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A ISSUED FOR RFQ

REV. NO. DESCRIPTION PREPARED CHECKED APPROVED

REVISIONS

JMC PROJECTS (INDIA) LTD.

CLIENT: CONSULTANT :
STATE WATER SANITATION MISSION (NAMAMI GANGE & RURAL
WATER SUPPLY DEPARTMENT) GOVT. OF UTTAR PRADESH

PROJECT : LACHURA-KASHIPURA GROUP OF VILLAGES WATER SUPPLY SCHEME, MAHOBA DISTRICT

SUPPLIER /
JMC Projects (India) Ltd.
CONTRACTOR

JOB Ref. No. : TITLE :

NAME SIGN DATE


DSGN R.MUDULI 06-09-2021
MANUAL & MOTORIZED BUTTERFLY VALVE FOR INTAKE & CWR
CHKD ABHIJIT MOITRA 07-09-2021

APPD ABHIJIT MOITRA 07-09-2021

DOC./DRG. No. SIZE REV.


32006-LWSS-ME-DS-0008 A4 A

RELEASED FOR PRELIMINARY INFORMATION √ RFQ APPROVAL CONSTRUCTION


JMC Projects (India) Ltd.
LACHURA-KASHIPURA GROUP OF VILLAGES WATER SUPPLY SCHEME, DOCUMENT NO : 32006-LWSS-ME-DS-0008
PROJECT
MAHOBA DISTRICT Rev: A DATE: 07-09-2021
SUMMARY OF MOTORIZED & MANUAL BUTTERFLY VALVE FOR INTAKE
SUBJECT
& CWR

PREPARED CHECKED APPROVED


NOMINAL DIA
SL. NO. DESCRIPTION VALVE RATING BYPASS ARRANGEMENT UOM QUANTITY REMARKS
(NB)

1 MANUAL BUTTERFLY VALVE 32 PN 16 NOT REQUIRED Nos. 1 REFER SHEET NO. : 1

2 MANUAL BUTTERFLY VALVE 40 PN 16 NOT REQUIRED Nos. 7 REFER SHEET NO. : 1

3 MANUAL BUTTERFLY VALVE 50 PN 10 NOT REQUIRED Nos. 11 REFER SHEET NO. : 1

4 MANUAL BUTTERFLY VALVE 65 PN 16 NOT REQUIRED Nos. 3 REFER SHEET NO. : 1

5 MANUAL BUTTERFLY VALVE 80 PN 10 NOT REQUIRED Nos. 2 REFER SHEET NO. : 1

6 MANUAL BUTTERFLY VALVE 100 PN 16 NOT REQUIRED Nos. 11 REFER SHEET NO. : 1

7 MANUAL BUTTERFLY VALVE 150 PN 16 NOT REQUIRED Nos. 1 REFER SHEET NO. : 1

8 MANUAL BUTTERFLY VALVE 200 PN 10 NOT REQUIRED Nos. 2 REFER SHEET NO. : 1

9 MANUAL BUTTERFLY VALVE 250 PN 16 NOT REQUIRED Nos. 2 REFER SHEET NO. : 1

10 MANUAL BUTTERFLY VALVE 300 PN 16 NOT REQUIRED Nos. 1 REFER SHEET NO. : 1

11 MANUAL BUTTERFLY VALVE 600 PN 16 NOT REQUIRED Nos. 1 REFER SHEET NO. : 1

2 of 7
JMC Projects (India) Ltd.
LACHURA-KASHIPURA GROUP OF VILLAGES WATER SUPPLY SCHEME, DOCUMENT NO : 32006-LWSS-ME-DS-0008
PROJECT
MAHOBA DISTRICT Rev: A DATE: 07-09-2021
SUMMARY OF MOTORIZED & MANUAL BUTTERFLY VALVE FOR INTAKE
SUBJECT
& CWR

