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Automation in Construction 17 (2008) 467 – 479

www.elsevier.com/locate/autcon

Enhancing construction quality inspection and management


using RFID technology
Lung-Chuang Wang
Department of Civil Engineering, National Taipei University of Technology, No.1.Chung-Hsiao E. Rd., Sec. 3, Taipei, Taiwan
Accepted 7 August 2007

Abstract

Existing methods for tracking and managing the inspection in material test labs utilize manual recording by paper-based documents. However,
information collected using such labor-intensive methods is unreliable and ineffective when managing inspection results. Moreover, inputting,
retrieving, analyzing and disseminating the result data instantaneously require a significant amount of time and effort. Therefore, an automated and
user-friendly quality management system is necessary. This study proposes Radio Frequency Identification (RFID)-based quality management
system, which functions as a platform for gathering, filtering, managing, monitoring and sharing quality data. The integration of promising
information technologies such as RFID technology, mobile devices (PDAs) and web portals can help enhance the effectiveness and flexibility of
information flow in material test management. Radio frequency identification is suited to various construction applications and generates cost
savings via increased speed and accuracy of data entry. This study demonstrates the effectiveness of an RFID-based quality management
application called the RFID-based Quality Inspection and Management (RFID-QIM) System for concrete specimen inspection and management to
enhance automated data collection and information management in a quality test lab. This study focuses mainly on evaluating the potential for
utilizing RFID-based techniques to accumulate, manage, monitor and distribute data related to quality. Additionally, the RFID-QIM system is then
applied to a case study in a test lab (construction division) in Taiwan to demonstrate the effectiveness of the proposed methodology in information
management for concrete specimen quality testing. A generic system architecture is also proposed, and its implementation is described.
© 2007 Elsevier B.V. All rights reserved.

Keywords: Quality management; Information management; RFID; Mobile; Portal; PDA

1. Introduction handle various papers and/or field notes, such as test forms,
specifications, checklists and reports.
Effective and efficient quality management may be needed Quality inspection and management (QIM) plays an essential
when attempting to complete projects within the project budget role in the construction industry. Furthermore, QIM should be
and deadlines. With the advent of the Internet, web-based an integral part to daily work in test labs, so that the system is
information management solutions have facilitated information maintained daily, and the execution of tasks is documented.
distribution and information sharing among participants. Engi- Various lab staff members and engineers need to monitor and
neers and lab staff members generally require access to docu- assess the quality of case-based tasks. Information technology
ment-based quality test reports in order to test for quality and (IT) plays a significant role in successfully controlling and
conditions in test labs. Existing approaches for tracking and managing quality inspection, particularly by enhancing com-
managing the inspection in test labs utilize manual paper-based munication and coordination among participants. A simple and
records. However, information collected using such labor-in- user-friendly system for managing and inspecting quality data
tensive methods is unreliable and ineffective for managing for projects would prove beneficial. A web-based platform has
inspection results. In particular, lab staff members normally significant potential to bring all participants together effectively
and efficiently in order to track and share related information.
The integration of promising information technologies, includ-
E-mail address: lcwang@ntut.edu.tw. ing Radio Frequency Identification (RFID) scanning and data
0926-5805/$ - see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.autcon.2007.08.005
468 L.-C. Wang / Automation in Construction 17 (2008) 467–479

