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Kong Et Al. 2011
Kong Et Al. 2011
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: A direct-expansion solar-assisted heat pump water heater (DX-SAHPWH) is described, which can supply
Received 12 August 2011 hot water for domestic use during the whole year. The system mainly employs a bare flat-plate collector/
Received in revised form evaporator with a surface area of 4.2 m2, an electrical rotary-type hermetic compressor, a hot water tank
6 October 2011
with the volume of 150 L and a thermostatic expansion valve. R-22 is used as working fluid in the system.
Accepted 10 October 2011
Available online 29 October 2011
A simulation model based on lumped and distributed parameter approach is developed to predict the
thermal performance of the system. Given the structure parameters, meteorological parameters, time
step and final water temperature, the numerical model can output operational parameters, such as heat
Keywords:
Solar-assisted heat pump
capacity, system COP and collector efficiency. Comparisons between the simulation results and the
Direct-expansion experimental measurements show that the model is able to give satisfactory predictions. The effect of
Water heater various parameters, including solar radiation, ambient temperature, wind speed and compressor speed,
Coefficient of performance has been analyzed on the thermal performance of the system.
Collector efficiency Ó 2011 Elsevier Ltd. All rights reserved.
1. Introduction The concept of the DX-SAHP was firstly considered by Sporn and
Ambrose in 1955 [1]. The DX-SAHP principle is one of the most
Solar energy is clean, “free” and renewable, which has received promising techniques, so much research has focused on DX-SAHP
much attention in recent years due to the growing global energy systems, including system structure, thermal performance,
needs and concern for environmental degradation. Heat pump is working fluid characteristics, operational control, numerical
also a promising means of reducing the consumption of fossil simulation, economic analysis, etc. [2e18]. Since the overall
energy resources. The idea of the combination of heat pump and performance of a solar system is influenced significantly by the
solar energy has been proposed and developed by many changes in climatic conditions and load demands, the real system
researchers around the world, which is called the solar-assisted matching in a whole year is hardly realized without the guide of
heat pump (SAHP) system. A direct-expansion solar-assisted heat a reasonable theoretical analysis [2].
pump (DX-SAHP) system directly integrates reverse-Rankine Morrison investigated the performance of heat pump water
refrigeration device with solar collector. heaters with solar boosted evaporators, and a simulation model in
In the direct-expansion solar-assisted heat pump water heater the TRNSYS package was developed for assessing annual perfor-
(DX-SAHPWH) system, the solar collector serves as an evaporator mance [3]. Chaturvedi et al. investigated the thermal performance
where the refrigerant absorbs the incident solar energy (and/or of a DX-SAHP in which bare solar collector and variable frequency
ambient air energy), and the energy rejected by the condenser compressor were employed. The results indicated that a significant
contributes to water heating. Since the solar collection system can improvement in system COP could be achieved by modulating the
supply energy at temperatures higher than the ambient outdoor air, compressor capacity [4]. Torres Reyes et al. presented a theoretical
the capacity and COP (coefficient of performance) of the DX- and experimental analysis of a SAHP for air heating. A methodology
SAHPWH system would increase over that for the air-source heat for determination of the optimum temperature of the working fluid
pump system alone. In virtue of its above-mentioned advantages, the in the evaporation and condensation steps was proposed [5]. Huang
DX-SAHPWH is expected to have a huge potential market in daily life. et al. carried out a modeling and system simulation of an integral-
type DX-SAHPWH. The modeling and simulation assumed a quasi-
steady process for all the components except the storage tank. The
* Corresponding author. Tel.: þ86 532 8605 7912; fax: þ86 532 8605 7987.
E-mail address: xqkong@sdust.edu.cn (X.Q. Kong). simulation results agreed very well with experiment [6,7].
