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2 0 2 0;9(2):1189–1199
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Original Article
Xiao Wang a,∗,1 , Jian-Guo Chen a,∗,1 , Guo-feng Su a , Hua-Ying Li b , Chuang Wang c
a Department of Engineering Physics, Tsinghua University, Beijing 100084, China
b College of Literature and Communication, Hebei Normal University for Nationalities, Chengde 067000, China
c School of Power and Mechanical Engineering, Wuhan University, Wuhan 430072, China
a r t i c l e i n f o a b s t r a c t
Article history: This paper reports the plastic damage evolution in low carbon structural steel and its
Received 2 November 2019 NDT evaluation. The SEM observations reveal that the voids initiation, growth, coalescence,
Accepted 19 November 2019 micro-crack propagation, and macro-crack formation are the main failure forms. The EBSD
Available online 19 December 2019 results show that with the increasing plastic strain, the KAM and GND within grains in LC
steel increased continuously. Meanwhile, the BS value and the IPF maps quality decreased
Keywords: significantly. Besides, the TEM observations show that the plastic strain induced dislocation
Plastic damage density increase and inhomogeneous dislocation distribution in LC steel, the dislocation
Structural steel nets structures were developed at the later plastic stages, which consist of high-density
EBSD dislocation tangles. Also, the magnetic hysteresis-loop changed distinctly after the plas-
Electromagnetic technique tic strain, and the Coercivity is sensitive to the change of dislocation structure/density.
Therefore, the electromagnetic technique can be utilized to assess the plastic damage in
LC steel.
© 2019 The Authors. Published by Elsevier B.V. This is an open access article under the
CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
∗
Corresponding authors.
E-mails: wxm1273@sina.com (X. Wang), chenjianguo@tsinghua.edu.cn (J. Chen).
1
Present address: Room 1003, Building Liu Qing, Shuangqing Road, Tsinghua University, Beijing 100084, China.
https://doi.org/10.1016/j.jmrt.2019.11.046
2238-7854/© 2019 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
1190 j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):1189–1199
subjected to applied stresses that exceed its yield strength structural steel. In recent years, the magnetic methods have
and cause it to elongate, compress, bend, or twist [12]. Consid- received increasingly interest [21–23], and even be considered
ering the widely application of structural steel components, as more promising than the traditional ultrasonic approaches,
and the disastrous consequences once caused by the struc- due to the early degradation in steels such as dislocation
tural failure, more research work should be devoted to the structure variation may cause changes in material magnetic
microstructural analysis of damage evolution and its non- properties to a larger degree than they affect the propagation
destructive evaluation (NDE), so as to recognize the failure of ultrasonic waves [24]. In this research, we also adopted the
mechanism of structural steel as well as to achieve the remain- electromagnetic magnetic technique to study the plastic dam-
ing life prediction. age evolution in LC structural steel. By tracking and measuring
Currently, electron backscatter diffraction (EBSD) method, for the different degrees of plastic strain, we tried to explore
that equipped on the scanning electron microscope (SEM), the correlation between the material degradation and mag-
has attracted lots of researchers’ attention [13–15], because netic property change, so that the follow-up nondestructive
it has advantages that the texture evolution in material can evaluation and repair work can be taken in time.
be quantitatively identified based on the measured nano-
scale orientation data, and it has gotten in experiments in
some aspects [16–20] such as the phase/substructures char- 2. Experimental
acterization in material during the cold or hot deformation,
quenching, annealing, and recrystallization. In this research,
2.1. Material specification and tensile tests
the microstructural damage evolution and the failure mech-
anism in LC structural steel were investigated and revealed
Material used in this research was the commercial LC steel,
by using the SEM, EBSD and TEM (Transmission Electron
with the following chemical composition (wt.%) as list in
Microscopy) in combination.
