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    247 views74 pages

    SICOMA Twin Shaft Mixer MAO3000-2000SDSHK-รุ่นเก่า Manual

    Uploaded by

    Zarouali Kada

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 74
    e Sicoma Zhuhai Co., Ltd. v £ Sui ‘ Instruction Manual a-- Twin Shaft Mixer MAO Series Clibhth 2 ee Model: 00/200: SerialNo: va @ (SICOMA) PROGRESSIVEINDEX: INTRODUCTION # oe CONDITIONS OF GUARANTEE DIMENSIONS SCHEME MACHINE SCHEME ans TECHNICAL SPECIFICATION INSTRUCTIONS FOR USE AND MAINTENANCE 1) PRODUCER INFORMATION 2) HOW-TO USE AND KEEP THE INSTRUCTION MANUAL: S 2.1) PURPOSE OF THE INFORMATION IN THE INSTRUCTION MANUAL 2.2) INTENDED USER OF THE INSTRUCTION MANUAL 2,3) INSTRUCTION MANUAL APPLICATION 2.4) INSTRUCTION MANUAL LIMITATIONS 2.5) HOW TO PERSERVE THE INSTRUCTION MANUAL. 2.6) WARNINGS: 3) MOVING AND INSTALLING THE MACHING 3.1) ON RECEIVING THE MACHINE 3.2) PERSONNEL REQUIREMENTS 3.3) INSTRUCTIONS FOR LIFTING AND MOVING THE MACHINE, 3.4) STATIC AND DYNAMIC LOADS 3,5) CHECKING OIL AND HYDRAULIC FLUID LEVELS. 4) ELECTRICAL CONNECTIONS’ 4.1) ELECTRICAL CONNECTIONS 4.2) JUNCTION BOX 4.3) ELECTRICITY SUPPLY CONNECTIONS AND EARTH 4.4) MIXING ARM ALIGNMENT 4,5) MOTOR REVOLUTION DIRECTION CHECK 5) USES FOR THE MACHINE * 5.1) WHAT IS THE MACHINE FOR 5.2) INTENDED USE OF THE MACHINE 5.3) OPERATOR 5.4) MATERIALS THAT MAY BE USED IN THE MACHINE 5.5) RESTRICTIONS OF USE 5.6) WORKING ENVIRONMENT 6) TECHNICAL DESCRIPTION OF THE MACHINE: 6.1) DESCRIPTION OF THE MACHINE, 6.1.1) MIXING TANK 6.1.2) MIXING SYSTEM 6.1.3) TRANSMISSION 6.1.4) SEAL AND LUBRICATION SICOMA 6.1.5) UNLOADING 6.1.6) ELECTRIC CONTROL, 6.2) MIXING PROCEDURE 6.3) TECHNICAL DIAGRAMS 6.3.1) JUNCTION BOX DIAGRAM 6.3.2) HYDRAULIC DIAGRAM 6.4) SOUND TEST. 6.4.1) MACHINE OPERATING CON! 6.4.2) MEASURING CONDITIONS 6.4.3) AVERAGE Leq(A) 7) INSTRUCTIONS FOR USE 7.1) OPERATION PROCEDURE, 7.2) LOADING PHAS 7.3) MIXING PHASE 7.3.1) PRE-MIXED MIXTURE FOR TRUCK MIXER’S LOADING 7.3.2) MIXED MIXTURE FOR PRODUCERD AND PREFABRICATED ELEMENTS 7.4) BELT LOADING PHASE 7.5) UNLOADING PHASE 7.6) CLEANING TIONS 8) SAFETY DEVICES: CHECKING AND ADJUSTMENT 8,1) SAFETY DEVICE 8.1.1) RELIEF VALVE, 8.1.2) CHECKING HYDRAULIC PUMP RELIEF VALVE, 9) MAINTENANCE INSTRUCTION 9.1) GEARBOX MAINTENANCE INSTRUCTION 9.2) CHANGING THE HYDRAULIC OIL 9.3) CHANGING THE LUBRICATING OIL, 9.4) CHECKING BOLT TIGHTNESS 9,5) CHECKING PARTS SUBJECT TO WEAR IN THE TANK 9.6) ADJUSTING MIXING BLADE, 9.6.1) ADJUSTING MIXING BALDE 9.6.2) ADJUSTING PERIPHERAL BLADE. 9.7) CHECKING AND REGULATING BELT TENSION 9.7.1) CHECKING BELT TENSION 9.7.2) REGULATING BELT TENSION 9.7.3) REPLACING BELT 9.8) REPLACING DISCHARGE DOOR RUBBER SEAL 9.9) TROUBLE SHOOTING GUIDE 9.10) MOTOR MAINTENANCE AND REPAIR 10) LUBRICATION SYSTEM. 10,1.) OPERATION 10.2) TECHNIC DATA 10.3) HDI PROGRAMME SETTING 10.4) Pump Core Pressure Setting (pump core with safety valve) 10.5) Grease pump socket connecting diagram. 10.6) Remote control 10.7) TROUBLESHOOTING Sy (SICOMA) 4 HALT MIXER MONITORING SYSTEM® 11.1) MONITORING SYSTEM 11.1.1) MONITORING OIL LEVEL AND OIL TEMPERATURE OF THE TWO GEARBOX 11.1.2) MONITORING OIL, LEVEL AND OIL TEMPERATURE OF THE HYDRAULIC DISCHARGE DOOR, 11.1.3) MONITORING GREASE PUMP WORKING CONDITION 11.1.4) RECORDING MIXER OPERATION TIME. U1.1.5) MIXER THERMAL PROTECTION E 7AL: 12.1) GENERAL 12.2) HOW TO ORDER SPARE PARTS, SPARE PARTS GRAPHICAL TABLES CONTENTS. Table 0 VAT AND WEAR PLATE. Table 1 SHAFTS-ARMS-BLADES Table 2 SEALING GROUP ELECTRIC MOTOR SIDE Table 3 SEALING GROUP OPPOSITE ELECTRIC MOTOR SIDE Table 4 MOTORS AND TRANSMISSION Table 5 DISCHARGE DOOR Table 6 HYDRAULIC PLANT Table 7 LUBRICATION Table 8 ASSEMBLY WIRING DIAGRAM : Table 9-12 ELECTRIC SCHEME, Table 13-19 ETGrco) i