0360-5442/$ e see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.energy.2011.10.013
X.Q. Kong et al. / Energy 36 (2011) 6830e6838 6831
Kuang and Wang presented the long-term performance of the performance of the DX-SAHPWH system are obtained. It should be
DX-SAHP system with a bare flat-plate collector array and a vari- noted that refrigerant R-22 is used in the system, but the analysis of
able speed compressor, which could offer space heating, air the paper can be applied in the same way to the system using other
conditioning and hot water. The performance under different environment-friendly refrigerants.
operation modes was analyzed in detail [8]. Li et al. built the
experimental set-up of the DX-SAHPWH system. The seasonal 2. System description
average value of the COP and the collector efficiency was measured
as 5.25 and 1.08. What’s more, some methods were suggested to Fig. 1 shows the schematic diagram of the DX-SAHPWH system.
improve the thermal performance of each component and the It mainly consists of a cost-effective bare flat-plate solar collector/
whole system [9e12]. Ji et al. described a novel photovoltaic/ evaporator, an electrical rotary-type hermetic compressor, a hot
thermal SAHP with a specially designed direct-expansion evapo- water tank with an immersed condensing coil and a thermostatic
rator. A dynamic model based on the distributed parameter expansion valve. The refrigerant R-22 enters the tubes of the solar
approach was presented and the model could give satisfactory collector/evaporator at a given pressure, quality and temperature
predictions [13]. (state 4), where it is vaporized by the absorbed solar energy (and/or
In this paper, a DX-SAHPWH system is designed for domestic ambient air) heating. The refrigerant exits the collector/evaporator
use, which can supply hot water during the whole year. A dynamic as saturated or superheated vapor (state 1), and then passes
model of the system is also presented, including the distributed through the compressor. The higher pressure and temperature
parameter models of solar collector/evaporator and condenser, the vapor (state 2) enters the condenser and transfers heat to water in
lumped parameter models of compressor and thermostatic the hot water tank. The condensed liquid refrigerant (state 3) is
expansion valve, and the model of refrigerant charge. It can esti- next throttled to the evaporating pressure by the thermostatic
mate the thermal performance of the DX-SAHPWH system and expansion valve, and enters directly the solar collector/evaporator
analysis the effect of various parameters that influence system (state 4). The hot water from the tank can be utilized for either
performance. The potentiality and feasibility to improve the domestic hot water or space heating.
6832 X.Q. Kong et al. / Energy 36 (2011) 6830e6838
Condenser
iat
network so that the serpentine fluid circuit forms with the fin. The
R
r
lar
to
ra
inner diameter (ID) of the tube is 8.6 mm with the total length of
So
po
Water Tank flow direction, the collector tube can be divided into many infini-
tesimal sections with equal enthalpy difference, as shown in Fig. 2.
tr1 and tr2 are the temperatures of the refrigerant at the inlet and
outlet, hr1 and hr2 are the inlet and outlet enthalpy of the refrig-
4 3 erant, and l is the tube length of the section. Based on the above
Thermostatic description, a homogeneous model of one dimension for the
Expansion valve refrigerant flow in the collector/evaporator is presented.
The useful energy gain of the bare flat-plate collector Qcl,
Fig. 1. Schematic diagram of the DX-SAHPWH system.
operating at steady-state conditions can be evaluated as follows
[19e21]
In order to develop and verify the mathematical model of the
DX-SAHPWH system, the apparatus used in this study is the same Qcl ¼ Acl F 0 ðS UL ðtrm ta ÞÞ (1)
as the one used by Li et al. [9e12], which is listed in Table 1. where Acl is the area of the solar collector, F0
is the collector effi-
ciency factor, S is the difference between the solar radiation
3. Development of the model absorbed by the collector per unit area and the total radiation heat
loss from the collector surface, UL is the overall heat loss coefficient
A simulation model is developed to predict the thermal from the collector to the ambient air, trm is the refrigerant average
performance of the DX-SAHPWH system, based on the following temperature of collector/evaporator unit, and ta is the ambient air
assumptions: temperature.
Assuming that the thermal resistance of the bond between the
(1). The DX-SAHPWH system is at quasi-steady-state within the collector plate and tube can be neglected, F0 is given by
chosen time interval.
(2). Pressure drop is negligible in collector/evaporator, condenser F 0 ¼ F þ ð1 FÞðD=WÞ (2)
as well as in piping.
where F is the fin efficiency, D is the external diameter of the tube,
(3). Compression of the refrigerant vapor is assumed to follow
and W is the pitch of the tube. Following analysis given in Hottel-
a polytropic process.