Table 1. The tensile samples were fabricated into the strip-
Meanwhile, an effective and high reproducibility NDE tech-
shape sample, and the detailed specifications can be seen in
nique was needed to achieve the integrity monitoring of LC
Fig. 1(a). The tensile tests were carried out on the MTS-C45
j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):1189–1199 1191
Mild steel 0.211 0.0178 0.054 0.0148 0.208 0.0022 0.001 0.0025 0.037
Stress (MPa) 310 335 385 425 450 457 451 448 400 340
Strain (%) 0.7 2.85 5.3 8.15 12.5 16.6 19 22 24.76 26.54
stress-concentration at the ferrite/pearlite interface, which strain: 5.3%). Type II void was the dominant void nucleation
lead to the void-forming around the pearlite microstructure. mechanism in this LC steel, these micro-voids tend to be
(2) Type II: Many micro-voids with submicron size that rounded rather than needle-shaped or strip shaped, mainly
distributed along the ferrite matrix, which can be clearly iden- due to the existence of strong potential to minimize the micro-
tified after the specimen was stretched to the point 3 (i.e. voids surface area, so as to decrease the surface free-energy
j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):1189–1199 1193
Fig. 6 – The inverse pole figure (IPF) maps of the LC steel with various degrees of plastic strain.
Essentially, BS is an image quality parameter that derived from with the lower distortion in the crystal lattice of the origi-
the Hough transform, which describes the maximum intensity nal specimen. However, with increase of accumulative plastic
gradient at the margins of the Kikuchi bands above a normal- strain, the BS value of the LC steel show a downward trend.
ized background [28]. The BS is a scalar value that are scaled When the LC steel was stretched to the point 9, a remark-
to a byte range from 0 to 255, generally, the lower the value, able change of the BS map was observed, the BS scale of this
the blurrier the Kikuchi band, as well as the larger deforma- specimen decreased significantly, where most of grain’s BS
tion degree of material. The results of band slope (BS) maps are scale are below 80 (see Fig. 7(o)). This result clearly reveals
shown in Fig. 7(k)–(o), the pattern quality of BS maps shows the that the BS quality maps are sensitive to the state of plastic
difference in the sharpness of the Kikuchi bands. The original strain in LC steel, with these scale maps, the degradation of
LC steel has relatively high BS value, where most of grain’s microstructure of this LC steel can be given in a quantitative
BS scale are over 120 (see Fig. 7(k)), which can be associated manner.
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Fig. 7 – EBSD measurements of the LC steel with various degrees of plastic strain. (a)–(e) average misorientation maps; (f)–(j)
GND density maps; (k)–(o) band slope.
3.3. Microscopic structures observation under TEM each other, which is likely to become the obstacle that handi-
cap the dislocation movement.
TEM observations of this LC steel with various degrees of In later plastic stages, (i.e. the point 7 and 9), the phe-
strain were conducted at different magnification. The dislo- nomenon of dislocation pile-up occurred as well as the
cation shape of the original LC steel can be seen in Fig. 8(a) dislocation nets structures developed. The dislocation nets
and (b). Many straight dislocations line can be recognized in consist of high-density dislocation tangles, which indicates
the unstretched specimen, and most of them were relatively that the sub-grain movement and dislocation glide were
long (greater than 0.4 m). As the LC steel was stretched to the severe. Furthermore, the formation of voids under tensile
point 1 (i.e. elastic limit), the dislocations line length did not stresses can be observed in Fig. 8(g), (i), and (k), those voids
change too much, but the dislocation bow-out and jog have appeared on both region of high dislocation density and pre-
occurred (see Fig. 8(c) and (d)), in addition, a portion of dislo- cipitated phase vicinity, resulting from the large local shear
cation with zig-zag segments structure was observed, which stress that has surpassed the fracture strength of material. By
indicates that the intergranular dislocation glide/slip started conducting the TEM observations, the morphological changes
prior to the initial plastic stage. of dislocation line of the LC steel during the plastic tensile can
When the LC steel specimen was stretched to the point be clearly recognized.
