may write,
We shall assume that the three rods are along a straight line as shown in Figure 3.3b.
Because of symmetry the currents flowing in the outer electrodes are equal. If I1 is
the value of each of these currents and I2 is the current in the central electrode then,
I = 2I1 + I 2 (3.6)
and the absolute potential of any of the two outer electrodes (assuming that d >> a) is
I1 ρ I 2 ρ I1 ρ
V= + +
2πa 2πd 2π(2d)
ρ
= I1 + α I 2 + 12 α I1
2πa
ρ
= I1 (1 + 12 α ) + α I 2
2πa
and the potential of the central electrode is
ρ
V= [ I 2 + 2α I1 ]
2πa
Since these two potentials are equal,
I1 (1 + 12 α − 2α ) = I 2 (1 − α )
I1 (1 − 32 α )
I2 = = kI1
(1 − α )
(3.7)
(2 − 3α )
k=
2(1 − α )
Earthing Electrodes 27
I
I1 =
2+k
and the potential V can be written as
ρ kI 2α I
V= +
2πa 2 + k 2 + k
ρ I k + 2α
=
2πa 2 + k
Substituting for the value of k we find that the resistance ratio is
(2 − 3α )
+ 2α
2(1 − α ) 2 − 3α + 4α − 4α 2 2 + α − 4α 2
= =
(2 − 3α ) 4 − 4α + 2 − 3α 6 − 7α
2+
2(1 − α )
Table 3.2 shows the resistance ratio for a number of electrode configurations and
Figure 3.4 shows a set of curves from which the resistance ratio can be obtained for
these configurations. It has been found that the calculated values of this ratio are
always between 5% and 20% higher than the measured value and is therefore always
on the safe side.
When the number of rods required to obtain a certain value for the resistance
to ground increases, the most common configurations used are the following
(Figure 3.5):
In many cases the area available for grounding purposes is limited. In such cases
it is important to know the number and configuration of rods which will give the
optimum utilization of the available area in order to obtain an effective grounding
TABLE 3.2
Resistance Ratio of Different Rod Configurations
Configuration Resistance Ratio
Three rods in a straight line (2 + α − 4α2/(6−7α)
Three rods in equilateral triangle (1+2α)/3
Four rods in a straight line (12+16α−21α2)/(48−40α)
28 An Introduction to Safety Grounding
resistance ratio
FIGURE 3.4 Relationship between resistance ratio and distance between rods for a number
of configurations. A, two rods; B, three rod in a straight line; and C, four rods in a straight
line. (Adapted from Ref. [1].)
(a) (b)
hollow solid
(c)
circle
system. Figure 3.6 shows the relationship between the resistance to ground and the
number of rods in a hollow square arrangement required to attain this value within
different areas. Figure 3.6 indicates that there is a lower limit to the value of the resis-
tance to ground which may be attained and also an economic limit to the number of
rod which must be used to obtain this resistance. For example, for an area of 36 m2,
we find that the lower limit for the resistance is 6 Ω and that the economic number
of rods is 16. If a resistance to ground of less than 6 Ω is required then a larger area
Earthing Electrodes 29
resistance (ohms)
number of rods
FIGURE 3.6 Resistance to ground of rods arranged in a hollow square of finite area.
(Adapted from Ref. [1].) Rod length, 2.4 m; rod diameter, 2.5 cm; ρ = 100 Ω·m.
resistance, ohms
hollow square
solid square
area, sq.m
FIGURE 3.7 Minimum resistance obtainable with hollow and solid square rod configura-
tions in a limited area [1]. Rod length, 2.4 m; rod diameter, 2.5 cm; ρ = 100 Ω·m.
must be used. If the earth resistivity was 2000 Ω·m instead of 100 Ω·m the lower
resistance limit would be 120 Ω (6 × 2000/100) instead of 6 Ω.
Figure 3.7 shows the relationship between area and lower resistance limit for
both hollow square and solid square rod configurations. It is evident that if the
area is limited then the addition of rods inside a hollow square produces only a
very small decrease in resistance value which makes the addition of such rods
uneconomical.
30 An Introduction to Safety Grounding
ρ
R=
2πL
[ ln(4l /d ) + f (h /l )] (3.8)
where
L = total length of the wire
l = length of one arm
d = wire diameter
h = depth of burial
l
l l L
wire length,m
FIGURE 3.9 Variation of resistance to ground with wire length for a horizontal wire buried
at a depth of 60 cm (wire diameter, 2.5 cm; ρ = 100 Ω·m).
Earthing Electrodes 31
The function f (h/l) is a depth factor whose value depends on the wire configuration.
Its value may be obtained from the curves given in Figure 3.10 for six different wire
shapes [1]. As an example if L = 150 m, d = 2.5 cm, h = 90 cm, ρ = 100 Ω·m, the
resistance values to ground of the different wire shapes are as follows:
The above figures show that for a fixed length of wire the straight wire gives the least
resistance. If we now assume that we have a limited area whose diameter is say 60 m,
then for the same above values of d, h, and ρ, the resistance, the arm length and the
total wire length for the different wire configurations which can be accommodated
within the given area are as shown in Table 3.3.
f (h/l)
1. Straight wire
2. Right angle
3. 3-arm star
4. 4-arm star
5. 6-arm star
6. 8-arm star
FIGURE 3.10 Depth factor f (h/l) for different configurations of buried wire [1].
32 An Introduction to Safety Grounding
TABLE 3.3
Resistance to Ground of Different Wire Shapes
Configuration R (Ω) l (m) L (m)
Straight wire 3.0 60 60
Right angle 2,26 42.4 84.8
3-arm star 2.31 30 90
4-arm star 1.99 30 120
6-arm star 1.63 30 180
8-arm star 1.49 30 240
From this Table 3.3 we see that the resistance of an 8-arm star is half that of a
straight wire. However, because a very large increase in wire length is required to
achieve only a small decrease in resistance, the common practice is to limit the num-
ber of star arms to a maximum of four.
It should be mentioned here that the straight wire could very well be a buried
water metal pipe; its resistance to ground can be estimated as above and then prefer-
ably checked by measurement.
An alternative to straight and star wires is to use a wire loop around the periph-
ery of a structure, buried at a minimum depth of 0.5m and about 1m away from the
external walls of the structure. This is known as a ring earth electrode and is used as
an alternative method for earthing lightning down conductors.
ρ
R= [1 + a /(2.5h + a)] (3.9)
8π
ρ
R= (3.10)
8π
It should be mentioned that the thickness of the plate has no significant effect on its
resistance to ground.
Earthing Electrodes 33
a a
ρ 1 1
R= −
2π a r
x = 100 (1 – a /r )
so that
100a
r= (3.11)
100 − x
If we assume that the grounding electrode is a rod of length 2.5 m (which is the
minimum length permitted) and diameter 2.5 cm, then the radius of the equivalent
sphere from Eq.(3.4) is 43.2 cm and the radius of the resistance area is
overlap of
resistance areas
E S
(a)
R1 R2
Rm
(b)
Iρ 1 1 Iρ s
Vstep = − =
2π x x + s 2π x ( x + s)
Iρ 1
Vstep (max.actual) =
2π a(a + 1)
If we assume that the resistance of the body is Rb and the resistance between each
foot and ground is Rf (Figure 4.1), then the current passing through the body is
I b = Vs / ( Rb + 2 R f )
Since the current which passes through the human body must not exceed 0.116/√t (see
Section 1.3), then the safe step voltage, i.e., the maximum step voltage permitted is
given by
Vstep ( max.permitted ) = I b ( Rb + 2 R f )
(4.1)
= (1,000 + 2 R f )0.116/ t
35
36 An Introduction to Safety Grounding
Rb
Rf Ib Rf
R2
Vs
I
Vs
Rb
Rf s Rf
hemisphere
of radius a
R1 R2
Vtouch = IR1 = I b ( Rb + 1 2 R f )
Vtouch
I
I Ib Rb
Vtouch
R1
½R f
R2
Rb
½R f
hemisphere
of radius a
R1 R2
If we assume that the person is at a distance of 1 m from the metal object which he
touches then from Eq. (2.1),
ρ 1
R1 = − 1
2π a
setting,
we find that the safe touch voltage, which is also the maximum permissible touch
voltage, is
It is apparent from Eqs. (4.1) and (4.2) that the magnitude of the resistance Rf between
foot and ground has a very great influence on the maximum permissible value of
both the step and touch voltages. For practical purposes it is possible to regard the
foot as a circular electrode whose radius is about 8 cm; the resistance to ground of
such an electrode is obtained from Eq.(3.9) for h = 0, a = 0.08,
ρ ρ
Rf = = ≅ 3ρ
4 a 4 × 0.08
where ρ is the resistivity of the soil. Substituting this value of Rf in Eqs. (4.1) and (4.2)
we find that maximum permissible step voltage is
(116 + 0.7ρ )
Vstep (max.permitted) = (4.3)
t
and that maximum permissible touch voltage is
(116 + 0.17ρ )
Vtouch (max.permitted) = (4.4)
t
Equations (4.3) and (4.4) are valid for uniform soil resistivity. In many cases, how-
ever, the resistivity is not uniform either because of the nature of the soil or because
the ground surface has been covered with a layer of high resistivity (ρs) such as
crushed rock. In this case these equations are modified as follows:
(116 + 0.7Cs ρs )
Vstep (max) = (4.5)
t
(116 + 0.17Cs ρs )
Vtouch (max) = (4.6)
t
where Cs = correction factor for derating the surface resistivity ρs.
The risk of electrocution is higher for touch voltages than for step voltages as in
the former the current traverses the chest region and its path is close to the heart.
38 An Introduction to Safety Grounding
It is evident from the last equations that the higher the surface resistivity the
higher the permissible step and touch voltages. This is very desirable at large substa-
tions where the ground fault current is generally high as well as around lightning
ground electrodes. In practice the surface resistivity is increased by covering the
surface with a layer of crushed rock such as granite of thickness 10–12 cm. Granite
has a very high resistivity when dry and also when wet: dry 1.3 × 106Ω·m, wet 4.5 ×
103Ω·m. If granite is not available then asphalt may be used as it too has a high wet
resistivity > 104Ω·m [4].
The sudden change in resistivity at the boundary between the two layers is
described by the reflection factor K defined as
ρ − ρs
K= (4.7)
ρ + ρs
Figure 4.3 shows the relationship between the correction factor Cs and the thickness
of the surface layer hs for different values of K (IEEE Std.80-2000).
Equations (4.5) and (4.6) must be used whenever a surface layer (crushed rock or
any other material) has been added or when the soil can be represented by two layers
(e.g., top soil + subsoil). It is also possible to obtain an approximate value for Cs from
the following formula:
ρ
0.09 1 −
ρ s
Cs = 1 − (4.8)
2hs + 0.09
1
0.9
0.8
0.7
Cs
0.6
0.5
0.4
0.3
0.2
0.1
0
0 0.04 0.08 0.12 0.16 0.2 0.24 0.28 0.3
Thickness of surface material, hs meters
FIGURE 4.3 Relation between correction factor Cs and thickness of surface layer hs.
(Reproduced with permission from IEEE Std. 80-2000.)
Step, Touch, and Transfer Voltages 39
Vtransfer
separate ground
short circuit
current (Isc) Rb
Rf/2
R1 R2
(a)
touch
ground conductor, touch voltage
voltage safe
pipe or rail leaving dangerous
the station
short circuit
current (Isc)
(b)
1 Separate grounding at the power source and at the utilization (consumer) end is also the source of
common-mode noise (voltage and current). Treatment of this topic is beyond the scope of this book and
the interested reader may consult any specialized text on the subject, e.g. H.W.Denny, Grounding for
the Control of EMI, Don White Consultants, Inc.1983, USA.
40 An Introduction to Safety Grounding
In Figure 4.4a the absolute potential at the point where the man is standing during
the flow of a current I to the earth of a grounded system is Vx = I ρ/2 π x = I R2. If the
man comes in contact with a metallic body which is earthed through a second ground
system which is physically separated from the first, then this is the value of the touch
voltage he will experience.
In Figure 4.4b the man standing on the properly designed (see Chapter 6) substa-
tion ground mat is in no danger under ground fault conditions. However, if a man
standing outside the station were to touch a ground conductor or pipe or rail leaving
the station he may be in considerable danger.
r
Rab = Rcd ' = R tanh (4.9)
R
and since always R >> r we have that
2 A.A. Zaky and T.T. El-Sonni, Simplified method for determining the resistance to ground of power
transmission towers, YJES, Vol.6, pp 1-5, 2013.
Step, Touch, and Transfer Voltages 41
ground electrode
tower foot
foundation
ground ≥4m
conductor
buried loop
interconnecting
ground electrodes
(50mm 2 copper)
(a) (b)
r r
tanh =
R R
Rab = Rr
42 An Introduction to Safety Grounding
(a)
If
r r c a r r
R R R R R
d b
(b)
If
If ʹ
(c) √(Rr) R √(Rr)
From the equivalent circuit shown in Figure 4.6c we see that the total resistance to
ground consists of the resistance R of a single tower in parallel with the two resis-
tances Rab and Rcd; thus
R 12 Rr
Rg = ≅ 1
2 Rr (4.10)
R + 12 Rr
I f 12 Rr
I ′f = ≅ If 1
2 Rr (4.11)
R + 12 Rr
and hence
Rg I ′f r
= = 1
2 (4.12)
R If R
This result indicates that the presence of the ground wire reduces the current through
the tower and its resistance to ground by the same ratio. As a numerical example
assume that a long power line has a stranded steel ground wire of 10 mm diameter
whose resistance is 6.7 Ω/km, that the distance between successive towers is 180 m,
and that the footing resistance of each tower is 10 Ω. From Eq.(4.10) we find that
Step, Touch, and Transfer Voltages 43
Rg = 1
2 10 × 1.2 = 1.73 Ω
This shows that the presence of the ground wire leads to a large decrease in the
resistance to ground at each tower; this means that the step and touch potentials are
greatly reduced as is the danger of flashover. If the towers are close to the ends of the
line (less than 2 km) the resistance to ground is
Rg = Rr
45
46 An Introduction to Safety Grounding
grounding
equipment grounding conductor
conductor
ground electrode
L
N
signal reference system
G (depends on type of equipment)
equipment
grounding
conductor lightning down
distribution
conductor
board
L1
L2
ground
L3 provisions
N
entrance
panel
grounding
conductors
water pipes
electrodes
It should be mentioned that unlike power supply conductors, grounding and EGC
are not protected by inline circuit breakers or fuses. Hence it is necessary to ensure
that their cross-sectional areas will safely carry the fault currents for their duration.
