Table of Contents Page 1, Safety Measures for Die Casting Machine 1.4 Three Safety Principles. 14 1.2. Cautions on Safety Operation 1.2.1 Cautions on injection Plunger System. 12 1.2.2. Cautions on Die Clamping System 13 4.2.8. Cautions on Hydraulic System. 14 4.2.4 Cautions on Electrical System 15 1.25 Other Cautions 16 13. Safety Devices 1.3.1 Electrical Safety Devices. 7 4.3.2 Pneumatic and Mechanical Safety Devices. 18 1.3.3 EMERGENCY STOP Pushbutton Switches 18 1.4 Alarm Labels. 19 1.4.1 Die Clamping System. +40 4.4.2 Injection Plunger System, 14 1.4.3 Automatic Peripheral Equipment. 145 1.44 Electrical System 1316 4.45 Instruction Manuals. 17 1.5. Medication of Machine 147 1.6 Layout of Alarm Labels(A817676). 118 STE96713Preparation an Operation For the machine specifications, see the standard specifications nd optional specifications separately provided 22 Operating Temperature of Hydraulic Oil 2.2.3. Selection of Hydraulic OF 22.4 Maintenance of Hydraulic Oil 225. Flushing Page 22 228 Permissible Particles in Hydraulic Oil (Reference) 23° Lubricant Ol 231 Oil 23.2 Grease 24. Test Operation of Pumps. 28. Setting of Pump Pressure 25.1 MUnit Valve Layout 25.2 Procedures 29 ‘STES6713Page 26. Fling Nirogen Gas into Accumulators 209 26:1 When Filing Nivogen Gas . into Empty Injection Speed Accumulator 2.6.2 When Filing Nitrogen Gas Emply Injection Force Accumulators 263 When Replenishing Nitrogen Gas into Injection Speed Accumulators 2.6.4 When Replenishing Nitrogen Gas Into Injection Force Accumulators 2.6.5 When Changing Filing Pressure of Injection Force Accumulators 26.6 When Filing Nitrogen Gas into Empty Core Accumulators 2.6.7 When Replenishing Nitrogen Gas 2.6.8 Cautions on Accumulator Pressure 268. (P-QMAX) Sitch 2.6.10 (ACC FILLING UP) Switch Conditions Setting and V Injection 3.1. Conditions Setting 34 32. Vinjection sn ' : 32 321 Outine 3.22 When V Injection Is Requited 323 Execution of V Injection Manual Adjusting Operation 4-4 Manual Operation wee 44 4.2 Use of START Pushbutton Switches 4 4.3. Procedures for Manual Adjusting Operation... 42 44 Operation Adjustment Valve Layout 44 45. Layout of Limit Switches and Encoders 44g Automatic Adjusting Operation 5.1. Starting Concitions for Automatic Operation... 5a 5.2. Ready for Injection. 5A 8.3 Procedures for Automatic Adjusting Operation 52 STE96713 ®‘Cautions on Operation 6:1 Die Clamping, 62. Plunger Unit 63. Cooling Water 64 Hydraulic Piping... 65 Control system 66 Others Operat 7.1 Procedures for Starting Day's Operation. 7.2. Procedures for Terminating Operation 7.3 Automatic Operation 7.3.1. Conditions for Automatic Operation 7.3.2. Start of Automatic Operation 74. Full Automatic Operaton. 7.441 Conditions for Full Automatic Operation 7.4.2 Start of Full Automatic Operation 7.8. Machine interiock. ‘Accessory Units 8.1 Adjusting Dle Height and Die Clamping Force... 8.1.1 General Descriptions 8.1.2 Specifications of Die Height Adjusting Unit 841.3. Interlock 8.1.4 Safety Devices 8.1.5 Lubrication 8.1.6 Adustment of Die Height and Clamping Force 8.2 Measurement and Adjustment of Die Paral 82.1 Measurement of Die Parallelism 822. Ajustment of Die Parallelism 83. Tle-Bar INJOUT Opera 83.1 TieBar OUT 832 TieBariN 84 Load Meter 10 Page 73 74 7 a4 as 36 ‘STE9671310, Page Machine Maintenance and Inspection 9.41 Daily Check. : oa 92 Regular Chock: 96 9.2.1 Monthly Check 92.2 Quarterly (Every Three Months) Check 928 Semi-Annual (Every Soc Months) Check 9.2.4 Annual Check 93 Maintenance and Inspection of Tie-Bar Draw-Out Unit. 28 93.1. Daily Check 98.2 Regular Check and Maintenance 93.3 Cautions 9.4 Maintenance of Die Platen. on ‘Maintenance of Hydraulc/Lubrication Systems and Equipment, 10.1 Maintenance of Hydraulic System, 104 10.1.1 the System Is Abnormal 10.1.2 Hydrau! 10.1.3 Packing 10.1.4 Airin Hydraulic System 10.2 Maintenance of Lubricant Unit 107 10.2.1. Descriptions of Lubricant Unit 10.22 Operation of Lubricant Unit 10.28 Faulty Lubrication Detection 10.2.4 Operating Principle of MO Valve 10.2.5 Lubricating Instructions 10.3 Maintenance of Equipment 10.3.1 Accumulator Safoty Valve 10-12 10.3.2 Suction Filter vo sone WAS 1033 OilCooler. 10-17 1034 P-O Valve 10-19, 10.35 Injection Sensor. 110-23 10:36 Line Fier. 1025 ‘STE96713 "" 12, 13, Injection Characteristics (Non-Combustible Oi 11.4 Casting Pressure Table. 11.2 Injection Pressure and Plunger Speed Diagram Page 4 13 11.3 Inteneifying Time Regulating Valve Opening and Pressure Buildup Time ‘Appendix Drawings of DO25000S2 Die Casting Machine ‘Appendix Drawings of Die Casting Machine as per Optional Specifications 12 STE96713