Professional Documents
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INVERTER
User manual
PRG ENTER
Preface
SD90 series inverter is a compact small power inverter, suitable for electronic
equipment, food packaging, woodworking and other small power work
situations.before using(instalation、run、maintenance、check,etc.),please
understand the safety precautions .
Note
● To illustrate the product details,the illustrations in this manual are sometimes to unload cloak or safety
cover of state。before using this product,please be sure to installed shell or cover by the regulation。and
operate according to the instruction.
Illustrations in this manual to illustrate only, and may be different from the product you ordered.
Because of upgrading or specification changes,and in order to improve the convenience and accuracy of
the specification,the contents of this manual will promptly make changes.
Order the manual when required due to damage or omissions,please contact the regional agents,or our
customer service center.
If there are still some problem when you are using,please contact our customer service center.
-1-
Contents
-2-
Chapter 1
Safety and Cautions
Safety definition
In this manual, there are two categories safety precautions in the following :
-3-
Chapter 1 Safety and Cautions
Safety Definition:
To make sure your body、equipment and property are safe , please read this chapter
thoroughly before using the inverters made in our company .
These are two kinds of safety cautions in the manual :
! Danger : Operations which are not performed according to the requirements may
cause severe hurt or even death .
! Note : Operations which are not performed according to requirements may cause
moderate hurt or light hurt or equipment damage .
1.1.7 Maintenance
! Danger
Please do not repair or maintain the inverter with power on , otherwise there will be
danger of electric shock !
1.2 Cautions
1.2.1 Check the Insulation of the Motor
When the motor is used for the first time or reused after storing for a long time , you
must check the insulation of the motor . It is recommended to use a 500V Mega- Ohm-
Meter to check and the measured insulation resistance shall not be less than 5MΩ.
-5-
Chapter 1 Safety and Cautions
-6-
Chapter 2
Product Information
This chapter briefly introduces the operation principle, product features, layout,
nameplate, and type of instructions.
-7-
Chapter 2 Product Information
Null:无None
Brake Unit mark 5 Brake Unit
C:内Only brake unit
2.2 Nameplate
2-2 Nameplate
-8-
Chapter 2 Product Information
2. 4 Technical Specification
2-2 SD90 series technical specification of inverter
Item Specification
Maximum frequency 0~600Hz
Torque boost Auto Torque boost Manual Torque boost 0.1% to 10%
-9-
基
Chapter 2 Product Information
Automatic voltage
regulating (AVR) Output voltage is regulated when voltage of the power network changes
Overvoltage , Overcurrent During the inverter running , output current and bus voltage is limited
stall control automatically to prevent frequent overcurrent and overvoltage trip
Fast current limiting Minimize reduce overcurrent fault inorder to protect inverter running
function
Fast current limit Rapid software and hardware limiting technology to avoid inverter
occur overcurrent fault
Output terminal One digital output terminals,One relay output terminal ;One analog output
terminal , support 0~20mA current output or 0~10V voltage output
Input/output phase failure protection ,Over- current protection ;Over-
Protection function voltage protection;Under- voltage protection; Over- heat protection ;
Over-load protection
Key Lock and function Achieve some or all of the keys locked, delimit fuctions some or all of
selection keys to prevent erroneous operation
In-door , free from direct sunlight , dust , corrosive gas , combustible gas ,
Application environment oil steam , water drop and salt . mist ,
Ambient temperature -10℃ to +40℃ (derated when used in the ambient temperature of 40℃ to 50℃ )
-10-
Chapter 2 Product Information
Operation panel
1 风Fan
5
Bottom installation
holes
6
Cabinet-cover
2
导轨Rail mounting position
7
Small cover
3
输Input/Output hole
4
W1 D
W
W1
-11-
Chapter 2 Product Information
SD90-2T-1.5G
SD90-2T-2.2G 190 110 152 178 98 * Ø5 1.95
15.00
+0.3
87 0
94.00
87.00
+0.3
65 0
PRG
FUNC ENTER
ENTER 2-6 Keyboard with chasis install hole size
STOP
RUN S RESET
1.00
70.00
+0.3
67 0
65.00
+0.3
60 0
图2-6 External Keyboard dimensions 2-7 Keyboard without chasis install hole size
-12-
Chapter 2 Product Information
Theoretically braking resistance of power and braking power is consistent, but considering the
derating 70%.