entry mechanisms, Personal Digital Assistants (PDA), can en- contractor compliance when needed. An independent technical
hance the effectiveness and convenience of information flow in auditor can log into the case-specific quality database to per-
QIM. This study develops a web-based system called RFID- form inspections. Conversely, a contractor can examine relevant
based Quality Inspection and Management (RFID-QIM) Sys- but non-sensitive QIM data of customers and consultants,
tem for improving the acquisition of quality inspection data in including payment progress and status of instructions. These
material test labs and construction sites, which facilitates infor- mechanisms are likely to improve the transparency of the entire
mation tracking and sharing among all participants (customers) QIM process. Additionally, given proper organization of quality
using web technology and an RFID-enabled PDAs. Although records in a database, lab staff members and managers can trace
the concept of tracking and managing the concrete material problems and suggestions, and solve them quickly.
inspection and test data was proposed a decade ago (Jaselskis
et al. 2007), no previous studies have been conducted on the 1.2. Research objectives
effect and influence of inserting RFID tags inside the concrete.
Therefore, this study evaluates the application of RFID tech- The application of RFID technology to improve tracking and
nology in quality inspection and management of concrete managing of concrete material inspection and test data is not a
specimens. Based on field tests, the work determines whether novel concept. Jaselskis and Anderson [1] applied read/write
inserting an RFID tag inside the concrete specimen influences RFID tags to attach in the surface of concrete test cylinders after
the strength of the specimen. Moreover, another purpose of this concrete test cylinders were cast. However, the impact and
work is to determine whether QIM can be enhanced and in- influence of inserting RFID tag inside concrete has not pre-
stantaneously reported, monitored and controlled using the viously been investigated. Therefore, the main objective of this
web-based RFID-QIM system. The basic requirements of an study is to evaluate the application of RFID technology as a
RFID-based QIM environment are elucidated, and the RFID- possible solution to quality inspection and management in con-
QIM concept and system are then introduced and developed. crete specimens. Field tests are performed to determine whether
Finally, a case study for the RFID-QIM system is applied to a inserting an RFID tag inside a concrete specimen influences the
concrete specimen in a quality test lab in Taiwan. strength of the specimen. Moreover, this study develops a web
portal to solve information communication problems. This sys-
1.1. Problem statements tem is controlled by the lab center management, and provides
customers and suppliers with real-time, case-related, informa-
Management performance can be improved by applying IT tion-tracing services, thus enabling users to respond dynamically
to share the most recent information among staff members. Two to all quality inspections for customers. This study develops the
primary aspects of information sharing are information acqui- RFID-based Quality Inspection and Management (RFID-QIM)
sition and information communication. Information acquisition System to enhance efficiency and cost-effectiveness, improve
problems occur in test labs because most data and information practical communication and control among participants, and
are obtained from test labs and central management, which are increase flexibility in terms of report delivery and response
extensions of the quality test network. The effectiveness of times.
information and data acquisition affects information flow be- In existing approaches for tracking and managing inspection,
tween participants (customers) and the test lab. However, lab material test labs use paper-based manual record. However,
staff members usually use written documents, menus and information obtained by such labor-intensive methods is un-
specifications when working in the lab. Consequently, a time reliable and ineffective for managing inspection results. This
and space gap between the test lab and participants results in study develops an RFID-QIM system to facilitate easy access to
duplication of data and information, deficiencies in data and information integrating PDAs and RFID technology. Signifi-
information, and associated confusion. Furthermore, commu- cantly, PDAs can extend RFID-QIM systems to any location
nicating with customers and participants is normally by tele- (e.g., different floors in a test lab). Data collection efficiency can
phone or fax. Consequently, these means of communicating also be enhanced using RFID-enabled PDAs to enter and edit
information between test labs and customers, and among all data. By using web technology and mobile devices, the RFID-
participants, are ineffective and inconvenient. QIM system has significant potential for general contractors by
All quality data in the current QIM practice in the test lab are increasing the efficiency and effectiveness of information flow,
fed from various construction cases into the QIM system. thereby streamlining the test operation processes.
However, because most construction QIM records are case- Lab staff members frequently waste time traveling in order to
based, certain data can help managers enhance project planning obtain information when handing each inspection in the lab.
and control. For example, the QIM data and report is needed to The web portal and PDAs enable lab staff members to update
obtain the latest updates for participants and customers. data directly from the lab, and immediately upload data to the
Moreover, the degree of satisfaction and improvement within portal; customers and suppliers can access real-time, case-
a case can be measured systematically and objectively when related information to improve the decision-making process.
case-related QIM records are collated and periodically sent to Relevant data in QIM to a case can be exchanged among
the customers. participants, thereby enabling customers to check inspection
QIM result data relevant to a case can be exchanged among results when needed. Customers and project teams can check the
participants. This enables customers to check consultant/ relevant non-sensitive QIM data for customers and consultants,
L.-C. Wang / Automation in Construction 17 (2008) 467–479 469