Magnesium sulfate is the most commonly used salt because it is cheap, has a high
conductivity, and a low corrosiveness. Common salt is also cheap and can be used
if there is no danger of corrosion. Potassium nitrate and calcium chloride pose seri-
ous health and safety risks and are condemned as hazardous substances by OSHA.
Copper sulfate is extremely corrosive to steel, iron, and galvanized pipes, and is
considered environmentally unfriendly.
Two common methods used to add chemicals for the improvement of soil resistiv-
ity are shown diagrammatically in Figures 5.3 and 5.4. In Figure 5.3 the salt is placed
in a trench surrounding the electrode after which the trench is covered with a layer
of soil. As an alternative to a trench, a tile pipe of about 20 cm diameter and 60 cm
length is buried in the ground surrounding the electrode as shown in Figure 5.4. One
half of the pipe is then filled with magnesium sulfate and water is added to fill the
pipe. The pipe is provided with removable cover and should be checked periodically
and refilled if necessary.
48 An Introduction to Safety Grounding
30 cm
50 cm
30 cm
grounding conductor
welded to rod
salt placed in trench
and covered with soil ground rod ≥ 3m
20 cm
removable cover
tile pipe
60 cm
salt solution
cover
removable
cover
soil
copper tube
electrolytic
back fill salts
atmosphere. This causes the salts to dissolve and the resulting electrolytic solution
seeps out of the hole at the bottom of the tube into the surrounding soil. To further
reduce the resistivity the electrode is surrounded by a backfill marketed commer-
cially as a ground enhancement material (GEM) or ground augmentation fill (GAF);
these are noncorrosive carbon-based materials that improve grounding effectiveness.
It is claimed that a resistivity as low as 0.12Ω·m can be achieved with such installa-
tions. Both vertical and horizontal (L-shaped) rods are commercially available; the
latter are used at sites where the ground is rocky or for internal installations.
It is apparent that the use of chemical salts for improving the soil resistivity is a
temporary measure, since rain and natural drainage will gradually leach away the
salt which must be replaced periodically. The frequency of replenishment obviously
depends on the amount of rainfall and on the porosity of the soil; on the average it is
about every 2 years with the intervals becoming longer as the soil becomes more and
more conductive. If follow-up and maintenance is slack, as it is in certain countries,
it is advisable not to use this method however economical it might be.
loss of intimate contact between it and the electrodes, thereby prejudicing the entire
grounding system. In order to overcome these disadvantages it is best to use a mix-
ture having the following composition:
or the length of the rod is more than 3 m. Otherwise a hand mallet can be used to
drive the rods.
In most cases it will be found that more than one rod will be needed to obtain
the desired resistance to ground. In such cases the distance between the electrodes
should not be less than their driven depth. In small transformer substations four or
more grounding rods are driven around the perimeter of the installation in the form
of a square or rectangle; whenever possible it is preferable to carry this out at the bot-
tom of the site excavations.
In installations with four or more rod electrodes all the rods must be connected
together in a closed circuit by means of grounding conductors. The circuit is then
connected to the ground connection provisions by means of two or more conductors
in parallel.
Figure 5.6 gives typical examples of ground rod connections.
driving
stud inspection pit
coupling
rod
coupling
topsoil
ground rod
marconite different
concrete soil
layers
1 Marconite is a registered trade mark of Marconi Communications Ltd., and is manufactured by Carbon
Int. Ltd.- Conductive Products Division.
Grounding Systems 53
grounding conductor
steel reinforcing bar
not less than 13 mm
diameter and at least nonmetallic
6 m long. protective sleeve
approved
connection
≥ 50 mm
foundation in direct
contact with earth
1. The pipes are metallic
2. The pipes are buried in the ground and the buried length exceeds 3 m.
3. There is electrical continuity. If there are junctions or meters they must be
provided with suitably sized jumpers as shown in Figure 5.9.
through the ground bus-bar.
Water pipes should never be used as the sole means of grounding because of the pos-
sibility of replacement of some sections by plastic pipes and of non-strict adherence
to electrical continuity.
metal pipe
jumper > 3m
jumper
coupling between
> 3m pipe ends
Pipes carrying gas or any flammable liquids should never be used as part of a
grounding system through which current flows.
Both clamp and bolt should be made of the same metal as the electrode and conductor
to prevent galvanic corrosion and the connections must be protected against any acci-
dental damage and designed for easy inspection. The most important requirement for
down conductor
ground bus
to protective ground
telephone cable
power cable
water
gas
2. Welded connection.
This is one of the best methods to make permanent connections and has the advantage
that conductors having a smaller cross sectional area can be used (see Section 5.4.2.1).
There are several methods used for welding: brazing, silver soldering, and exothermic
welding also known as thermit welding. Soldering should never be used. All types of
welding, except exothermic welding, require experience and high skill.
The best method of welding is the exothermic one and it has the advantage of
welding copper to steel or iron. In this method a powder consisting of a mixture
of aluminum and copper oxide is placed around the joint inside a graphite mould.
When the mixture is ignited by a starting powder, the temperature generated by the
exothermic reaction reaches more than 2,000°C and the copper oxide is reduced to
molten copper which flows through the mold onto the conductors to be joined. One
of the advantages of this method is that it can be used to weld conductors to ground
conductor
lock
washers
metal sheet
cable to electrode
cable to cable
electrodes in places where it would be difficult to use the other methods of welding;
another advantage is that it does not require a skilled welder. However, because a dif-
ferent mold is needed for each different joint configuration, this method is economic
only if there are a large number of joints which are similar. Figure 5.12 shows a
number of welded joint configurations.
aspect may be neglected. Long lengths of copper cable buried in relatively moist soil
of low resistivity should have a waterproof cover.
Aluminum, or any other highly anodic metal, should not in any circumstances be
used for grounding conductors.
Because a circular mil is such a small unit, the cross-sectional areas of conductors
are usually given in MCM units (1 MCM = 1 kcmil = 103cmil). For the purpose of
comparison, Tables A.1 and A.2 in the Appendix give the cross-sectional areas and
diameters of conductors according to the different specifications.
The cross-sectional area of a copper grounding conductor must not be less than the
value determined from the following equation (known as the Onderdonk equation)
which is based on the assumption that the heating process is adiabatic, i.e., there is
no heat lost to the surrounding medium, an assumption which is valid provided that
the duration of the short circuit current does not exceed 5 s:
T − Ta
log10 m + 1
234 + Ta
I = A′
33t
A ′ = I t C cmil
A′ I t
A= = mm 2 (5.1)
1,973.5 k
where
A΄ = conductor area in cmil,
A = conductor area in mm2,
I = short circuit current (A),
58 An Introduction to Safety Grounding
C k
11.6 170 clamp joints with threaded bolts (Tm = 250°C)
9.11 217 brazed joints (Tm = 450°C)
6.96 284 compression or exothermic soldered joints (Tm = 1,083°C)
Example:
Assume that the magnitude of the short circuit current is 20,000 A and that the
protective device clears the fault after five cycles, i.e., 0.1 s.
A = 29.14 mm2
A' = 57,617 cmil
From Tables A1 and A2 we find that
Amin = 35 mm2
′ = No. 2 AWG
Amin
A = 22.7mm2
A' = 44,019 cmil
Grounding Systems 59
Amin = 25 mm2
′ = No.3 AWG
Amin
It is apparent from this example that compression and exothermic welding give
the best type of joint since the conductor cross section for such joints is 50% less
than that for mechanical joints and 30% less than that for brazed joints.
welded wires
conductor
metal sleeve
TABLE 5.1
Equivalent Sizes of Steel Pipe and Copper
Conductor
Copper conductor
Steel pipe (inch) mm 2 AWG
½ 25 No. 4
¾ 35 No. 2
1 50 No. 1
1¼ 70 No. 2/0
60 An Introduction to Safety Grounding
In residential and commercial buildings EGC are the protective conductors, which
are usually identified by an insulating cover which is green or green with one or more
yellow stripes. The method for determining the size of these conductors depends
upon which national specification is used. In what follows we shall give three of the
most commonly used methods.
I t
A= mm 2 (5.2)
k
where
A = conductor area in mm2,
I = short-circuit current (A),
t = current duration (s), which is the disconnection time of the protective device,
k = a factor which depends on the material of the conductor, the insulation and the
initial, and final temperatures.
aI n t
A= mm 2 (5.2a)
k
where
In = the rated current of the protective device and
aIn = multiples of the rated current.
Er = I 2 Rt
This energy will be converted to heat raising the conductor temperature by ∆θ.
This thermal energy is given by
where
m = mass of cable conductor (gm)
c = specific heat of conductor material (J/gm·°C)
∆θ = maximum permissible temperature rise (°C)
Since the process is assumed to be adiabatic the two energies Er and Eth must be
equal so that
t θ2
∫
0
∫
I 2 Rdt = mc dθ
θ1
(5.3)
I 2 Rt = mc ∆θ
where
R = ρr l / A; m = ρd A l
and
ρr = resistivity of conductor (Ω·mm)
ρd = density of conductor material (gm/mm3)
A = cross-section area of conductor (mm2)
Substituting these values in the above equation and solving for A
I t
A=
k
where
Q ∆θ
k= (5.4)
ρr
and
For convenience gm and mm units are used to give the cross-sectional area A in mm2.
Table 5.2 gives the values of the relevant properties of conductor materials.
These values may vary very slightly for copper and aluminum depending on the
manufacturing process. For steel, however, these values may vary considerably,
resistivity 104–186 µΩ∙mm, specific heat 410–500 J/°C. The values given are for high
conductivity steel wire used as armor for cables and also serving as PE conductor.
Q may be considered constant since the increase in specific heat with increasing
temperature is compensated by an almost equivalent decrease in density.
In order to determine the value of the k factor in Eq.(5.4) it is necessary to
determine what value to use for the resistivity ρr which is not constant but increases
Grounding Systems 63
TABLE 5.2
Conductor Parameters
Coefficient Coefficient
Volumetric of of
Specific capacity Resistivity Resistivity Resistivity
Conductor Density heat Q ρ20 α20 α0
Material (gm/mm3) (J/gm°C) (J/°C mm3) (μΩ mm) (/oC) (/oC)
Copper 8.96 × 10–3 0.3853 3.45 × 10–3 17.24 × 10–6 3.93 × 10–3 4.26 × 10–3
Aluminum 2.70 × 10–3 0.921 2.50 × 10–3 28.26 × 10–6 4.03 × 10–3 4.38 × 10–3
Steel 7.86 × 10–3 480 3.8 × 10–3 138 × 10–6 4.50 × 10–3 4.95 × 10–3
ρθ = ρ0 [1 + α 0θ ] = α 0 ρ0 ( β + θ ) (5.5)
where α 0 is the temperature coefficient of resistivity at 0°C and β = 1/α 0. Using this
value of ρ θ Eq. (5.3) now becomes
θm
A2 Q dθ
∫ I dt = I t =
2 2
ρ0 ∫ 1+α θ
θi
0
A 2 Q 1 + α 0θ m
= ln
ρ 0 α 0 1 + α 0θ i
= A2 k 2 (5.6)
where θi is the initial temperature and θm is the maximum temperature the insulation
can withstand without damage. Substituting for α 0 ρ 0 from Eq. (5.5) and assuming
that θ = 20°C we obtain finally
Q(β + 20) (β + θ m )
k= ln (5.7)
ρ20 (β + θ i )
This equation is used by a number of standards and the values of k shown in Table 5.3
are derived from it. Table 5.4 gives the values of k for bare conductors also derived
from it as given in the standard IEC60364-5-54.
An alternative method (proposed by the author) of determining the factor k from
Eq. (5.4) is to assume a resistivity whose value is the average of its values at the
temperature limits imposed by cable type and installation conditions as obtained
from Eq. (5.5). It is readily shown that this average is given by
TABLE 5.3
Values of k Derived from Eq.(5.6)
Insulation Material and Initial and Final Temperature
(°C)
Conductor Installation XLPE Butyl
Material Conditions PVC EPR Rubber
30°C 160°C 30°C 250°C 30°C 220°C
Cu Individual insulated 143 176 166
Al conductor or bare 95 116 110
Steel conductor in contact 52 64 60
with adjacent cable
covering
70°C 160°C 90°C 250°C 85°C 220°C
Cu Conductor within a 115 143 134
Al multicore cable 76 94 89
60°C 170°C 80°C 200°C 75°C 220°C
Cu Sheath or armor used as 141 128 140
Al grounding conductor 93 85 93
Steel 51 46 51
TABLE 5.4
Values of k for Bare Conductors Where There Is No Risk of Damage to Any
Neighboring Material by the Temperatures Indicated
Conditions
Material Visible and in
of Conductor Restricted Areasa Normal Conditions Fire Risk
Copper Temp. max 500oC 200oC 150oC
k 228 159 138
Aluminum Temp. max 300oC 200oC 500oC
k 125 105 91
Steel Temp. max 500oC 200oC 150oC
k 82 58 50
Thus
For copper conductors for which,
These values for k are almost identical to those derived from Eq. (5.6). We may thus
rewrite Eq. (5.4) as,
Q∆θ
k= (5.9)
ρav
It should be pointed out here that Eq. (5.2) for EGC is similar to Eq. (5.1) for grounding
conductors except that the factor k is defined differently. They are both based on the
adiabatic assumption which is valid for short-circuit durations less than 5 s.
The duration of the ground fault current depends on the time taken by the protective
device (circuit breaker or fuse) to interrupt the current. This duration is primarily
determined by the tripping characteristics of the breakers and the time-current char-
acteristics of the fuses used and which are normally supplied by the manufacturer.
Figures 5.14 and 5.15 show typical time-current characteristics for circuit-breakers
and fuses.
66 An Introduction to Safety Grounding
overload
release
10
setting range
1 (2 − 10) In
time,s
instantaneous
0.1 release
In
aIn (multiples of rated current In)
In aIn
10
time,s
0.1
10 102 103
short-circuit current, A
The majority of modern circuit breakers and fuses have fault clearing times
around 100ms thus justifying the adiabatic assumption on which Eqs. (5.2) and
(5.4) are based. During this period the DC component in the initially asymmetric
short-circuit current would have decayed so that the interrupted current may be con-
sidered symmetrical.