Accoring to the formula:0.7*Pr=Pb*D( Pr--- resistor power; D---braking frequency)
-13-
Chapter 3
Mechanical and Electrical Installation
Danger
◆ Without the training of qualified personnel are not allowed to operate
inverter .
◆ Input power wiring is only allowed connection for ever, the equipment
must be reliable grounding.
◆ After the power switch, must wait for 10 minutes, is allowed to start the
installation work after discharge.
Note
◆ D on’t put the inverter on the flame retardant materials ( for example
metal, ), otherwise may cause fire.
◆ C ontrol air temperature is below 45 ℃ or overheating will cause fire
or damage of equipment.
-15-
Chapter 3 Mechanical and Electrical Installation
3 . 1. Mechanical Installation
3.1.1 Insatallation Environment
1) Ambient temperature : ambient temperature influences the life of inverters
greatly , so it should be within the range of -10℃ to 50℃ .
2) Mount the inverter in a flame retardant surface and the clearance around the
inverter should be enough because the inverter will generate lots of heat during
running , besides mount the inverter vertically on the base with screws .
3) Mount in the location where vibration is less than 0.6G;the inverter should be
far away from impacting lathe .4) Please do not install the inverter in the place
with direct sunlight,high humidity and water . 5) Mount the inverter in the location
free of corrosive gas ,explosive gas of combustible gas . 6) Mount the inverter in
the location free of oil dirt , dust , and metal powder .
3.1.2 Insatallation Location
≥100mm 77
77
A S
A
77
≥100mm
单图
Fig . 3-1
-16-
Chapter 3 Mechanical and Electrical Installation
Heat sink should be taken into account during the mechanical installation . Due
attention should be paid to the following items :
1) Install the inverter vertically so that the heat may be expelled from the top , but do
not install the inverter upside down . If several inverters should be installed , they
should be installed side by side .When must be up and down , an air flow diverting
plate should be fixed as shown in Fig.3-1. 2) Installation space is shown in Fig.3-1
so as to ensure the heat dissipation space , but consider the heat dissipation of other
components when placing the inverter . 3) The installation bracket must be flame
retardant.
4) In the applications where there are metal dusts , it is recommended to mount the
heat sink outside .the cabinet . In this case , the space in the sealed cabinet should
be large enough .
3.1.3 Install and Remove the Cover
-17-
Chapter 3 Mechanical and Electrical Installation
Curcuit breaker Front end of input loop Switch off the power supply when the equipment at the lower part is over current .
Connected between the Switch off the inverter , avoid switching on/off the inverter frequently by
Contactor circuit breaker an the
inverter input side using the
1) Improve the input power factor ;
2) Eliminate the higher harmonics of the input effectively and prevent other
AC input reactor Inverter input equipment from damaging due to distortion of voltage wave ;
3) Eliminate the input current unbalance due to the unbalance between the power phases .
The inverter output side generally has higher harmonics.when the motor is far
Connected between the from the inverter , since there are many distributed capacitors in the circuit ,
inverter output and certain harmonics may cause resonance in the circuit and bring about the following
AC output motor, its location two impacts :
reactor 1) Degrade the motor insulation performance and damage the motor for the long run .
should be as close to
the inverter as possible 2) Generate large leakage current and cause frequent inverter protection .In
general , the distance between the inverter and motor exceeds 50m . Installation
of output AC reactor is recommended .