including test progress and status of inspections. These mech- companies and material flow systems. Jaselskis and Anderson
anisms should enhance the transparency of the entire QIM [1] investigated the applications and limitations of RFID tech-
process for each case, since they allow managers to review the nology in the construction industry, and attached read/write
compliance and quality commitment. RFID tags to the surfaces of concrete test that were cast from the
The quality inspection and management can be made avail- job site to test lab. This RFID technology has been widely
able to customers and project teams via the web. This study applied in many areas in the construction industries for the
develops a mobile quality control and management system for following reasons: (1) to provide owners and contractors with
construction test labs. The main objectives of this study are as information to enhance operation using RFID technology [2];
follows: (1) to determine whether inserting an RFID tag into a (2) to propose a novel concept of “parts and packets unified
concrete specimen affects the strength of the specimen; (2) to architecture” in order to handle data or information related to a
integrate RFID technology with PDA technology, thus in- product carried by product itself by utilizing RFID technology
creasing the efficiency of test lab data collection; (3) to design a [3]; (3) to apply RFID technology as a solution to problems in
web-based portal for construction quality control and manage- pipe spools, and identify potential economic benefits from
ment test labs that provides real-time information and wireless adopting RFID technology in automated tracking [4,5]; (4) to
communication between customers and test labs; (4) to provide apply RFID combined with GIS technology in order to locate
lab staff members with updated information, accessed by an precast concrete components with minimal worker input in the
internal supply chain lab environment , and (5) to support storage yard [6]; (5) to improve the efficiency of tracing tools
project managers in monitoring and controlling the test process. and tool availability using RFID [7]; (6) to develop mobile
Fig. 1 illustrates the application of RFID and web technologies construction supply chain system integrated with RFID tech-
in a real case for a construction material test lab center in nology [8]; (7) to describe a prototype of an advanced tower
Taiwan. The RFID-QIM system can be utilized in any other crane equipped with wireless video control and RFID tech-
related labs with appropriate modifications. nology [9], and (8) to improve tracing of material on construc-
tion using materials tagged with RFID tags [4,5].
2. Technology description The use of technology to improve delivery process control is
not a novel concept. Many industries have applied barcodes to
2.1. The application of RFID technology in construction track materials for many years. Construction companies began
to examine the use of barcodes for tool management in the early
RFID is an automatic identification solution that streamlines 1990s. Although barcode is an established and affordable
identification and data acquisition, operating similarly to bar technology, it has presented problems in the construction in-
codes. Automatic identification procedures have recently be- dustry due to the short read range and poor durability of
come very popular in numerous service industries for pur- barcodes — a barcode requires a line-of-sight, and becomes
chasing and distribution logistics, and in manufacturing unreadable when scratched or dirty.

Fig. 1. The application of RFID and web technologies in quality management system.
470 L.-C. Wang / Automation in Construction 17 (2008) 467–479

An RFID system is composed of an RFID tag and an RFID With an RFID scanner plugged into a PDA, the RFID-enabled
reader. The RFID tag comprises a small microchip and an PDA is a powerful portable data collection tool. Additionally,
antenna. Data are stored in the tag, generally as a unique serial RFID readings increase the accuracy and speed of information
number. The RFID tags can be either passive (no battery) or communication, indirectly enhancing performance and produc-
active (battery present). Active tags are more expensive than tivity. Fig. 2 shows an application of an RFID-enabled PDA
passive tags and have a read range of 10–100 m. Passive tags used in quality management.
have a read range of 10 mm to approximately 5 m [10]. The vast
majority of RFID tags applied in the construction industries are 2.2. Using PDA on construction jobs
passive.
The RFID reader functions as a transmitter/receiver. The Various mobile devices are used in fieldwork on construction
reader transmits an electromagnetic field that “wakes up” the tag sites. PDAs are now widely utilized in the construction industry.
and provides the power required for it to operate [10]. The tag The popularity of PDAs is growing rapidly, as the power and
then transfers data to the reader via the antenna. This data are range of applications in devices increase. The primary features
then read by the RFID reader, and transferred to a Pocket PC or of PDAs are as follows: (1) calendar, address book, notes and
computer. Unlike barcodes, RFID tags do not require line-of- to-do lists; (2) browsing the Internet; (3) Internet access via a
sight to be read; they only need to be within the reader's radio modem, cell phone or wireless connection; (4) synchronizing
range. Additionally, RFID tags, unlike barcodes, can be read data between PDAs and desktop PCs, and (5) platforms for add-
through most materials. RFID tags are shrinking, with some on software [11,12].
measuring only 0.33 mm across. Although RFID systems can The advantages of using mobile devices in the construction
apply different frequencies, the most common frequencies are industry are well documented [13–15]. Moreover, mobile de-
low (125 KHz), high (13.56 MHz) and ultra-high (UHF) (850– vices have been applied in numerous construction industries, to
900 MHz) [10]. provide the following support: (1) providing wearable field
Notably, RFID systems are one of the most anticipated inspection systems [16]; (2) supporting pen-based computer
technologies that will potentially transform processes in the data acquisition for recording construction surveys [17]; (3)
engineering and construction industries. In the construction supporting collaborative and information-sharing platforms
industry, RFID technology can be utilized with PDAs, thereby [18]; (4) using mobile computers to capture data for piling
allowing staff members to integrate seamlessly work processes work [19], and (5) utilizing mobile devices in construction
at labs and sites, due to the ability to capture and carry data. supply chain management systems [20].