Dear Customer, SICOMA ZHUHAI CO., LTD would like to thank you for purchasing this product and invite you to: - Read the instructions in this manual: they give the sequence of checks and preliminary work required for transport, installation, use and maintenance of the machine and a series of tables complete with lists for easy identification and ordering of spare pats, - Ifthere are any problems, contact the producer or area representative. - In order not to damage the machine or impair its correct operation, we recommend. using ORIGINAL spare parts, ‘The guarantee period of 36 months applies to a single shift (8 hours) per working day. The machine is guaranteed for a period of 36 (sixty) months, for the mixing group gear reducer As regards all the other mechanical parts, the guarantee is of 12 (twelve) months starting from the beginning of production. However this starting date begin after a maximum of 6 (six) months from the date of delivery to the user. For electrical parts see separate producer's guarantee. The guarantee includes: a) Free replacement or repair of parts found to be faulty due to manufacturing, defects (except the particulars subject to wear and tear). b) The guarantee ceases immediately if the machine, or one of its components, is damaged by: Negligent use, Dismantling, repair, or modification by unauthorised persons. Transporting without due care. Causes not attributable to manufacturing defects, ¢) Extension of the guarantee after an intervening fault is excluded, transport and travel expenses are paid by the customer, while on-site working hours are included in the guarantee. d) Also excluded are cancellation of contract, compensation for working hours lost, non production, and direct or indirect damage to persons or things caused by the improper use of the machine. DIMENSIONS SCHEME TYPE] L5M'| 2M? | 3M°| 3.sm* | am? | 4s} A | 2320 | 2320 | 2600 | 2600 | 2600 | 2600 B_ | 2970 | 3458 | 3830 | 4050 | 4435 | 4670 C | 2122 | 2252 | 2270 | 2225 | 2225 | 2225 D | 1350 1350 1653 | 1653 1653 | 1653 lB 1617 | 1722 | 1740 | 1740 1740 | 1740 F 1980 | 1980 | 2260 | 2260 | 2260 | 2260 IG 1346 | 1762 | 2174 | 2374 2624 | 2824 H 1720 | 1720 | 1720 | 1720 1720 | 1720 U_ | 1020 | 1020 | 1150 | 1150 | 1150 | 150 | V =| 2002 | 2122 | 2140 | 2095 | 2095 | 2095 w| 2s | 30 | 30, | 30 | 30 | 30 I 1820 | 1820 | 1820 | 1820 1820 1820 | K 300 | 300 | 440 440 440, 440 L 400 | 400 | 400 400, 400, 400 M | 1122 | 1550 | 1920 | 2120 | 2370 | 2570 N | 200 | 200 | 200 | 200 | 200 | 200 pe | — | — [300 | 300 [300 | 300 a a 525 550 550 505, 505 S08 Ss 1822 | 2250 | 2620 | 2820 | 3070 | 3270 He aoe | x 796 | 1054 | 1260. | 1360 ‘1485 | 1585 Saoseseese!! | Y | 1146 | 1404} 1610 | 1710 1835 | 1935 Zz 773 981 41187 | 1287 1412 | 1512 Dimensions in mm. They can be changed for technical reasons iP (SICOMA) ‘SLIN] ENMOSIO DIR toe Sas WORT tl | | SIND NOISSTISNAL es et HOLTAS YOoT ‘Sa000 NOTIIEASNT E TECHNICAL FEATURES MAO MAO. Mao MAO MAO. MAO ae 2250/1500 | 3000/2000 | 4500/3000 | 4500/3500 | 6000/4000 | 6750/4300 Load capacity | Lt.2250 | Lt.3000 | 11.4500 | Lt.4so0 | Lt.6000 | Lt.6750 Yield pereycle | Lt.1500 | 11.2000 | Lt.3000 | Lt.3000 | Lt.4000 | Lt. 4500 ‘Time per cycle | See. 60** | Sec. 60** | Sec.60** | Sec, 60** | Sec.60** ] Sec. 60 ** Hourly output | M'mgor+ | M’mizoe | ae’miso** | armiso+* | Méma4oe* | Mem 240 +6 Mixing motor | HP/KW | HP/KW | HP/W | HP/KW | -HP/KW HD/AW power 2x40/30 | 2xS0/37 } 2x75/55 | 2x75/5S | 2x100/75 | 2x100/75 Mixing blades | 64442 siaea | toeaea | zener | iatata | 6H442 Mining shaft revolutions per | 27.7 243 243 243 243 243 ‘minute Dimensions max ‘aggregates | 0-150 | mm. 0-150 | mm, 0-150 | mm, 0-150 | mm, 0-150 | mm, 0~150 | Empty weight | Kg. 6500 | Kg. 7530 | Kg.9200 | Kg.9700 | Kg. 11800 | Kg. 12200 Static load | Kg. 10100 | Kg. 12330 | Ke, 16400 | Kg. 17050 | Kg. 19200 | Kg. 21720 mesenesa eee e ae **NB The time for a cycle and the hourly output can vary depending on the type of concrete being produced and the characteristics of the plant where the machine is installed. ay (SICOMA 9 SICOMA ZHUHAI CO., LTD ADDRESS: NO. 7 PINGGONG ROAD (WEST), NANPING SCIENCE & TECHNOLOGY INDUSTRIAL PARK, ZHUHAI, CHINA POSTALCODE: 519060 TEL: 86-756-8682100 86-4008870883 FAX: 86-756-8682101 86-756-8682748 GR (SICOMA 10 2. PURPOSE OF THE INSTRUCTION MANUAL INFORMATION ‘The manual gives instructions on how to use the machine, technical details, instructions on moving, installation, adjustment and use, and covers maintenance work and ordeting spare parts, 2.2 - INTENDED USER OF THE INSTRUCTION MANUAL This instruction manual is intended for: + Transport, loading and unloading personnel, Operators, Installers, Maintenance personnel 2. INSTRUCTION MANUAL APPLICATION This instruction manual works as a guide on the mixer moving, assembly, adjusting, maintenance and -epairing, 2. INSTRUCTION MANUAL LIMITATIONS Bear in mind that the manual is only a summary of the main procedures to follow and can never be a substitute for an experienced operator. ‘The instruction manual refers to the technology current at the time of purchase and the producer reserves the right to update the instruction manual and equipment without reference to any previous instruction manuals and products, except in exceptional cases, 2.5 - HOW TO PRESERVE THE INSTRUCTION MANUAL Remember that the manual should be retained for the life of the machine, Its cover is designed to protect it from wear. ‘Two copies of the section on “moving the machine” are supplied (this allows both transport and unloading personnel to refer to this section without having to consult the main text), “the manual is mislaid or destroyed, you can request another copy either from the atea representative ‘or directly from the producer. You should give the machine type, the serial number and the year of producer 2.6 - WARNINGS IMPORTANT: Never carry out any operations or manoeuvres if you are unsure of what you are doing, Contact the producer or area representative, ‘The producer takes no responsibility for damage caused by the ma persons or the product through: -Incorreet use of the machine or use by unsuitable personnel -Incorreet installation -Electricity supply faults Incorrect maintenance -Unauthorised work or modifications ~The use of non-original spare parts or parts which are not specific to the model -Total or partial non-compliance with the instructions -Exceptional circumstances ne to property, 3) MOVING AND INSTALLING THE MACHINE This section gives information on how to load and unload, move and install the machine. 3.1— ON RECEIVING THE MACHINE ‘The machine is supplied without any packing, is pre-assembled and is ready for connection to the electricity supply. IMPORTANT: On receiving the machine, check that it has not suffered any damage du If it has been damaged: A) Contact the area representative B) Make a written report C) Send copies of the report to: -The transporter’s insurance company -The transport company ‘he producerr or area representative 3.2 — PERSONNEL REQUIREMENTS. Personnel mo the machine require no special training, It is recommended, however, that this operation is undertaken by someone who is familiar with operating lifting equipment." 