-18-
Chapter 3 Mechanical and Electrical Installation
Brake resistor
Circuit breaker
P PB
Motor
R L1 U
3 - phase input S L2 V M
W
T L3 PE
Main circuit Ground
GND
Control circuit
Switch input 1 Analog output
S1
Switch input 2 AO
S2
Switch input 3 GND
S3
Switch input 4 PE
S4
Switch input 5
S5
PE ROA
Relay output
10V ROC
potentiometer
AI
1
GND RS485
Analog input PE A
DC:0~10V/~20mA
B
High-speed PE
pulse input
Y
HDI
J2 J3 J4 J5 J9
I I OFF AO1 AO2
OP
GND
V V ON HDI AO1
Fig . 3-3
图Basic Wiring Schematic Diagram
-19-
Chapter 3 Mechanical and Electrical Installation
GND
Control circuit
Switch input 1 Analog output
S1
Switch input 2 AO
S2
Switch input 3 GND
S3
Switch input 4 PE
S4
Switch input 5
S5
PE ROA
Relay output
10V ROC
meter
potentio-
AI
1
GND RS485
Analog input PE A
DC:0~10V/~20mA
B
High-speed PE
pulse input
Y
HDI
J2 J3 J4 J5 J9
I I OFF AO1 AO2
OP
GND
V V ON HDI AO1
P PB L1 L2 L3 E U V W
PE
-20-
Chapter 3 Mechanical and Electrical Installation
Note:
1) Input power L1,L2,L3;
◆ Inverter input side of the connection, without phase sequence;
2) Brake resistor terminals P + , PB;
◆Brake resistor type selection reference recommended value and wiring distance should be less
than 5 m, otherwise may cause damage of the inverter);
3) The output side of U, V, W;
◆Inverter output side not connected capacitor or absorber, otherwise it will cause inverter often
protect and even damaged;
◆ When the cable of motor is too long, because of the influence of distributed capacitance, easy to
produce electrical resonance, causing the motor insulation damage or produce larger leakage
current transducer over-current protection, motor when the cable length is more than 100 m, need
near the converter reactor with ac output;
4) Ground terminal PE
◆Terminal must be reliable grounding, grounding line resistance value must be less than 0.1 Ω (25 A
alternating current testing), otherwise it will lead to abnormal equipment work or even damage;
◆ The earthing terminal and power line and N termina can't use for public.
-21-
Chapter 3 Mechanical and Electrical Installation
10.5V(±3%)
10V Reference voltage
Analog Max output current:25mA,When an external potentiometer need greater than 4kΩ
input
GND Analog ground
AI1 Analog input 0~10V;input impedance 100 Ω, max inout voltage 12.5V
Voltage range:0~24V
Open collector
Y output
Switch Current range:0~50mA
input
Normally open contact
ROA,ROC Relay output
Contact capacity:250VAC/3A,30VDC/3A
-22-
Chapter 3 Mechanical and Electrical Installation
OFF
Rs485 communication terminal resistance
selecion择
485 ( J4 ) OFF
On~120Ω with termination resistors connection
ON
OFF~Without termination resistors connection
I
I is for current input ( 0~20mA )
AI1( J3 ) 0~10V
V is for voltage input ( 0~10V )
V
I
I is for current output ( 0~20mA )
AO( J2 ) 0~10V
V is for voltage output ( 0~10V )
V
-23-
Chapter 4
Operation and Display
-25-
Chapter 4 Operation and Display
4 2
5
ENTER
Fig 4-1
Note:
Install the external keyboard can directly use the M3 threaded screw or using the keyboard chasis
No Name Description
-26-
Chapter 4 Operation and Display
No Name Description
Five LED display,display setting frequency,output frequency and so on all sorts
of monitoring data and alarm code
Display Corresponding Display Corresponding Display Corresponding
letter letter letter letter letter letter
0 1 2
Digital diaplay zone
3 4 5
6 7 8
9 A B
4
C d E
F H I
L N n
o P r
S t U
v . -
key
-27-
Chapter 4 Operation and Display
Parameter Display
Interface
PRG
50.00 F00
PRG
level 1 menu
PRG
ENTER
PRG
ENTER
Note : When operating on level 3 menu , press PRG key or ENTER key to return tolevel 2 menu . The
difference between PRG key and ENTER key is described as follows :Pressing ENTER key will save the
setup parameter and return to the level 2 menu and then automatically turn to the next function code ,while
pressing PRG key will directly return to level 2 menu without saving the parameter , and it will return to the
current function code .
Example : Modify the function code F03.03 from 10.00Hz to 15.00Hz . (The bold-type word
indicates the flashing bit)
PRG ENTER
PRG ENTER
In the three level menu, if the parameter has no flash bit, it means the function code can not be modified,
possible reasons are:
1) This function code is not modifiable parameter. As actual detection parameter, running record
parameters;
2) This function code can not be changed in running status can be changed after stopping.