Fig. 2. Application of RFID-enabled PDA used in quality management.


L.-C. Wang / Automation in Construction 17 (2008) 467–479 471

2.3. Using a portal in center portal platform become accessible to relevant organizations and users. Data
verification is performed to ensure that the data obtained are
A portal is a web site that collects information concerning valid. Any raw data obtained are reviewed by quality auditors.
specific themes or topics, and facilitates access to related services The web-based system needs sufficient security measures to
and information sources. Portals were first introduced in the late prevent hackers from accessing sensitive information. Informa-
1990s, and are often complex. A portal is an ideal platform for tion reported by the RFID-QIM system includes case quality
sharing information throughout web-based information manage- performance, test results and reports, items of non-compliances
ment system. When using a portal, all case-related information is and progress of improvement.
centralized in a case database that can only be obtained via a web The RFID-QIM system has three main components, a PDA,
interface. The portal also has authentication and access control RFID and a portal. Significantly, both the PDA and RFID
mechanisms that enable participants to access information components are located on the client side, while the portal is on
according to user privileges. However, exchanging information the server side. All case-related information acquired by on-site
among participants is more difficult in practice than it seems at engineers within the RFID-QIM system is recorded in a cen-
first glance. For example, several different systems and standards tralized QIM system database. All participants can access re-
are used to exchange information; peer-to-peer relationships quired information via the portal based on their access
among companies in the network are generally extremely difficult privileges. Moreover, the portal is limited by design to thirty
to manage, and most systems do not facilitate seamless infor- persons logging in when all participants acquire the same case
mation exchange with other systems. Furthermore, most partici- information at the same time.
pants are extremely reluctant to share information with other
parties because paper-based information is difficult and inconve- 3.2. System architecture
nient to share to one another. Portals can resolve these problems.
Standardized interactions with a single portal are easier to manage The RFID-QIM system server has three distinct layers,
than numerous peer-to-peer relationships. Electronic exchanges presentation, application and database, each with its own
of information decrease the number of errors, and increase work responsibilities.
efficiency. Enabling individual participants to access the latest The presentation layer defines administration and end-user
information directly from a control center, theoretically eliminates interfaces suited to the end-user's work. Users can access re-
the negative effects of uncertainty for participants. quired information via web browsers such as Microsoft Internet
Explorer and Firefox. Additionally, administrators control and
3. Development of the RFID-QIM system manage information via a web browser and a separate server
interface. The application layer defines various applications for
3.1. Conceptual framework collecting and managing information. These applications enable
system security, information sharing and system monitoring and
The RFID-QIM system is based on an information-sharing administration. The database layer includes Standard Query
platform that integrates QIM with the web and RFID tech- Language (SQL) Server 2003. All data are stored and organized
nologies. All data are stored and classified by case-based units using DB2 Everyplace for mobile devices. Data uploaded from
in the RFID-QIM system. Additionally, the RFID-QIM services mobile devices are stored in a DB2 Universal Database system,
described in this study are available to all participants (suppliers which serves as an intermediate storage area between the server
and customers) via a specially designed portal that also serves as and client sides. Finally, an SQL Server 2003 system is adopted
a real-time and mail communication channel for participants. to process and manage the RFID-QIM system database. Fur-
All authorized participants can perform and make quality thermore, RFID-QIM is written using Dreamweaver, Fireworks,
controls, schedule controls and inventory management based on Flash, Hypertext Markup Language (HTML) and JavaServer
data shared through the portal. Emails are automatically sent Pages Technology (JSP).
from the server to the project managers and to relevant par- The QIM records maintained by consultants, contractors and
ticipants to the relevant event when data are updated on the subcontractors can be extracted and summarized into reports.
server side (see Fig. 3). The following section outlines the Most importantly, because the essential dates pertinent to noti-
development of the CenterQIM system in detail. fication, inspection and repair stages are recorded systemati-
Data entry facilitates the following functions: (a) registered cally, participants can easily identify problems when delays
users, such as customers, consultants, contractors (i.e., con- occur. The above mechanism can eliminate unnecessary claims
struction and quality managers), subcontractors and suppliers and disputes that result from a lack of information or records.
can post their QIM documentation; (b) registered users can Based on reports generated by RFID-QIM system, the client can
submit case-specific QIM data, and (c) organizations can reg- determine whether the problems are promptly and satisfactorily
ister with the system as approved users. Users can enter data on resolved by relevant parties.
lab using PDAs, and send them through the internet to the web
server. Because participants are responsible for updating their 3.3. Modules of the RFID-QIM system
QIM data as work in progress, reminders are emailed to those
who fail to log the required data. The data are stored on the The RFID-QIM system consists of a quality inspection and
server after they are submitted via the web interface, and thus management portal integrated with mobile devices and RFID
472 L.-C. Wang / Automation in Construction 17 (2008) 467–479