3 (entered the plastic stage), the dislocation structure of
this steel changed significantly. The tensile strain results in 3.4. Magnetic properties measurements of the LC steel
increasing of dislocation density and inhomogeneous dislo-
cation distribution, due to the dislocation loop structure has It was known that the LC steel has a body-centered cubic (b.c.c)
taken place, and dislocation tangle seriously (see Fig. 8(f)); crystal lattice, which was a ferromagnetic material and can
with progressing plastic strain, more complex dislocation be magnetized upon an externally imposed magnetic field.
microstructures were developed, such as the dislocation Generally, as the external magnetic field changes periodically,
cell and dislocation wall (see Fig. 8(g) and (h)), upon these the magnetic induction intensity (B) and magnetic field inten-
microstructures, the dislocation lines are intertwined with sity (H) do not follow a single valued relationship, but forms
a hysteretic and closed curve, i.e. magnetic hysteresis-loop
1196 j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):1189–1199
[21]. The magnetic hysteresis-loop of the original LC steel the Bm = 2413 T; The magnetic hysteresis-loop of the stretch-
specimen is shown in Fig. 9(a), the Hm and Bm are the mag- ing LC steel specimen (Point 9) is shown in Fig. 9(b). It can
netization and magnetic induction at the saturation state, be observed that, after the plastic strain, the shape of the
respectively. In the original LC steel, the Hm = 33225 A/m, and magnetic hysteresis-loop changed distinctly, which reflects
j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):1189–1199 1197
Fig. 9 – The measurements of magnetic hysteresis loop in LC steel before and after the tensile test.
the variation of the ferromagnetic features and properties in 3.5. Correlation between the change of LC steel
material. In the stretching LC steel specimen (Point 9), the microstructure and magnetic parameter Hc
Hm = 40418 A/m, and the Bm = 2368 T. The saturation magne-
tization Hm of the LC steel increased after the plastic tensile, The evolution of LC steel microstructures and its magnetic
while the saturation induction Bm showed the reverse change properties change during the plastic damage process are clar-
trend. ified in preceding Sections 3.1–3.4. By combining the results
Magnetic parameters such as Coercivity (Hc ) and hysteresis of magnetic measurement and the microstructure observa-
loop area (S) can also be collected from the above hysteresis- tions, we can recognize that there is a correlation between
loop. Coercivity (Hc ) is the external magnetic field that drive the microstructural evolution and the magnetic properties
the magnetic induction intensity back to zero (i.e. Hc (B = 0)), change in LC steel. Previous study [29] showed that, in one
which could reflect the difficulty level of the magnetization ferromagnetic material, the atomic magnetic moments (Ms )
of ferromagnetic material. In this experiment, the maximum are arranged in certain regions, and the organization of them
fluctuation of the Coercivity measurement were less than can be called as the magnetic domains. In each magnetic
3.20%. Fig. 10(a) shows the change of Coercivity in LC steel domain, all Ms are aligned parallel to each other, which
specimens with various degrees of plastic strain. It can be can be seen in Fig. 11(a). The interface region between two
seen that the Hc increased sharply at the initial stage of plastic neighboring magnetic domains, where the magnetic moments
strain (i.e. from Point 1 to Point 3, increased by 103.45%). Then, have to change orientation from one domain orientation to
the Hc showed a progressively increase trend (i.e. from Point 3 another, is termed as the domain wall. A magnetization pro-
to Point 6, increased by 32.58%) rather than a sharp increase, cess can be based on the displacement of domain walls.
and reached the saturation value (Hc = 936 A/m) as the LC steel Under the action of an external magnetic field H, the single
was stretched to its tensile strength (Point 6, strain: 16.6%). domain rotates towards the magnetic field direction H. As the
After that, the Hc show a slight downward trend instead of domain walls were moved out of the considered region, the
continuing to increase. When strain increase from the 16.6% magnetic saturation state was reached in the field direction
to 24.76% (Point 9), the Hc decreased by nearly 13.45%; The (see Fig. 11(c)).
overall variation trend of the hysteresis loop area (S) was sim- Generally, the mobility of the magnetic domain walls is
ilar to the Coercivity, which was increased firstly and then influenced by the microstructural features. The magnetic
became decreased (see Fig. 10(b)). Nevertheless, unlike Hc , the domain walls need to overcome multifarious microstructure
S changes little within the strain from 2.85% (Point 2) to strain: obstacles during magnetization, such as the dislocations,
5.3% (Point 3). grain boundaries, second phases, etc. Thus, the more
1198 j m a t e r r e s t e c h n o l . 2 0 2 0;9(2):1189–1199
Fig. 10 – The magnetic parameters of the LC steel with various degrees of strain. (a) Coercivity. (b) Hysteresis loop areas.
Fig. 11 – Schematic view of the magnetization process at the magnetic domain level.