-28-
Chapter 4 Operation and Display
In the function code browsing status,By pressing“ ”或“ ”key,Check out the selection of
the desired function code group number, as shown below:
PRG
F00
50.00
F01
F0D
FF
Press“ ”或 “ ”k ey to switch
0x0000~0x03FF
BIT0:Setting frequency(Hz is On,frequency
flash slowly)
BIT1:Bus voltage(V is ON)
BIT2:Input terminal status
The selection of BIT3:O utput terminal status
F06.06 stopping status BIT4:PID reference value (% is FLASH) 0x03FF ○
parameter BIT5:PID feedback value(% is ON)
BIT6:Reserve
BIT7:Analog AI1 value (V is ON)
BIT8:Multispeed current number of segments
BIT9:Pulse counting
BIT10~BIT15:Reserve
Parameter button in order to switch display the selected parameter value is set as follows:
For example: user set the parameter that switching and displaying as follows: set frequency, bus voltage,
analog AI1 value, pulse counting. At the actual display data corresponding bit is set:
Binary data:0000 0010 1000 0011B
Switch to hexadecimal data:243H
Keyboard setting display value : 243
In the running status, the running frequency, set frequency, bus voltage, output voltage, output
currentrunning status of the five parameters to the default display, the other parameters are displayed by
the function code F06.04 and F06.05 Setting:
-29-
Chapter 4 Operation and Display
0x0000:0xFFFF
BIT0:Running frequency(Hz is ON)
BIT1:Setting frequency(Hz is FLASH)
BIT2:Bus voltage(V is ON)
BIT3:Output voltage(V is ON)
BIT4:Output current(A is ON)
BIT5:Running speed(rpm is ON)
Parameter running BIT6:Output power(% is ON)
F06.04 status display BIT7:Output torque(% is ON) 0x03FF ○
selection 1 BIT8:PID reference value(% is FLASH)
BIT9:PID reference value(% is ON)
BIT10:Input terminal status
BIT11: Output terminal status
BIT12:Reserve
BIT13:Pulse count value
BIT14: Reserve
BIT15:Multispeed current number of segments
0x0000:0x001F
BIT0: Analog AI1 value(V is ON)
Parameter running BIT1:Motor overload percentage(% is ON)
F06.05 status display BIT2: Inverter overload percentage(% is ON) 0x0000 ○
Inverter power after power on, the parameters displayed by default to inverter down the selected
parameter.
Parameter button in order to switch display the selected parameter value is set as follows:
For example set by the user to switch the display of parameters: running frequency, bus voltage,
output voltage, output current, output power, output torque, analog AI1 value, inverter overload
percentage. At the actual display data corresponding to the bit is set as follows:
Binary data:
F06-04 is 0000 0000 1101 1101B
F06-05 is 0000 0000 0000 0101B
-30-
Chapter 5
Function Parameter Table
This chapter lists the total function code table, and a brief description of function
code.
-31-
Chapter 5 Function Parameter Table
Function parameters grouping according to their function , they are from F0 0to F0D ,There are
fourteen groups of my company inverter . Every function group contains some function codes ,
which adopt the mark way of function code group number add function code number For example
F08.08 means that the eighth function code in the F08 group..
“ O ”:It indicates that the parmneter setup value can be modified when the inverter is
in stop status and running status .
“ ◎ ”:It indicates that the parameter setup value cannot be modified when the inverter
is in the running status .
“ ●” :It indicates that the numerical value of the parameter is the actually measured
value or reserved parameter , which cannot be modified .
In order to protect parameter more dffectively , the inverter provides password protection for
function code After user setting password( F06.00 is set to non-zero) , When the user presses the
"PRG / ESC button" to enterthe function code edit mode, the system will enter the user password
verification status, displayed as "0.0.0.0.0.", The operator must enter a user password is correct,
otherwise inaccessible..