Fig. 3. RFID-QIM system framework overview.

technology (RFID-enabled PDA). Each module is briefly de- through the Internet. All data files are sent, transformed and
scribed below. saved in the server-side database using Open Database Con-
nectivity (ODBC) and Java Database Connectivity (JDBC)
3.3.1. Mobile device (PDA) module of RFID-QIM system technologies when the application is run on the PDA.
The RFID-QIM system is operated on Windows CE. The
programming language and tools used in module development 3.3.2. RFID module of RFID-QIM system
are Visual Basic and eMbedded Visual Tools 3.0. SQL Server The Windows CE mobile device platform was chosen as the
for Windows CE serves as the PDA database for the Windows RFID-enabled PDA hardware system. The RFID-QIM system
CE-based PDA. All data files in the PDA module are first stored adopts a Pocket PC with an MPR-1230 RFID Reader. The RFID
in the PDA database, before being transmitted to the server technology can be either a passive or active system. The major
L.-C. Wang / Automation in Construction 17 (2008) 467–479 473

difference between an active and a passive RFID system is that work. The progress monitor module provides an easily
an active tag contains a battery, and can transmit information to accessed and portable environment where lab staff members
the reader without the reader generating an electromagnetic can trace and record all information regarding the status of
field. The case study uses passive RFID technology due to inspections delivered to the lab or scheduled for testing.
budget restrictions. ■ E-specification Module:
This module allows lab staff members and engineers to
3.3.3. Web portal module of RFID-QIM system—CenterQIM download specifications in advance, and reference them
portal during inspection. This module also has a search function
The CenterQIM portal is an information hub in the RFID- that enables the information to be found and retrieved easily,
QIM system for a material test lab. The CenterQIM portal which is a valuable feature in dynamic environments. More-
enables all participants to log onto a single portal, and im- over, lab staff members and engineers who do not need
mediately obtain information required for planning. The portal paper-based specifications can download e-specifications
provides suppliers and customers with information about the and access them directly using their PDAs.
inventory levels of other portal users. The users can access
different information and services via a single front-end on the 4. Case study—Concrete specimen quality test and
Internet. For example, a customer can log onto the portal, enter management
an assigned security password, and access real-time inspection
schedule information. A general contractor can check the test or This study utilizes a concrete specimen quality inspection
inspection status, availability of reports and various other case- and management system in the construction material test lab in
related data. The CenterQIM portal is based on the Microsoft Taiwan. Existing approaches for tracking and managing the
Windows 2000 operating system with Internet Information inspection in material test labs adopt manually updated paper-
Server (IIS) as the web server. The prototype was developed based records. However, information collected using such
using Java Server Pages (JSP), which are easily combined with labor-intensive methods is unreliable and ineffective for man-
HTML and JavaScript technologies to transform an Internet aging inspection results. The results of the inspection and
browser into a user-friendly interface. The CenterQIM Portal quality tests are generally obtained by telephone or fax. The
provides a solution involving a single, unified database linked inspection process is currently not easy to trace or monitor. The
to all functional systems with different levels of access to RFID-based concrete specimen quality inspection and manage-
information, based on user role, both within an organization and ment system is applied to enhance the effective management of
across organizations and other participants. concrete specimen quality inspection in the lab.
The case study involves premixing concrete, pouring the
3.4. System modules specimen, removing the shoring, marking the specimen, curing,
a compression test and inventory phases. In the case study,
This section describes the implementation of each module in
the RFID-enabled PDA system.