PREPARED CHECKED APPROVED


NOMINAL DIA
SL. NO. DESCRIPTION VALVE RATING BYPASS ARRANGEMENT UOM QUANTITY REMARKS
(NB)

12 MOTORIZED BUTTERFLY VALVE 32 PN 16 NOT REQUIRED Nos. 2 REFER SHEET NO. : 2

13 MOTORIZED BUTTERFLY VALVE 40 PN 16 NOT REQUIRED Nos. 14 REFER SHEET NO. : 2

14 MOTORIZED BUTTERFLY VALVE 50 PN 10 NOT REQUIRED Nos. 22 REFER SHEET NO. : 2

15 MOTORIZED BUTTERFLY VALVE 65 PN 16 NOT REQUIRED Nos. 6 REFER SHEET NO. : 2

16 MOTORIZED BUTTERFLY VALVE 80 PN 16 NOT REQUIRED Nos. 4 REFER SHEET NO. : 2

17 MOTORIZED BUTTERFLY VALVE 100 PN 16 NOT REQUIRED Nos. 16 REFER SHEET NO. : 2

18 MOTORIZED BUTTERFLY VALVE 200 PN 16 NOT REQUIRED Nos. 4 REFER SHEET NO. : 2

19 MOTORIZED BUTTERFLY VALVE 250 PN 16 NOT REQUIRED Nos. 4 REFER SHEET NO. : 2

20 MOTORIZED BUTTERFLY VALVE 300 PN 16 NOT REQUIRED Nos. 5 REFER SHEET NO. : 2

3 of 7
JMC Projects (India) Ltd.
LACHURA-KASHIPURA GROUP OF VILLAGES WATER SUPPLY DOCUMENT NO : 32006-LWSS-ME-DS-0008
PROJECT
SCHEME, MAHOBA DISTRICT SHEET NO. : 1
SUBJECT MANUALLY OPERATED BUTTERFLY VALVE DATASHEET Rev: A DATE: 07-09-2021
DIMENSION/DESIGN STD.: IS: 13095
SERVICE RAW WATER & TREATED/CLEAR WATER
RATING PN 10, PN 16
SIZE RANGE 50 MM TO 2000 MM PREPARED CHECKED APPROVED

REFERENCE MANUFACTURER'S CONFIRMATION /


SL. NO. DESCRIPTION CONSTRUCTION MATERIAL/OTHER REQUIREMENTS
STANDARD REMARKS

1 BODY CAST GREY CAST IRON GR. FG 220 * IS: 210

2 DISC CAST GREY CAST IRON GR. FG 220 IS: 210

3 OFFESET AS PER VALVE MANUFACTURER'S STANDARD

12 Cr 13 04 Cr 18 Ni 10*;
4 SHAFT MACHINED IS: 6603
04 Cr 17 Ni 12 MO 2 *
SEATING RING/SEAL I. GUN METAL, LTB 2 OR IS: 318
5
RETAINING RING II. INTEGRAL NICOL CHROMIUM WELDING

6 SEAT / DISC SEAL EPDM RUBBER ASTM D 1418

SUITABLE TO TAKE MAX. LOAD ON SHAFT;


7 SHAFT BEARING
THRUST BEARING FOR VALVE 350 NB & ABOVE
SHAFT RETAINER
8 AS PER VALVE MANUFACTURER'S STANDARD
BEARING
9 SHAFT BEARING SEALS BRASS WITH 'O' RINGS LTB 2 OF IS: 320
AS PER VALVE MANUFACTURER'S STANDARD ;
10 GLAND PACKING IS: 5414
GLANDLESS WITH 'O' RINGS PREFERRED