-32-
Chapter 5 Function Parameter Table
0:direction is default
Select running
F00.14 1:direction is reverse 0 ○
direction 2:reverse running is prohibited
High frequency carrier Model
F00.15 setting F00.16~10.0kHz dependent ○
-33-
Chapter 5 Function Parameter Table
F01.11 Forward/reversal
dead time
rotation 0.0~3600.0s 0.0s ○
0: Zero-frequency switching
F orward/reversal rotation
F01.12 1: Start -frequency switching 0 ◎
switch mode 2: By stopping speed and then delay switching
F01.13 Stop frequency 0.00~50.00Hz 1.00Hz ◎
F01.15 Reserve 0 0 ●
F02.00 Reserve 0 0 ●
0:General asynchronous motor(With low frequency
F02.01 Motor type compensation) 0 ◎
1:Inverter motor(Without low frequency compensation)
Model
F02.02 Motor rated power 0.1~1000.0kW dependent ◎
Model
F02.03 Motor rated voltage 0~1200V dependent ◎
Model
F02.04 Motor rated current 0.8~1000.0A dependent ◎
-34-
Chapter 5 Function Parameter Table
F03.02 Torque boost cut-off frequency 0.0~50.0%(Relative to motor rated frequency) 20.0% ○
0: Disable
F03.20 AVR function selection 1 ○
1: Enable
Choose energy-saving 0: No running
F03.21 1: Energy-saving running automaticlly 0 ◎
running
-35-
Chapter 5 Function Parameter Table
0:No function
1:Forward running
S1 terminal function 2:Reverse running
F04.01 1 ◎
selection 3:hree-wire running control
4:JOGF
5:JOGR
6:Free stop
7:Fault reset
8:Run Pause
S2 terminal function 9:External fault input
F04.02 10:Frequency setting increment(UP) 4 ◎
selection
11: Frequency setting decrease(DOWN)
12:Increase or decrease the frequency setting Clear
13:A setting and B setting switch
14:Switch between combination and A setting
15: Switch between combination and B setting
S3 terminal function 16:MS terminal1
F04.03 17: MS terminal2 7 ◎
selection
18: MS terminal3
19: MS terminal4
20: MS pause
21:Acc/Dec time selection 1
22: Acc/Dec time selection 2
23:Reserve
S4 terminal function 0
F04.04 24: Reserve ◎
selection
25:PID control pause
26:Swing frequency pause(Stop at the current
frequency)
27:Wobble reset(Back to the center frequency)
28:The counter is reset
29: Reserve
S5 terminal function
F04.05 30:ACC/DEC disable 0 ◎
selection
31:Counter trigger
32: Reserve
33:Increase or decrease the frequency setting
temporarily cleared
34:Stop DC braking
35: Reserve
F04.06 Reserve 0 ●
36:Switch command to keyboard
37: Switch command to terminal
38: Switch command to communication
-36-
Chapter 5 Function Parameter Table
F04.21 Reserve 0 0 ●
F04.22 Reserve 0 0 ●
F05.00 Reserve 0 0 ●
0:disable
F05.01 1:running 1 ○
Y output selection
2:forward running
3:reverse running
4:jog running
F05.02 Reserve 5:inverter fault 0 ●
6:Frequency level detection FDT1
( continue )
-37-
Chapter 5 Function Parameter Table
0:running frequency
1:setting frequency
2:ramp reference frequency
3:running speed
4:ouput current(relative to inverter rated current)
5:output current( relative to motor rated current )
6:output voltage
F05.10 AO output selection 7:output power 0 ○
8:reserve
9:output torque
10:analog AI1 input value
11: reserve
12: reserve
13:high-speed pulse HDI input value
14:MODBUS communication setting value 1
-38-
Chapter 5 Function Parameter Table
0x0000~0xFFFF
BIT0:running frequency(Hz is ON)
BIT1:setting frequency(Hz is flash)
BIT2:bus voltage(V is ON)
BIT3:output voltage(V is ON)
BIT4:output current(A is ON)
BIT5:running speed(rpm is ON)
BIT6:output power(% is ON)
Running status display
F06.04 BIT7:output torque(% is ON) 0x03FF ○
parameter 1
BIT8:PID reference value(% is flash)
BIT9:PID feedback value(% is ON)
BIT10:input terminal status
BIT11:output terminal status
BIT12:reserve
BIT13:pulse count value
BIT14:reserve
BIT15:PLC and multispeed current number of segments
0x0000~0x001F
BIT0:analog Ai1 value(V is ON)
BIT1:motor overload percentage(% is ON)
Running status display
F06.05 BIT2:inverter overload percentage(% is ON) 0x0000 ○
parameter 2
BIT3:Ramp frequency setting value(Hz is ON)
BIT4:line speed
BIT5~15:reserve
0x0000~0x03FF
BIT0:setting frequency(Hz is On,frequency is flash
slowly)
BIT1:bus voltage(V is ON)
BIT2:input terminal status
Stop status display BIT3:output terminal status
F06.06 BIT4:PID reference value (% is flash) 0x0FF ○
parameter selection
BIT5:PID feedback value(% is ON)
BIT6:reserve
BIT7:analog Ai1 value(V is ON)
BIT8: multispeed current number of segments
BIT9: pulse count value
BIT10~BIT15:reserve
-39-