■ Test Report Module:


The report module provides lab staff members with a com-
plete record of tests performed in the lab. Lab staff members
can record data for dates, conditions, completed tests, de-
scriptions of problems and suggestions that have arisen
during inspection.
■ Quality and Inspection Module:
Lab staff members can download the most up-to-date quality
tests from the Internet, and enter test results directly via a
PDA. Additionally, PDAs display the checklist for every
task. Staff and engineers can also mark unacceptable posi-
tions, and select relevant items from lists in the PDA. The
module has the benefit that lab staff members can enter/edit
quality and inspection test results, and all test records can be
transferred between the PDA and portal by real-time syn-
chronization, eliminating the need to enter the same data
repeatedly.
■ Progress Monitor Module:
This module is designed to enable lab staff members to
monitor the progress of inspections and tests. Additionally,
managers, on-site engineers and project-related participants
can access the progress or inspection condition of critical Fig. 4. The system implementation flow diagram in the tracing progress.
474 L.-C. Wang / Automation in Construction 17 (2008) 467–479

contractors and lab staff members utilized the RFID-QIM QIM system in the concrete specimen quality test. Fig. 6 pre-
system to enhance inspection quality and management. Passive sents the usage of RFID in concrete specimen quality tests.
read/write RFID tags are used in the case study. Passwords are
utilized to protect the data in the RFID tags. The concrete 4.1. Premixing concrete phase
specimen for the building project is poured at the construction
site. After the concrete specimen is selected, an RFID tag for the The supplier selected the concrete specimen to be traced in
concrete specimen is made, and the relevant information is the case study. Following premixing and selection, the concrete
entered into the system. The primary description in the case specimen's RFID tag is scanned and entered into the database
study is presented to elucidate the application of the quality through the portal. Additionally, the RFID position of the
inspection using the RFID-enabled PDA and web portal. Fig. 4 concrete specimen was examined and discussed during the next
illustrates the system implementation flow diagram for moni- phase to determine the best way to implant the RFID tab into the
toring progress. Fig. 5 shows the process flowchart of the RFID- concrete specimen.

Fig. 5. Process flowchart of illustration for RFID-QIM system in case study.


L.-C. Wang / Automation in Construction 17 (2008) 467–479 475

Fig. 6. The usage of RFID application in concrete specimen quality test.

4.2. Installation phase updated the system information (see Fig. 7). Moreover, all
concrete specimens had RFID tag installed, and were placed in
One hundred specimens were poured after mixing the the inventory prior to curing. Lab staff members used their
concrete from five different construction sites. The RFID tags PDAs to manage the RFID-based concrete specimens and
are entered into the related information. RFID tags can be determine which concrete specimens need curing. Lab staff
attached to concrete specimens by either of two methods. One members utilize the PDA to scan the concrete specimen into the
method is to place the RFID tag directly in the concrete inventory and to enter data and attributes of the concrete
specimen; the other is to attach the tag using a rope. The ropes specimen. The data in the PDA are used to synchronize update
are cut and RFID tags reused after the concrete specimens are data/information via the portal, and the contractor can determine
tested. After the concrete specimens were delivered to the lab, which concrete specimen has already been processed and has
the lab staff members scanned the concrete specimens and inventory status.
476 L.-C. Wang / Automation in Construction 17 (2008) 467–479

Fig. 7. The application of PDAs using in concrete specimen quality test.

4.3. Curing phase portal and check the updated information. Additionally, the
consultant may enter the portal and check the result of the
The lab staff members use the RFID-enabled PDA to scan concrete specimen that was tested in the lab.
the RFID tags and choose the status when the concrete speci-
men is ready for delivery to the curing phase. The data in the 4.5. Inventory phase
PDA synchronously update the data/information through the
portal, and the contractor is notified about when to update the After testing the concrete specimen, lab staff members can
status of the concrete specimen and to start the curing phase (see record final test results regarding quantity and quality, and send
Fig. 7). the result to the system. Finally, the concrete specimen tracking
process updates the test status synchronously in the portal,
4.4. Inspection and compressive test phase enabling the manager, general contractor or authorized suppliers
to check the process. If the test result is a failure, then the lab
When the concrete specimen has been delivered to the staff members record the problems directly in the PDAs. The
compressive test phase, lab staff member scans the RFID tag of result/problem is updated via the RFID-QIM system portal,
selected concrete specimen and enters the test results and enabling managers and engineers to access inspection results
information. The lab staff member enters the inspection results, quickly and directly. Once the tested concrete specimen is ready
edit the description in the PDA and access the updated infor- to be moved to the inventory room, the tested components with
mation. The system then automatically sends an alarm message RFID tags must be scanned again by staff to update information
to the head office manager, asking the manager to enter the during the inventory phase. Information is then updated and
L.-C. Wang / Automation in Construction 17 (2008) 467–479 477

