CASE 71114392 Preview

845B / 845B DHP
865B / 865B VHP / 865B AWD

885B / 885B DHP / 885B AWD
Grader
SERVICE MANUAL
Printed in U.S.A. Part number 71114392

English
Copyright © 2011 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC. October 2011
Racine Wisconsin 53404 U.S.A.
Find manuals at http://best-manuals.com/search?&s=CASE-71114392
SECTION INDEX
GENERAL
Section Title Section Number
Standard Torque Especifications ............................................................................................................................................ 1001
Fluids and Lubricants ............................................................................................................................................................. 1002
Metric Conversion Chart . ....................................................................................................................................................... 1003
Service Tools .......................................................................................................................................................................... 1005
Copyright © 2011 CNH America LLC.

CNH Latin America LTDA All Rights Reserved
2237, General David Sarnoff Avenue Printed in Brazil
Contagem - MG - Brazil 6-46520 ENG Issued July, 2011

1001
Section
1001
STANDARD TORQUE ESPECIFICATIONS


1001-2
TABLE OF CONTENTS
TORQUE SPECIFICATIONS.........................................................................................................................................................3
Decimal....................................................................................................................................................................................3
Métric.......................................................................................................................................................................................4
Steel Hydraulic Fittings............................................................................................................................................................5
Steel Hydraulic Fittings............................................................................................................................................................6
NOTE: CASE reserves the right to make improvements in design or changes in specifications at any time
without incurring any obligation to install them on units previously sold.
6-46530 ENG Issued 07-11 Printed in Brazil

1001-3
TORQUE SPECIFICATIONS
Decimal
Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF thre-
ads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphities, Molydisulfide greases,
or other extreme pressure lubricants are used.
Grade 5 Bolts, Nuts and Studs Grade 8 Bolts, Nuts and Studs
Size (inch) Pound-Inches N.m Size (inch) Pound-Inches N.m
1/4 9 - 11 12 - 15 1/4 12 - 15 16 - 20
5/16 17 - 21 23 - 28 5/16 24 - 29 33 - 39
3/8 35 - 42 48 - 57 3/8 45 - 54 61 - 73
7/16 54 - 64 73 - 87 7/16 70 - 84 95 - 114
1/2 80 - 96 109 - 130 1/2 110 - 132 149 - 179
9/16 110 - 132 149 - 179 9/16 160 - 192 217 - 260
5/8 150 - 180 203 - 244 5/8 220 - 264 298 - 358
3/4 270 - 324 366 - 439 3/4 380 - 456 515 - 618
7/8 400 - 480 542 - 651 7/8 600 - 720 814 - 976
1.0 580 - 696 787 - 944 1.0 900 - 1080 1220 - 1465
1-1/8 800 - 880 1085 - 1193 1-1/8 1280 - 1440 1736 - 1953
1-1/4 1120 - 1240 1519 - 1681 1-1/4 1820 - 2000 2468 - 2712
1-3/8 1460 - 1680 1980 - 2278 1-3/8 2380 - 2720 3227 - 3688
1-1/2 1940 - 2200 2631 - 2983 1-1/2 3160 - 3560 4285 - 4827
NOTE: Use thick nuts with Grade 8 bolts.

1001-4
Métric
Use the following torques when specifications are not given. These values apply to fasteners with coarse threads as received
from supplier, plated or unplated, or when lubricated with engine oil. These values do not apply if graphite or Molydisulfide gre-
ase or oil is used.
Grade 8.8 Bolts, Nuts and Studs Grade 10.9 Bolts, Nuts and Studs
8.8 10.9
Size (inch) Pound-Inches N.m Size (inch) Pound-Inches N.m

M4 2-3 3-4 M4 3-4 4-5
M5 5-6 6.5 - 8 M5 7-8 9.5 - 11
M6 8-9 10.5 - 12 M6 11 - 13 15 - 17.5
M8 19 - 23 26 - 31 M8 27 - 32 37 - 43
M10 38 - 45 52 - 61 M10 54 - 64 73 - 87
M12 66 - 79 90 - 107 M12 93 - 112 125 - 152
M14 106 - 127 144 - 172 M14 149 - 179 300 - 245
M16 160 - 200 217 - 271 M16 230 - 280 310 - 380
M20 320 - 380 434 - 515 M20 450 - 540 610 - 730
M24 500 - 600 675 - 815 M24 780 - 940 1050 - 1275
M30 920 - 1100 1250 - 1500 M30 1470 - 1770 2000 - 2400
M36 1600 - 1950 2175 - 2600 M36 2580 - 3090 3500 - 4200
Grade 12.9 Bolts, Nuts and Studs
12.9
Usually the torque values specified for grade 10.9 faste-

ners. can be used satisfactorily on grade 12.9 fasteners.

1001-5
Steel Hydraulic Fittings

Tube OD Thread Pound- Tube OD Thread Pound-
N.m N.m
Hose ID Size Inches Hose ID Size Inches
37 Degree Flare Fitting Straight Threads with O-ring

1/4" 1/4"
7/16 - 20 6 - 12 8 - 16 7/16 - 20 12 - 19 16 - 25
(6.4 mm) (6.4 mm)
5/16" 5/16"
1/2 - 20 8 - 16 11 - 22 1/2 - 20 16 - 25 22 - 34
(7.9 mm) (7.9 mm)
3/8" 3/8"
9/16 - 18 10 - 20 14 - 34 9/16 - 18 25 - 40 34 - 54
(9.5 mm) (9.5 mm)
1/2" 1/2"
3/4 - 16 15 - 42 20 - 56 3/4 - 16 42 - 67 57 - 90
(12.7 mm) (12.7 mm)
5/8" 5/8"
7/8 - 14 25 - 58 34 - 78 7/8 - 14 58 - 92 79 - 124
(15.9 mm) (15.9 mm)
3/4" 3/4"
1-1/16 - 12 40 - 80 54 - 108 1-1/16 - 12 80 - 128 108 - 174
(19.0 mm) (19.0 mm)
7/8" 7/8"
1-3/16 - 12 60 - 100 81 - 135 1-3/16 - 12 100 - 160 136 - 216
(22.2 mm) (22.2 mm)
1.0" 1.0"
1-5/16 - 12 75 - 117 102 - 158 1-5/16 - 12 117 - 187 159 - 253
(25.4 mm) (25.4 mm)
1-1/4" 1-1/4"
1-5/8 - 12 125 - 165 169 - 223 1-5/8 - 12 165 - 264 224 - 357
(31.8 mm) (31.8 mm)
1-1/2" 1-1/2"
1-7/8 - 12 210 - 250 285 - 338 1-7/8 - 12 250 - 400 339 - 542
(38.1 mm) (38.1 mm)
Split Flange Mounting Bolts

Size (inch) Pound-Inches N.m
5/16 - 18 15 - 20 20 - 27
3/8 - 16 20 - 25 27 - 34
7/16 - 14 35 - 45 47 - 61
1/2 - 13 55 - 65 74 - 88
5/8 - 11 140 - 150 190 - 203

1001-6
Steel Hydraulic Fittings

Nom. SAE Tube OD
Thread Pound- Thread Pound-
Dash INCH N.m N.m
Size Inches Size Inches
Size (mm)
O-ring Boss End

O-ring Face Seal End
Fitting or Lock Nut
1/4
-4 9/16-18 10 - 12 14 - 16 7/16-20 17 - 20 23 - 27
(6.4)
3/8
-6 11/16-16 18 - 20 24 - 27 9/16-18 25 - 30 34 - 41
(9.5)
1/2
-8 13/16-16 32 - 40 43 - 54 3/4-16 45 - 50 61 - 68
(12.7)
5/8
-10 1 - 14 46 - 56 62 - 75 7/8-14 60 - 65 81 - 88
(15.9)
3/4
-12 1-3/16-12 65 - 80 90 - 110 1-1/16-12 85 - 90 115 - 122
(19.0)
7/8
-14 1-3/16-12 65 - 80 90 - 110 1-3/16-12 95 - 100 129 - 136
(22.2)
1.0
-16 1-7/16-12 92 - 105 125 - 140 1-5/16-12 115 - 125 156 - 169
(25.4)
1-1/4
-20 1-11/ 16-12 125 - 140 170 - 190 1-5/8-12 150 - 160 203 - 217
(31.8)
1-1/2
-24 2-12 150 - 180 200 - 254 1-7/8-12 190 - 200 258 - 271
(38.1)

Section
1002
1002
FLUIDS AND LUBRICANTS

1002-2
TABLE OF CONTENTS
FLUIDS AND LUBRICANTS..........................................................................................................................................................3
845B / 865B / 885B Models Equipped with Tier 0, 1 and 2 Engines.......................................................................................3
845B DHP / 865B VHP / 885B DHP Models Equipped with Tier 3 Engines............................................................................4
865B AWD / 885B AWD Models Equipped with Tier 3 Engines...............................................................................................5
Recomendações de Viscosidade do Óleo e Fluidos.................................................................................................6
Oil Viscosity and Temperature Ranges....................................................................................................................................6
Hydraulic / Brake / Transmission System – Temperature Ranges...........................................................................................6
FUEL..............................................................................................................................................................................................7
Diesel Fuel...............................................................................................................................................................................7
Fuel Storage............................................................................................................................................................................7
Specifications for Acceptable No. 2 Diesel Fuel......................................................................................................................7
Lubrication & Maintenance Chart....................................................................................................................................8
845B / 865B / 885B Models Equipped with Tier 0, 1 and 2 Engines.......................................................................................8
845B DHP / 865B VHP / 885B DHP Models Equipped with Tier 3 Engines..........................................................................10
865B AWD / 885B AWD Models Equipped with Tier 3 Engines.............................................................................................12

1002-3
FLUIDS AND LUBRICANTS

845B / 865B / 885B Models Equipped with Tier 0, 1 and 2 Engines
CAPACITY
COMPONENTS SPECIFICATIONS
Liters US Gal.
Fuel tank
Total capacity 341,0 90,0 Nº 2 DIESEL
Engine oil
Engine Tier 1 (845B Models)
With filter change 16,4 4,3
Nº1 ENGINE OIL (1030190)
Without filter change 14,2 3,7
Engine Tier 0 and Tier 2 (865B / 885B Models)
Engine Cooling System
50% Water + 50% AKCELA PREMIUM
Total capacity 40,0 10,5
ANTI FREEZE (1060077)
Hydraulic System
AKCELA HY-TRAN ULTRA
Hydrauic tank with filter 90,0 23,8
Transmission
845B / 865B Models with ZF transmission
Refill capacity (with filter change) 26,0 6,9
Refill capacity (without filter change) 25,0 6,6
885B Models with FUNK transmission
Refill capacity (with filter change) 28,5 7,5 AKCELA HY-TRAN ULTRA (1040184)
Refill capacity (without filter change) 26,0 6,9 MAT 3505 (MS 1209)
Rear Axle
845B Models
AKCELA AXLEPOWER
Center compartment 40,0 10,5
SAE 80W-90 API GL5 Limited Slip
865B / 885B Models
AKCELA AXLEPOWER
Tandem and Brakes
AKCELA TRANSAXLE FLUID
Refill capacity (each) 60,0 15,8
SAE 20W-40
Circle Turn Gear Reducer
AKCELA GEAR 135HEP
Refill capacity 2,80 0,75
SAE 80W90 (1050135)
Grease Fittings
AKCELA MOLYGREASE (1070173)
Rear Ripper, Scarifier or Dozer Blade – –
CASE molydisulfide grease
Front Axle Wheel Hub and Bearings – –

1002-4
845B DHP / 865B VHP / 885B DHP Models Equipped with Tier 3 Engines
CAPACITY
Liters US Gal.
Fuel tank
Engine oil
Engine Tier 3 (845B DHP/ 865B VHP/ 885B DHP Models)
Hydraulic System
AKCELA HY-TRAN ULTRA
Hydrauic tank with filter 90,0 23,8
Transmission
845B DHP / 865B VHP Models with ZF transmission
Refill capacity (with filter change) 26,0 6,9
Refill capacity (without filter change) 25,0 6,6
845B DHP / 865B VHP Models with FUNK transmission
885B DHP Models with FUNK transmission
Rear Axle
845B DHP Models
AKCELA AXLEPOWER
865B VHP / 885B DHP Models
AKCELA AXLEPOWER
Tandem and Brakes
SAE 20W-40
AKCELA GEAR 135HEP
SAE 80W90 (1050135)
Grease Fittings

1002-5
865B AWD / 885B AWD Models Equipped with Tier 3 Engines

CAPACITY
Liters US Gal.
Fuel tank
Engine oil
Hydraulic System
Total capacity 200,0 47,5 AKCELA AW HYDRAULIC FLUID
Hydrauic tank with filter 90,0 23,8 68 HV (MS 1216)
Transmission
865B AWD Models
885B AWD Models
Rear Axle
AKCELA AXLEPOWER
Tandem and Brakes
SAE 20W-40
AKCELA GEAR 135HEP
SAE 80W90 (1050135)
Front Wheel Reducer
AKCELA AXLEPOWER
Grease Fittings

1002-6
Recomendações de Viscosidade do Óleo e Fluidos

Oil Viscosity and Temperature Ranges
Case No. 1 Engine Oil is recommended for use in your Case Engine. Case Engine Oil will lubricate your engine correctly under
all operating conditions.
If Case Multi-Viscosity Engine Oil is not available, use only oil meeting API engine oil service category CH-4 (preferred) or CG-
4.
See the chart on following page for recommended viscosity at ambient air temperature ranges.
NOTE: Do not put Performance Additives or other oil additive products in the engine crankcase. The oil change intervals given
in this manual are according to tests with CASE lubricants.
TEMPERATURE FAHRENHEIT
-40º -22º -4º 14º 32º 50º 68º 86º 104º 122º
SAE 20W-50 TROPIC
SAE 15W-40 ALL SEASONS

CASE AKCELA Nº 1 15W-40 ALL SEASONS
SAE 10W-30 WINTER

CASE AKCELA Nº 1 10W-30 WINTER
SAE 5W-30 ARCTIC
SAE 0W-30 ARCTIC
-40º -30º -20º -10º 0º 10º 20º 30º 40º 50º

TEMPERATURE CELSIUS
NOTE: Use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in Winter or Artic conditions
Hydraulic / Brake / Transmission System – Temperature Ranges
TEMPERATURE FAHRENHEIT
-40º -22º -4º 14º 32º 50º 68º 86º 104º 122º
AKCELA AW HYDRAULIC FLUID 68 HV
CASE AKCELA Hy-Tran Ultra
CASE AKCELA Hy-Tran Ultra SSL
-40º -30º -20º -10º 0º 10º 20º 30º 40º 50º

TEMPERATURE CELSIUS

1002-7
FUEL
Diesel Fuel
Use No. 2 Diesel fuel in the engine of this machine. The use of other fuels can cause the loss of engine power and high fuel
consumption.
In very cold temperatures, a mixture of No. 1 and No. 2 Diesel fuels is temporarily permitted. See the following note.
NOTE: See your fuel dealer for winter fuel requirements in your area. If the temperature of the fuel lowers below the cloud point
(wax appearance point), wax crystals in the fuel will cause the engine to lose power or not to start.
The Diesel fuel used in this machine must meet the specifications in the chart below or Specification D975-81 of the American
Society for Testing and Materials.
Fuel Storage
If you keep fuel in storage for a period of time, you can get foreign material or water in the fuel storage tank. Many engine pro-
blems are caused by water in the fuel.
Keep the fuel storage tank outside and keep the fuel as cool as possible. Remove water from the storage container at regular
periods of time.
Fill the fuel tank at the end of the daily operating period to prevent condensation in the fuel tank.
Specifications for Acceptable No. 2 Diesel Fuel

API gravity, minimum . ................................................................................................................................................................ 34
Flash point, minimum ................................................................................................................................................ 60°C (140°F)
Cloud point (wax appearance point), maximum .................................................................................................... -20°C (-5°F) (*)
Pour point, maximum .......................................................................................................................................... -26°C (-15°F) (*)
Distillation temperature, 90% point . .................................................................................................. 282 to 338°C (540 to 640°F)
Viscosity, at 38° C (100° F)
Centistokes . .................................................................................................................................................................... 2,0 to 4,3
Saybolt Seconds Universal ............................................................................................................................................... 32 to 40
Cetane number, minimum ............................................................................................... 43 (45 to 55 for winter or high altitudes)
Water and sediment, by volume, maximum ....................................................................................................................... 0,05 %
* see note “Diesel Fuel” on this page.

1002-8
Lubrication & Maintenance Chart

845B / 865B / 885B Models Equipped with Tier 0, 1 and 2 Engines
CLEAN - DRAIN
LUBRICATE
SERVICE POINTS
REPLACE
ADJUST
POINTS
VERIFY
Air cleaner (Note 1) 1 *
Hydraulic filter (Note 2) 1 *
As needed
Cab Air Filter (if equipped) 1 *
Batteries (See Electrical System) 2 *
Engine oil level (including filters) 1 10
Radiator (coolant level) (Note 3) 1 10
10 hours or
daily Transmission oil level (warm, engine running)
1 10
(ZF and FUNK Transmission)
Differential Lock Oil Filter (if equipped) 1 10
Fuel Reservoir Filter (wash screen) 1 50
50 hours or
Fuel Water Separator (drain water) 2 50
weekly
Hydraulic tank (complete system) 1 50
Moldboard Lift Cylinder Pivots 4 100
Moldboard Lift Cylinders Balls 2 100
Moldboard Side Shift Cylinders Balls 2 100
100 hours Articulation of Tilt Cylinders 2 100
or each 15
days Moldboard Tilt Pivots 2 100
Articulation Cylinders Pivots 4 100
Articulation Bearings 2 100
Drawbar Ball and Socket 1 100
Alternator and Air Conditioner Belt 2 250
Universal Joints and Drive Shaft 2 250
Circle Turn Gearbox Oil Level 1 250
Front Axle Pivot 2 250
Front Wheel Lean Bar Pivots 2 250
Front Wheel Lean Cylinder Pivots 2 250
Front Wheel Knuckle Lean Pivots 4 250
250 hours
Knucle King Pin Bearings 4 250
or monthly
Moldboard Lift Cylinder Articulation Bearings 2 250
Tandem Swing Bearing 2 250
Tires Condition and Pressure 6 250
Cab Air Filter (if equipped) 1 250
Steering Bar Ball Joints 4 250
Moldboard Articulation Pivots 4 250
Moldboard Side Shift Pivots 2 250
Engine Oil and Oil Filter 2 250

1002-9
CLEAN - DRAIN
LUBRICATE
SERVICE POINTS
REPLACE
ADJUST
POINTS
VERIFY
Fuel Filters and Water Separator 2 500
Fuel Tank Drain Plug (drain sediment) 1 500
Hydraulic System Oil Filter 1 500
Transmission Oil and Oil Filter (Note 4)
1 500
(ZF Transmission – 845B / 865B models)
500 hours Transmission Oil and Oil Filter

2 500
or each 3 (FUNK Transmission – 885B models)
months Front Wheel Bearing Grease 2 500
Tandem Wheel Shafts Bearings (Graziano) 8 500
Tandem Case Oil Level 2 500
Rear Axle Differential and Planetary Gear Oil Level (Graziano) 1 500
ROPS Fixing Bolts Torque 16 500
Seat Belts Fixing Bolts Torque 2 500
Transmission Screen (FUNK Transmission – 885B models) 1 1000
Transmission Oil (Note 4) (ZF Transmission – 845B / 865B models) 1 1000
Transmission Oil (FUNK Transmission – 885B models) 1 1000
1000 hours Engine Valves Clearance 12 1000
or each 6
Circle Turn Gear Housing Oil 1 1000
months
Alternator and Ar Conditioning Belts 2 1000
Air Cleaner Elements (See Air Cleaner System) 2 1000
Tandem Case Oil 2 1000
Rear Axle Differential and Planetary Gear Oil (Graziano) 1 2000
2000 hours Hydraulic System Oil (Note 5) 1 2000
or yearly Engine Coolant 2 2000
Turbocharger Fixing Bolts Torque 4 2000
NOTE: See “FLUIDS AND LUBRICANTS” table on previous pages

for lubricants and fluids detailed specifications and capacities.
NOTE 1: Service the air filter elements if air filter restriction indicator (Non - Critical Warnings - YELLOW) show “air filter”.
NOTE 2: Service the hydraulic filters if hydraulic filter indicator lamp (Non - Critical Warnings - YELLOW) show “hydraulic filter”.
NOTE 3: Check the radiator coolant level if the coolant level warning lamp (Critical Warnings - RED) show “coolant level”.
NOTE 4: Change the transmission fluid and replace the filter after the first 100 hours of operation
NOTE 5: Change every 2.000 hours or once a year, whichever comes first.
*: As needed.

1002-10
845B DHP / 865B VHP / 885B DHP Models Equipped with Tier 3 Engines
CLEAN - DRAIN
LUBRICATE
SERVICE POINTS
REPLACE
ADJUST
POINTS
VERIFY
As needed
Radiator (coolant level) (Note 3) 1 10
10 hours or
daily Transmission oil level (warm, engine running)
1 10
(ZF and FUNK Transmission)
50 hours or
weekly
or each 15
250 hours Front Wheel Knuckle Lean Pivots 4 250
or monthly Knucle King Pin Bearings 4 250

1002-11
CLEAN - DRAIN
LUBRICATE
SERVICE POINTS
REPLACE
ADJUST
POINTS
VERIFY
Transmission Oil and Oil Filter (Note 4)
1 500
(ZF Transmission – 845B / 865B models)
500 hours Transmission Oil and Oil Filter
or each 3 1 500
(FUNK Transmission – 845B / 865B / 885B models)
months
Front Wheel Bearing Grease 2 500
Transmission Screen (FUNK Transmission – 845B / 865B / 885B models) 1 1000
Transmission Oil (Note 4) (ZF Transmission – 845B / 865B models) 1 1000
Transmission Oil (FUNK Transmission – 845B / 865B / 885B models) 1 1000
1000 hours Engine Valves Clearance 12 1000
or each 6
months Circle Turn Gear Housing Oil 1 1000
Alternator and Ar Conditioning Belts 2 1000
NOTE: See “FLUIDS AND LUBRICANTS” table on previous pages for lubricants and fluids detailed specifications and capacities.
NOTE 1: Service the air filter elements if air filter restriction indicator (Non-Critical Warnings – YELLOW) show “air filter”.
NOTE 2: Service the hydraulic filters if hydraulic filter indicator lamp (Non-Critical Warnings – YELLOW) show “hydraulic filter”.
NOTE 3: Check the radiator coolant level if the coolant level warning lamp (Critical Warnings – RED) show “coolant level”.
NOTE 5: Change every 2.000 hours or once a year, whichever comes first.
*: As needed.

1002-12
865B AWD / 885B AWD Models Equipped with Tier 3 Engines
CLEAN - DRAIN
LUBRICATE
SERVICE POINTS
REPLACE
ADJUST
POINTS
VERIFY
As needed
10 hours or Radiator (coolant level) (Note 3) 1 10
daily Transmission oil level (warm, engine running) 1 10
50 hours or
weekly
or each 15
250 hours Front Wheel Knuckle Lean Pivots 4 250
or monthly Knucle King Pin Bearings 4 250

1002-13
CLEAN - DRAIN
LUBRICATE
SERVICE POINTS
REPLACE
ADJUST
POINTS
VERIFY
Front Wheel Drive (AWD) Pump Filter (Note 6) 1 500
500 hours Transmission Oil and Oil Filter 1 500
or each 3
months Front Wheel Bearing Grease 2 500
Transmission Screen 1 1000
Transmission Oil 1 1000
Engine Valves Clearance 12 1000
1000 hours Circle Turn Gear Housing Oil 1 1000
or each 6
months Alternator and Ar Conditioning Belts 2 1000
Front Wheel Drive (AWD) Gear Housing Oil (Note 5) 2 1000
NOTE: See “FLUIDS AND LUBRICANTS” table on previous pages for lubricants and fluids detailed specifications and capacities.
NOTE 1: Service the air filter elements if air filter restriction indicator (Non-Critical Warnings – YELLOW) show “air filter”.
NOTE 2: Service the hydraulic filters if hydraulic filter indicator lamp (Non-Critical Warnings – YELLOW) show “hydraulic filter”.
NOTE 3: Check the radiator coolant level if the coolant level warning lamp (Critical Warnings – RED) show “coolant level”.
NOTE 5: Change every 2000 hours or once a year, whichever comes first.
NOTE 6: Change the front wheel drive gear housing oil after the first 100 hours of operation
NOTE 7: Change the front wheel drive pump hydraulic filter after the first 100 hours of operation.
*: As needed.

1002-14
NOTES

Section
1003
1003
METRIC CONVERSION CHART

1003-2
TABLE OF CONTENTS
CONVERSION FACTORS.............................................................................................................................................................3
Metric to U.S............................................................................................................................................................................3
U.S. to Metric...........................................................................................................................................................................4

1003-3
CONVERSION FACTORS
Metric to U.S.
MULTIPLY BY TO OBTAIN
sq. meter 10.76391 square foot

Area
hectare 2.47105 acre
newton 3.596942 ounce force

Force
newton 0.224809 pound force
millimeter 0.039370 inch

Length meter 3.280840 foot
kilometer 0.621371 mile
Mass kilogram 2.204622 pound
Mass / Area kilogram/hectare 0.000446 ton / acre
Mass / Energy gr/kW/hr. 0.001644 bs/hp/hr.

kg/cubic meter
Massa / Volume 1.685555 llb/cubic yd.
Power kilowatt 1.685555 horsepower
kilopascal 0.145038 lb/sq. inch

Pressure
bar 14.50385 lb/sq. inch
Temperature degree C 1.8 x ºC + 32 degree F
newton meter 8.850748 lb/inch

Torque
newton meter 0.737562 lb/foot
Velocity kilometer/hr. 0.621371 miles/hr.
cubic centimeter 0.061024 cubic inch

cubic meter 35.31466 cubic foot
cubic meter 1.307950 cubic yd.
milliliter 0.033814 ounce (US fluid)
Volume
litre 1.056814 quart (US liquid)
litre 0.879877 quart (Imperial)
litre 0.264172 gallon (US liquid)
litre 0.219969 gallon (Imperial)
litre/min. 0.264172 gallon/min. (US liquid)

Volume / Time
litre/min. 0.219969 gallon/min. (Imperial)

1003-4
U.S. to Metric
MULTIPLY BY TO OBTAIN
square foot 0.0092903 sq. meter

Area
acre 0.404686 hectare
ounce force 0.278014 newton

Force
pound force 4.448222 newton
inch 25.4 millimeter

Length foot 0.3048 meter
mile 1.609344 kilometer
pound 2.204622 kilogram

Mass
ounce 28.35 gram
Mass / Area ton / acre 2241.702 kilogram/hectare
Mass / Energy bs/hp/hr. 608.2774 gr/kW/hr.
Massa / Volume llb/cubic yd. 0.593276 kg/cubic meter
Power horsepower 0.745700 kilowatt
lbs/sq. in. 6.894757 kilopascal

Pressure lbs/sq. in. 0.069 bar
lbs/sq. in. 0.070303 kg/sq. cm
Temperature degree F 1.8 x °F - 32 degree C
pound/inch 0.112985 newton meter

Torque
pound/foot 1.355818 newton meter
Velocity miles/hr. 1.609344 kilometer/hr.
cubic inch 16.38706 cubic centimeter

cubic foot 0.028317 cubic meter
cubic yard 0.764555 cubic meter
ounce (US fluid) 29.57353 milliliter
Volume
quart (US liquid) 0.946353 litre
quart (Imperial) 1.136523 litre
gallon (US) 3.785412 litre
gallons (Imperial) 4.546092 litre
Volume / Time gallon/min. 3.785412 litre/min.

Seção
1005
SERVICE TOOLS
1005

1005-2
TABLE OF CONTENTS
Required Service Tools for Motor Graders.............................................................................................................3
Required Service Tools for Selected Equipment....................................................................................................5
LOCTITE PRODUCT CHART........................................................................................................................................................7

1005-3
Required Service Tools for Motor Graders

Transmission Seal and Tandem Axle Special Tools (380050007)
Kit 380050007 is required to properly service the transmis-
sion input shaft seal, lock up brake, and tandem axles of
Motor Grader 845B / 845B DHP models.
380050007 Kit Contents:
•• Axle Brake Test Tool 380000378 - Go/No Go gauge used to
check manual lock up brake disc wear, 885B / 885B DHP /
885B AWD models.
•• Axle Seal Tool 380000379 - Used with handle from
38000091 to assemble the axle seals on a manual lock
up axle, 885B / 885B DHP / 885B AWD models.
•• Axle Seal Tool 380000380 - Used with handle from
38000091 to assemble the axle seals on a manual lock
up axle, 885B / 885B DHP / 885B AWD models.
•• Transmission Input Seal Installer 380000387 - Used to
install the transmission input shaft seals, 845B / 845B
DHP / 865B / 865B VHP / 865B AWD models.
•• Transmission Oil Seal Guide 380000388 - Used to ins-
tall the transmission oil seals, 885B / 885B DHP / 885B
AWD models.
•• Transmission Seal Installer 380000391 - Used to install
the transmission seals, 845B / 845B DHP / 865B / 865B
VHP / 865B AWD models.
•• Tandem Wheel Hub Removal Tool 380000394 - Used to
remove tandem wheel hubs, 845B / 845B DHP / 865B /
865B VHP / 865B AWD models.
•• Seal Installation Tool 380000397 - Used to install trans-
mission seals, 845B / 845B DHP / 865B / 865B VHP /
865B AWD models.
Application: Motor Grader All Models
Ordering Information: 380050007 Transmission Seal and
Tandem Axle Tools Kit
Dealer Standard:Code A (required at all servicing loca-
tions)

1005-4
Transmission Tools (380050009)

•• Lifting Device 380000374 - Used to lift the transmis-
sion clutch stage assemblies during repair procedures,
Models G140VP- G170VP.
•• Stack Nest 380000375 - Used to position the transmis-
sion clutch stage assemblies while removed from the
transmission housing, Models G140VP- G170VP.
•• Lifting Device 380000376 - Used to lift the transmis-
sion clutch stage assemblies during repair procedures,
885B / 885B DHP / 885B AWD models.
•• Stack Nest 380000377 - Used to position the transmis-
sion clutch stage assemblies while removed from the
transmission housing, 885B / 885B DHP / 885B AWD
models.
•• Plug Installer 380000381 - Used to install plugs in
transmission shafts, Models G140VP- G170VP.
•• Assembly Tools 380000382 - Used to handle indivi-
dual clutch stage assemblies and in clutch assembly,
Models G140VP-G170VP- G200
•• Installation Tools 380000385 - Used to install trans-
mission oil seals and retaining rings, 885B / 885B DHP
/ 885B AWD models.
•• Sizing Sleeve 380000386 - Used to size sealing ring
on 1st stage assembly, 885B / 885B DHP / 885B AWD
models.
•• Input Seal Installer 380000389 - Used to protect input
shaft seal0 during installation, 885B / 885B DHP / 885B
AWD models.
•• Bearing Installer 380000390 - Used to properly install
and position roller h stage bearing on end of 4t assem-
bly, Models G140VP - G170VP.
•• Assembly Tools 380000392 - Used to assemble
and align the idler shaft in the input housing, Models
G140VP- G170VP - G200.
•• Bearing Driver 380000393 - Used to properly install
and position bearings, Models G140VP and G170VP.
•• Clutch Stack Clearance Gauge Set 380000395 - Used
to measure clutch plate clearance, Models G140VP-
G170VP - G200.
•• Aligning Sleeve 380000396 - Used to maintain align-
ment of the input shaft during input housing installation,
Models G140VP - G170VP.
Application: Motor Grader All models.
Ordering Information: 380050009 Transmission Tools Kit
Dealer Standard:Code A (required at all servicing loca-
tions)

1005-5
Required Service Tools for Selected Equipment

Option 1 – Pressure Test Adapter Kit (380040085)
Kit 380040085 is required to properly pressure test the
hydraulic circuits of selected. Equipment. The kit contains
SAE and metric adapter fittings.
•• 380000510 - Internal M16 x 2 adapter with 90° elbow
and external PD style quick coupler.
•• 380000511 - Internal M16 x 2 adapter with external PD
style quick coupler. Used for pilot pressure, blade up
pressure, blade down pressure, turn table right, turn
table left and articulation tests on motor grader 845B /
845B DHP models.
•• 380000513 - Internal 7/16-20 JIC adapter with external
PD style quick coupler. Used for lube pressure tests on
crawler models 1650K and 1850K on 1st speed clutch,
2nd speed clutch, 3rd speed clutch, forward clutch, and
reverse clutch.
•• 380000514 - Internal 9/16-18 JIC adapter with external
PD style quick coupler.
•• 380000515 - Tee Fitting, Internal 7/16-20 JIC with ex-
ternal PD style quick coupler.
•• 380000516 - Internal 1/8 NPTF adapter with external
PD style quick coupler.
•• CAS1884-2 - External M14 x 1.5 O-ring boss adapter
with 90° elbow and external PD style quick coupler.
•• CAS2336 - Tee Fitting, Internal 1/4 BSPP x external 1/4
BSPP adapter with external PD style quick coupler.
Application: Motor Grader 845B / 845B DHP models.
Ordering Info: 38040085 Pressure Test Fitting Kit and
Hose Assembly.
Dealer Standard: Code A (required at all servicing loca-
tions).
Pressure Test Adapter Hoses (380000512)

1005-6
Option 2 – Digital Pressure Analyzer Kit (380040112)

•• Displays readings in PSI and bar for checking Europe-
an specifications.
•• 10,000 PSI capacity allows testing of hydrostatic drive
systems and other high pressure hydraulic systems.
•• No need to have fuel or transmission hoses inside the
vehicle during road testing.
•• No makeshift taping of gauges to the windshield.
•• Pinpoints worn power steering pumps or racks.
•• "Min/Max" pinpoints fuel restrictions, plugged filters,
weak fuel pumps, and transmission pressure spikes.
Kit 380040112 Digital Pressure and Temperature Analyzer
•• "Delta Zero" monitors fuel pressure drops caused by
kit. Purchasing this kit allows the technician to easily read
faulty check valves.
and analyze pressure information up to 10,000 PSI during
diagnostic procedures, eliminating the need for analog •• 20 foot pick up cable.
gauges.
The 380040112 Digital Pressure and Temperature.
This kit also includes the following fittings from kit
Analyzer offers the following: 380040085:
Application: Equipment •• 380000510
Ordering Info: 380040112 Digital Pressure Tester and Fit- •• 380000511
ting Kit
•• 380000513
•• 380000514
•• 380000515
•• 380000516
•• CAS1884-2
•• CAS2336

1005-7
LOCTITE PRODUCT CHART

Working Fixture /
Similar Gap Strength Temperature Full Cure
Product Color Primer Description
Products (Inches) (Steel/Steel) Range- (Steel / Steel)
Farenheit Time
Dark Form a Gasket (works with oil, fuel or
#3 24 hr N/A
Brown grease) Pliable
80 Yellow Fast N/A Weatherstrip Adhesive
123 Clear N/A N/A Parts Cleaner Fluid
220 Blue 290 0.003 57/143 in lbs -65 to +250 6 min/24 hrs 747 Wicking Threadlocker
221 Purple 222 0.005 75/44 in lbs -65 to +300 2 min/24 hrs 747 Low Strength Threadlocker
Low Strength Threadlocker (Small
222 Purple 0.005 53/30 in lbs -65 to +300 20 min/24 hrs 764
Screws)
225 Brown 222 0.010 45/25 in lbs -65 to +300 7 min/24 hrs 747 Low Strength Threadlocker
242 Blue 0.005 80/50 in lbs -65 to +300 10 min/24 hrs 764 Medium Strength Threadlocker
262 Red 271 0.005 160/190 in lbs -65 to +300 5 min/24 hrs 747 High Strength Threadlocker
270 Green 271 0.007 160/320 in lbs -65 to +300 3 min/24 hrs 747 High Strength Threadlocker
271 Red 262 0.007 160/320 in lbs -65 to +300 10 min/24 hrs 764 High Strength Threadlocker
272 Red 620 0.007 180/220 in lbs -65 to +450 30 min/24 hrs 764 High Temperature, High Strength
275 Green 277 0.010 210/300 in lbs -65 to +300 3 min/24 hrs 747 High Strength Threadlocker
277 Red 0.010 225/300 in lbs -65 to +300 60 min/24 hrs 764 High Strength Threadlocker
290 Green 0.003 85/350 in lbs -65 to +300 6 min/24 hrs 764 Wicking Threadlocker
*404 Clear 495 0.006 3200 psi -65 to +180 30 sec/24 hrs N/A Instant Adhesive
*406 Clear 0.004 3200 psi -65 to +180 15 sec/24 hrs N/A Surface Insensitive Adhesive
*409 Clear 454 0.008 2500 psi -65 to +180 50 sec/24 hrs N/A Gel Instant Adhesive
*414 Clear 0.006 2500 psi -65 to +180 30 sec/24 hr N/A Instant Adhesive
*415 Clear 454 0.010 2500 psi -65 to +180 50 sec/24 hrs N/A Gap Filling Instant Adhesive (Metals)
*416 Clear 454 0.010 2500 psi -65 to +180 50 sec/24 hrs N/A Gap Filling Instant Adhesive (Plastics)
*420 Clear 0.002 2500 psi -65 to +180 15 sec/24 hrs N/A Wicking Instant Adhesive
*422 Clear 454 0.020 2800 psi -65 to +180 60 sec/24 hrs N/A Gap Filling Instant Adhesive
*430 Clear 0.005 2500 psi -65 to +180 20 sec/24 hrs N/A Metal Bonding Adhesive
White /
*445 0.250 2000 psi -65 to +180 5 min/24 hrs N/A Fast Setting 2 Part Epoxy
Black
Surface Insensitive Gen / Instant
*454 Clear 0.010 3200 psi -65 to +180 15 sec/24 hrs N/A
Adhesive
*495 Clear 0.004 2500 psi -65 to +180 20 sec/24 hrs N/A General Purpose Instant Adhesive
*496 Clear 0.005 2500 psi -65 to +180 20 sec/24 hrs N/A Metal Bonding Adhesive
Brt
504 515 0.030 750 psi -65 to +300 90 min/24 hrs None Rigid Gasket Eliminator
Orange
Light
509 0.020 750 psi -65 to +320 6 hr/72 hrs 764 Flange Sealant
Blue
510 Red 0.020 1000 psi -65 to +400 30 min/24 hrs 764 High Temperature, GAsket Eliminator
515 Purple 0.010 750 psi -65 to +300 1 hr/24 hrs 764 Gasket Eliminator 515
Gasket Eliminator 518 for
518 Red 515 0.030 500 psi -65 to +300 1hr/24 hrs 764
Aluminum
542 Brown 569 N/A 132/92 in lbs -65 to +300 2hr/24 hrs 747 Hydraulic Sealant
Low Strength Pneumatic/Hydraulic
545 Purple N/A 25/20 in lbs -65 to +300 4hr/24 hrs 747
Sealant
549 Orange 504 0.020 2500 psi -65 to +300 2hr/24 hrs 747 Instant Seal Plastic Gasket
* Products 404-496 (except for #445) are all instant adhesives (super glues) they differ mostly in viscosity

1005-8
Working Fixture /
Similar Gap Strength Temperature Full Cure
Product Color Primer Description
Products (Inches) (Steel/Steel) Range- (Steel / Steel)
Farenheit Time
240/240 in 2 to 4 hrs/24
554 Red 277 0.015 -65 to +300 764 Refrigerant Sealant
lbs hrs
567 White 592 N/A 500 psi -65 to +300 4hr/24 hrs 764 Pipe Sealant for Stainless Steel
568 Orange 277 0.015 2500 psi -65 to +300 12 hrs/24 hrs 764 Plastic Gasket
569 Brown 545 0.010 40/25 in lbs -65 to +300 1 hr/24 hrs 764 Hydraulic Sealant
570 Brown 592 N/A 25/40 in lbs -65 to +300 6 hr/24 hrs 764 Steam Sealant
2 to 4 hrs/24
571 Brown 592 0.015 40/20 in lbs -65 to +300 764 Pipe Sealant
hrs
572 White 578.575 N/A 80/27 in lbs -65 to +300 24 hrs/72 hrs None Gasketing
592 White 0.020 500 psi -65 to +400 4 hrs/72 hrs 736 Pipe Sealant with Teflon
30 min/24
593 Black 0.250 400 psi -65 to +400 N/A RTV Silicone
hrs
10 min/24
601 Green 609 0.005 3000 psi -65 to +300 764 Current PIN #609
hrs
10 min/24 General Purpose Retaining
609 Green 0.005 3000 psi -65 to +300 764
hrs Compound
30 min/24 High Temperature Retaining
620 Green 640 0.015 3000 psi -65 to +450 747
hrs Compound
High Strength Retaining
635 Green 680 0.010 4000 psi -65 to +300 1 hr/24 hrs 747
Compound
10 min/24 High Strength Retaining
638 Green 680 0.015 4100 psi -65 to +300 747
hrs Compound
High Temperature Retaining
640 Green 620 0.007 3000 psi -65 to +400 1 hr/24 hrs 747
Compound
20 min/24
660 Silver 0.020 3000 psi -65 to +300 764 Quick Metal
hrs
20 min/24 General Purpose Retaining
675 Green 609 0.005 3000 psi -65 to +300 747
hrs Compound
10 min/24 High Strength Retaining
680 Green 635 0.015 4000 psi -65 to +300 747
hrs Compound
706 Clear 755 N/A N/A N/A N/A N/A Cleaning Solvent
707 Amber N/A N/A N/A N/A N/A Activaltor for Structural Adhesives
736 Amber N/A N/A N/A N/A N/A Primer NF
738 Amber N/A N/A N/A N/A N/A Depend Activator
747 Yellow N/A N/A N/A N/A N/A N/A Primer T
751 Clear N/A N/A N/A N/A N/A Activator for Structural Adhesives
755 Clear N/A N/A N/A N/A N/A Cleaning Solvent
764 Green N/A N/A N/A N/A N/A Primer N
767 Silver N/A N/A -65 to +1600 N/A N/A Anti-Seize Lubricant

SECTION INDEX
Engine
Section Title Section Number
Engine – Tier 3 ....................................................................................................................................................................... 2002
Charge Air Cooler System . .................................................................................................................................................... 2003

Section
2002
2002
ENGINE – TIER 3
845B DHP / 865B VHP / 885B DHP /
865B AWD / 885B AWD
Models

2002-2
TABLE OF CONTENTS
ENGINE DIAGNOSTIC TOOL........................................................................................................................................................6
FAILS DIAGNOSTICS....................................................................................................................................................................7
Engine Fails to Start................................................................................................................................................................7
Engine Overheating.................................................................................................................................................................8
Engine Lacks Power and Operates Irregularly........................................................................................................................9
Engine Smokes Black or Dark Grey......................................................................................................................................10
Engine Smokes (Tending to White).......................................................................................................................................10
Engine Smokes Light Blue....................................................................................................................................................10
Engine Knocks Abnormally....................................................................................................................................................11
The Engine Dies....................................................................................................................................................................12
Excessive or Insufficient Oil Pressure...................................................................................................................................12
Excessive Fuel Consumption................................................................................................................................................12
ENGINE........................................................................................................................................................................................13
Identification Code.................................................................................................................................................................14
Properties..............................................................................................................................................................................14
General Specifications......................................................................................................................................................15
CRANKSHAFT MECHANISM COMPONENTS AND CYLINDERS SET.....................................................................................17
VALVE MECHANISM – CYLINDER SET.....................................................................................................................................20
SPECIAL TOOLS.........................................................................................................................................................................22
TIGHTENNING TORQUES..........................................................................................................................................................23
667TA ENGINES..........................................................................................................................................................................25
DESCRIPTION OF ENGINE MAIN COMPONENTS...................................................................................................................26
Engine Block..........................................................................................................................................................................26
Crankshaft.............................................................................................................................................................................27
Connecting Rod.....................................................................................................................................................................28
Piston.....................................................................................................................................................................................29
Camshaft...............................................................................................................................................................................30
Exhaust Gas Recirculation - EGR.........................................................................................................................................30
Valve Control.........................................................................................................................................................................31
Cylinder Head of Engines – 667TA/EBF – 667TA/EBD – 667TA/EED..................................................................................32
Cylinder Head of Engines – 667TA/EEG – 667TA/EEC........................................................................................................33
Cylinder Head of Engines – 667TA/EDJ................................................................................................................................34
Valves and Valves Seats.......................................................................................................................................................35
Valves Bridge.........................................................................................................................................................................35
Cylinder Head Machining......................................................................................................................................................36
Engine Flywheel....................................................................................................................................................................36
AUXILIARY DEVICES DRIVING..................................................................................................................................................37
ENGINE LUBRICATION...............................................................................................................................................................38
Oil Coller................................................................................................................................................................................39
Oil Pressure Control Valve.....................................................................................................................................................39
Deviation Valve......................................................................................................................................................................39
Oil Pump................................................................................................................................................................................40
Oil Sump of Engines – 667TA/EEG – 667TA/EEC – 667TA/EBF – 667TA/EED – 667TA/EDJ.............................................41
Oil Sump of Engines – 667TA/EED – 667TA/EBD................................................................................................................41
Blow-By.................................................................................................................................................................................42
ENGINE COOLER.......................................................................................................................................................................43
Water Pump...........................................................................................................................................................................44
COMMON RAIL – HIGH PRESSURE ELECTRONIC INJECTION SYSTEM..............................................................................45

2002-3
EDC7UC31 – ELECTRONIC CONTROL UNIT OPERATION......................................................................................................46

Engine Pre-Post Heater Control............................................................................................................................................46
Phase Recognition................................................................................................................................................................46
Injection Control.....................................................................................................................................................................46
Closed Mesh Injection Pressure Control System..................................................................................................................46
Main Control and Main Injection Advance Control.................................................................................................................46
Idle Control............................................................................................................................................................................46
Overheating Protection..........................................................................................................................................................46
Engine Maximum Rotation Limit............................................................................................................................................46
Cut-Off...................................................................................................................................................................................46
Smoke Control Under Acceleration.......................................................................................................................................46
After Engine Cut-Off..............................................................................................................................................................46
Work Rotation Control in Normal Operation Conditions........................................................................................................46
Recovery Strategy.................................................................................................................................................................47
FUEL SUPPLY SISTEM...............................................................................................................................................................48
Fuel Supply System Diagram................................................................................................................................................49
Fuel Filter...............................................................................................................................................................................50
Mechanical Supply Pump – Normal Operation Condition.....................................................................................................51
Mechanical Supply Pump – Unit Exit Overpressure Condition..............................................................................................51
Bleeding Condition of the Fuel System.................................................................................................................................52
High Pressure Pump CP3.3 TYPE........................................................................................................................................53
High Pressure Pump Exploded View.....................................................................................................................................54
High Pressure Pump Internal View........................................................................................................................................55
Operation...............................................................................................................................................................................56
Operation Theory...................................................................................................................................................................58
Common Rail............................................................................................................................................................................59
Common Rail Pressure Relief Valve......................................................................................................................................60
ELECTROINJECTOR...................................................................................................................................................................61
Injector in Rest Position.........................................................................................................................................................61
Injection Starts.......................................................................................................................................................................61
Injection End..........................................................................................................................................................................61
Injector Nozzler......................................................................................................................................................................62
Fuel Return Pressure Limiter.................................................................................................................................................62
LOCATION OF MAIN ELECTRICAL COMPONENTS..................................................................................................................63
EDC7UC31 – Electronic Control Unit....................................................................................................................................64
Engine Pin-Out......................................................................................................................................................................65
Injectors Connector A Pin-Out Diagram.................................................................................................................................66
Injectors Connector C Pin-Out Diagram................................................................................................................................66
Cranckshaft Sensor...............................................................................................................................................................67
Camshaft Sensor...................................................................................................................................................................67
Pressure and Temperature Sensor........................................................................................................................................68
Engine Oil Pressure and Temperature Sensor......................................................................................................................68
Common Rail – Fuel Pressure Sensor..................................................................................................................................69
Electroinjector........................................................................................................................................................................70
Intake Air Resistance Heater and Rele..................................................................................................................................71
Fuel Temperature Sensor......................................................................................................................................................72
Filter Heater Rele..................................................................................................................................................................72
High Pressure Pump – Pressure Regulator..........................................................................................................................73

2002-4
FUEL SYSTEM CHECK...............................................................................................................................................................74

High Pressure Supply Test....................................................................................................................................................74
Low Pressure Pump..............................................................................................................................................................75
Common Rail Pressure Relief Valve Test..............................................................................................................................76
Fuel Counter-Flow Test from the Return................................................................................................................................77
ENGINE OVERHAULING IN BENCH..........................................................................................................................................79
Engine Disassembly..............................................................................................................................................................79
ENGINE BLOCK CHECKS AND SPECIFICATIONS...................................................................................................................91
Checks And Measurement....................................................................................................................................................91
Camshaft Lobe And Journal Surface Check..........................................................................................................................91
Bearigns................................................................................................................................................................................92
Checking The Contact Surface Between Cylinder Head And Cylinder Block........................................................................93
Camshaft Syncronism...........................................................................................................................................................93
Lobe Bearing Replacement...................................................................................................................................................94
Tappets..................................................................................................................................................................................94
Camshaft Tappets Installation................................................................................................................................................95
CRANCKSHAFT...........................................................................................................................................................................97
Cranckshaft Journal Measurement........................................................................................................................................97
Cranckshaft Journals Marking Data......................................................................................................................................97
Cranckshaft Main Tolerances................................................................................................................................................98
Oil Pump Gears Replacement...............................................................................................................................................99
Main Bearings Installation.....................................................................................................................................................99
Journals Assembly Clearance Measurement......................................................................................................................100
Cranckshaft Recess Clearance Measurement....................................................................................................................101
Connecting Rod – Piston Set..............................................................................................................................................101
Piston, Pin and Piston Ring Data........................................................................................................................................102
Piston Pin Diameter Measurement......................................................................................................................................103
Piston Pin............................................................................................................................................................................103
Pin-Piston Correct Mating Condition...................................................................................................................................103
Piston Rings........................................................................................................................................................................104
Connecting Rod...................................................................................................................................................................105
Bearings..............................................................................................................................................................................106
Connecting Rod Check........................................................................................................................................................106
Torsion Check......................................................................................................................................................................107
Flexibility Check...................................................................................................................................................................107
Connecting Rod – Piston Set Coupling Installation.............................................................................................................108
Piston Rings Installation......................................................................................................................................................109
Connecting Rods-Piston Sets – Installation in Cylinder Block.............................................................................................109
Journal Clearance Measurement in Cranckshaft Set..........................................................................................................110
Piston Outgrowth Check......................................................................................................................................................112
Timing Gear Housing...........................................................................................................................................................112
Valve Syncronism................................................................................................................................................................113
Engine Flywell Housing.......................................................................................................................................................114
ENGINE FLYWHEEL..................................................................................................................................................................115
Replacement of the Engine Flywheel Annular Gear............................................................................................................115
CYLINDER HEAD......................................................................................................................................................................121
Valve Remotion....................................................................................................................................................................121
Cylinder Head Water Sealing Check...................................................................................................................................122
Cylinder Head Contact Surface Sealing..............................................................................................................................122

2002-5
VALVES......................................................................................................................................................................................123
Cleaning, Checking and Valve Rectification........................................................................................................................123
Assembling Clearance Checking and Valve Centralization.................................................................................................123
VALVE GUIDES..........................................................................................................................................................................124
VALVE SEATS............................................................................................................................................................................125
Cylinder Head Valve Seat Main Data..................................................................................................................................125
Cylinder Head Valve Seat Main Data..................................................................................................................................126
VALVE SPRINGS.......................................................................................................................................................................127
Main Data Check of Intake and Exhaust Valve Springs......................................................................................................127
CYLINDER HEAD......................................................................................................................................................................128
Cylinder Head Installation....................................................................................................................................................129
Injectors Installation.............................................................................................................................................................130
Pushrods and Tappets.........................................................................................................................................................131
Rocker Set...........................................................................................................................................................................132
Locating the Top Dead Center (TDC)..................................................................................................................................133
Valve Clearance Adjust........................................................................................................................................................134
Wiring Harness Connection to Engine.................................................................................................................................139
STARTER...................................................................................................................................................................................141
Quick Diagnosys..................................................................................................................................................................141
Starter Bosch 24 Volts – 4KW.............................................................................................................................................142
Starter Iskra 24 Volts – 4KW...............................................................................................................................................143
Starter Denso 24 Volts – 7,8KW..........................................................................................................................................143
ALTERNATOR............................................................................................................................................................................144
Quick Diagnosys..................................................................................................................................................................144
Bosch: NCBI 28 Volt 35-70 AMP.........................................................................................................................................145
Starter Remotion.................................................................................................................................................................146
Starter Installation................................................................................................................................................................147
Alternator Remotion.............................................................................................................................................................148
Alternator Installation...........................................................................................................................................................150
Belt Installation....................................................................................................................................................................152

2002-6
ENGINE DIAGNOSTIC TOOL
The EST - Electronic Service Tool allows diagnostic services in the engine by electronical parts check-up (ECUs,
sensors, etc), flows, pressure and temperatures. The system is also capable to make fails codes reading and assist
the engine fails diagnostic modes.

2002-7
FAILS DIAGNOSTICS
Engine Fails to Start
Perform inspections described in the electrical
Battery discharged No
workshop manual
Yes
Clean, check, tighten terminal nuts or replace

Battery terminal connections inefficient No
them.
Yes
Perform inspections described in the electrical

Starter motor efficient No
workshop manual
Yes
Cold starter efficient No Verify using a multimeter, replace or repair
Yes
Fuel filter blocked No Replace
No
Fuel supply circuit or injection pump show

Yes Check and repair the air leaking
signs of air leakages
No
Check and clean supply system, including

The fuel system shows water traces Yes
tank.
No
Verify using the EST-Eletronic Service Tool

High pressure pump work properly No
and repair or replace if necessary
Yes
Verify using the EST-Eletronic Service Tool.

Injectors works properly No
Verify seal ring.Replace the injectors if
defective.
Yes
Verify compression of each cylinder, overhaul

Compression in each cylinders is as precribed. No
the engine or repair each defective part
(valves, piston rings, etc.)

2002-8
Engine Overheating
Coolant level correct No Check for possible leakages and top-up level.
Yes
Fan works properly No Replace
Yes
Check if fan drive belt works properly No Replace
Yes
Water pump works properly No Overhaul or replace group
Yes
Thermostat efficient No Replace
Yes
Oil in coolant Yes Replace iol cooler
No
Air cleaner and circuit pipes efficient Yes Clear or replace items involved
No
Coolant passages in cylinder head efficient Yes Clear entirely
No
Valves clearance is efficient No Check and adjust the valves clearance
Yes
Cylinder head gasket efficient Yes Replace

2002-9
Engine Lacks Power and Operates Irregularly

Air filter blocked No Clean or replace filter
Yes
Fuel filter blocked No Replace
Yes
Fuel system efficient No Check and repair if necessary
Yes
Yes Disconnect pipes, injection pump and clean

Fuel system shows dirty and/or traces of water
accurately and, if required, clean and dry the
fuel tank.
No
Thermostat efficient No Replace
Yes
High pressure pump works properly No Check using EST- Eletronic Service Tool
Yes
Injectors works properly No Check using EST- Eletronic Service Tool

Yes
Fuel high pressure side leakage Yes Check the o’rings and gaskets leakages
No
Turbocharger works properly No Repair or replace the unit
Yes
Valves clearance is correct No Adjust the valves clearance
Yes
Compression ratio cylindres efficient No Check the compression ratio in each cylinder
overhaul engine or repair the defective parts
( valves, pistons rings, etc. )

2002-10
Engine Smokes Black or Dark Grey

Air filter blocked No Clean or replace filter as required
Yes
Check using EST- Eletronic Service Tool

Fuel electronic system efficient No
and repair or replace as required
Yes
Diesel fuel new and clean in tank No Clean tank and replace fuel filter
Yes
No Check the compression ratio in each cylinder

Compression ration in all cylinders efficient
overhaul engine or repair the defective parts
( valves, pistons rings, etc. )
Engine Smokes (Tending to White)

Injectors efficient No Check using EST-Electronic Service Tool
and repair or replace as required
Yes
Possible passage of coolant into engine

Coolant level is correct No
cylinder; replace cylinder head gasket or
overhaul engine.
Yes
Cold start efficient No Check using a multimeter, replace or repair.
Yes
Diesel fuel new and clean in tank No Clean tank and replace fuel filter
Engine Smokes Light Blue

Excessive consuption of oil Yes Check: oil fume breather;
cylinders compression. Leakages in or out
turbocharger. Leakage in valve guides. If
No required, overhaul cylinder head or engine.
Oil contaminated with fuel (diesel) Yes Check high pressure fuel pump o’ring,
injectors o’ring or cylinder head porosity

2002-11
Engine Knocks Abnormally

Knocking found in the chankshaft Yes Check tolerances and out-of-round of
crankshaft main journals, tightening of main
No journal cap screws and flywheel; oil pressure.
Replace parts or overhaul the engine.
Knocking found in the connecting rods Yes Check tolerances and out-of-round of
crankshaft connecting rod journals, tightening
of connecting rod journal cap screws, square
No of connecting rods. Replace parts or overhaul
the engine.
Knocking found in the pistons Yes Check tolerances between cylinder sleeves
and pistons; integrity of piston rings; clearance
No between piston and pin. Replace parts or
overhaul the engine.
Knocking found in the cylinder head Yes Check valve clearance; injection pump timing;
timing. Adjustment.
No
Yes Check and replace gears as required and

Knocking in timing that there are no broken springs, there is
no excessive clearance between stems and
No guides, tappets and guides; adjust valve
clearance.
Knocking in injectors Yes Check using EST-Electronic Service Tool and

repair or replace as required
No
Knocking found in the engine flywheel Yes Replace loosen screws and replace all screws
at the prescribed torque + angle.

2002-12
The Engine Dies

Fuel tank filled No Refuel and bleed as required
Yes
Fuel filters blocked Yes Replace
No
No Check the circuit and adjust or repair as

Fuel system works properly
required
Yes
Correct valve clearance No Adjust valve clearance
Excessive or Insufficient Oil Pressure

Oil pressure control valve operates regularly No Check and replace as required
Yes
No Replace engine oil with another one of correct

Engine oil SAE viscosity is as prescribed
viscosity
Yes
Oil pump delivering correct pressure No Check and replace as required
Yes
Cranckshaft and connecting rods bearing No Replace bearings and grind crankshaft as
efficient required
Excessive Fuel Consumption

Yes Eliminate leakages as required and replace
Fuel tank and pipes efficient
deteriorated items.
No
Intake air heater leakage Yes Replace
No
No Check using EST-Electronic Service Tool and

The electronic fuel system works properly
repair or replace as required

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Available Formats

845B / 845B DHP

865B / 865B VHP / 865B AWD

Printed in U.S.A. Part number 71114392

Standard Torque Especifications ............................................................................................................................................ 1001

Fluids and Lubricants ............................................................................................................................................................. 1002

Metric Conversion Chart . ....................................................................................................................................................... 1003

Service Tools .......................................................................................................................................................................... 1005

Copyright © 2011 CNH America LLC.

Find manuals at http://best-manuals.com/search?&s=CASE-71114392

STANDARD TORQUE ESPECIFICATIONS

Copyright © 2011 CNH America LLC.

Find manuals at http://best-manuals.com/search?&s=CASE-71114392

6-46530 ENG Issued 07-11 Printed in Brazil

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Size (inch) Pound-Inches N.m Size (inch) Pound-Inches N.m

7/16 54 - 64 73 - 87 7/16 70 - 84 95 - 114

1/2 80 - 96 109 - 130 1/2 110 - 132 149 - 179

6-46530 ENG Issued 07-11 Printed in Brazil

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Size (inch) Pound-Inches N.m Size (inch) Pound-Inches N.m

Grade 12.9 Bolts, Nuts and Studs

Usually the torque values specified for grade 10.9 faste-

6-46530 ENG Issued 07-11 Printed in Brazil

Find manuals at http://best-manuals.com/search?&s=CASE-71114392

Steel Hydraulic Fittings

37 Degree Flare Fitting Straight Threads with O-ring

Split Flange Mounting Bolts

6-46530 ENG Issued 07-11 Printed in Brazil

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Steel Hydraulic Fittings

O-ring Boss End

6-46530 ENG Issued 07-11 Printed in Brazil

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Copyright © 2011 CNH America LLC.

6-46540 ENG Issued 07-11 Printed in Brazil

FLUIDS AND LUBRICANTS

6-46540 ENG Issued 07-11 Printed in Brazil

6-46540 ENG Issued 07-11 Printed in Brazil

865B AWD / 885B AWD Models Equipped with Tier 3 Engines

6-46540 ENG Issued 07-11 Printed in Brazil

Recomendações de Viscosidade do Óleo e Fluidos

SAE 20W-50 TROPIC

SAE 15W-40 ALL SEASONS

SAE 10W-30 WINTER

SAE 5W-30 ARCTIC

SAE 0W-30 ARCTIC

-40º -30º -20º -10º 0º 10º 20º 30º 40º 50º

Hydraulic / Brake / Transmission System – Temperature Ranges

AKCELA AW HYDRAULIC FLUID 68 HV

CASE AKCELA Hy-Tran Ultra

CASE AKCELA Hy-Tran Ultra SSL

-40º -30º -20º -10º 0º 10º 20º 30º 40º 50º

6-46540 ENG Issued 07-11 Printed in Brazil

Specifications for Acceptable No. 2 Diesel Fuel

6-46540 ENG Issued 07-11 Printed in Brazil

Lubrication & Maintenance Chart

6-46540 ENG Issued 07-11 Printed in Brazil

500 hours Transmission Oil and Oil Filter

NOTE: See “FLUIDS AND LUBRICANTS” table on previous pages

6-46540 ENG Issued 07-11 Printed in Brazil

6-46540 ENG Issued 07-11 Printed in Brazil

6-46540 ENG Issued 07-11 Printed in Brazil

865B AWD / 885B AWD Models Equipped with Tier 3 Engines