Exercise 4: Realising the operation of a hinged lid Objectives 1. Tobe able to design an example of indirect actuation 2 To familiarise yourself with logic operations 3. Tobe able to select solenoid valve according to requirements Problem definition Plastic granulate isto be filled from a storage silo. The silo is to be opened or closed using a hhinged lid. The process is to be effected from two points. Parameters + Asingle-acting cylinder is to be used. + The cylinder control is to be indirect and via hand levers. In the event of power failure, the cylinder piston rod is to advance into the forward end position. Project task 1. Answer the questions or carry out the exercises regarding the fundamentals of the ‘waining contents listed. Design the pneumatic and electrical circuit diagrams. Simulate the electro-pneumatic circuit diagram and check its correct functioning, Compile an equipment lst. Carry out the pneumatic and electrical circuit assembly. ‘Check the circuit operation. away mceneneeuceve 1 Ub 35 Scanned with CamScannerPositional sketch Scanned with CamScannerWorksheets Fundamentals: Converting solenoid valves In industrial practice, there are numerous different requirements with regard to a valve. fa valve with all the required features is not available, itis often possible to use a valve with a different ‘umber of ports. The table below lsts a selection of directia, pf gontrol valves frequently in use in industrial applications. = Describe the valve types shown. ~ Identity all solenoid valves that can be replaced by a 5/2-way solenoid valve of the type shown, ~ If measures are required to convert the valve, describe these. Nott By “conversion measures” we understand the simplest of conversions such as the sealing of working ports 2 or 4 using a blanking plug, Toncintonstatrie Tentcenet | estan onary oo J pist petted Ait wy Replacement pessible _ olenid luc with pti «Replace me ‘ |refurn manual” ovettide: x “ne conversion eequired ” Eaeaprep rola ‘cieneld vole with spring ‘Feta ‘ong manual. geen de Liomaal oe x kealgfigeement possible X — enyOR Cece Ensamec | part witn a siankag ping. | TAilst aclugted 3/2 way sole nee Replacement Possible [oi snes oP aorwers fe atin H 41 Woy. Replacement Possible | lend vie, win Spelng Fomversica’ Clese consumer 1 [rekon od mom! ewoerde fork wth o- blking: pt Scanned with CamScannerFundamentals: Salacting eolenoid valves Valves are selected according to the following citer: + Exercise definition * Required behaviour in the event of power falure + Minimum possible overat costs ‘The following valves are available for selection for the actuation of # single-acting cylinder +A pilot actuated. spring return 3/2way solenoid valve with manus! overnda + A pilot actuated: coring-retur 5/2.way solenoid valve with manual override ~ Select 2 valve and explain the reasons for your decision, Note: Anat trom the cost of the valve, the above overall costs also include the cost of installation maictenance and storage for replacement parts woy solencid valve cante used in a bread | 542-woy sclenl conge of application In practice this meang thet |the only one valve ty; hering return | S required por variety of | requirements er application. Ths results 1 conciderate cost reductien as larger quantity lead 4 more fovcuroble valve precurement and stocking ports | | | ed with mointenonce rer a single vaive type fefviang 9 varicly ef val | 5 censiderably mere expensive | Scanned with CamScannerFundamentals: Logic operations: The OR function ‘Triggering the advancing of a cylinder piston rod is to be possible using two pushbuttons S1 ‘and $2. If at least one of the two pushbuttons is actuated, the valve coil 1M1 is energised, the solenoid valve 1V1 switches into the actuated position and the piston rod advances. If both pushbuttons are released, the valve switches into the initial position and the piston rod retracts. = Greate the appropriate function table and the logic symbol Note: (0 means: Pushbutton not actuated, ie. piston rod does not advance ‘1 means: Pushbutton actuated, ie. piston rod advances Function table is * os ™ | | | | [Tetrct echt Ole outa) | oloet odunted|otnck aciate) clret ackiated’ {Laciwated) [4 echuated T]4Cactuated ) 1Lacivoted)) oftlactuaid) | 1Cecluated )|tCoduated ) 7L_actuated) | { [ectuoied) [1 (octuated) [t actuated) Logie symbol Pz) st M4 2 39 Scanned with CamScannerCompleting the pneumatic and electrical circuit diagrams = Design the pneumatic and electrical circuit diagrams for the operation of the hinged fia Preumatic circuit diagram we Electrical circuit diagram 40 ceneme cugeve 1 Us Scanned with CamScannerASSESSMENT RUBRIC (for Exercise No.3) " en [bem on Mererraontaroeevingia | Mentenacauoan amararas | Mert eon arene “eer Peen Merern ona tte saeyprenin | Menten ee eypeencen | Menten ee ey premio Tneneraioaadtpee [wen amenotean | tba tahoe Shen nema serge ean Ceeeiensteomes Meter dont netrint ois | Menten he cadeipouainns | tenten overtakes rotered mpi. rotsieime caperterne | mgonbies atte oe Comp ertinieetetewmestyite | copitieh mnaptnnttite | okt on conaieh man eenes dae Nowy eniaen anogedian | Cemmtocyecnsaarieen | Commdery ator | eos ‘ecneteragnconeownt | Dane mow pm ow sont | eat new tne pus pated | AE pho mtn ‘mrtg meatamrasnete | Wong arctan te we ra ot | Womyteactentaie mate | Conga mode cage augraweccaninee | Wong dnetion mo anap ou | rome doy te an on seermonsmed ‘auvteyieaugraweonaninesp | Wong surges GW Gray aw | heoree ncn tre Si | Conse nt came ston de ny wma coum tp he ty shown | ante Ip a yen | ee ig and et re Tenegiepouttereaenalaney | Kbatenoicepoubemptaionst | Petes pa avin ‘So me pi tenon of Comewigitermencerct aren | Rerwct tert aan at | trim er he sag (comet conga anon of panes aap ‘mewn dap | heme dp of eran opan ot | rina wn rhe dy wd pr one a conge arin emer sm eanogon worsen ware ‘romps anictenatite pen | Gowel au ongs oregon cootg te eae Wongruenes cessor nisit | peompnecorpunontegupren | Comet and cop crptae (Gor Comme Oban cena Me QECTIVEL Scanned with CamScanner 34