Short-circuit currents may range from 0.5 to 30 kA depending on the system
parameters and distance of fault from the supply source. Table 5.5 shows the
grounding conductor size per kA fault current for different values of the factor k
given in Table 5.4 and for the time range 0.05–0.5s. For nonstandard cross-sectional
areas calculated from the adiabatic equation (5.2) the nearest higher standard section
is to be chosen.
Grounding Systems 67
TABLE 5.5
Effect of Short-Circuit Duration t on Conductor Cross-Sectional
Area per kA Short-Circuit Current
Conductor Area(mm2/kA)
k 0.05 s 0.1 s 0.2 s 0.3 s 0.5 s
176 1.27 1.80 2.54 3.13 4.02
166 1.35 1.90 2.66 3.30 4.26
143 1.57 2.21 3.13 3.80 4.94
134 1.67 2.36 3.34 4.09 5.28
116 1.93 2.72 3.85 4.72 6.09
110 2.03 2.87 4.06 4.98 6.42
95 2.36 3.26 4.71 5.77 7.44
89 2.52 3.55 5.02 6.16 7.94
76 2.95 4.16 5.88 7.21 9.30
51 4.39 6.20 8.76 10.63 13.86
46 4.86 6.87 9.71 11.91 15.37
TABLE 5.6
Minimum Size of EGC
Rated Current of Protective Device (A) Conductor Sizea(copper)
15 14 AWG
20 12
30 10
40 10
60 10
100 8
200 6
300 4
400 3
500 2
600 1
800 1/0
1000 2/0
1200 3/0
1600 4/0
2000 250 MCM
2500 350
3000 400
4000 500
5000 700
6000 800
equipment (See Tables A.1 and A.2 for relation between conductor size and
area).
100 A 30 A
4 AWG
4 AWG 4 AWG
equipment grounding
conductor
load load
8 AWG 10 AWG
30 circuit 1
More than one circuit
conductor inside same 100 circuit 2
conduit with common
grounding conductor 40 circuit 3
8 AWG
common grounding conductor
FIGURE 5.17 Several circuit conductors and common protective conductor inside same
conduit.
to panel
board
TABLE 5.7
Metal Area Requirements for Cable Trays Used as EGC
Maximum fuse ampere rating, circuit breaker ampere Minimum cross-sectional area of metala
trip setting, or circuit breaker protective relay ampere Steel tray Aluminum tray
trip setting for ground fault protection of any cable
in2 mm2 in2 mm2
circuit in the cable tray system.
60 0.2 1.3 0.2 1.3
100 0.4 2.6 0.2 1.3
200 0.7 4.5 0.2 1.3
400 1.0 6.45 0.4 2.6
600 1.5 9.68b 0.4 2.6
1000 − − 0.6 3.9
1200 − − 1.0 6.45
1600 − − 1.5 9.68
2000 − − 1.5 13b
Reprinted with permission from NFPA 70-2017, National Electrical Code, Copyright © 2017, National
Fire Protection Association, Quincy, MA. This reprinted material is not the complete and official position
of the NFPA on the referenced subject, which is represented only by the standard in its entirety which may
be obtained through the NFPA website www.nfpa.org.
a Total cross-sectional area of both side rails of ladder or trough cable trays, or the minimum cross-
sectional area of metal in channel cable trays or cable trays of one-piece construction.
b Steel cable trays shall not be used as EGC for circuits with ground-fault protection above 600 A.
Aluminum shall not be used as EGC for circuits with ground-fault protection above 2000 A.
Grounding Systems 71
The above types can be used as EGC if they meet all the following conditions:
• Fittings used (connectors, couplings, terminations, etc.) are listed for
grounding.
• The total length of flexible piping in the ground circuit does not exceed
1.8 m (6 ft). For greater lengths an EGC must be installed with the cir-
cuit conductors.
• The circuit conductors contained in the conduit are protected by over-
current devices rated at 20 A or less.
72 An Introduction to Safety Grounding
5.2.6.6 Jumpers
Jumpers are used to ensure the electrical continuity of the connection to ground
of both grounding conductors and EGC as well as to ensure continuity of water
pipes used as auxiliary grounding electrodes (see Figure 5.9). Their size is deter-
mined in a manner similar to that for the size of grounding conductors or EGC
described above.
2 Because the measured size is not the same as the nominal size, ‘trade’ sizes are used rather than
dimensions (e.g., a trade size ½ FMC has an actual inside diameter of 0.635˝).
Grounding Systems 73
TABLE 5.8
Galvanic Series for Metals and Alloys
Metal Anodic Index
Anode
Magnesium and its alloys 1.75
Galvanized steel 1.2
Galvanized iron 1.2
Aluminum 0.9
Cast iron 0.85
Duralumin 0.75
Lead 0.7
Tin 0.65
Tin-Lead solders 0.65
Chromium-plated steel (0.005˝) 0.65
Chrome steel 18/2 0.5
Copper and its alloys 0.4
Silver solder 0.35
Nickel-plated steel 0.3
Titanium 0.15
Silver 0.15
Carbon 0.05
Gold 0
Platinum 0
Cathode
industrial areas the corrosion rate is high. For any two different metals the rate of
corrosion of the more anodic of the two is directly proportional to the area of the
cathode and inversely proportional to the area of the anode. Hence, to minimize
corrosion rate the area of the more anodic metal should not be less than that of the
metal cathode (Figure 5.20).
If the ground connections consist of two different metals then the following points
must be taken into consideration:
1. The more anodic metal must not be the body of the equipment or of
the structure. For example if it is required to connect a galvanized steel
structure to copper grounding electrodes, then this must be done by means
of a galvanized steel strip which can be easily replaced if it is corroded by
galvanic action.
2. Junctions must be above the earth’s surface.
3. Junctions must be protected against moisture.
4. Junctions must be located at readily accessible sites for inspection purposes.
74 An Introduction to Safety Grounding
cathode
The question which now arises is this: should each grounding system be separate
from the others, or should a single common grounding system be used? Although
overhead line
or cable
B A A B C
there is no clear-cut answer to this question, long experience in many parts of the
world has led to the adoption of the following recommendations.
It is recommended to use a common ground for the neutral point and for the protective
grounding. The reason for this is as follows.
If a fault occurs inside the station between a conductor and a grounded metal
body, then if the two grounding systems are separate (Figure 5.22a) the whole short
circuit current will flow into the protective ground. However, if the two ground points
do not fall outside each other’s resistance area there is bound to be a resistance cou-
pling between them as shown in Figure 5.22b. In order to clarify what the resistances
R1, R2, and Rm represent let us assume for simplicity that the earth electrodes are
represented by equivalent hemispheres of radii a and b, respectively. From Eq. (2.1)
the resistance from electrode A to electrode B is given by
ρ 1 1
R1 = −
2π a D
= Ra − Rm
A B
R1 R2
(a) (b)
I
Rm
I
A B
D
(c)
FIGURE 5.22 (a) and (b) separate grounds; (c) common ground.
76 An Introduction to Safety Grounding
ρ 1 1
R2 = −
2π b D
= Rb − Rm
Ra = R1 + Rm and Rb = R2 + Rm
It is evident that when D is large compared to a and b then the mutual resistance Rm
is negligibly small.
The potential of the transformer tank T and any metal bodies connected to the
same ground will rise to a value given by I(R1 + Rm), whereas the potential of the
neutral point will rise to IRm. In this case, therefore, it is necessary to either
It should also be pointed out here that the flow of large currents between two earth
points in a limited area can lead to dangerous step voltages.
With a common ground point for both neutral and protective grounding
(Figure 5.22c) the only danger is the rise in the potential of metal parts when a short
circuit occurs. This danger may be avoided by having a grounding system with a
low resistance and fast-acting protective devices such that the potential rise does not
exceed the maximum permissible touch voltage (see Section 4.2).
The answer to the question whether the protective fence surrounding the station
should be connected to a separate ground or to the station ground depends primarily
on the relative danger to which persons or animals outside the fence are exposed if
they are touching the fence when a fault occurs, and to which persons inside the fence
are exposed if they are simultaneously touching the fence and any equipment con-
nected to the station ground when a fault occurs. If the possibility of the latter occur-
rence does not exist or if it can be prevented by some means, then it is preferable
that the fence ground should be separate from the station ground. For more details
on the practices of grounding substation fences the reader should consult IEEE Std
80-2000.
Grounding Systems 77
The majority of such stations are distribution stations. The decision whether to
have separate grounds or a common ground or two common and one separate
ground is determined primarily by the requirement that in the event of a fault to
earth on the high-voltage side, the potential of the neutral conductor does not rise
to a value which may harm people or cause fires. Since distribution substations can
have different types of installation arrangements, we shall give in what follows
the practice followed for grounding (common or separated) the various types of
installations.
transformer
cable with
metal sheath
to low voltage
network by
overhead line or
cable
A,B,C
overhead line
PME
earthing
insulating cover
A B,C
˃ 20m
metal enclosure
B
A,C insulated cable sheath
˃20m
FIGURE 5.25 Common point (A, C) for protective grounding; separate point (B) for neutral
grounding.
metal enclosure
thermoplastic insulation
A,C B
˃20m
FIGURE 5.26 Common point (A, C) for protective grounding; separate point (B) for neutral
grounding.
Grounding Systems 79
3 Any circuit in which the potential of a conductor to ground does not exceed these voltages is defined
as an extra-low voltage—ELV circuit There are essentially three types of ELV circuits: (a) separated
ELV (SELV), which is an ungrounded circuit supplied from an isolation transformer, battery, or diesel
generator and physically separated from all other circuits; SELV circuitry must be used in swimming
pools (see IEC 60364-7-702). (b) Protected ELV (PELV), which is similar to SELV except that it has
a protective earth connection for functional reasons. (c) Functional ELV (FELV), any ELV circuit that
does not fulfill SELV or PELV requirements.
4 Ripple-free normally means a rms ripple voltage not more than 10% of the DC voltage.
80 An Introduction to Safety Grounding
TABLE 5.9
Maximum Permissible Duration of Touch Voltages
Prospective Touch Voltage
Maximum Breaking Time
of Protective Device AC (rms)* DC
(s) (V) (V)
∞ <50 <120
5 50 120
1 75 140
0.5 90 160
0.2 110 175
0.1 150 200
0.05 220 250
0.03 280 310
Other letters: these indicate the arrangement of the neutral and protective
conductors,
C: neutral and protective conductors combined as a common single conductor.
S: neutral and protective functions provided by separate conductors.
TN-C: In this system the neutral conductor is also the protective conductor
throughout the system.
TN-S: This system has a separate protective conductor throughout the system.
TN-C-S: In this system the neutral conductor is used as protective conductor only
in one part of the system.
TT system: The supply has a single earthed point and exposed conductive parts
are grounded through an independent grounding system.
IT system: In this system the supply is isolated from earth or connected to earth
through a high impedance and all exposed conductive parts are connected to an earth
electrode.
Figure 5.27 shows simplified circuits of the above-mentioned systems.
L
TN-S
N
PE
L
TN-C-S
N
PE
L
TT
N
PE
L
IT
N
PE
Neutral
2 2'
protective
device
1
metal enclosure
fault current thus satisfying requirement A. Should a break occur in the neutral con-
ductor at point 2 or 2΄, then the potential of the enclosure will rise to that of the live
conductor when the load is switched on, thus exposing the user to grave danger. It is
evident that this arrangement does not meet the necessary safety requirements and
therefore must not be used.
Vt V
Rt ≤ ≤ t
I a kI N
where
Vt = permissible touch voltage. Since fast-acting protective devices are not always
available for small consumers, a maximum of 50 V has been set for this voltage (see
Table 5.9),
Ia = trip current (within 5s) of protective device,
IN = rated current of protective device,
K = constant whose value depends on the type of protective device used,
= 3 for fuses,
= 1.5 for overcurrent circuit breakers.5
If we assume that, Vt = 50 V, IN = 50 A, k = 3, we find that
Rt ≤ 1
3 Ω
Rn
Rc
5 These values for k are typical. The actual value for a particular protective device used can be found
from the tripping characteristics of that device as supplied by its manufacturer.
Grounding Systems 83
Since it is practically very difficult to achieve such low values for the resistance to
ground without excessive costs, this system of grounding is only economical when
used in conjunction with current-operated earth leakage circuit breakers (ELCB),
also known as residual current circuit breakers. The operating principle of these
breakers is as follows (Figure 5.30). The live and neural conductors supplying single-
phase loads, and all live and neutral conductors supplying three-phase loads, pass
through a toroidal magnetic core onto which is wound a secondary coil connected to
the trip circuit. Under normal operating conditions the sum of the currents linking
the core is zero and hence no magnetic flux is generated in the core. If there is an
earth fault or earth leakage on the load side of the breaker the sum of the currents
which link the core is not zero and the net current generates a magnetic flux in the
core which in turn induces a voltage in the secondary coil. If the net current is equal
to or greater than the rated current of the breaker the tripping circuit disconnects
the breaker. The value of the rated leakage current varies between 10 and 500 mA
and is chosen according to the type of load and nature of the environment. Regions
of high humidity or high pollution require higher ratings than other regions. For the
majority of domestic applications the rated current is 30 mA, and for this current, the
total resistance to ground Rc may be as high as 1,670 Ω. The operating time of earth
leakage breakers varies between 10 and 30 ms.
L N
I I –ΔI
earth leakage CB
ELCB
operating time
resistor 30 –10ms
ΔI
Rc
test circuit
L1 L2 L3 N
magnetic core
to three-phase equipment
Because of the high sensitivity of these breakers to any leakage current, they may
be used as a protection against the possibility of fire breaking out due to excessive
leakage current. The heat generated at the point of fault by the passage of currents
smaller than the rated breaker current is insufficient to ignite a fire. These breakers
require routine checking and the majority have a self-test circuit incorporated in the
design.
ELCBs protect against earth faults but do not provide protection against over-
current. There are breakers, however, which provide a combination of overcurrent
(thermomagnetic) and earth leakage protection (ELCBO).
(a) Neutral
N 2
PE(G) Protective Earth
3
3'
R2 R1
If fuse or CB earthed
(b) Rs enclosure
PE
R gc
Vtouch
FIGURE 5.31 (a) TN-S system; (b) earth fault with touch voltage Vtouch = If Rgc.