Table 1 whether the RFID-QIM system can perform tasks as specified in


System evaluation result the system analysis and design. The validation test was under-
System testing Mean score taken by asking selected case participators to use the system,
Comprehensive functionality 1.5 and provide feedback by answering a questionnaire. The case
Convenience 1.7 participators consisted of two lab managers with 8 years of
Ease of acquiring data 1.9 experience; four lab staff members with 10 years of experience;
Accuracy 1.6
three senior engineers with 10 years of experience, and three
Reliability 1.3
senior engineers with one year or less of experience in the case
System function Mean score study. To evaluate system function and the level of system
User interface 1.6 capability satisfaction, we distributed questionnaires, and the
Ease of use 1.5 users of the system were asked to grade the conditions of system
Over information sufficiency 1.5 testing, system function, and system capability separately,
Over system usefulness 1.5 compared with the previous system, on the five Likert scale.
Over dynamic respond 1.6
The Likert scale is a scale of minus two to plus two, where
System capability Mean score minus two means “not useful”, zero “modest”, and plus two
“very useful”. The results of the questionnaire indicated a re-
Reduce unnecessary time 1.6
Reduce unnecessary costs 1.4
markable improvement in work safety (see Table 1). Table 2
Improve rework 1.8 shows a comparison of the approximate time required for a
Improve information sharing 1.8 typical concrete specimen quality test (finding concrete speci-
Applicable to construction industry 1.6 men to be inspected, inputting description and result, and data
The mean score is calculated from respondents' feedback on fivescale archiving and retrieval) using a traditional paper-based inspec-
questionnaire: − 2(not useful), − 1, 0, +1 and +2 (very useful). tion approach and the proposed system. Some comments for
future improvements of RFID-QIM system were also obtained
transmitted synchronously via the portal. Finally, the RFID tag from the project participants through customers and lab staff
can be reused when the RFID tags are attached to the concrete members' satisfaction survey. The next section presents the
specimen using ropes. detailed results of the performance evaluation and the general
contractor satisfaction survey conducted during the field trials.
5. Field tests and results
■ The 91% obtained from customers satisfaction survey
Overall, the lab test results indicate that passive RFID tags indicates that the RFID-QIM system is quite adaptable to
are effective tools for construction quality inspection and the current quality inspection and management practices, and
management special for concrete specimens. All tags survived is attractive to customers. This result implies that the RFID-
use in the lab environment over a seven month testing period. QIM system was well designed, and could enhance the
The number of concrete specimens for inspection progress in current time-consuming quality inspection and management
field trials was one hundred from five different general process.
contractors. The RFID-QIM system was installed on the main ■ The 88% obtained from lab staff members satisfaction
server in the main office in the lab before the field trials. survey indicates that the system automatically generated all
A user's guide of the RFID-QIM system was briefly explained documentation, and accumulated the related historical data in
to staff involved in quality inspection and management the central database server in real-time. The lab staff mem-
progress. bers could thus collect inspection data, and send them
During the field trials, verification and validation tests were electronically to the RFID-QIM system. No additional work
performed to evaluate the system. The verification aims to was required for any documentation or inspection analysis
evaluate whether the system operates correctly according to the after the data collection.
design and specification; and validation evaluates the usefulness ■ To maximize the adaptability of RFID-QIM system in lab,
of the system. The verification test was carried out by checking the lab staff members strongly recommended that the system

Table 2
Comparison of paper-based inspection and proposed inspection approach
Item Paper-based approach Proposed approach
Method Average time Method Average time
(min) (min)
Find inspected related information Referring to inspection menu 2.1 Automatic selection 1.2
Input defect description Referring to inspected item and checklist 2.9 Use electronic forms 1.0
Check history record Paper forms 2.4 Read information from RFID tag 0.1
Entry the problems Describing and sketching 3.8 Entry the PDA and store in RFID and system 0.1
Archive data Re-entry at the office 8.5 Real-time update database 0.2
Sharing defect information Send the e-mail or by fax 2.8 Access the system directly and share information 0.8
478 L.-C. Wang / Automation in Construction 17 (2008) 467–479