Whilliar-Bliss model for flat-plate collector [22], the fin efficiency
(4). Expansion of refrigerant liquid is considered to be isenthalpic.
F can be evaluated using the following correlation
(5). Hot water tank is assumed to be nonstratified.
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
The total model consists of four partial models of collector/ tanh UL =lp dp ðW DÞ=2
evaporator, compressor, condenser and thermostatic expansion F ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi (3)
valve. The distributed parameter models of collector/evaporator UL =lp dp ðW DÞ=2
and condenser are built, while the other two uses the pumped
where lp, dp are the thermal conductivity and thickness of the
parameter models. With the equalization of energy, refrigerant
collector plate, respectively.
charge and mass flow rate, the models of the above four main
In Eq. (1), the symbol S is given as follows
components can be connected and solved.
S ¼ aIT εq0 (4)
3.1. Bare flat-plate solar collector/evaporator
The DX-SAHPWH prototype uses a bare flat-plate collector/ Solar (and/or ambient) energy
evaporator with total area 4.20 m2. It consists of four aluminum ta
Table 1 tp
Specification of the main components of the DX-SAHPWH system [9e12].
where IT is the total solar radiation intensity on the collector plate, is the total mass of the water in domestic water tank, Cpw is the
a is the absorptivity of the collector plate, ε is the emissivity, and q0 specific heat of the water, tw is the temperature of the water, s is the
is the difference between the emissive power per unit area from time, and h2, h3 are the specific enthalpies of the refrigerant at the
a black body at the ambient air temperature and the emissive inlet and outlet of the condenser, respectively. UL,t is total heat loss
power from the sky. coefficient of water tank, and At is total heat transfer area of water
Also in Eq. (1), the symbol UL is mainly due to the convection and tank walls.
radiation heat transfer from the top surface of the collector to the
surroundings, shown as follows
3.4. Thermostatic expansion valve
UL ¼ hw þ 4εsTa3 (5)
The thermostatic expansion valve is modeled as an orifice
where s is the StefaneBoltzmann constant, and hw is the wind heat
through which the liquid is expanded from condensing to evapo-
transfer coefficient, given by
rating pressures. The mass flow rate through it can be correlated
according to the following equation
hw ¼ 5:7 þ 3:8uw (6)
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
where uw is the wind speed. mr ¼ Cv A0 2ri;l DP (12)
The energy gain in the solar collector/evaporator Qcl can also be
expressed in terms of the enthalpy change of the refrigerant from the where DP is the pressure variation across the valve orifice, ri,l is the
inlet to outlet of the collector/evaporator, assuming no heat loss, density of the refrigerant (liquid) at the inlet of the valve, and A0 is
the minimum flow area across the orifice. The flow coefficient, Cv,
Qcl ¼ mr ðh1 h4 Þ (7) depends upon the degree of opening of the valve. The maximum
where mr is the mass flow rate of the refrigerant. value of Cv is reached when the valve is fully open. Cv is evaluated
through the empirical equation by D.D. Wile [23]
3.2. Compressor pffiffiffiffiffiffi
Cv ¼ 0:02005 ri;l þ 0:634vo (13)
For a constant compressor speed operation, the mass flow rate where vo is the specific volume of the refrigerant at the outlet of the
of the refrigerant pumped and circulated by the compressor is valve.
given as For an isenthalpic process in the expansion device, the following
equation is obtained.
nhv Vd
mr ¼ (8)
60vi h3 ¼ h4 (14)
where n is the compressor speed, hv is the volumetric efficiency, Vd where h3 and h4 are the specific enthalpies of the refrigerant at the
is the displacement volume of the compressor, and vi is the specific inlet and outlet of the valve.
volume of the refrigerant at the inlet of the compressor.
As mentioned earlier, since the compression of the refrigerant
vapor is assumed to be a polytropic process, the electrical power 3.5. Refrigerant charge
consumption of the compressor Wcm can be given as follows
The refrigerant charge is one of the important iterative crite-
0 1
k1 rions for the model convergence of the DX-SAHPWH system [24].
