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Introduction depletion of the tank occurs, and, therefore, the duration of the
pulse. Switches with turn-on and turn-off capability are
Pulsed electric fields (PEFs) is a technology that causes elec- increasingly used because they add flexibility to the pulse
troporation of cell membranes by the application of intermit- generator. Here, the pulse duration is determined by the
tent electric field strength of high intensity for periods of time control signal of the switch, because the pulse starts by closing
in the order of microseconds. Electroporation consists of the the switch and it ends by opening it.
increment of the cell membrane permeability to ions and The treatment chamber is composed of two electrodes held
macromolecules. Such an increase in permeability is related to in position by insulating material, which forms an enclosure
the formation of local defects or pores in the cell membranes. containing the food material. Electrodes should be designed to
Depending on the intensity of the external electric field strength minimize the effect of electrolysis as well as corrosion. Stainless
applied, the viability of the electroporated cell can be preserved steel is commonly used as electrode material, but recently it has
by recovering the membrane integrity, or the electroporation been observed that titanium electrodes show a superior resis-
can be permanent, leading to cell death. Reversible electro- tance against corrosion. Static treatment chambers with parallel
poration is a procedure routinely used in molecular biology electrodes are generally used for basic studies aimed to get
and clinical biotechnological applications to gain access to the a fundamental understanding of the microbial inactivation by
cytoplasm in order to introduce or deliver in vivo drugs, PEF. However, the development of continuous flow treatment
oligonucleotides, antibodies, plasmids, and the like. In the chambers for PEF processing is essential for scaling up the
1960s, it was demonstrated that irreversible electroporation technology for nonthermal microbial inactivation. Although
was an effective way to inactivate microorganisms, but it was several different designs have been developed in the last few
not until the end of the 1980s that there arose increased interest years, the two most important treatment chamber designs that
in this technology as a nonthermal preservation method that are being considered for commercial application of PEF are
would reduce the undesirable changes induced by heat treat- parallel electrode and colinear configurations (Figure 2).
ments in foods. Efforts conducted in the last 20 years by Parallel electrode configuration is the simplest chamber
researchers in different fields (microbiology, chemistry, engi- geometry and consists of a rectangular duct of insulating
neering) have led to the development of PEF equipment on an material with two electrodes on opposite sides. This configu-
industrial scale and to the first commercial applications of PEF ration imparts a uniform electric field in the treatment zone.
technology for the preservation of premium quality fruit juices. However, for some applications, a colinear configuration is
preferred because the load resistance of the treatment chamber
is higher and the energetic requirements are consequently
Technological Aspects of the Pulsed Electric Field lower. The colinear treatment chamber consists of an electri-
cally insulating tube through which liquid flows. On either side
PEF is a treatment that involves the application of direct current of this chamber, the electrodes are located. They consist of two
voltage pulses for very short periods of time, in the range metal pipes that also serve as the entrance and exit for the fluid.
between microseconds to milliseconds, through a material The circular section of colinear configuration facilitates its
placed between two electrodes. This voltage results in an elec- installation in the circulation pipes used in the food industry.
tric field whose intensity depends on the gap between the However, the main problem of this configuration is the inho-
electrodes and the voltage delivered. mogeneity in the electric field strength and temperature
distribution in the treatment chambers during PEF processing,
observed by numerical simulation techniques. Generation of
Generation of Pulsed Electric Fields
turbulent flow by modifying the treatment chamber geometry
Generation of PEFs requires a fast discharge of electrical energy
within a short period of time. The pulse generator and treat-
ment chamber are the basic components of an apparatus for
application of PEF (Figure 1). The pulse generator consists of
a charger that converts the AC to DC current and charges an
energy storage device such as a capacitor. The discharge of the
electrical energy in the treatment chamber is controlled by
a switch that is the key component in a pulsed system, because
it imposes a practical limitation of the pulse generator on
power and voltage level. High-power switches that have only
turn-on capability (e.g., spark gap) required the use of circuits
with a small energy storage tank. In these circuits the pulse that
is started by closing the switch will end when the storage tank is
empty. Food conductivity and circuit parameters, including
treatment chamber geometry, determine the rate at which the Figure 1 Basic components of a PEF apparatus.