should provide additional functions to enable on-lab quality 5.3. Customer satisfaction enhancement
managers to control and assure the overall quality of the tests
in the lab. The degree of satisfaction regarding the real-time sharing of
■ The advantages and disadvantages of RFID-QIM system concrete specimen quality inspection results for customers
identified from the real case studies application are iden- increased by 13%. Customers were able to track the phase and
tified. However, 87% of users obtained from lab staff mem- result of specimen quality inspection. Moreover, customers
bers satisfaction survey agree that the RFID-QIM system is could access the latest inspection result and obtain a brief report
useful for improving the efficiency and effectiveness of directly from the web. The RFID-QIM system is expected to
automated data acquisition and information sharing between raise customer satisfaction significantly based on customers'
labs and participants, thus assisting staff members and satisfaction survey.
customers in managing and monitoring the quality inspec-
tion progress of concrete specimens in the test lab. Passive 5.4. Time saving in inspection operation and management
tags are less expensive than active tags. Thus, passive tags progress
are suited to the construction industry.
Experimental results demonstrate that RFID-QIM system
The RFID-QIM system enhanced the construction quality can significantly enhance the inspection and management prog-
inspection and management performance in four different cate- ress. The proposed system sequences inspection operations and
gories, namely improvement of working efficiency, reduction of schedules them to the appropriate staff; and manages lab oper-
operation cost, customer satisfaction enhancement, time saving ations quickly and efficiently, and pre-manages travel se-
in inspection operation and management progress. quences. The use of RFID reduces the amount of manual
checking activities in the front area and the lab area, thus
5.1. Improvement of working efficiency significantly decreasing the overall inspection operation time.

The use of RFID and web technology to collect and capture 6. Conclusions
information significantly enhanced the efficiency of inspection
processes. For instance, the RFID-enabled PDA eliminated This study proposes an RFID-based quality inspection and
need for the lab staff to manually input the inspection data twice management system that integrates web and RFID technologies
when they received the final reports. They simply needed to to enhance the efficiency and effectiveness of automated data
input the data directly onto the RFID-enabled PDA, whereupon acquisition and information sharing among participants, thus
the RFID-enabled PDA reader would write the input data into assisting managers in controlling and monitoring delivery prog-
RFID tag and automatically forward them from the RFID-en- ress in construction test labs. The proposed RFID-QIM system
abled PDA reader to the RFID-QIM system. The case study enhances inspection data acquisition using an RFID-enabled
produced an overall read rate of 94% for the tags on the concrete PDA, and facilitates monitoring and control of inspection
specimen. Most of the non-reads were that caused by tags on the progress. The ability of RFID-enabled PDAs to capture data
concrete specimen falling down the bottom of specimen, or by effectively means that staff members and engineers can utilize
tags being outside the antenna's reading circle. RFID readers them to eliminate time and space constraints in a lab and at site,
and tags are widely thought likely to improve in the future, thus enabling them to integrate work processes seamlessly, due to.
bringing the read rate to an industrially acceptable level, and Plugging an RFID scanner into a PDA produces a powerful
significantly improving the operation efficiency. Furthermore, portable data collection tool. Moreover, RFID readings improve
the utilization of the web-based RFID-QIM system based on the accuracy and speed of communicating information, thereby
real-time information tracking increased the efficiency of the indirectly enhancing performance and productivity. On the
monitoring progress by 23–28%. server side, the RFID-QIM system provides suppliers and cus-
tomers with real-time, updated, case-related information for
5.2. Reduction of operation cost monitoring inspection progress. In the case study, the appli-
cation of the RFID-QIM system improved the progress moni-
The tags adopted in this study cost under $0.5 US dollars toring and management of concrete specimen quality inspection
each in 2006. The cost of these tags is decreasing every year. in the lab located in Taiwan. This study demonstrated that
The total cost of the equipment applied in this study was $3000 passive RFID technology has significant potential for improv-
US dollars (including RFID-enabled PDA reader and one server ing concrete specimen quality inspections and management in
personal computer). The operation cost was decreased after the the lab. The integration of inspection and progress real-time
implementation of the RFID-QIM system in the following two information from a material lab enables lab staff and engineers
ways: to monitor and manage the whole inspection process. Further-
more, inspection results can be updated for participants in real-
• The cost of manually inputting the inspection result at the time, facilitating the rescheduling of related production and
report division was decreased. assessment when needed. The availability of QIM information
• The use of RFID tags on pallets and cases reduced the and reports gives participants an improved understanding of
number of checkers is reduced. case-related quality and performance of work in progress. The
L.-C. Wang / Automation in Construction 17 (2008) 467–479 479

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