P1 vi k @ P2 k
Wcm ¼ mr 1A (9) The state of the refrigerant in the system can be divided into two
hcm k 1 P1
types, single-phase and two-phase, which should be calculated
respectively.
where P1 and P2 are the inlet pressure and discharge pressure of the
The single-phase refrigerant mainly exists in the superheated
compressor, k is the polytropic index of the refrigerant vapor. hcm is
area in the collector/evaporator, the sub-cooled area in the
the total efficiency of the compressor, which is calculated by
condenser, superheated area in the condenser, the compressor and
hcm ¼ hid hm hmo (10) connection pipes. Calculation of the refrigerant mass in single-
phase area is easier, which can be expressed as follows
where hid is the indicated efficiency, hm is the mechanical efficiency
and hmo is the motor efficiency. ZV n
X
Msp ¼ rsp dV ¼ rsp;j Vj (15)
3.3. Condenser/hot water storage tank j¼1
0
The condenser is made up of a serpentine copper tube (8.4 mm where Msp is the mass of the single-phase refrigerant, rsp is the
ID) with length 60 m, which is immersed in the domestic hot water density of the single-phase refrigerant, V is the volume of the
tank. Similar to the collector/evaporator, the copper tube in the refrigerant, and n is the amount of infinitesimal sections.
condenser can also be divided into many infinitesimal sections with The two-phase refrigerant mostly exists in the collector/evapo-
equal enthalpy difference. rator and the condenser. Based on the void fraction g [25], the
Assuming that the hot water storage tank is nonstratified, an refrigerant mass in two-phase area can be calculated precisely as Mtp
energy balance with the immersed condenser yields
ZV n
X
dtw Mtp ¼ ðgrv þ ð1 gÞrl ÞdV ¼ gj rv;j þ 1 gj rl;j Vj (16)
Qw ¼ Mw Cpw ¼ mr ðh2 h3 Þ UL;t At ðtw ta Þ (11)
ds 0
j¼ 1
where Qw is the heat gain at the condenser, which is also the heat where rv and rl are the densities of saturated vapor and liquid of the
transfer rate released to the hot water in tank by the condenser. Mw refrigerant, respectively.
6834 X.Q. Kong et al. / Energy 36 (2011) 6830e6838
The void fraction g is determined by the Xtt-correlated model where Xtt is the correction factor, x is the dryness of the refrigerant,
[24,26] and mv and ml are the dynamic viscosities of saturated vapor and
liquid of the refrigerant, respectively.
0:9 0:2 0:5
1x ml rv The whole refrigerant charge Mr of the system is the sum of the
Xtt ¼ (17)
x mv rl mass in single-phase and two-phase areas, which can be written as
8 follows
< 0:375
g ¼ 1 þ Xtt0:8 ðXtt 10Þ (18)
: g ¼ 0:823 0:157lnX
tt ðXtt >10Þ Mr ¼ Mcm þ Msp;cl þ Msp;c þ Msp;p þ Mtp;cl þ Mtp;c þ Mtp;p (19)
Table 2
Comparison of experiments and simulation.
Date IT ta tw,in tw,fi s (min) Qw (kWh) Wcm (kWh) COP hcl (%)
(mm/dd/yy) (W/m2) ( C) ( C) ( C)
exp sim exp sim exp sim exp sim exp sim exp sim
2005-4-4 955 20.6 13.4 50.5 50.1 94 98 6.48 6.38 0.98 1.04 6.61 6.12 91 90.1
2005-4-5 858 22.1 14.3 50.6 50.2 96 101 6.36 6.24 1.00 1.07 6.36 5.85 97 94.8
2005-4-15 663 25.1 17.4 49.3 49.8 98 104 5.58 5.69 1.06 1.09 5.26 5.23 105 107.6
2005-4-16 758 24.2 17.6 48.4 48.1 92 90 5.38 5.31 0.98 0.94 5.49 5.63 95 101.9
2005-4-18 846 28.9 19.6 48.1 48.3 76 74 4.99 4.99 0.82 0.82 6.09 6.07 97 105.5
2005-4-20 812 25.7 20.3 50.4 50.0 90 83 5.26 5.18 1.00 0.93 5.26 5.56 88 92.1
2005-4-22 812 24.4 20.5 50.5 50.0 90 84 5.26 5.14 1.01 0.93 5.21 5.51 88 98.8
where Mcm is the refrigerant mass in the compressor. Msp,cl, Msp,c, experiments were done in April 2005 under the meteorological
and Msp,p are the refrigerant mass in single-phase area of the conditions at Shanghai in China.