Figure 2 Treatment chamber configurations for continuous PEF processing and electric field strength distribution.
or by inserting a grid before the treatment zone has been sug- Treatment time: Treatment time is defined as a function of
gested to improve the treatment uniformity in colinear the duration of pulse width and the number of pulses applied.
configurations. It is generally reported in ms. In square waveform pulses, pulse
width corresponds to the duration of the pulse, but in expo-
nential decay pulses, the time required for the input voltage to
Definition of Process Parameters
decay to 37% of its maximum value has been adopted as the
The most typical process parameters that characterize PEF effective pulse width.
technology are electric field strength, pulse shape, treatment Specific energy of the pulse: This parameter depends on the
time pulse width, number of pulses, pulse-specific energy, and voltage applied, pulse width, and resistance of the treatment
frequency (Figure 3). chamber, which vary according to the geometry and conduc-
Electric field strength: The distance between the electrodes of tivity of the material treated. It is commonly reported in
the treatment chamber and the voltage delivered defines the kJ kg1. This parameter makes it possible to evaluate the energy
strength of the electric field, which is generally reported in costs of the PEF process and, consequently, to compare the PEF
kV cm1. While in treatment chambers with parallel electrode treatment efficiency with other technologies. As all the electrical
configurations, the electric field strength between the electrodes energy delivered for generation of PEFs in the treatment
is uniform, in colinear configuration the electric field strength is chamber is dissipated as heat and the residence time of food
not uniform and changes depending on the location. materials in the treatment chamber during a PEF treatment
Pulse shape: Depending on type of switch and the configu- is lower than 1 s, this parameter permits estimating the incre-
ration of the discharge circuit, several pulse shapes are possible, ment of the temperature of a food as a consequence of the
but the main ones used are exponential decay and square wave treatment.
pulses. Exponential decay pulses are generated by high-power Frequency: This parameter indicates the number of pulses
switches that have only turn-on capability, and therefore, applied by unit of time, and it is reported in Hz (pulses per
discharge the total energy stored in the capacitor bank. These second). For an industrial exploitation with high flow rates and
pulses have a drastic surging rate, but a very slow decaying rate, short residence times, high pulse repetition rates are up to
causing a long tail section that is ineffective in killing micro- several hundred hertz.
organisms and yields extra heat. Square waveform pulses can
be obtained by an incomplete discharge of a capacitor by
a switch with on/off capability or by using a more complex Mechanisms of Microbial Inactivation by the Pulsed
pulse-forming network. These pulses are more suitable for PEF Electric Field
microbial inactivation because they produce stable peak
voltage for the pulse duration. Both exponential and square It is generally accepted that electroporation of the microbial
wave pulses can be unipolar or bipolar. It has been reported cytoplasmatic membrane plays a major role in cell death
that bipolar pulses may reduce unwanted electrolysis and the caused by PEF. Maintenance of the integrity and functionality
deposition of food particles on the electrode surface. of the cytoplasmatic membrane is vital for microorganisms
968 NON-THERMAL PROCESSING j Pulsed Electric Field
because it protects cells from the surrounding environment by treatment reveal that microorganisms partially lost the ability
acting as a semipermeable barrier. The application of an to plasmolize in a hypertonic medium. On the other hand,
external electric field of high intensity induces the formation of a correlation between the number of microorganisms inacti-
pores, increasing the permeability of the membrane to ions vated by PEF and the measurement of the increased uptake of
and macromolecules. Different techniques such as electron fluorescent dyes such as propidium iodide unable to go
microscopy examination, measurement of leakage of through intact membrane has been found, or intracellular UV-
intracellular material, measurement of osmotic response, or absorbing material (nucleic acids, proteins) outside the cells
measurement of the uptake of fluorescent dyes studies have after PEF treatments has been detected.
demonstrated that PEF causes electroporation of the cyto- The scheme represented in Figure 4 aims to summarize the
plasmatic membrane of microorganisms. Observation by possible consequences derived from the electroporation of
electron microscopy of PEF-treated bacteria and yeasts has a microbial cell by PEF. Early studies indicated that microbial
revealed morphological alterations, such as increasing surface inactivation by PEF was an all-or-nothing effect because after
roughness, ruptures in the membranes, disruption of organ- the treatment alive or dead cells were detected, but not
elles, and even leakage of cellular contents. However, these sublethal, injured ones. Sublethally injured cells are those
modifications affect only a small number of the cells observed microorganisms that have suffered some kind of damage as
under the microscope, and a correspondence between the a result of the treatment applied, and they are able to recover
frequencies of appearance of morphological alterations and the and grow only when the recovery conditions (temperature,
loss of viability determined by counting survivors in plate has growth medium, etc.) are optimal. Presently, it is well estab-
not been demonstrated. It suggests that other pathways lished that similar to other inactivation techniques, PEF causes
different from the morphological changes observed under the sublethal injury. The fact that the presence of sodium chloride
electronic microscope are involved in microbial inactivation by in the recovery medium prevents the growth of sublethally
PEF. However, the direct involvement of cytoplasmatic injured cells after PEF treatment and the demonstration that
membrane permeabilization in cell inactivation by PEF has these damaged cells required the synthesis of lipids for repair
been established using other techniques. Measurements of the supports the involvement of the cytoplasmatic membrane in
osmotic response of microbial cells after application of a PEF cell injury. However, these observations cannot overlook the
NON-THERMAL PROCESSING j Pulsed Electric Field 969
Figure 4 Possible consequences derived from the electroporation of a microbial cell by PEF.