3.3 — INSTRUCTIONS FOR LIFTING AND MOVING THE MACHINE the machine can be lifted using a bridge crane, a self-propelling crane, a fork lift truck or other suitable means having @ minimum capacity of twice the weight of the machine, The machine has suitable lifting points on the ends of the tank which are identified by a sign For overall dimensions and unladen weight see fig5-fig.6. IMPORTANT: Ensure that the load is correctly balanced, In case of accidental collision, check the extent of any damage immediately and, if necessary, contact the producer, 3, STATIC AND DYNAMIC LOADS ‘The static and dynamic loads that the machine exerts on the installation site are given in the following table, Mixer type Empty Ke Static Ke MAO 2250/1500 | - 6500 ___ 10700 MAO 3000/2000 7530 12330 MAO 4500/3000 9200 16400 MAO 4500/3500 9700 17050 MAO 6000/4000 11800 19200 MAO 6750/4500 | _‘12200, 21720 The loads given above are some of the factors to be taken into consideration when calculating the strength of the support structures, If the machine is supplied with a support structure, follow exactly the procedure shown in the assembly diagram, a (SICOMA tors side 4 Fig 6 **PLEASE FIND THE EXACT DIMENSION AT PAGE 6 = (SICOMA) 3.5 — CHECKING OIL AND HYDRAULIC FLUID LEVELS IMPORTANT: On ‘iving the machine (and therefore before it is started), check the oil level in the mixing units and hydraulic pump. If, for transport purposes, the machine is dispatehed lying on the side, neither the gearboxes nor the pump will contain oil. These reducers must be filled before the installation, ‘This section gives all the information necessary to connect the mixer to the contro! panel. ELECTRICAL CONNECTIONS, ‘The only connection necessary is from the control panel to the power supply, using a cable supplied by the customer. MIXER ELECTRIC DIAGRAM ssa Cove sorte: xe /scnoenzse re ‘au pera 8.08) ov RERWSCL PLEASE TAKE Tae Connections by the customer: 1) Two main motors (380VAC)—Connect the main motor with the 380V power by the user switchboard, The two main motor'are Y- A reduced voltage starting and need seperate contactor and heat protector. 2) Discharge door motor (380VAC)——Connect 380v power from user switchboard to the high voltage junction box. The wiring from the junction box to the motor is already installed by producer, HR (SICOMA) Pay attention to the motor rotating direction after connection, Refer to Fig 11 for the assembly connection diagram, 3) Lubrication pump (24VDC)-—IF the lubrication pump is with 380VAC motor, connect the 380v power from user swtichboard to the pump motor junction box contactor. If the pump is with 24VDV motor, the connection is already done by the producer. 4) Discharge door approach switch (24VDC)— connect the power from the user control board to the low-voltage junction box. User needs to provide 24VDC power and input the approach switch model into the controlling system PLC to control the discharge door. Schematic drawing is shown in Fig 16 and diagram as Fig 12, 5) Dicharge door solenoid (24VDC)— There are two types of solenoid for discharge door, 20VAC and 24VDC, which works simutaneously with the motor. Connect the 220VAC or 24VDC power from the controlling switchboard to the high-voltage junction box. Diagram as shown in Fig 11. 6) Seal end air pressure sealing solenoid—The air pressure device opens the solenoid during batch feeding and closes it when the discharge door is opening, Connect the power 220VAC from tser control switchboard to the high-voltage junction box. Diagram is shown as Fig 11, 7) Cover safety switch —Connect to the main motor through the low-voltage junction box. ‘The main motor stops working when the cover inspection window is opened. Diagram is shown as Fig 15 8) Discharge door pressure switeh—Conneet to the main motor through the high-voltage junction box. Diagram is shown as Fig 15. : IMPORTANT: ‘The electricity connection cable must conform to UNI EN 60309-1-2 regulations. The voltage drop must also be checked and should comply with the formula: AV

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