collector/evaporator, the condenser and connection pipes. Mtp,cl, The experimental and simulated results are listed in Table 2,
Mtp,c, and Mtp,p are the refrigerant mass in two-phase area of the where tw,in and tw,fi are the initial and final water temperature in
collector/evaporator, the condenser and connection pipes, the water tank. The symbols of “exp” and “sim” represent experi-
respectively. mental and simulated values, respectively. It shows that, experi-
mental results for the heat time s, the heat gain at the condenser
3.6. Collector efficiency and COP Qw, the electrical power consumption of the compressor Wcm and
the COP of the system, are seen to be very close to the simulation
The collector efficiency hcl is defined as results with average deviations in the range of 1%. It also shows that
the average collector efficiency hcl prediction is acceptable, with the
Qcl average deviation of 4.6%.
hcl ¼ (20) A set of experimental data under typical climate conditions
Acl IT
(sunny day on April 4, 2005, and partly-cloudy day on April 22,
The COP of the DX-SAHPWH system is defined as 2005) are selected to plot for reflecting the time-dependent
performance of the DX-SAHPWH system, which are shown in
Qw Figs. 4 and 5, respectively.
COP ¼ (21)
Wcm On April 4, 2005, it took 94 min for heating 150 L water from
about 13.4 to 50.5 C with average ambient temperature 20.6 C,
average solar radiation intensity 955 W/m2 and wind speed 3.1 m/s
during the experimental period, respectively. From data shown in
3.7. Numerical procedure
Fig. 4, it can be concluded that the simulated values of the water
temperature tw are very close to the experimental ones. Compared
Based on the above-detailed analysis of each components of the
to the experimental results, the simulated values of the COP have
proposed DX-SAHPWH system, a Visual Cþþ program was written
the same trend with the average relative error of 7.41%. Further-
and developed to estimate thermal performance of the said system.
more, with the increase of the heat time, the relative error of the
The input data are the structure parameters, meteorological
COP becomes smaller. Fig. 4 also shows that the simulated and
parameters, time step and final water temperature in the hot water
experimental values of the heat time s are 98 and 94 min, with the
storage tank. The thermodynamic properties of the chosen refrig-
relative error of 4.26%.
erant R-22 are available in the form of computer subroutines by A.C.
On April 22, 2005, it took 90 min for heating 150 L water from
Cleland [27].
about 20.5 to 50.5 C with average ambient temperature 24.4 C,
The flow chart of the simulation program is shown in Fig. 3,
where mth and mcm are the mass flow rate of the refrigerant
through the thermostatic expansion valve and the compressor. Dt0
and Dt are the calculated and assumed values of the superheat
degree at the outlet of the collector/evaporator. Mr,cal and Mr,set are
the calculated and set values of refrigerant charge of the system.
tw,cal and tw,set are the calculated and set values of the final water
temperature in the hot water storage tank. The program evaluates
the performance characteristics of various components of the
system and the heat load of the system. Also, the state point data,
such as pressure, specific enthalpy, specific entropy, specific
volume and the mass flow rate, are computed by the program. The
influences of the operating parameters on the system performance
are discussed in the next section.
4. Discussion of results
Experiments were carried out for the above-mentioned DX- Fig. 4. Comparison of predicted and measured instantaneous values of system COP
SAHPWH system by Li et al. [9e12]. A series of seasonal sunny day and water temperature for April 4, 2005.
6836 X.Q. Kong et al. / Energy 36 (2011) 6830e6838
Table 3
Main parameters used in the performance prediction of the DX-SAHPWH system.
Fig. 6. Effect of solar radiation intensity on the system performance. Fig. 7. Effect of ambient air temperature on the system performance.
X.Q. Kong et al. / Energy 36 (2011) 6830e6838 6837
drops tp, thereby resulting in the higher hcl. This mismatch between
the COP and hcl implies that, there exists an optimum n to enable
the DX-SAHPWH system to obtain a reasonable compromise
between the COP and hcl.
5. Conclusions
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