Chapter 5 Function Parameter Table
F06.14 Reserve 0 0 ●
-40-
Chapter 5 Function Parameter Table
F07.12 Reserve 0 0 ●
FDT1 frequency detection 0.00~F00.03( max frequency ) 50.00Hz
F07.13 value ○
FDT1 frequency detection
F07.14 hysteresis 0.0~100.0%(FDT1 level) 5.0% ○
FDT2 frequency detection 0.00~F00.03( max frequency ) 50.00Hz
F07.15 value ○
FDT2frequency detection
F07.16 hysteresis 0.0~100.0%(FDT2 level) 5.0% ○
Frequency arrival detection 0.0~F00.03( max frequency) 0.00Hz
F07.17 value ○
0: Dynamic braking is disable
F07.18 Dynamic braking 0 ○
1: Dynamic braking is enable
220V level:380.0V
F07.19 Voltage of dynamic braking 200.0~1000.0V 380V level:700.0V
○
F07.20 Reserve 0 0 ●
0: Overmodulation is disable
F07.21 Overmodulation selection 1 ◎
1: Overmodulation is enable
0x000~0x1221
The first part of LED:frequency control selection
0:∧ / ∨ keys adjustment is disable
1:∧/∨ keys adjustment is enable
The second part of LED:frequency control selection
0:Only for F00.06=0 or F00.07=0 setting is enable
1:All frequencies mode are enable
Keyboard digital
F07.22 2:MS priority, for MS is disable 0x0000 ○
control settings
The third part of LED:stop action selection
0:setting is enable
1:In running is enable,clear after stopping
2: In running is enable,clear after receiving stop command
The fourth part of LED: ∧ / ∨ key integration function
0:Integral function is enable
1:Integral function is disable
F07.23 Keyboard ∧ / ∨ key points rate 0.01~10.00s 0.10s ○
0x00~0x221
The first part of LED:f requency control selection
0:UP/DOWN terminal setting is enable
1:UP/DOWN terminal setting is disable
The second part of LED:f requency control selection
UP/DOWN terminal 0:only for F00.06=0 or F00.07=0 setting is enable
F07.24 0x000 ○
control settings 1: All frequencies mode are enable
2: MS priority, for MS is disable
The third part of LED:stop action selection
0: s etting is enable
1: I n running is enable,clear after stopping
2: I n running is enable,clear after receiving stop command
-41-
Chapter 5 Function Parameter Table
F08.09 PID output upper limit F08.10~100.0%( max frequency or voltage) 100.0% ○
F08.10 PID output lower limit -100.0%~F08.09( max frequency or voltage) 0.0% ○
-42-
Chapter 5 Function Parameter Table
Group F09 Swing frequency , Fixed - length , Count and Fixed time Group
F09.00 Reserve 0 0 ●
F09.01 Reserve 0 0 ●
F09.02 Reserve 0 0 ●
F09.03 Reserve 0 0 ●
-43-
Chapter 5 Function Parameter Table
0:disable
F0B.03 Overvoltage stall protection 1 ○
1:enable
0:Current-limiting is disable
F0B.05 Auto current limiting selection 1 ◎
1: Current-limiting is enable
-44-
Chapter 5 Function Parameter Table
-45-
Chapter 5 Function Parameter Table
F0D.07 Reserve 0 0 ●
F0D.15 Reserve 0 0 ●
F0D.20 Reserve 0 0 ●
F0D.21 Reserve 0 0 ●
-46-
Chapter 6
Maintenance and Troubleshooting
-47-
Chapter 6 Maintenance and Troubleshooting
Note:
Use megohmmeter measure the insulation resistance (DC 500V megger) when the main circuit disconnected
with the frequency inverter.Do not control insulating resistance meter test loop insulation. Dielectric strength
test (the factory has been completed).
Note:
Standard replacement time under the following conditions, the user can determine replaced according to time.
-48-
Chapter 6 Maintenance and Troubleshooting
Danger
◆ Only have trained and qualified professionals to operate the manchine described in this chapter.
Follow the "Safety Precautions" in the instructions ..........
-49-
Chapter 6 Maintenance and Troubleshooting
7 E.LU Bus underload fault The grid voltage is low. Check grid input power
12 E.EF External fault SI External fault input terminal action Check grid input power
Dashboard connector poor contact. Check the connector and re-plug wire;
14 E.IcE Current detection fault Hall device damage. Replace hall current sensor;
Abnormal amplification circuit. Replace the main board.
EEPROM operatio Write control parameter error occurred Press STOP/RST reset; .
15 E.EEP EEPROM damage. Replace the main board
fault
E.PId PID feedback PID feedback disconnection. Check the PID feedback signal line;
16 PID feedback source disappear.
disconnection fault Check the PID feedback source.
Braking circuit failure or damage the Check the brake unit, replace the brake pipe;
17 E.BrE Brake unit fault brake pipe.
External braking resistor is too small. Increase braking resistor.