fact that sublethal injury was also caused by additional Other theories assume that electroporation in a cell
damages of PEF in other microbial structures. The occurrence membrane occurs both in protein channels and in the lipid
of reversible permeabilization of microbial cytoplasmatic domain. According to these theories, an external electric field
membrane has been shown by comparing the uptake of pro- may cause reorientation of lipid molecules of the membrane,
pidium iodine when the dye is present in the treatment creating hydrophilic pores that could conduct current. Local
medium during the PEF treatment or when it is added just Joule heating generated by passage of electrical current would
after the treatment. Therefore, although a percentage of the induce thermal phase transition of the lipid bilayer. The
microbial population may recover membrane integrity after molecular dynamics of these events would involve changes in
completing the PEF treatment, during the treatment the conformation of lipid molecules and rearrangement of the
increment of the cell membrane permeability may cause the lipid bilayer by expanding the existing pores, creating new
intake or uptake of ions and macromolecules in the microbial hydrophobic pores and forming structurally more stable
cytoplasm, rendering damaged cells with an intact cyto- hydrophilic pores. On the other hand, as the opening/closing
plasmatic membrane. of many protein channels is dependent on transmembrane
Although a relationship between the increment of the potentials, it would be expected that when a PEF is applied,
permeability of the cytoplasmatic membrane by application of many voltage-sensitive channel proteins would be opened.
external electric field pulses and the microbial inactivation has Once these channels are opened, they would conduct higher
been demonstrated, very little is known about what is really current than that for which they are designed; as result, these
occurring in the membranes at the molecular level. Several channels would become irreversibly denatured by Joule heat-
theories have been proposed to explain the mechanisms of ing or electrical modification of their functional groups.
membrane electroporation. Electromechanical theories assume The proposed theories to explain electropermeabilization
that the external electric field applied causes membrane are based on experiments on model systems such as liposomes
compression, leading to membrane rupture when the electrical or on individual eukaryote cells. However, in microorganisms,
force exceeds the elastic restoring force. From an electrical point the cytoplasmatic membrane is not the only envelope that
view, due to the low electrical conductivity of a membrane as separates the cytoplasm from the environment. Yeast, bacteria,
compared with the surrounding liquid, a cell can be considered and bacterial spores have additional structures such as the wall
to resemble a spherical capacitor. When the cell is exposed to cell (yeast and Gram-positive bacteria) and wall cell and
external electric field strength, a time- and position-dependent external membrane (Gram-negative bacteria) whose influence
transmembrane potential would be induced across the cyto- in the membrane electroporation by PEF remains unknown. In
plasmic membrane because of the accumulation of oppositely the case of bacterial spores, PEF fails to inactivate them,
charged ions at both sides of the nonconductive membrane. probably because of the spores’ envelopes such as the coat and
The attraction between these ions would cause membrane the cortex, preventing the permeabilization effects of PEF on
thickness reduction and formation of pores. A critical value of the spore cytoplasmatic membrane.
the external electric field is required to induce a transmembrane
potential (0.2–1.0 V) that leads to the formation of reversible
or irreversible pores in the membrane. When the applied Factors Affecting Microbial Inactivation by Pulsed
external electric field is around the critical value, reversible Electric Fields
electroporation would occur, allowing the cell membrane to
recover its structure and functionality. Irreversible electro- The microbial resistance to a given processing technology that
poration resulting in membrane disintegration and loss of cell acts by inactivating microorganisms has been found to depend
viability are expected to occur when electric field strengths on many factors. In order to establish the process conditions to
higher than the critical value are applied. ensure microbiological safety and stability, the influence of
970 NON-THERMAL PROCESSING j Pulsed Electric Field
Processing Parameters –5
7 5 pH 4.0
pH 7.0
6
3 2
2
1
1
0
0
32
J4
L1
2
1
7
10
67
03
36
03
47
H
.9
B
31
J4
7:
ºC
ºC
ºC
ºC
ºC
.5
.4
.5
.4
c.
c.
15
m
W
m
E.
27
15
38
50
4
E.
L.
c.
O
c.
L.
L.
L.
L.
E.
E.
c.
E.