Grounding Systems 85
Figure 5.31b shows the equivalent circuit for a fault between the live conductor
and the metal enclosure. The short circuit current is
V
If =
( X s + X 2 ) + ( R1 + R2 + Rgc )2
2
where
V = source voltage
Xs = inductive reactance of source
X2 = inductive reactance of supply conductor
R1 = resistance on conductor from service entrance to fault
R2 = resistance on conductor from source to service entrance
Rgc = resistance of protective conductor from equipment to earthing point.
The reactance of the source can be neglected so can that of cables whose cross section
is not greater than 35 mm2 (the reactance of a 35 mm2 conductor of a three-core cable
is 0.092 Ω/km while its resistance is 0.627 Ω/km) so that the fault current is
V
If =
R1 + R2 + Rgc
Now the magnitude of the touch voltage, which is the voltage to which the enclosure
will rise under fault conditions, is Vtouch = If Rgc, and its duration is determined by the
time/current characteristics of the protective device.
For miniature circuit breakers with instantaneous tripping (Figure 5.32) the
disconnection time does not exceed 0.1s (a tripping time less than 0.1s is considered
instantaneous). This time is within that specified by international regulations which
0.1s
IN Ii I
require that for circuits supplying fixed equipment the maximum disconnection time
is 5s, whereas for circuits supplying socket outlets the disconnection time shall not
exceed 0.4 s. The reason for this is that socket outlets may be used to supply a hand-
held equipment requiring that it be gripped continuously in operation (e.g., hand
drill) which constitutes a much greater risk to the user than fixed equipment. Now
setting
I f = a I N = Ii
where
IN = rated breaker current
Ii = instantaneous tripping current
and for Vtouch = 50 V, we have that
50
Rgc ≤
Ii
Having determined Rgc and the fault current If , the time t for disconnection of this
current is determined from the relevant time/current characteristics of the breaker
used. Substitution for If , t, and the appropriate value of k in Eq.(5.2) gives the mini-
mum cross-sectional area of the protective conductor and this has to be equal to or
less than the size determined by its resistance Rgc.
Figure 5.33 shows the neutral (N) and protective (PE) conductors for single-phase
and three-phase supply systems when the premises are fed from a general distribu-
tion system and when fed from a transformer on the premises. In all cases one must
service entrance
service entrance
N
N
PE
PE
only connection
permitted between N
and PE
transformer on premises
PE
make sure that there are no other connections between the neutral and protective
conductors on the load side of the supply. The reason for this is that should there be
another connection, then one part of the load current will return through the protec-
tive conductor. This is absolutely forbidden during normal operation because in this
case the potential of the metallic parts connected to the protective conductor will rise
to a value equal to the voltage drop in that conductor (current × resistance).
It is possible to use the metallic covering (lead sheath and armour) of the cable
supplying the installation as the protective conductor. In this case it must be ensured
that all junctions are capable of carrying the current flowing in the cable covering. If
nonmetallic junction boxes are used the electrical continuity of the covering must be
ensured by means of jumpers whose resistance must not exceed that of the covering
which has been removed. If the cable is only armored, then in the majority of cases
(except if the armor has copper wires) it is difficult to obtain an armor resistance
which is sufficiently low to allow the return current to operate the consumer’s
protective device when an earth fault occurs.
2'
2
N
N
PE
2'
400/230 V
R = 10 Ω
PME equivalent
earth resistance
1
20 V 200 V
R=1Ω
earth leakage
monitor
7 7 second fault
(b)
earthleakage
monitor
7 7
local earthing
FIGURE 5.37 The IT system: (a) using a common PE conductor; (b) using individual
grounding conductor.
90 An Introduction to Safety Grounding
below a preset value (between 50 and 200 k·Ω depending on the nature of the instal-
lation), the device sets off a sound alarm to warn those responsible of the existence
of a fault so that it may be located and removed without having to disconnect the
supply.
The load is isolated from the supply source by an isolation transformer. This is a
transformer with two completely isolated windings and a 1:1 transformation ratio.
These transformers are used for supplying power to portable equipment, especially
hand-held tools, to protect users should an earth fault occur between a live conductor
and the casing. Figure 5.38a gives an example of the use of an isolation transformer.
If the equipment is being used on a metal platform or scaffolding then, in order to
prevent the passage of current through the body of the operator in case of a double
fault, the equipment casing must be connected to the metal structure as shown in
Figure 5.38b.
When using equipment in a confined metal enclosure it is not permitted to supply
more than one load from the same transformer and the rated load must not exceed
16 A. When more than one load is supplied by an isolation transformer and there is
the possibility of touching both frames at the same time, then the frames have to be
connected together as shown in Figure 5.39.
Double insulation is the use of additional insulation over and above the basic insula-
tion required. A common example of double insulation is wire with an insulating
1:1 isolation
transformer
(a)
7
(b)
safety connection
metal structure
isolation
transformer
cover placed inside a second insulating cover. For electrical machinery and equip-
ment double insulation is accomplished either during the manufacturing or assem-
bling stages or by placing it before use inside an insulated enclosure. Equipment
provided with double insulation must conform with the norms and standards appli-
cable to such equipment.
equipment
grounding connection
provision
equipment
e
to common
ground signal reference plane
equipment
6.1 INTRODUCTION
Substations are an essential part of any electrical power grid and their grounding
system must be designed to ensure a safe environment for people who happen to be
in and around the substation during a ground fault. This is achieved by limiting the
ground potential rise (GPR)—and hence the resulting step and touch voltages—to
a value that is below the hazard level for human beings. For large substations the
resistance of the grounding system should not exceed 1Ω while for smaller stations
it should not exceed 5 Ω.
The basic substation ground system used by most utilities1 is a grid system
consisting of bare copper cables buried horizontally about 30–40 cm in the ground
and forming a network of squares or meshes (Figure 6.1). Such a system usually
extends over the entire substation area. The spacing of the conductors (mesh size)
varies according to the requirements of the installation.
A grid is used instead of the conventional driven rods for the following reasons:
• rods
– wire
1 The outline given in this chapter is based essentially on IEEE Std.80-2000: Guide for safety in AC
substation grounding.
93
94 An Introduction to Safety Grounding
Connections between the various ground leads and the wire grid as well as
connections at the crossovers within the grid are usually clamped, brazed, or
welded. Crossovers should be brazed or welded. Ordinary soldered connections
are to be avoided because of failure under high fault current or because of galvanic
corrosion. Each element of the ground system has to be designed so as to resist
fusing and deterioration of electric joints under the worst ground fault conditions
using Eq.(5.1).
A typical grid system usually extends over the entire substation area and sometimes
beyond the fence which surrounds the building and equipment. Since the fence is
usually located on the periphery of the grid area where surface potentials are highest,
the grounding of the fence is of major importance especially since the outside of the
fence is usually accessible to the general public. It is therefore preferable to extend
the area of the ground mat such that the fence lies within it. Readers should consult
Ref. [7] for a full discussion of fence grounding.
6.2 DESIGN
STEPS
The design engineer will draw up a preliminary design for the grid and then check
that it meets the safety requirements. If not, the design shall be modified (repeat-
edly if necessary) until all safety requirements are satisfied. The design involves the
following steps:
ρ
R= (6.1)
4a
where
R = resistance of mat to ground (Ω)
ρ = average ground resistivity (Ω·m)
a = radius of disc of same area as that occupied by mat (m)
Assuming that the mat area is A m2, the radius of the disc is
Substation Grounding Systems 95
A
a=
π
so that
ρ π
R= (6.2)
4 A
This equation is usually modified by adding a second term as follows:
ρ π ρ
R= + (6.3)
4 A L
where L is the total length of buried conductors in meters. This second term takes
into consideration the fact that the ground mat resistance is greater than that of a
solid circular disc and that this difference decreases as the length of the conductor
increases (for a solid disc L = ∞).
Equations (6.2) and (6.3) are approximate and there are more accurate alternative
formulas for estimating the ground mat resistance. Sverak’s formula2 which takes
into account grid depth is
1 1 1
R = ρ + 1+ (6.4)
L 20 A 1 + h 20 / A
where h is the depth of the ground mat, usually between 0.25 and 2.5 m.
Example 6.1
(b) to determine the effect of mat area and burial depth on the mat resistance
to ground.
2 J.G.Sverak,Simplified analysis of electrical gradients above a ground grid; Part I—How good is the
present IEEE method? IEEE Trans.Power Apparatus Syst. vol. PAS-103, no. 1, pp.7–25, 1984.
96 An Introduction to Safety Grounding
The mat resistance to ground for different values of mat area and burial depth has
been calculated from Eq.(6.4) and the results are plotted in Figures 6.4 and 6.5.
The conclusions are as follows:
• The resistance varies almost inversely as the square root of the mat
area.
• The resistance decreases slightly with increasing burial depth.
4m
4m
2.5
2.0
resistance, ohm
1.5
1.0
0.5
0
0 1 2 3 4 5 × 103
area, m2
0.9
resistance, ohm
0.8
0.7
0.6
0.5
0 0.5 1.0 1.5 2.0 2.5
burial depth , m
where
Rg = resistance of mat to ground.
IG = it is the greatest value of rms current which flows from the ground grid to
the surrounding ground. It is this current which produces the greatest rise in ground
potential. The value of IG is defined as follows:
IG = C f D f S f I f (6.6)
where
If = rms value of the symmetrical ground fault current;
Cf = correction factor for future system growth (>1);
Df = decrement factor which takes into consideration the attenuation due to the
passage of fault current from an asymmetrical to a symmetrical current:
Time, s Df
0.01 1.65
0.1 1.25
0.25 1.10
≥ 0.5 1.00
98 An Introduction to Safety Grounding
In (a) the station neutral is the only point connected to ground. Almost the
whole of the fault current flows in the ground mat.
In (b) the neutral point is connected to ground outside the station and the entire
fault current flows from the mat to ground.
In (c) there is another grounded neutral point outside the station. One part of
the fault current flows to ground.
In (d) the fault current divides between the grounded points according to the
ground path resistances.
Emesh = ρ K m K i I G / L (6.7)
Estep = ρ K s K i I G / L (6.8)
Emesh = ρ K m K i I G / ( L + Lr ) (6.9)
Estep = ρ K s K i I G / ( L + Lr ) (6.10)
3 For a mathematical analysis of the gradient problem in a ground grid the reader should consult
IEEE Std 80-2000: Guide for safety in AC substation grounding.
Substation Grounding Systems 99
(a) Fault current follows metallic path (b) Total fault current
provided by ground grid. flows from station ground
No appreciable current flow in earth. grid to earth.
other system
grounds
FIGURE 6.6 Fault location and path of current flow: (a), (b), and (c) fault within local station;
(d) fault outside station. (Reproduced with permission from IEEE Std. 80 Guide for Safety in
AC Substation Grounding.)
100 An Introduction to Safety Grounding
where
ρ = resistivity of soil in ohm-m.
L = total length of all grid conductors (m).
Lr = total length of the ground rods (m).
Ki = nonuniformity factor which accounts for the nonuniform ground current flow
from different parts of the grid.
Ks, Km = coefficient which take into account the effect of number, spacing, size,
and depth of burial of the grid conductors.
The values of Ki, Ks, and Km are determined from the following formulas:
K i = 0.656 + 0.172n (6.13)
1 D2 ( D + 2h) 2 h K ii 8
Km = ln + − + ln (6.14)
2π 16hd 8 Dd 4 d K h π(2n − 1)
1 1 1 1
Ks = + + (1 − 0.5n − 2 ) (0.25m < h < 2.5m) (6.15)
π 2h D + h D
1
K ii = (6.16)
(2n)2 / n
K ii = 1
K h = 1 + h / h0 (6.17)
Figure 6.7 shows the voltage profile on the surface of the ground along a diagonal line
above a ground mat with a 10 × 10 mesh and mesh size 6 m × 6 m. If a person stand-
ing at point P, which is at the center of the corner mesh, is in touch with a grounded
part during the occurrence of a ground fault, he will be subjected to the touch voltage
Vtouch; a person standing at a corner with his feet 1 meter apart (F1F2) will be sub-
jected to a step voltage Vstep as shown.
Figure 6.8 shows the effect which the number of meshes into which a grid is
divided has on the touch voltage. It can be seen that the maximum touch voltage
(mesh voltage) decreases as the number of meshes increases.
Substation Grounding Systems 101
F2
F1
P
GPR
100 Vtouch
voltage (% of GPR)
Vstep
80
60
0 6 12 18 24 30 X,Y
FIGURE 6.7 Voltage profile along the diagonal of a ground mat (10 × 10 mesh, size 6 m ×
6 m, 2/0 AWG copper conductors, burial depth 0.3 m).
Y Y Y
X X X
100
(c)
voltage (% of GPR)
(b)
80
(a)
60
0 15 30 45
(116 + 0.17ρ )
Vtouch (max.permitted) = (6.18)
t
(116 + 0.7ρ )
Vstep (max.permitted) = (6.19)
t
or if the ground surface has been covered with a layer of high resistivity such as
crushed rock,
116 + 0.17Cs ρs
Vtouch (max) = (6.18a)
t
116 + 0.7Cs ρs
Vstep (max) = (6.19a)
t
where Cs is a resistivity derating factor as described in Section 4.2. Thus the safety of
the grounding system must satisfy the following conditions:
Example 6.2
For the ground mat of Example 6.1 if the symmetrical ground fault current is 1,000
A and the duration of the fault is 0.5 s, it is required to determine the following
voltages:
(GPR)max , Emesh , Estep , Vtouch (max), Vstep (max)
and from Eqs. (4.4) and (4.3) we find that the maximum permissible touch and
step voltages are
Vt (max) = 189 V
Vs (max) = 262 V
Since the two conditions (6.20) and (6.21) are met, no modifications to the
mesh are necessary.
Example 6.3
Assume that the mesh size of the mat given in Example 6.2 is 10 × 10 m and all
other details remain the same. It is required to find the touch and step voltages
and introduce any necessary modifications required to make these voltages safe.
From the appropriate equations we find that
The touch voltage does not satisfy the safety requirement. It is possible to introduce
two modifications in the design:
rs
The correction factor Cs used in Eqs.(6.18a) and (6.19a) is taken from Figure 4.3 for
hs = 0.1m and K = – 0.9.
104 An Introduction to Safety Grounding
Tables 6.1–6.3 give the respective computer outputs for these three cases:
(A) Table 6.1 shows that safety requirement are met since Emesh and Estep are less
than Vt (max) and Vs (max).
(B) Table 6.2 shows that 20 driven rods are required to meet the safety requirements.
(C) Table 6.3 shows the large increase in Vt (max) and Vs (max) brought about by
the using a layer of crushed rock.
15 ft
15 ft
150 ft
150 ft
FIGURE 6.9 Ground mat of area 150 ft2 with 10 × 10 meshes, burial depth 1.5 ft.
Substation Grounding Systems 105
TABLE 6.1
Job: Solution of Example (Case A) Ground Grid Design using
EDSA Program EE Dept. College of Engineering
Grid Data
Grid length 150.00ft Grid width 150.00ft
Conductor spacing 15.00 ft Ambient temperature 77.00 F
Sym. grnd. fault 1,000 amps Fault duration 0.25 s
Resistivity
Soil 100.00 Ω·m Crushed rock 2,500.00 Ω·m
Concrete 0.00 Ω·m
Depth of Burial
Grounding grid 1.50 ft Crushed rock 0.00 ft
Reference depth of grid 3.28 ft Concrete radius 0.00 ft
Thermal
Material Conductivity Factor Oc FusingTemp. Resistivity Capacity
STDANNEALED-SOFT-CU 100.00 0.003930 234.0 1,083.0 1.724 3.422
106 An Introduction to Safety Grounding
Output Results
Voltages
V (max. touch) 268.33 V (max. step) 377.32
E (mesh) 171.06 E (step) 107.19
Grid Particulars
Conductor length 3,300.00 ft
Max grid current 880.00 amps
Grid resist 1.057 Ω
TABLE 6.2
Job: Solution of Example (Case B) Ground Grid Design using EDSA
Program EE Dept. College of Engineering
Grid Data:
Grid length 150.00 ft Grid width 150.00 ft
Conductor spacing 30.00 ft Ambient temperature 77.00 F
Sym. grnd. fault 1,000 amps Fault duration 0.25 s
Resistivity:
Soil 100.00 Ω·m Crushed rock 2,500.00 Ω·m
Concrete 0.00 Ω·m
Depth of burial:
Grounding grid 1.50 ft Crushed Rock 0.00 ft
Reference depth of grid 3.28 ft Concrete Radius 0.00 ft
Fusing Thermal
Material Conductivity Factor Oc Temp Resistivity Capacity
STD-ANNEALED-SOFT-CU 100.00 0.003930 234.0 1,083.0 1.724 3.422
Output Results
Voltages
V (max. touch) 268.33 V(max. step) 377.32
E (mesh) 192 E (step) 85.25
Grid potential rise 1,095.16
108 An Introduction to Safety Grounding
Grid Particulars
Conductor length 1,800.00 ft
Max grid current 880.00 amps
Grid resist 1.244 Ω
TABLE 6.3
Job: Solution of Example (Case C) Ground Grid Design using
EDSA Program EE Dept. College of Engineering
GRID DATA:
Grid length 150.00 ft Grid width 150.00 ft
Conductor spacing 15.00 ft Ambient temperature 77.00 F
Sym. grnd. fault 1,000 amps Fault duration 0.25 s
Resistivity:
Soil 100.00 Ω·m Crushed rock 2,500.00 Ω·m
Concrete 0.00 Ω·m
Depth of Burial:
Grounding grid 1.50 ft Crushed rock 0.33 ft
Reference depth of grid 3.28 ft Concrete radius 0.00 ft
Substation Grounding Systems 109
Fusing Thermal
Material Conductivity Factor Oc Temp Resistivity Capacity
STD-ANNEALED-SOFT-CU 100.00 0.003930 234.0 1,083.0 1.724 3.422
Output Results
Voltages
V (max. touch) 712.58 V (max. step) 2,154.31
E (mesh) 155.51 E (step) 97.44
Grid potential rise 845.31
Grid Particulars
Conductor length 3,300.00 ft
Max grid current 800.00 amps
Grid resist 1.057 ohms
7.1 INTRODUCTION
Static electrification is a term applied to all mechanical operations which result in
the separation of positive and negative charges. These operations include friction,
contact, or impact between two solid surfaces, a solid surface and a liquid or gas as
well as the separation of surfaces and the rupture of liquids by spraying or bubbling.
Electrification by friction or contact is generally known as tribo-electrification or
contact electrification and the static electrification produced by spraying (atomizing)
or bubbling of liquids is known as spray electrification. The electrification of dusts
and powders is a type of solid-solid tribo- or contact-electrification. It should be
mentioned here that experimental results have confirmed that tribo-electrification
is an effect due to contact between two surfaces and their subsequent separation;
friction has no effect on the electrification process unless it leads to an increase
in the temperature of one surface above that of the other. The phenomena of static
electrification are of major importance in industry and can cause explosions in sugar
factories, granaries, sulfur mills, explosives factories, petrochemical factories, and in
all branches of the petroleum industry as well as in operations involving the handling
of coal and inflammable liquids. Moreover, static electrification has been known to
cause explosions in the operating rooms in hospitals.
With the great advances in the manufacture of integrated circuits and their use
in all modern electronic devices and systems, electrostatic discharge (ESD) con-
stitutes a serious source of damage to these circuits during their manufacture or
their packaging, as well as during their operation. Experience has shown that such
discharges lead to the destruction of thin film metal oxide semiconductors and a
number of sensitive elements such as tracks, membrane resistances, and capaci-
tors in integrated circuits, etc. They may also cause the so-called ESD latent static
damage in which an initial discharge will cause only partial damage to a track
leading to its gradual degradation and eventual failure due to thermal or vibrational
stresses during use.
Before considering the subject of static electrification and ways to control it, we
have found it pertinent to acquaint the reader with a synopsis of the conditions which
are necessary for an ESD to cause a fire or an explosion.
111
112 An Introduction to Safety Grounding
A fire or explosion will occur when the following three elements exist together:
fuel, oxygen, and an ignition source; these constitute the so-called danger triangle.
However, the simultaneous presence of these elements per se will not lead to a fire or
explosion unless the following conditions prevail:
The ignition of the liquid fuel depends on its vapor pressure. This
pressure, and hence the vapor concentration, depends on the tempera-
ture. From the relationship between vapor pressure and temperature for
a given liquid we obtain the relationship between vapor concentration
and temperature. The temperature corresponding to the LEL is known as
the flash point of the liquid, which is defined as the lowest temperature
at which the vapor concentration in the air near the surface of the liquid
is high enough to form an ignitable mixture. The flash point of a liquid
is a measure of its flammability, the lower its flash point, and the higher
its flammability. At temperatures below their flash point liquids cannot
be ignited.
Tables 7.1 and 7.2 give the explosive limits, the flash point, and the MIE
(Sec.7.2.4) for a number of substances. The values have been chosen from
a large number of sources [38–40] and may be finely adjusted from time to
time. However, they serve as guidance and as a comparison between the
FLs and MIE of some common gases and vapors.
Static Electrification 113
TABLE 7.1
LEL and UEL and Flash Point of Some Gases and Vapors
LEL UEL Flash Point
Substance (% by vol of air) (% by vol of air) (°C)
Acetone 2.6–3 12.8–13 –17
Acetylene 2.5 82 –18
Benzene 1.2 7.8 –11
Butane 1.4 8.4 –60
Carbon monoxide 12 75 –191
Diesel fuel 0.6 7.5 > 62
Diethyl ether 1.9–2 36–48 –45
Ethanol (ethyl alcohol) 3–3.3 19 12.8
Ethylene glycol 3 22 111
Gasoline (100 octane) 1.4 7.6 < –40
Hexane 1.1 7.5 –22
Hydrogen 4 75 –
Isopropyl alcohol 2 12 12
Methane 4.4–5 15–17 –
Methanol (methyl alcohol) 6–6.7 36 11
Octane 1 7 13
Pentane 1.5 7.8 – 40 to –49
Propane 2.1 9.5–10.1 –
Toluene 1.25 6.75–7.1 4.4
Xylene 0.9–1.0 0.9–1.0 27–32
TABLE 7.2
MIE for Some Gases and Vapors
MIE Concentration in Air
Substance (mJ) (% by volume)
Acetone 1.15 4.5
Acetylene 0.017 8.5
Ammonia 680 –
Benzene 0.22 4.7
Butane 0.25 4.7
Diethyl ether 0.19 5.1
Hexane 0.24 3.8
Hydrogen 0.017 28
Methane 0.28 8.5
Methanol 0.14 –
Propane 0.25 5.2
Toluene 0.24 4.1
114 An Introduction to Safety Grounding
7.2.2 oxygen
Oxygen is a vital element in the combustion of any type of fuel and the majority of
fuels require a minimum oxygen concentration of about 10% by volume for combus-
tion to take place. Since under normal atmospheric conditions the oxygen content of
air is 21% by volume, this means that for absolute safety about 50% of the air must be
substituted by some inert gas such as nitrogen or carbon dioxide. This may be imple-
mented only in certain limited zones where it is absolutely necessary to guarantee a
100% explosion proof environment.
The potential of these sources to ignite a combustible mixture varies enormously. For
example, whereas lightning and an open flame have sufficient energy to ignite any
combustible material, other sources such as mechanical or electrical sparks can only
do so if their discharge energy is equal to or greater than the MIE of the mixture.
Static Electrification 115
ignition energy
lean
MIE rich
flammable range
LEL UEL
concentration (%)
TABLE 7.3
MIE for Some Dust Clouds and Layers
Dust Cloud Dust Layer
Material (mJ) (mJ)
Alfalfa 320
Allyl alcohol resin 20 80.0
Aluminum 10 1.6
Aluminum stearate 10 40.0
Aryl sulfonyl hydrazine 20 160.0
Aspirin 25 160.0
Boron 60
Cellucotton 60
Cellulose acetate 10
Cinnamon 40
Coal, bituminous 60 560.0
Cocoa 100
Cork 35
Cornstarch 30
Dimethyl terephthalate 20
Dinitro-o-toluamide 15 24.0
Ferromanganese 80 8.0
Gilsonite 25 4.0
Grain 30
Hexamethylenetetramine 10
Iron 20 7.0
Magnesium 20 0.24
Manganese 80 3.2
Methyl methacrylate 15
Nut shell 50
Paraformaldehyde 20
Pentaerythritol 10
Phenolic resin 10 40.0
Phthalic anhydride 15
Pitch 20 6.0
Polyethylene 30
Polystyrene 15
Rice 40
Seed (clover) 40
Silicon 80 2.4
Soap 60 3,840.0
Soybean 50 40.0
Stearic acid 25
Sugar 30
Sulfur 15 1.6
Thorium 5 0.004
Titanium 10 0.008
Uranium 45 0.004
(Continued)
Static Electrification 117
TABLE 7.4
The Tribo-Electric Series
Positive
1 Air 13 Paper 25 Acrylic
2 Human skin 14 Cotton 26 Polyester
3 Asbestos 15 Wood 27 Celluloid
4 Glass 16 Steel 28 Orlon
5 Mica 17 Sealing wax 29 Polyurethane
6 Human hair 18 Hard rubber 30 Polyethylene
7 Nylon 19 Mylar 31 Polypropylene
8 Wool 20 Epoxy 32 PVC
9 Fur 21 Copper, nickel 33 Silicon
10 Lead 22 Silver, brass 34 Teflon
11 Silk 23 Gold, platinum Negative
12 Aluminum 24 Spongy polystyrene
appear when two similar materials are separated as often happens when plastic bags
are opened or a sheet of “cling film” is drawn from a roll. In such cases the surface
charging is attributed to the transfer of ions due to the presence of impurities.
(b)
φ1
φ2
φ1 > φ2
(c)
(a)
FIGURE 7.2 (a) Formation of surfaces charges due to differences in work function φ; (b)
surface roughness; (c) enhancement of electric field at sharp points.
In this case too, positive and negative charges are formed over the sur-
faces although not because of a difference in work function but because
of the transfer of electrons (possibly by tunneling) as well as of positive
and negative ions from one of the surfaces to the other. However, the exact
mechanism of transfer is not well defined [14].
The transfer of charge in this case depends on the basic structure of the
insulating materials and the type and amount of ionic contamination on the
surfaces and in the atmosphere, as well as on the densities of donors and
acceptor impurities present in each material.
When two charged surfaces are separated the capacitance between them
decreases, and this is accompanied by a large increase in the potential dif-
ference since the charge remains constant in the relationship
V = Q /C
The external work done to separate the surfaces appears as energy stored in the elec-
trostatic field (½QV). In practice, however, the separation of two surfaces is accom-
panied by a reduction in surface charge. There are two reasons for this:
The first reason is that on a microscopic scale surfaces are far from smooth (Figure
7.2b) so that during the separation process charges tend to accumulate at the last
remaining points of contact between the two surfaces. Because such points can be quite
sharp they produce a field of very high intensity in the gap (Figure 7.2c) leading to the
discharge of surface charges through such points by field emission, a process referred
to as field emission back discharge. The speed of this back discharge will depend upon
the speed with which the charges move to the discharge points and this, for a given
separation velocity, depends upon the surface resistivity. The lower this resistivity the
Static Electrification 119
smaller the charges left on the surfaces after separation. Also, the faster the separation
the greater the number of charges that will be left on the surfaces.
The second reason for the reduction of surface charges on separation is that during
the separation the field in the gap between the two surfaces (depending on the initial
surface charge density) may attain a value of 30 kV/cm, which is the breakdown
strength of air and is sufficient to produce ionization and initiate local discharges.
The positive and negative ions resulting from such a process will be drawn to the
surfaces and neutralize their opposite charges there.
Because of the above-mentioned reasons it is difficult to predict the amount of
charge that will remain on surfaces after their separation. Table 7.5 gives some typical
values for the electrostatic voltages which can be generated by tribo-electrification;
the magnitude of these voltages is strongly dependent on the relative humidity (RH),
but voltages of 10 and 20 kV are certainly possible.
TABLE 7.5
Some Typical Statically-Generated Voltages
Voltage(V)
Relative Humidity
Means of Static Generation 10%–20% 65%–90%
Walking across carpet 35,000 1,500
Walking on vinyl floor 12,000 250
Worker moving at bench 6,000 100
Opening a vinyl envelope 7,000 600
Picking up common polyethylene bag 20,000 1,200
Sitting on chair packed with polyurethane foam 18,000 1,500
metal liquid
TABLE 7.6
The Work Function (eV) of Pure Metals
Li 2.48 Be 3.32–3.92 Th. 3.38 Fe 4.49
Na 2.28 Mg 3.67 C 4.35–4.60 Ni 4.96
K 2.22 Ca 3.20–3.71 Si 3.54 Pd 4.98
Cs 1.93 Ba. 2.51 Ta 4.13 Pt 5.36
Cu 4.45 Zn 4.29 C 4.60
Ag. 4.46 Al 4.20 M 4.24
An. 4.89 Zr 3.73 W 4.54
2 The surface resistivity is the ratio of the dc voltage drop per unit distance between two parallel elec-
trodes in contact with the surface to the surface current per unit electrode length. Its unit is ohms, but to
avoid confusion with surface resistance, it is often expressed as ohm/square. It is numerically equal to
the surface resistance between opposite sides of a square of any size when the current flow is uniform.
Static Electrification 121
According to their surface resistivities materials are classified into three groups:
TABLE 7.7
Surface Resistivity of Some Plastics
Material ρs(Ω/sq)
CA cellulose 1012–1014
FEP fluorinated ethylene propylene copolymer 1016
PA 6 polyamide—nylon 6 5 × 1010
PA 12 polyamide—nylon 12 1013
PC polycarbonate 1015
PC polycarbonate—conductive 100–500
PE polyethylene—carbon-filled 103–104
PE(HD) (polyethylene—high density) 1013
PE(LD) (polyethylene—low density) 1013
PMMA (polymethylmethacrylate) 1014
PP (polypropylene) 1013
PS (polystyrene—conductive) 102–107
XLPS (polystyrene—cross-linked) ˃1015
PTFE (polytetrafluoroethylene) 1017
PVC (polyvinylchloride) soft 1013
PVDF (polyvinylidenefluoride) 1013
122 An Introduction to Safety Grounding
charged conducting
body body
The first two are potentially dangerous since they can cause damage to electronic
equipment and explosions in combustible atmospheres, while corona discharges have
too low an energy to cause ignition and are in fact used as a preventive measure
against charge accumulation.
isolated body, i.e., between the conductor and infinity. The simplest example is the
capacitance of an isolated conducting sphere of radius r:
C = 4πε or
C = 111rpF
Since in general the capacitance of a body is a function of its surface area, it is pos-
sible to consider the human body as equivalent to a spherical conductor of diameter 1
m; thus the absolute capacitance of the human body is approximately 50 pF. Typical
values are in the range 50–100 pF.
When other bodies are in the proximity of a conductor, there will be other capaci-
tances between the conductor and these other bodies; these are the mutual capaci-
tances. For the human body the mutual capacitances are those between the body and
surrounding walls and those between the soles of the feet and ground (Figure 7.6).
If all these capacitances are taken into consideration, the capacitance of the human
body will be in the range of 50 pF to 250 pF.
As mentioned in Chapter 1 the resistance of the human body can vary widely from
10 kΩ if the discharge occurs from the tip of a finger to 1,000 Ω if from the palm of
the hand, down to 100 Ω if via a large metal object held in the hand.
To simulate a discharge from the human body the circuit shown in Figure 7.7a is
used for test purposes:
A primary requirement is that the circuit inductance should be less than 0.1 μH.
Different manufacturers may use different values for the above parameters, but the
following values are those specified by the IEC3 and by the US Military Standards4
and are the ones commonly used:
IEC MIL
Cb 150 pF 100 pF
Rb 150 Ω 1500 Ω
Vb 15,000 V 15,000 V
½CV 2 16.9 mJ 11.3 mJ
Figure 7.7b shows a typical waveform of the discharge current. Its shape is that of
an impulse wave with front-time values between 200 ps and 10 ns, and tail-time values
between 100 ns and 2 μs. The magnitude of the peak current depends on the discharge
voltage Vband may reach 40A if the discharge voltage is 20 kV. The front time of the
3 IEC 60801-2 (1991), EMC for Industrial Process Measurement and Control Equipment, Part 2:
Electrostatic Discharge Requirements.
4 MIL-HDBK-263B (1994), Electrostatic Discharge Control Handbook.
Static Electrification 125
< 0.1 H
200ps – 10ns
100ns - 2μs
FIGURE 7.7 (a) ESD circuit for human body; (b) typical ESD current waveform.
wave and the discharge energy are the two most important parameters which deter-
mine the severity of the discharge. The extremely rapid rise of the wave front current
indicates that an ESD contains frequencies in the GHz range so that the inductance of
the ground circuit will be of primary importance. Discharges of only a few hundred
volts can cause damage to sensitive electronic circuits or cause them to malfunction.
126 An Introduction to Safety Grounding
To prevent an ESD from causing damage the discharge current must be prevented
from flowing through the circuit. The simplest way to accomplish this would be to
place the circuit inside a grounded metal enclosure which will divert the discharge
current to ground with all circuit grounds connected to the enclosure (Figure 7.8a).
In order to prevent the discharge from penetrating into the enclosure, the enclosure
should have no holes or apertures whatsoever. In practice this is not possible because
holes and apertures are needed for the entry/exit of power and signal cables as well
as for ventilation. In the presence of such openings the ESD discharge will create
intense electric and magnetic fields around them which may lead to secondary dis-
charges to the internal circuitry (Figure 7.8b). A case of particular interest is when
a cable with an external ground connection penetrates the enclosure (Figure 7.8c).
Since, as mentioned above, the ESD current contains frequencies in the GHz range
the connection to ground will be predominantly inductive. Because of this the poten-
tial of the enclosure will rise momentarily to thousands of volts, but since the circuit
has an external ground connection, its potential will remain zero. The large potential
difference which thus appears between the circuit and its enclosure can produce a
secondary arc which will traverse the circuit. This can be prevented by connecting
the circuit to the enclosure. A complete discussion of the corrective measures for the
prevention of ESD damage is beyond the scope of this book and interested readers
will find an excellent account of this subject in Ott’s classic work [17]. Suffice it to say
intense EM field at
apertures
circuit circuit
(a) (b)
external grounding
conductor
circuit
secondary
arc
(c)
FIGURE 7.8 ESD to enclosure: (a) no openings; (b) with openings;(c) with external ground
connection.
Static Electrification 127
here that with a grounded enclosure and good design ESD current can be prevented
from flowing through the electronic circuitry.
filamentary streamers
– – – – –
charged insulating
surface
grounded conductor
5 Although a capacitor is usually associated with two conductors, a flat surface charge of uniform density
is considered the equivalent of a conducting plane surface.
128 An Introduction to Safety Grounding
electric puncture
insulating film 7
metal surface
(a)
bipolar charge
on thin film 7
(b)
FIGURE 7.10 Propagating brush discharge: (a) insulating film on metal surface; (b) double
layer on insulating film; (c) Lichtenberg surface discharge pattern.
polarity or to ionize the air in the immediate vicinity of the surface. In either case a
double layer of charge will form across the insulating wall. If the insulation is punc-
tured a propagating brush-type discharge can occur.
corona region
+
+
+
+
A
FIGURE 7.11 Electric field between a sharp point and a charged plane.
as visible light or corona. The flow of current is the result of the movement of the
generated electrons and ions toward the oppositely charged electrodes. Coronas can
be “noisy” both acoustically and electromagnetically.
It should be stressed here that corona is invariably associated with highly non-
uniform fields and the energy dissipated is always too low to initiate an explo-
sion. In nonuniform fields where electrodes are not sharp the corona discharge is
replaced by a brush discharge which can be considered as a type of high-energy
corona discharge.
Since corona is a field effect it can occur either around a live electrode or around
a grounded electrode. To distinguish between these two cases it is usual to refer to
coronas around live electrodes as active coronas and those around grounded elec-
trodes as passive coronas.
Besides their use in a large number of industrial applications, corona discharges
are used as an effective means of discharging statically electrified surfaces.
will limit the current to about 0.25 mA should the wearer accidentally come in con-
tact with 230 V. Such a wrist strap is effective for the dissipation of static charge
acquired by the human body but not charges on any items of clothing. Where the use
of wrist straps is not practical because of worker mobility requirements, static control
flooring is used.
In both the above tests all electrodes should be a minimum of 90 cm away from any
grounded items or earth ground, and readings taken after 15 seconds. Resistance
values are the average of at least five different measurements. If the floor consists
of tiles then some of the PTP measurements must be made between electrodes
across the seam. Both tests can be carried out on individual floor specimens or on
installed floors. For the exact testing procedure the relevant standards should be
consulted.
Based on the above measurements the classification of floorings according to their
resistance is as follows.
Static Electrification 131
megger
2.5” (6.35 cm) 5 lb (2.27 kg)
diameter per electrode
3’ (91 cm)
conducting floor
(a)
grounding point
(b)
These limits have been chosen because if the floor is too conductive personnel may
suffer electric shock if exposed to mains voltage, whereas if it is insufficiently con-
ductive charge may not be removed completely or rapidly enough.
Dissipative floors are used wherever rapid rate of charge dissipation can create a
magnetic field which could pose problems with the manufacture of electronic com-
ponents. Otherwise conductive floors are the superior choice.
To be effectively grounded personnel have to wear nonsparking conductive foot-
wear known as ESD footwear. The static control system consists of the person, the
ESD footwear, the conducting floor and the connections to ground. The system resis-
tance, which is the resistance from a person’s hand to ground, is the sum of the indi-
vidual resistances Rbody + Rfootwear + Rfloor + Rground. According to the Standard ANSI/
132 An Introduction to Safety Grounding
ESD S20.20(2014),6 the wrist strap resistance to ground should not exceed 3.5 ×
107 Ω, the system resistance should be < 1 × 109, and a walking test is required to
ensure that the maximum voltage generated does not exceed 100V. The IEC 61340-
5-1(2007)7 requirements are quite similar: either,
• The total resistance from persons to equipment ground via footwear and
floor shall be less than 3.5 × 107Ω;
or,
• The maximum body generation (also called walking body voltage) shall be
less than 100 V and the total resistance of the system shall be less than 1 ×
109 Ω.
It is worth mentioning here that it has been found impossible for a floor with a system
resistance < 35 MΩ to generate more than 100 V of static electricity.
It should also be pointed out here that in some applications where hazardous
atmospheres exist, such as anesthetizing locations and the handling of explosives,
the system resistance has to be less than 106 Ω. For example, DOD 4145.26M (2008)8
specifies that Rsystem ≤ 106 Ω and that the resistance from floor (or table top) to ground
must be > 40 kΩ for 110 V supply and >75 kΩ for 220 V supply.
In addition to personnel, mobile equipment, and items of furniture such as chairs
and tables should be of conducting material and directly grounded or grounded
through conductive rubber castors.
Since the resistance of static control floors and ESD footwear varies with time
and with use, their resistances must be periodically measured to ensure that they
still comply with their initial specifications and a record should be kept of such
measurements.
Figure 7.13 shows the essential features of a typical workstation. They include a
static dissipative work surface and ground mat, a personnel grounding wrist strap, a
common grounding connection, and appropriate labeling.
In addition to footwear due consideration has to be given to the type of cloth-
ing worn by personnel. Electric charges are generated on operators’ clothing by
tribo-electric effects (rubbing against upholstery, chairs, etc.) but because usual
clothing is electrically isolated from the body these charges cannot be dissipated
to ground via the skin. To overcome this problem special ESD protective clothing
is commercially available. Nonstatic fabric composition varies and is typically
as follows:
Polyester 30%–80%
Cotton 30%–75%
Carbon fiber 1%–5%
wrist strap
1MΩ to ground
dissipative
footwear
dissipative floor
connected to earth
bonding point
Whether special clothes are needed or not depends on the nature of the work envi-
ronment. In electrostatic protected areas, especially in clean rooms and very dry
environments, and where electronic parts being manufactured or handled have a very
high degree of sensitivity, ESD protective clothing is required. Such clothing is also
necessary in regions where the MIE of flammable vapors is less than 0.2 mJ.
ESD protective fabrics should have a surface resistivity of less than 5 × 1010 ohms.
The most quoted standard for the measurement of this resistivity is the European
Standard:
EN 1149-1: 2006, Protective clothing—Electrostatic Properties—Part 1: Test methods
for measurement of surface resistivity.
9 According to IEC 61340-5-1 “If a groundable garment is used as part of the person’s primary ground
path (person is connected to a garment which is connected to a grounding cord that is attached to
ground) then the maximum resistance from the person’s body to ground should be 3.5 ×107Ω”.
134 An Introduction to Safety Grounding
7.7.4 ionization
Air ionization is a very effective way of eliminating static charges on nonconductive
materials and isolated conductors and is extensively used for the control of ESD in
industrial (especially textile and paper industries), electronic, and clean-room envi-
ronments. As outlined in Section 7.5 a corona discharge is a source of ions generated
by the ionization of air in the immediate vicinity of a highly stressed point (or wire)
electrode. The net charge produced has the same sign as the polarity of the point.
In a passive corona discharge the polarity of the point will be opposite to that of
the surface charge. Thus for a negatively charged surface positive ions will move
away from the positive point toward the surface and neutralize charges there; con-
versely, if the static charge is positive negative ions will be generated at the point and
drawn to the surface. Passive corona will cease once the field at the point is reduced
below the value required to initiate corona, and there will therefore only be a partial
cancellation of surface charges. Passive ionizers usually consist of a grounded comb-
like metal structure consisting of a row of sharp points or teeth on a metal bar or can
have a brush-like structure with copper or bronze bristles resembling either a hair
brush or a bottle brush.
An active corona source is the best way to reduce static charges to a very low level.
The most common type of active ionization device consists of an AC high voltage (2–7
kV) transformer connected to a set of pointed emitters10 via decoupling resistor and
capacitor to ensure that currents drawn if the point is touched are not dangerous. Since
the voltage is alternating the corona discharge will generate ions of both signs thus
enabling the neutralization of either positively or negatively charged surfaces. However,
because such a discharge suffers from a high rate of recombination of positive and neg-
ative ions, discharge points should be located no more than 2–10 cm from the charged
surface. To reduce the probability of recombination at near distances from the point,
filtered compressed air or a fan is used to disperse the ions produced thus increasing the
effective range to as much as 70 cm. An active ionizer can neutralize ±1,000 V to ±100
V in less than 10 seconds. It can be switched on and off and can be located wherever
most needed. Many ESD workstations are provided with an active ionizer. However,
active ionizers must not be used in explosive environments unless specially designed to
guarantee that no sparking will occur in the event of a malfunction.
One disadvantage of active ionizers is that electrical discharges in air produce
ozone and nitric oxide which, if inhaled for long periods, produce chronic respiratory
irritation and therefore require proper venting.
10 Emitter materials are stainless steel, thoriated tungsten, or single crystals of silicon or germanium,
depending upon kind of application. Stainless steel has the highest erosion rate and single crystals
the lowest.
Static Electrification 135
Both passive and active ionizers are available commercially in diverse types and
sizes.
Some ionizers use a radioactive material, such as radium or polonium, which
emits alpha particles to ionize the air. However, the use of such ionizers is very
limited as they have to be licensed from the relevant government authorities and
strict safety measures have to be enforced. They can be safely used in explosive
environments and their size can be extremely small allowing their placement in very
confined areas. However, their half-life is relatively short (~130 days) so that they
have to be replaced periodically. Their use may also require periodic inspection by
the authorities.
8 Protection against
Lightning
discharge
between clouds
internal discharge
ground stroke
137
138 An Introduction to Safety Grounding
1. The electric field between the cloud and ground reaches a value which
causes the formation of a negative streamer from the lower part of the cloud
directed toward the ground. This pilot streamer (or leader) is faint and diffi-
cult to see and since it follows the path of least resistance it appears stepped.
As it progresses downward it branches out into several stepped streamers
(Figure 8.2a).
3. When the upward and downward propagating streamers meet a large current
flows as a highly luminous discharge constituting the main or return stroke
(Figure 8.2c). This is followed by a series of subsequent discharges (four
strokes on the average) of much lower magnitude than the initial stroke and
resulting from the discharge of other portions of the cloud through the con-
ducting path created by the main stroke.
Since the distribution of positive and negative charges inside the cloud is not uniform,
the charge density will vary from one part to the other. Similarly the density of
induced charge over the surface of the ground will vary according to the conductiv-
ity of the soil (mineral ore, wet land, arid sand, etc.). Since a cloud base can cover an
area between 5 and 50 km2, the charge density over such an area will depend both on
the nature of the soil and on the ground topography. A lightning stroke will be more
likely to occur where the charge density is highest in the cloud and on the ground.
On the ground this will usually be some elevated point such as a tree, a transmission
line, a tall building, a mast, a spire, a person on an open field, etc.
Although the charges in a thundercloud cannot be controlled, it is however pos-
sible, by using an appropriate protection system, to direct the lightning stroke to
0.5Ip
0.1Ip
Oʹ
time
Tf
Tt
FIGURE 8.3 Waveform and parameters of an initial short lightning discharge current.
specific points on the ground. This is the function of all schemes for the protection
of structures against lightning.
Sometimes a positive streamer may start upward, e.g., from mountain peaks or
very tall buildings constituting a positive upward leader. However, downward flashes
represent the majority of lightning discharges.
Figure 8.3 shows the typical wave shape of an initial lightning stroke. The current
rises to a peak value (20–2,000 kA) within an extremely short time (1–20 μs) and
then decays with varying rates. Three parameters are needed to identify such waves:
Thus a wave is defined as a Tf /Tt, Ip wave. Tf and Tt are measured from the virtual
origin Oʹ formed by the line joining the 0.1Ip and 0.9Ip points on the rising part of
the curve.
A 10/350 μs wave is used by both the IEC and IEEE standards to characterize the
current wave of the initial current stroke and a 8/20μs wave to characterize the cur-
rent wave of an indirect stroke.1
1 It should be mentioned that the overvoltages created by lightning strikes are characterized by a stan-
dard 1.2/50μs voltage wave which is used to test equipments’ withstand to overvoltages of atmospheric
origin.
140 An Introduction to Safety Grounding
Having determined the type of loss a corresponding tolerable risk is determined from
tables. This risk is 10 –5/year for loss of life or permanent injuries and 10 –4/year for
other types of losses. A risk of 10 –5/year means a one in 100,000 chance of a light-
ning strike per year. The actual risk is then determined by a series of calculations
using formulae and weighting factors for several other aspects. If this actual risk is
less than the tolerable risk then no protection is needed.
The IEC standard defines four lightning protection levels (LPLs). For each level a
minimum current level to be protected against is designated together with the prob-
ability that the current may be greater than these levels:
2 IEC 62305-2010, Protection of Structures against Lightning Pt.1: General Principles; Pt.2: Risk
management; Pt.3: Physical damage and life hazards; Pt.4: Electrical and Electronic Systems;
Pt.5: Services.
3 NFPA 780-2017, Standard for the Installation of Lightning Protection Systems, Annex L: Lightning
Risk Assessment.
4 This standard has now been adopted by the UK as BS EN 62305 and has replaced BS 6651.
Protection against Lightning 141
frequency Ng defined as the number of flashes to ground per year and per square
kilometer. When no information on Ng is available its value can be computed from
the relationship,5
To get the “feel” of risk assessment we give here the simple lightning risk assessment
as given in Annex L of the NFPA standard 780-2017.6
In addition to lightning flash density Ng, the other factors which must be taken into
consideration are the following:
N D = N g × AD × C D × 10 −6 strikes/year (8.2)
where
Ng = flash density at structure location
AD = equivalent collective area of structure (m2)
CD = location factor
10 ‒6 is included because AD is in m2 whereas Ng is per km2.
The location factor CD takes into consideration the topography of the site; its value
for a structure of height H is given in Table 8.1 for various locations.
TABLE 8.1
Environmental Coefficient CD
Location CD
Structure surrounded by higher structures or trees within a distance of 3H 0.25
Structure surrounded by lower structures within a distance of 3H 0.5
Isolated structure, no other structures located within a distance of 3H 1
Isolated structure on a hilltop 2
Systems, Copyright © 2016, National Fire Protection Association, Quincy, MA. This reprinted mate-
rial is not the complete and official position of the NFPA on the referenced subject, which is repre-
sented only by the standard in its entirety which may be obtained through the NFPA website www.
nfpa.org.
Protection against Lightning 143
The effective collective area A D of a structure is the ground area having the same
yearly direct lightning flash probability as the structure. It is obtained by extending a
line of slope 1:3 (height of structure to horizontal collection distance) from top of the
structure to ground all around the structure as shown in Figures 8.5 and 8.6.
The tolerable lightning frequency NC is given by
( )
N c = 1 × 10 −3 / C events per year (8.3)
where C = C2 × C3 × C4 × C5.
The coefficients take into account the various factors given above and their values
are given in Tables 8.2–8.5. The quantity 1 × 10 ‒3 represents the acceptable risk factor
for property loss.
To determine if lightning protection is needed the tolerable lightning frequency
NC is compared with the expected strike frequency ND. If ND > NC protection is
definitely required; if ND ≤ NC protection is not needed (optional).
3H
H W
W
L 3H
1:3
H
3H L 3H
3H AD = LW + 6H(L + W) + 9πH
2
3H
H
FIGURE 8.6 Equivalent collective area for a rectangular structure with a prominent part
which encompasses all portions of the lower part.
144 An Introduction to Safety Grounding
TABLE 8.2
Structural coefficient C2
Structure Metal Roof Nonmetallic Roof Combustible Roof
Metal 0.5 1.0 2.0
Nonmetallic 1.0 1.0 2.5
Combustible 2.0 2.5 3.0
TABLE 8.3
Structure Contents Coefficient C3
Structure Contents C3
Low value and noncombustible 0.5
Standard value and noncombustible 1
High value moderate combustibility 2
Exceptional value, flammable liquids, computer or electronics 3
Exceptional value, irreplaceable cultural items 4
TABLE 8.4
Structure Occupancy Coefficient C4
Occupancy C4
Unoccupied 0.5
Normally occupied 1
Difficult to evacuate or risk of panic 3
TABLE 8.5
Lightning Consequence Coefficient C5
Lightning Frequency IndexValue
Continuity of facility services not required, no environmental impact 1
Continuity of facility services required, no environmental impact 5
Consequences to environment 10
• A system of terminations on the roof and other elevated locations. This may
be either one or more connected vertical rods know as air terminals, or a
mesh of horizontal conductors known as air termination networks.
Protection against Lightning 145
air terminal
with either
pointed or
rounded end
welded joint to
lightning conductor
air terminal
h
cone radius
45m 15m
max max
6m
max
ground loop
mesh network as
close as possible to
edges
mesh size
FIGURE 8.10 Example of a mesh air termination network (down conductors not shown).
of the outer walls. With structures which consist of sections having different heights
with more than one roof, termination networks of all roofs should be bonded together
via their down conductors. Also all metal projections such as masts, aerials, air
conditioning units, etc., have to be properly bonded to the air termination network.
Figure 8.10 shows an example of an air termination network.
1. The conductors have to follow the shortest path between the air network and
ground.
2. The conductors should be symmetrically mounted on the external surface of
the structure walls, starting from the exposed corners and distributed uni-
formly around the perimeter. Their spacing shall comply with the standard
specification used and shall in no case be more than 20 m.
3. It is best to avoid any re-entrant loops; however, if there are such loops then
they should comply with applicable separation distance s (see Section 8.4)
for the lengths shown in Figure 8.11.
4. The number of down conductors depends on the perimeter of the external
edges of the roof, but at least two down conductors are required for any
structure. Some specifications require that each down conductor be
connected to an earth electrode, while others specify that if the structure
perimeter is greater than 76 m then a ground connection is required every
30.5 m of perimeter or a fraction thereof, e.g., four connections will be
required for a perimeter of 96 m.
5. Each down conductor has to be provided with a test clamp to be placed
150 cm above the ground surface.
6. The conductors between the test clamps and the ground electrodes should
be at least 30 cm below ground and protected against corrosion, e.g., by
using PVC (polyvinylchloride) or XLPE (cross-linked polyethylene) -
coated conductors. Moreover, both the IEC and the NFPA recommend that,
in order to limit touch potentials, the last 3m of bare conductor be insulated
with at least 3mm of XLPE.
r ≥ 20 cm
90 o
l1
l2 s l1
s
l2
l3
preferred path
(a) (b)
FIGURE 8.11 Down conductor paths and separation distance s for (a) loop and (b) overhang.
(a) Acceptable if l2 ≥ s, l = l1 + l2 + l3; (b) l = l1 + l2.
Protection against Lightning 149
7 The section is chosen more for mechanical robustness than for current carrying capacity. Although the
current is very large its duration is extremely short. Thus from Eq. (5.1) for a current of 100 kA and
duration 50 μs with bolted joints (worst case) the minimum cross-sectional area is 6 mm 2.
150 An Introduction to Safety Grounding
stranded conductors. Round conductors have the advantage of being easier to handle
and install than flat conductors.
It is possible to use screened insulated cables with a semi conductive outer
sheath as down conductors. With these cables there is no risk of side flashing (see
Section 8.4) and minimize lightning-induced transients and are thus especially useful
if the premises contain sensitive electronic equipment.
8.3.5 grounding
Proper grounding is a vital part of any lightning protection system. All aspects
of grounding have already been considered in the first six chapters of this book.
The following additional recommendations should be considered for lightning
grounds:
v ( t ) = iR + L di / dt (8.4)
where R is the conductor resistance and L its inductance. For down conductors the
inductance is of the order of 1.5μH/m which is quite small. However, because of
the extremely high rate of rise of the current wave front, the inductive component of
Protection against Lightning 151
the voltage becomes predominant. For example, for a front time Tf = 10μs, a peak
current Ip = 80kA, and a 25m long conductor,
25 × 1.5 × 10 −6 × 80 × 10 3
VL = = 300 kV
10 × 10 −6
This extremely high voltage may lead to an electrical flashover or breakdown between
some point on the down conductor and a separately grounded metal body such as a
water tank, air-conditioning unit, or any other component of an electrical system.
Such flashovers are known as side flashes (Figure 8.13). In order not to increase the
inductance of a down conductor almost closed loops, such as shown in Figure 8.11,
should be avoided if possible.
The rapid rate of rise of current also generates an equally rapidly changing
magnetic field which will induce transient voltages and currents in any installation
loops and cause damage to sensitive equipment. The induced voltage depends on the
mutual inductance M between the down conductor and the loop and is given by
di
Vi = M (8.5)
dt
and as di/dt is almost constant during the wave front, a square voltage will be induced
in the loop. The mutual inductance between a down conductor and a rectangular loop
(Figure 8.14), which could be a metal window frame, is given by
µo b s + a
M= ln (8.6)
2π s
water tank
side
flash
down conductor
down conductor
voltage induced
in open loop
Vi
current induced
b
c in closed loop
FIGURE 8.14 Current or voltage induced in conducting loops by current in down conductor.
Vi = 8 × 10 9 × 6.93 × 10 – 6 = 55.4 kV
If the loop is open this voltage may cause a flashover across the gap. To protect
against such lightning-induced voltages sensitive equipment must be provided with
surge protection devices.
No side flashes will occur if all conducting parts are equipotentially bonded to
the lightning grounding system. However for equipment which is not bonded, such
as some conductive installations inside or on the roof of buildings, a separation
distance between the conductive item and the down conductor is necessary in order
to avoid side flashes.
According to the IEC 62305-3 standard, the separation distance is given by
kc
s ≥ ki l (8.7)
km
where
• ki is an induction coefficient which takes into account current steepness and
mutual inductance as well as the LPL (see 8.2):
LPL I ki = 0.08
LPL II ki = 0.06
LPL III and IV ki = 0.04
• kc is a factor that depends on the number of down conductors and the current
sharing between them. For buildings for which their length or width is equal
to 4 times their height the following values can be assumed:
2 conductors kc = 0.66
3 or more kc = 0.44
Protection against Lightning 153
I
2r a
● ●
● ●
d F
● ● magnetic flux of
● ● lateral currents
b
I
ki = 0.08, kc = 0.66, km = 1
µo I 2 d
F≅ ln newtons (8.8)
2π r
for d = 10cm, r = 0.5cm, I = 80 kA, F = 3,835 N = 385 kg-force. This very strong
force, which tends to straighten the wire, is greatly reduced by replacing the sharp
corners with circular bends of radius ≥20cm (8″) as shown in Figure 8.11(a).
FIGURE 8.16 Path of rolling sphere for identifying surfaces which need protection.
unprotected
zone
sphere radius
100 m
protected
zones
the ground, travels upward to join the descending streamer, and produce the return
stroke. The initiation and propagation of the positive streamer from some point
depend on the field intensity between that point and the negative charges at the tip of
the downward leader reaching a critical value. The more the number of charges at the
tip, the greater the distance at which the critical field is attained and hence the greater
the striking distance and the higher the discharge current.
The tip of the downward leader is considered to be located at the center of an
imaginary sphere whose radius is equal to the striking distance. This sphere is then
rolled over the building (Figure 8.16) and any part that can be touched by the sphere
will be susceptible to a lightning strike. Those parts of the building that cannot be
touched are considered to lie within a zone of protection.
When there is a risk that a lightning strike to the side of a tall structure may cause
damage (Figure 8.17) then an extension of the air termination network to those parts
should be considered.
American standard NFPA 780 specifies a rolling sphere radius of 150 ft (45.7 m)
for normal use but this radius is reduced to 100 ft (30 m) for structures containing
Protection against Lightning 155
flammable liquids and gases. The new IEC Standard 62305-1 has four different
sphere radii corresponding to four LPLs mentioned in Section 8.2. These are
For each level the minimum peak current value (kA) is used to determine the
sphere radius S using the formula
The RSM may also be used to determine the protection zones in a substation. The
sphere radius is determined from the following formula adopted by the IEEE8
Figure 8.18 shows an example of such an application. From the maximum height
of the substation equipment, the size of the substation and a rolling sphere radius,
the height and number of masts, and their distance apart can be determined. Mast
heights range from 3 to 15m and their number from 1 to 4. For further details the
reader is referred to the IEEE standard.
protected zone
FIGURE 8.18 RSM for identifying zones of protection in a substation with protective masts.
8 IEEE Std 998-2017, Guide for Direct Lightning Stroke Shielding of Substations.
156 An Introduction to Safety Grounding
In the 1:1 cone mentioned in Section 8.3.1 the protective angle is 45°. Such a cone
can be safely applied to determine the zones of protection for small substations and
simple-shaped structures of height up to 10m for level I protection and 30m for level
IV protection. In Figure 8.19 a 45° triangle is superposed on a scaled profile draw-
ing of the structure such that the cone apex coincides with the tip of the air terminal
whose protective zone is to be determined. Figure 8.20 shows a diagram drawn to
scale for comparing the zones of protection provided by a 10m high mast using a 1:1
cone and a 20m radius rolling sphere corresponding to the highest protection level;
the two zones are almost identical. For taller structures there are significant differ-
ences between the two methods and cone protective angles as small as 23° are neces-
sary. It should be mentioned here that the standard IEC 62305-1 includes a detailed
and somewhat laborious protection angle method in which, for each LPL, the cone
angle is given as a function of the height of the air rod above the ground plane for
each protection level.
In general the RSM is the preferred method used for identifying the surfaces of
structure that need protection because it simpler, safer, and can be used for all types
of structure and for all levels of protection required.
air terminals
section outside cone of
protection. Extra
terminal needed structure inside cone
45 of protection.
45
S = 20m S = 20m
1:1 cone
45o
10m mast
FIGURE 8.20 Comparison between protected zone of a 1:1 cone of protection and rolling
sphere for a 10m mast (diagram drawn to scale).
Protection against Lightning 157
Vo = Eo z (8.11)
(a) (b)
FIGURE 8.21 Ground conductors on typical towers: (a) 66 kV; (b) 220 kV (dimensions in m).
Eo
V = Eo z
z
V=0
and the equipotential surfaces in this case are horizontal planes. If an isolated
conductor is placed at any point in space it will acquire the potential of this point
but no electric charge. When the conductor is connected to ground it will acquire an
induced charge (see Section 5.7) and the secondary field produced by these charges
will modify the primary uniform as follows.
λ r1
h P
z
r2
h
-λ conductor image
FIGURE 8.23 To determine potential at P due to a line charge and its image.
at an equal distance h below ground with an equal and opposite charge ‒λ C/m.
The potential at any point P (Figure 8.23) due to these two line charges is
λ r
VPg = ln 2 (8.12)
2πε o r1
λ 2h
(Vo + VPg ) = Eo h + ln =0
2πε o r
λ Eh
=− o
2πε o 2h
ln
r
It is evident that the charge which appears on the conductor is negative and by substi-
tuting this value in Eq. (8.12) we obtain
ln(r2 / r1 )
VPg = −Eo h (8.13)
ln(2h / r )
ln(r2 / r1 )
VP = VPo + VPg = Eo z − Eo h (8.14)
ln(2h / r )
The relative change in the potential at the point P due to the presence of the ground
wire is
If z = h' and assuming that the distances between conductors are small compared
with h we may write
r2 ≅ h + h′; r1 ≅ h − h′
h + h′
ln
h r1
η= (8.16)
h′ ln 2h
r
The ratio η indicates the effectiveness of the ground conductor in shielding the power
conductors from the atmospheric field. For example, if we assume the following prac-
tical values, r1 = 3 m, h′ = 19 m, h = 22 m, r = 6 mm.
We find that
22 ln(41 / 3)
η= = 34%
19 ln(44 / 0.006)
It should be pointed out here that the effect of the diameter of the ground conductor
and of its distance from a power conductor is limited since these distances appear in
the logarithmic term.
The electric field intensity in the direction of r1 is from Eq.(8.14)
∂VP h Eo
EP r 1 = − =−
∂r1 r1 ln(2h / r )
h Eo
Eg = − (8.17)
r ln(2h / r )
The negative sign indicates that the direction of the field is toward the conductor
surface; using the above values (h = 22 m, r = 6 mm) we find from the above equa-
tion that
3,667
Eg = Eo = 412Eo
8.9
The average value of the atmospheric field Eo under fair weather conditions is 100 V/m
and in the presence of thunderclouds it may rise to between 10 and 300 kV/m. If we
assume that Eo = 10 kV/m we find that
This field is sufficient to produce a corona discharge around the conductor and draw
lightning to it thus protecting the power line.
Protection against Lightning 161
ground conductor
S
power conductor
h
y x
D2
D1
D12 = S 2 − ( S − h)2
D1 = h(2S − h)
Similarly,
D2 = y(2S − y)
so that
For given values of S, y, and x, the minimum value of h can be determined from Eq.
(8.18). The striking distance can be determined from Eq. (8.10). As an example, for
I = 50 kA we find that
S = 8 × 50 0.65 = 100 m
that there is a secondary effect of lightning which can cause extensive damage to
all types of equipment, particularly the sensitive electronic systems and devices
which permeate every aspect of life today. This secondary effect consists of induced
transient voltages and current surges which enter buildings through mains power
supplies, telephone and data communication lines, both underground and overhead.
Protection against such surges is today considered as an integral part of a lightning
protection scheme. Part 4 of IEC 62305 deals specifically with this aspect which lies
beyond the scope and subject matter of this book.
Appendix A: Wire Sizes
TABLE A.1
Cross-Sectional Area and Diameter of Copper Conductors (AWG)
Stranding Overall
Size
AWG/ Area Diam. Diam. Area
(kcmil) (cmil) Quan-tity (in.) (in.) (in.2)
18 1620 1 – 0.040 0.001
18 1620 7 0.015 0.046 0.002
16 2580 1 – 0.051 0.002
16 2580 7 0.019 0.058 0.003
14 4110 1 – 0.064 0.003
14 4110 7 0.024 0.073 0.004
12 6530 1 – 0.081 0.005
12 6530 7 0.030 0.092 0.006
10 10380 1 – 0.102 0.008
10 10360 7 0.038 0.116 0.011
8 16510 1 – 0.126 0.013
8 16510 7 0.049 0.146 0.017
6 26240 7 0.061 0.164 0.027
4 41740 7 0.077 0.232 0.042
3 52620 7 0.087 0.260 0.053
2 66360 7 0.097 0.292 0.067
1 83690 19 0.066 0.332 0.087
1/ 0 105600 19 0.074 0.373 0.109
2/0 133100 19 0.084 0.419 0.138
3/0 167800 19 0.094 0.470 0.173
4/0 211600 19 0.106 0.528 0.219
250 – 37 0.082 0.575 0.260
300 – 37 0.090 0.630 0.312
350 – 37 0.097 0.661 0.364
400 – 37 0.104 0.728 0.416
500 – 37 0.116 0.813 0.519
600 – 61 0.099 0.893 0.626
700 – 61 0.107 0.964 0.730
750 – 61 0.111 0.998 0.782
800 – 61 0.114 1.03 0.834
900 – 61 0.122 1.094 0.940
1000 – 61 0.128 1.152 1.042
1250 – 91 0.117 1.289 1.305
1500 – 91 0.128 1.412 1.566
1750 – 127 0.117 1.526 1.829
2000 – 127 0.126 1.632 2.092
163
164 Appendix A: Wire Sizes
TABLE A.2
Cross-Sectional Area of Copper Conductors According to German,a
British,b and USAc Standards
Nominal
Nominal Cross-Sectional Area Diameter Conductor Size
(mm2) (mm) Designation
0.65 1.1 NBS 3/.020
0.65 0.92 NBS 1/.336
0.75 1.02 0.75
0.821 1.12 AWG 18
0.97 1.2 NBS 1/.044
1 1.15 1
1.039 1.58 AWG 17
1.29 1.29 NBS 3/.029
1.307 1.4 AWG 16
1.5 1.65 1.5
1.652 1.99 AWG 15
1.94 1.63 NBS 3/.036
1.94 1.85 NBS 1/.064
2.083 1.8 AWG 14
2.5 2.08 2.5
2.625 2.21 AWG 13
2.9 2.34 NBS 7/.029
3.309 2.3 AWG 12
4 2.61 4
4.17 2.75 AWG 11
4.52 2.95 NBS 7/.036
5.26 2.8 AWG 10
6 3.3 6
6.45 3.71 NBS 7/.044
6.634 3.97 AWG 9
8.366 3.6 AWG 8
9.35 4.17 NBS 7/.052
10 4.67 10
10.55 4.88 AWG 7
13.296 5.2 AWG 6
14.52 5.23 NBS 7/.064
16 5.59 16
16.767 5.89 AWG 5
19.35 6.5 NBS 19/.044
21.15 AWG 4
25 25
(Continued)
Appendix A: Wire Sizes 165
Nominal
Nominal Cross-Sectional Area Diameter Conductor Size
(mm2) (mm) Designation
25.81 6.61 NBS 19/.052
26.662 6.6 AWG 3
33.625 7.42 AWG 2
35 7.8 35
38.71 8.13 NBS 19/.064
42.406 8.43 AWG 1
48.5 9.3 NBS 19/.072
50 9.47 50
53.508 10.6 AWG 1/10
64.52 10.62 NBS 19/.083
67.442 11 AWG 2/0
70 11.94 70
77.5 12.8 NBS 37/.064
85.024 12.8 AWG 3/0
95 13.41 95
96.77 14.5 NBS 37/.072
107.218 14.61 AWG 4/0
120 14.8 120
126.675 16.2 MCM 250
129.03 16 NBS 37/.083
150 17.3 150
152.01 18 MCM 300
162 18.4 NBS 37/.093
177.345 18.49 MCM 350
185 19.56 185
193.55 20.5 NBS 37/.103
202.68 20.65 MCM 400
228.02 21.3 MCM 450
240 21.72 240
253.35 22.68 MCM 500
258.06 23.6 NBS 61/.093
278.71 23.6 MCM 550
300 24.49 300
304 25.35 MCM 600
322.58 NBS 61/.103
329.35 MCM 650
354.71 MCM 700
380 MCM 750
400 400
a VEB.
b NBS (New British Standard).
c AWG& MC.
166 Appendix A: Wire Sizes
TABLE A.3
Resistance of Copper Conductors
Cross-Sectional Area Resistance (70oC)
(mm2) (Ω/km)
0.75 29
1 21.7
1.5 14.7
2.5 8.71
4 5.45
6 3.62
10 2.16
16 1.36
25 0.863
35 0.627
50 0.463
70 0,321
95 0.232
120 0.184
150 0.15
185 0.1202
240 0.0922
300 0.0745
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Index
adiabatic equation 61 danger triangle 112
aerial ground wire 157ff depth of burial 9
air terminals 145 discharges, types of
air termination network 146 arc 123
anodic index 73 brush 127
apparent resistivity 20 corona 128
arc discharge 123 propagating brush 127
area of land 47 spark 123
atmospheric field 157 dissipative floors 131, 132
double insulation 91
bentonite 49 down conductor 147ff
bonding 129, 150 driven rod 23, 50
brazing 55 duration, current 4, 65
brush discharges 127 touch voltage 80
burial depth 9
buried plates 32 earth leakage breaker 83
buried wire 30ff electric shock 3
electrode
cable armor 60, 72 hemisphere 7
cable shield 60, 72 plate 32
cable trays 68 rod 23
capacitance, of human body 123, 124 wire 30ff
chemical grounding rod 49 electromagnetic induction 20
chemical salts 47 electrostatic charges 115
clamps 54, 149 electrostatic discharge (ESD) 115
clothing for esd 132 clothing 132
compression joint 56 damage 126
computer center 91 footwear 131
concrete 33 equipment grounding connections 47
encased electrodes 52 equipment grounding conductors 60
conductive floors 131 equipotential bonding 54
conductors equivalent hemisphere 24
down 146ff exothermic welding 55
equipment grounding 47 explosion limits 112ff
grounding 55, 60 extremely low voltage (ELV) 79
neutral 80ff
protective 80ff fall-of-potential method 11
cone of protection 146, 156 FELV 79
connections fence 76
mechanical 54, 149 fibrillation 4
welded 55 flash point 112, 113
contact electrification 111, 117 flexible metal piping 71ff
copperweld 50 floors, conducting 131
corona discharge 128 dissipative 131, 132
active 129, 134 flow electrification 120
passive 129, 134 footing resistance 40
corrosion 72 footwear (ESD) 131
current duration 4 force on conductor 153
physiological effects 3
169
170 Index
Marconite 52 SELV 79
measurement of separation distance 150, 152
resistance to ground 11 side flashing 150
soil resistivity 18 soil resistivity 16, 17, 47
mesh sizes 146 soil treatment 47ff
mesh termination network 146 solid square 27
mesh voltage 98 spark discharge 123
minimum ignition energy (MIE) 112, 115 stacks 157
moisture, effect on resistivity 17 static conductive floors 130, 131
static dissipative floors 130, 131
neutral conductor 80, 87 step voltage 11, 35, 76, 98, 150
neutral grounding 74 Sverak formula 95
striking distance 145, 153
Onderdonk equation 57 substation grounding 74, 93ff
overhead ground wire 40, 157ff surface charges 115
oxygen 114 surface charging 115ff
Index 171
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