The actual running time is greater than
18 E.End Running time arrival Adjust the set running time
the internal set run time
-50-
Chapter 6 Maintenance and Troubleshooting
Power- on display The wiring between control board and driver Reseating the driver board and the control
2 five ps eight
board is poor contact; board 26-pin ribbon cable,seek for technical
Related device damaged on the control panel. support from manufacturers.
Motor or motor wiring has fault; Replace motor or clear mechanical failure;
The motor does not rotate Check and re-set the motor nameplate parameters;
Motor nameplate parameter setting error; .
5 after the frequency
Driver board and control board wiring is bad; Check the drive board and control panel cable;
inverter is running
Driver board failure. Seek for technical support from manufacturers.
Inverter frequently report Motor nameplate parameter setting error; Re-set the motor nameplate parameters;
7 overcurrent or overvoltage Acc and Dec time are inappropriate Set the appropriate acceleration and
fault Load fluctuation deceleration time.
-51-
Chapter 7
Communication protocol
Communication protocol of SD 90 is completely compatible with standard communication protocol of
Modbus, meanwhile , according to the applied requests from client, the protocol added accumulation、
check mode and complex command mode to enrich the programme choice of client.
RS232
232/485
RS485
RS485
inverter inverter
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Chapter 7 communication protocol
Slave Add xx
CMD 0x03
Startup Add:high-order xx
Startup Add:low-order xx
Data number high-order xx
Slave Add xx
CMD 0x03
Byte number N*2 N*2
Data 1 high-order xx
Data 1 low-order xx
…… xx
Data N high-order xx
Data N low-order xx
CRC low-order xx
CRC high-order xx
Slave Add xx
CMD 0x06
Register Add high-order xx
Register Add low-order xx
Write data high-order xx
Write data low-order xx
CRC low-order xx
CRC high-order xx
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Chapter 7 communication protocol
host:PC host:PC
RS232
232/485 RS485
RS485
MODBUS protocol includes two kinds of transmission mode (RTU mode and ASCII mode), the
inverter only supports RTU mode, the corresponding data format is as follows:
Startup Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Parity Stop
bit bit bit
By using RTU mode, there are at least 3.5-byte startup interval time between data frames
.Transmission of the data fields in the order is: the bundle machine address, operation command code,
data and CRC check word, transmission of each byte is hexadecimal.The data frame format is as
follows:
⑴ The head frame and tail frame through the bus free time greater than or equal to 3.5 bytes defined
time frame.
⑵ learance between frame after the start, character must be smaller than 1.5 characters communication
time, otherwise the new receiving characters will be treated as new frame head.
⑶ Data validation sample CRC - 16, the information involved in check, calibration and the level of
bytes to be exchanged after sending.
⑷ Frame to keep at least 3.5 characters of bus idle time, frame between bus free don't need to accumulate
start and end
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Chapter 7 communication protocol
CMD 0x06
Register Add high-order xx
CRC low-order xx
CRC high-order xx
Slave Add xx
CMD 0x83 or 0x86
Error code xx
CRC low-order xx
CRC high-order xx
⑷ CRC check
It is two bytes and includes 16-byte binary value, it is calculated by transmission equipment and then
added to the message, the receive equipment calculates CRC over again after receiving the message
and compares it to the received CRC value, if the two value is not the same, it indicates that the
transmission is wrong.
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Chapter 7 communication protocol
every 8-bit character is single exclusive or (XOR) with the CRC register data , the result moves to the
lowest valid bit , the highest valid bit is filled with 0. LSB is distilled and detected , if LSB is 1, the
CRC register is single exclusive with preset value, if LSB is 0, nothing happens. The whole process
needs to repeat for 8 times. When the last bit finished, the next 8-bit byte character is single exclusive
with the CRC register current value. The ultima CRC register value is the value since all the byte of the
message has been performed
unsigned int crc_cal_value(unsigned char*data_value,unsigned char data_length)
{
int I;
unsigned int crc_value=0xffff;
while(data_length--)
{
crc_value^=*data_value++;
for(i=0;i<8;i++)
{
if(crc_value&0x0001) crc_value=(crc_value>>1)^0xa001;
else crc_value=crc_value>>1;
}
}
return(crc_value);
}
Function code group Absolute address Function code group Absolute address
Group F00 0x00 Group F01 0x01
Group F02 0x02 Group F03 0x03
Group F04 0x04 Group F05 0x05
Group F06 0x06 Group F07 0x07
Group F08 0x08 Group F09 0x09
Group F0A 0x0A Group F0B 0x0B
Group F0C 0x0C Group F0D 0x0D
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Chapter 7 communication protocol
Note:
1, R is read-only, write invalid addresses and report error; W is write-only, read and report invalid address error.