Figure 6 Influence of the temperature of the treatment medium on the
lethality of Salmonella typhimurium by a PEF treatment (30 kV cm1, 0.5 Hz, Figure 7 Variability in the PEF resistance (30 kV cm1; 50 pulses of
square wave pulses of 3 ms) in media of pH 3.5. Error bars correspond 3 ms) of different strains of Escherichia coli (E.c.) and Listeria mono-
to standard deviation. Adapted from Saldaña, G., Puértolas, E., Álvarez, I., cytogenes (L.m.) treated in media of pH 4.0 (black bars) and 7.0 (white
Meneses, N., Knorr, D., Raso, J., 2010. Evaluation of a static treatment bars). Adapted from Saldaña, G., Puértolas, E., López, N., García, D.,
chamber to investigate kinetics of microbial inactivation by pulsed electric Álvarez, I., Raso, J., 2009. Comparing the PEF resistance and occurrence
fields at different temperatures at quasi-isothermal conditions. Journal of of sublethal injury on different strains of Escherichia coli, Salmonella
Food Engineering 100, 349–356. typhimurium, Listeria monocytogenes and Staphylococcus aureus in media
of pH 4 and 7. Innovative Food Science and Emerging Technologies
10, 160–165.
Microbial Characteristics
Microbial inactivation by PEF depends on microbial properties microorganisms in solid media or in media containing parti-
such as the type of microorganism, characteristics of the cell cles has received less attention. The influence of the electrical
envelopes (Gram-positive or negative), cell size, and shape. conductivity and the pH of the substrate on microbial inacti-
Generally, it has been reported that bacteria are more PEF vation has been widely investigated. Several studies concluded
resistant than yeast, Gram-negative microorganisms are more that the conductivity of the treatment medium affects micro-
sensitive than Gram-positive microorganisms, and coccus bial inactivation. However, these investigations do not make it
bacteria are more resistant than rods. However, it seems that clear if the conductivity influences the effect of the electric field
the intrinsic microbial resistance is more important than the on microbial membrane, or if the effect observed is a conse-
effect of the microbial characteristics in determining the quence of the influence of conductivity on the characteristics of
microbial sensitivity to PEF. When the PEF resistance of the PEF treatment applied. A change in conductivity modifies
different microorganisms is compared under the same experi- the resistance of the treatment chamber, and as a result it may
mental conditions, it is observed that some yeast cells are more cause changes in the electric field strength and the pulse width
PEF resistant than some bacteria, some Gram-positive micro- and total specific energy of the pulses. In a range of conductivity
organisms are more sensitive than some Gram-negative from 0.5 to 4.0 mS cm1, which corresponds to the conduc-
microorganisms, and some yeast species and some rod bacteria tivity of most liquid foods, it has been observed that the
are more resistant than some coccus bacteria. conductivity did not affect microbial inactivation when the
Several studies have demonstrated that the PEF resistance of input voltage and input pulse width were modified in order to
different strains of bacterial species may vary greatly. It has been obtain the same treatment (field strength and treatment time)
observed that depending on the strain and pH of the treatment in media of different conductivities.
medium, the inactivation of different strains of the same Published research indicates that microbial PEF resistance
microorganism may range from 0.1 to 4.5 log10 CFU m1 varies considerably depending on the pH of the treatment
(Figure 7). As the PEF resistance of the different strains medium. Researchers have reported that a variation of the pH
depended on the pH of the treatment medium, the target of the treatment medium can increase, reduce, or have no effect
microorganisms to define treatment conditions for PEF on modifying the microbial sensitivity to PEF. Generally,
pasteurization could be expected to be different for foods, Gram-positive microorganisms are more PEF resistant in media
depending on their pH. of neutral pH than in acidic conditions, and Gram-negative
ones are more resistant in media of acidic pH than in neutral
conditions. This effect of the pH on microbial resistance has
Treatment Medium Characteristics
been confirmed in both buffers and liquid foods. The mecha-
Generally, studies on microbial inactivation by PEF have nism that explains these differences seems to be related to the
been conducted with microorganisms suspended in liquid occurrence of sublethal membrane damage by PEF. It has been
media. The effect of PEF treatments on the inactivation of observed that when Gram-positive bacteria are treated in
972 NON-THERMAL PROCESSING j Pulsed Electric Field
Treatment time ( s)
contrary, the higher PEF ability to repair sublethal injury in 40
35 ºC
Gram-negative bacteria occurs when they are treated in acidic 80 30 ºC
pH media. 80
25 ºC
The influence of the aw of the treatment medium on 60
20 ºC
microbial inactivation has scarcely been investigated, and the 120
20 ºC
40 25 ºC
effect of the type of solute used to reduce the aw is unclear. Few 30 ºC
160
studies conducted indicate that a decrease in the aw increased 20 35 ºC