11 CLAMPING RING SS 304 OR EQUIVALENT ASTM A 304

12 BODY SEAT SS 304 OR EQUIVALENT ASTM A 304

REFER SUMMARY; DRILLED AND FINISHED


13 END CONNECTION IS: 9523 Table 5
BOLT HOLES
MANUAL WITH HAND WHEEL. REFER NOTE
14 MODE OF OPERATION
BELOW
CAST/
15 HAND WHEEL GREY CAST IRON / WITH LOCKING DEVICE IS: 210
FABRICATED
IS: 4460 AND
16 GEAR OPERATION BEVEL GEAR SG IRON GR. 500/7
IS: 1865
PINION & PINION
17 WROUGHT CS C55Mn75 IS: 1570 PART III
SHAFT
18 INTERNAL FASTENER SS 304 OR EQUIVALENT ASTM A 304
BOLTS: CARBON STEEL, CLASS 4.6 IS: 1363 PART I
19 EXTERNAL FASTENER
NUTS: CARBON STEEL, CLASS 4 IS: 1363 PART III
OPENING/CLOSING
20 SECONDS 10 - 30
TIME

RADIOGRAPHY/UT/MPT AS PER
21 NDT
MANUFACTURER'S QAP DULY APPROVE BY JMC

22 TEST REQUIREMENT AS PER CLAUSE 17 IS: 13095


JMC Projects (India) Ltd.
LACHURA-KASHIPURA GROUP OF VILLAGES WATER SUPPLY DOCUMENT NO : 32006-LWSS-ME-DS-0008
PROJECT
SCHEME, MAHOBA DISTRICT SHEET NO. : 1
SUBJECT MANUALLY OPERATED BUTTERFLY VALVE DATASHEET Rev: A DATE: 07-09-2021
DIMENSION/DESIGN STD.: IS: 13095
SERVICE RAW WATER & TREATED/CLEAR WATER
RATING PN 10, PN 16
SIZE RANGE 50 MM TO 2000 MM PREPARED CHECKED APPROVED

REFERENCE MANUFACTURER'S CONFIRMATION /


SL. NO. DESCRIPTION CONSTRUCTION MATERIAL/OTHER REQUIREMENTS
STANDARD REMARKS

23 PAINTING

I. SURFACE PREPARATION: SHOT BLASTING SA



II. PRIMER: TWO COATS OF ZINC RICH EPOXY
a INTERNAL
PRIMER (MIN. DFT 25 μ EACH)
III. FINISH COAT: THREE COATS OF EPOXY PAINT
(MIN. DFT 100 μ EACH)
AS PER VALVE MANUFACTURER'S STANDARD
b EXTERNAL
DULY APPROVE BY JMC

24 SPECIAL REQUIREMENT REFER NOTES BELOW

NOTES:
1. MANUFACTURER TO CONFIRM OR FILL UP ALL ROWS. ANY DEVIATION MUST BE MENTIONED IN THIS DATASHEET ONLY.
2. THE VALVE SHALL BE LOW LEAKAGE AS PER IS: 13095.
3. HANDWHEEL AND BODY SHALL BE MARKED FOR "OPEN" AND "CLOSE".
4. VALVES OF SIZE 400 NB AND LARGER SHALL BE GEAR OPERATED.
5. MARKING AND PACKING SHALL BE AS PER CLAUSE 21 AND 22 OF IS: 13095.
6. THE DESIGN, CONSTRUCTION MATERIAL, MANUFACTURE, INSPECTION, PERFORMANCE AND TESTING SHALL COMPLY WITH ALL APPLICABLE IS
STANDARDS AND CODES. NOTHING IN THE SPECIFICATION SHALL BE CONSTRUED TO RELIEVE THE SUPPLIER OF THIS RESPONSIBILITY.
7. THE PURCHASER OR ITS AUTHORISED INSPECTING AGENCY MAY REQUIRE THE INSPECTION AND TESTING OF THE SAMPLE VALVE BE CARRIED OUT BY
MANUFACTURER AT HIS WORKSHOP, BEFORE APPLICATION OF ANY SURFACE COATING ON THE
SAMPLE VALVE. ALL INSPECTIONS AND TESTS ON SAMPLE VALVE AS PER IS: 13095 SHALL BE CARRIED OUT IN THEIR PRESENCE.
8. THE MANUFACTURER SHALL PROVIDE A TEST CERTIFICATE CONFIRMING THAT ALL VALVES HAVE BEEN TESTED IN ACCORDANCE WITH THE
RELEVANT STANDARDS & PERFORMANCE OF THE TEST RESULTS OBSERVED.
9. BOLTING FOR TAPPED HOLES IN VALVE BODY, IF ANY, SHALL BE SUPPLIED BY VENDOR. MOC SHALL BE AS PER SL. NO. 18
10. VALVE GA DRAWING AND QAP SHALL BE SUBMITTED ALONG WITH THE OFFER BY VENDOR.
11. ALL VALVE SHALL BE ISI MARKED CONFIRMING TO IS 780-1984
12. " * " - CONTRACT REQUIREMENT
JMC Projects (India) Ltd.
LACHURA-KASHIPURA GROUP OF VILLAGES WATER SUPPLY DOCUMENT NO : 32006-LWSS-ME-DS-0008
PROJECT
SCHEME, MAHOBA DISTRICT SHEET NO. : 2
SUBJECT MOTORIZED BUTTERFLY VALVE DATASHEET Rev: A DATE: 07-09-2021
DIMENSION/DESIGN STD.: IS: 13095
SERVICE RAW WATER & TREATED/CLEAR WATER
RATING PN 10, PN 16
SIZE RANGE 50 MM TO 2000 MM PREPARED CHECKED APPROVED

REFERENCE MANUFACTURER'S CONFIRMATION /


SL. NO. DESCRIPTION CONSTRUCTION MATERIAL/OTHER REQUIREMENTS
STANDARD REMARKS

1 BODY CAST GREY CAST IRON GR. FG 220 IS: 210

2 DISC CAST GREY CAST IRON GR. FG 220 IS: 210

3 OFFESET AS PER VALVE MANUFACTURER'S STANDARD


12 Cr 13 04 Cr 18 Ni 10*;
4 SHAFT MACHINED IS: 6603
04 Cr 17 Ni 12 MO 2 *
SEATING RING/SEAL I. GUN METAL, LTB 2 OR IS: 318
5
RETAINING RING II. INTEGRAL NICOL CHROMIUM WELDING

6 SEAT / DISC SEAL EPDM RUBBER ASTM D 1418

SUITABLE TO TAKE MAX. LOAD ON SHAFT;


7 SHAFT BEARING
THRUST BEARING FOR VALVE 350 NB & ABOVE
SHAFT RETAINER
8 AS PER VALVE MANUFACTURER'S STANDARD
BEARING
9 SHAFT BEARING SEALS BRASS WITH 'O' RINGS LTB 2 OF IS: 320
AS PER VALVE MANUFACTURER'S STANDARD ;
10 GLAND PACKING IS: 5414
GLANDLESS WITH 'O' RINGS PREFERRED

11 CLAMPING RING SS 304 OR EQUIVALENT ASTM A 304

12 BODY SEAT SS 304 OR EQUIVALENT ASTM A 304


REFER SUMMARY; DRILLED AND FINISHED
13 END CONNECTION IS 9523 Table 5
BOLT HOLES
MANUAL WITH HAND WHEEL. REFER NOTE
14 MODE OF OPERATION
BELOW
CAST/
15 HAND WHEEL GREY CAST IRON / WITH LOCKING DEVICE IS: 210
FABRICATED
IS: 4460 AND
16 GEAR OPERATION BEVEL GEAR SG IRON GR. 500/7
IS: 1865
PINION & PINION
17 WROUGHT CS C55Mn75 IS: 1570 PART III
SHAFT
VALVE OPENING/
18 SECONDS MANUFACTURER TO FURNISH
CLOSING TIME
19 ACTUATOR INTEGRAL TYPE, REPUTED MAKE

20 LIMIT SWITCH 2 NOS, 2 NO - 2 NC CONTACT TYPE

21 TORQUE SWITCH 2 NOS, 2 NO - 2 NC CONTACT TYPE

POSITION
22 Not required
TRANSMITTER
23 SUPPLY POWER 415 V, 50 Hz AC

24 OPERATING MODE LOCAL & REMOTE

25 INTERNAL FASTENER SS 304 OR EQUIVALENT ASTM A 304


BOLTS: CARBON STEEL, CLASS 4.6 IS: 1363 PART I
26 EXTERNAL FASTENER
NUTS: CARBON STEEL, CLASS 4 IS: 1363 PART III
OPENING/CLOSING
27 SECONDS 10 - 30
TIME
RADIOGRAPHY/UT/MPT AS PER
28 NDT MANUFACTURER'S QAP DULY APPROVE BY
JMC

29 TEST REQUIREMENT AS PER CLAUSE 17 IS: 13095

30 PAINTING

I. SURFACE PREPARATION: SHOT BLASTING SA



II. PRIMER: TWO COATS OF ZINC RICH EPOXY
a INTERNAL
PRIMER (MIN. DFT 25 μ EACH)
III. FINISH COAT: THREE COATS OF EPOXY
PAINT (MIN. DFT 100 μ EACH)
AS PER VALVE MANUFACTURER'S STANDARD
b EXTERNAL
DULY APPROVE BY JMC

31 SPECIAL REQUIREMENT REFER NOTES BELOW

NOTES:
1. MANUFACTURER TO CONFIRM OR FILL UP ALL ROWS. ANY DEVIATION MUST BE MENTIONED IN THIS DATASHEET ONLY.
2. THE VALVE SHALL BE LOW LEAKAGE AS PER IS: 13095.
3. HANDWHEEL AND BODY SHALL BE MARKED FOR "OPEN" AND "CLOSE".
4. VALVES OF SIZE 400 NB AND LARGER SHALL BE GEAR OPERATED.
5. MARKING AND PACKING SHALL BE AS PER CLAUSE 21 AND 22 OF IS: 13095.
6. THE DESIGN, CONSTRUCTION MATERIAL, MANUFACTURE, INSPECTION, PERFORMANCE AND TESTING SHALL COMPLY WITH ALL APPLICABLE IS
STANDARDS AND CODES. NOTHING IN THE SPECIFICATION SHALL BE CONSTRUED TO RELIEVE THE SUPPLIER OF THIS RESPONSIBILITY.
7. THE PURCHASER OR ITS AUTHORISED INSPECTING AGENCY MAY REQUIRE THE INSPECTION AND TESTING OF THE SAMPLE VALVE BE CARRIED OUT BY
MANUFACTURER AT HIS WORKSHOP, BEFORE APPLICATION OF ANY SURFACE COATING ON THE
SAMPLE VALVE. ALL INSPECTIONS AND TESTS ON SAMPLE VALVE AS PER IS: 13095 SHALL BE CARRIED OUT IN THEIR PRESENCE.
8. THE MANUFACTURER SHALL PROVIDE A TEST CERTIFICATE CONFIRMING THAT ALL VALVES HAVE BEEN TESTED IN ACCORDANCE WITH THE
RELEVANT STANDARDS & PERFORMANCE OF THE TEST RESULTS OBSERVED.
9. BOLTING FOR TAPPED HOLES IN VALVE BODY, IF ANY, SHALL BE SUPPLIED BY VENDOR. MOC SHALL BE AS PER SL. NO. 18
10. VALVE GA DRAWING AND QAP SHALL BE SUBMITTED ALONG WITH THE OFFER BY VENDOR.
11. ALL VALVE SHALL BE ISI MARKED CONFIRMING TO IS 780-1984
12. " * " - CONTRACT REQUIREMENT

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