Control Register
Control register is write-only register returns a value of 0 to the register sends a read command. With this register, the
user can control the start and stop of the inverter fault reset. It should be noted that the control register only in F00.01
is set to Communication operation command channel (F00.01 is set to 2) write effective.
Setting register
Setting register group is write-only register ,returns a value is for 0 to the register bank sends a read command.
Setting frequency
By writing to this register, the user can set the running frequency of the inverter. Setup range is 0 ~ F00.03 (maximum
frequency). In writing this register, the user should ensure that the frequency command is for MODBUS reference
mode (F00.06 or F00.07 is set to 8) Otherwise, it returns an error message, the settings will not succeed.
Status Register
Status register setup group is for read-only register, write command is sent to the register will report an illegal data
address the error code. Users can register by reading the reorganization understand the operation status of the
inverter to control the motor type, run the command mode, fault codes and other information. Interpret error codes
please see Chapter 6.
Manufacturers information
Manufacturers information register set to read-only register, write command is sent to the register will report an
illegal data address the error code. Users can register by reading drive model to understand the type of inverter, SD90
models 0xD090. Manufacturers of bar code for maintenance and management of the inverter manufacturers for
recording.
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Chapter 7 communication protocol
In reading function code parameters, the user can only read a maximum of 16 consecutive addresses of parameters,
more than 16 drive will return an error illegal data. When the write function parameters, you can only write a
parameter. Users write function parameters, it should pay attention to the set value can not exceed the function
parameter setting range; its function code set permissions attributes related function parameters, such as read-only
parameter can not write, can not change operating parameters during operation can not be written; after the user to
set a password without decrypting, so parameters can not write; user passwords and parameters self-learning can not
write by communication. Otherwise, the drive will return to fault information.
0001H:Forward running
0002H:Reverse running
Status 6100H 0003H:Inverter in stopping R
0004H:Inverter in fault
register 1 0005H:Inverter in OF0F
Status
B it0: =0:isn't ready to run =1: ready to run
Register Bi1~2:=00:motor1 =01:motor2
Status Bit3:=0:Asynchronous motor =1Synchronous motor
6101H Bit4:=0:No overload pre-warning=1: overload R
register 2 pre-warning
Bit5~ Bit6:=00:keyboard control =01:terminal control
=10:Communication control
Fault code 6102H See Fault Type Description R
Inverter model 8000H SD90-----0XD090 R
Bar code 1 8001H Range:0000~FFFF R
Factory Bar code 2 8002H Range:0000~FFFF R
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Warranty Agreement
1. The warranty period of the product is 18 months (refer to the bar code on the equipment body).
During the warranty period , if the product fails or it is damaged under the condition of normal use by
following the instruction, our company will be responsible for free maintenance .
2. Within the warranty period , maintenance will be charged for the damages caused by the following
reasons :
a. The damage caused by improper use or repair/modification without prior permission ;
b. The damage caused by fire , flood , abnormal voltage , other natural disasters and second disaster ;
c. The hardware damage caused by artificial falling or transportation after purchase.
d. The damage caused by the improper operation ;
e. The damage or failure caused by the trouble out of the equipment (e.g. : External device)
3. If there is any failure or damage to the product , please fill in the information of the Product Warranty
Card in details correctly.
4. The maintenance fee is charged according to the newly adjusted Maintenance Price List of our company .
5. In general , the warranty card will not be re-issued. Please keep the card and present it to the
maintenance personnel when asking for maintenance .
6. If there is any problem during the service , please contact the agent of our company or our company
directly .
7. The interpretation of this agreement shall reside with SHENZHEN SINOVO ELECTRIC TECHNOLOGIES
CO.,LTD.
Add.:3rd Floor,No.B Building ,Huafeng Industrial Zone , Gushu Hangcheng Street , Xixiang Town, Bao'an
District, Shenzhen City,China
Tel:0755-29784870 Sell Service Certer:0755-29784875
Fax:0755-29784873 P.C.:518000
Add. of corporation:
P.C.: Tel.:
Product model:
Name of agent:
Failure
information
Maintenance personnel: