Professional Documents
Culture Documents
Management Playbook
Standard Work for Project Management
Version 2.2 – Updated November 17, 2014
Table of Contents
v
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
vi
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
vii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
viii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
ix
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
x
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
xi
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
xii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Revisions
Revisions to the Goodyear Project Management Playbook can be requested by contacting
the Goodyear PMO. A request may be submitted by following the Playbook Governance
Process detailed in this playbook.
Signoff Sheet
Change Record
Date Author Version Change reference
11.13.12 Rizopulos 1 Final content
2.14.13 Rizopulos 1 Distributed for use
10.16.13 Rizopulos 2 Draft for Risk Section Review
12.16.13 Rizopulos 2 Final content uploaded to web
10.15.14 Rizopulos 2.1 RDE&Q risk process updates
11.17.14 Lucas 2.2 Update template links
xiii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
This Playbook was created as standard work for anyone who spends the majority of their
time on projects at Goodyear; Program Managers, Project Managers, Sponsors, Team
Members that work on any level of a project. This Playbook assumes the reader has a
general understanding of project management.
PIT master = Leader of the Playbook Integration team and main person of contact.
Playbook Steering Committee= Cross functional team representing each PMO to review
and approve the content changes.
xiv
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
xv
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
on
iti
un g
m in e
om er
C O te itte
to
r er ed PM
S
es as
t at ok m
qu om al bo Com
t M t ob t lay
Re Pi Au Gl Pi P
1.0 Playbook user has idea Vett idea with local
approved by funcition PMO
Complete the
electronic change
2.0 Electronic Change request form
Review intakes, assess
viability, schedule it
3.0 Pit master gets the CRF review
Complete disposition
field in CRF and change
3.1 Complete the CRF status to rejected
Rejection notification
sent to affected
3.2 Rejected CRF parties
Escalation process to
3.3 External Process - TBD be defined
Pit discusses and
catagorize the change
4.0 Change Control Meeting requests
Complete disposition
field in CRF and change
4.1 Change rejected status to rejected
Rejection notification
sent to affected
4.2 Rejected CRF parties
Escalation process to
4.3 External Process be defined
Prepare and send pre
meeting
5.0 Pit communicates to Steer Co communications
Predetermine and save Meets to hear the
6.0 Playbook steer co mtg the date with steer co presentation
Complete disposition
field in CRF and change
6.1 Document and change status to rejected
Rejection notification
sent to affected
6.2 Notify parties
Escalation process to
6.3 Escalation be defined
Playbook revisions
7.0 Annual Consolidation complete
Playbook revisions
7.1Publish new playbook released
xvi
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
xvii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
If you have questions about what standards or templates should be used for your
project, please contact us to discuss further.
xviii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
xix
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
1
People
xx
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
2
Process
xxi
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
At Goodyear we utilize Stage Gate processes. “The phase structure allows the project to
be segmented into logical subsets for ease of management, planning and control. The
number of phases and the degree of control applied depends on the size, complexity, and
potential impact of the project. Regardless of the number of phases comprising a project,
all phases have similar characteristics:” PMBOK 4th edition
Goodyear projects that fall into the scope of the Goodyear PMO (projects over $10M
and/or having significant impact) follow the Enterprise Program Process (EPP):
xxii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Projects that fall into the scope of RDE&Q follow TCP if they are a fundamental project
or PCP if they are an applied project.
Let us review what happens in each PMBOK process group and why they are important
and iterative in practice.
Project Initiation Phase is the first phase in the Project Management Life Cycle, as it
involves starting up a new project. A new project is started by defining its objectives,
scope, purpose and deliverables to be produced. A project team is formed to complete
the work that needs to be accomplished. It is critical that a suitably skilled team is
assigned to clearly define scope in order to have a quality scope, estimate and execution
plan.
Project Planning Phase is the second phase in the project life cycle. It involves creating
a set of plans to help guide the team through the execution and closure phases of the
project. The plans created during this phase will help to manage time, cost, quality,
change, risk and issues. The plans will also help manage internal and external resources
and supplies to ensure that the project is delivered on time and within budget. The
planning phase is often the longest stage in a project life cycle and includes review of
past knowledge artifacts and lessons learned.
Project Execution Phase is the third phase in the project life cycle. In the Execute
phase, the physical project deliverables will be created and presented for approval. For
example, if the project was to “build a cake”, the execution phase would be the actual
mixing of the ingredients, baking and decorating of the cake. The Project Execution
Phase typically consumes the most energy and the most resources. Because the Project
xxiii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Execution stage can be occurring simultaneously in multiple phases, the need for close
monitoring and controlling is crucial.
Monitoring and Controlling is done through a range of processes for managing time,
cost, quality, change, risks and issues. Monitoring and Controlling also includes
organizational change management, procurement, customer acceptance and
communications throughout the project.
The Project Closure Phase is the fifth and last phase in the project life cycle. In this
phase, the project is formally closed and a report detailing the benefits achieved
compared to what was expected to be achieved in the business case is created and
disseminated. Project Closure involves handing over the deliverables to the operations
teams, closing out financial records, releasing the project team and informing
stakeholders of the closure of the project. After the project has been closed, a Post
Implementation Review is completed to validate the project’s success and capture
Lessons Learned.
Find out more about the Enterprise Program Process (EPP) that is used with Goodyear
PMO in-scope projects (projects over $10M and/or having significant impact) in Appendix
2.
To learn more about RDE&Q process TCP for fundamental projects, please see Appendix
4.
For more information about RDE&Q process PCP for applied projects, please see
Appendix 5.
Playbook Organization
This playbook considers five major types of projects at Goodyear and is organized
to define the standard work that should be followed for each of these five major
types of projects, along with the slight differences required by function within
these projects.
xxiv
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing
Controlling
The Process Identification above is stating this section is discussing the Initiation Process.
2. The Step Flow is a color-coded series of arrows that identifies the step that is currently
being discussed and where this step belongs in the process.
The Step Flow above is stating that this section is discussing Step 1.
3. Process Information: Detail about the process is provided along with links to specific
project type requirements to help guide the reader.
4. Process Checklist: At the end of each chapter, a checklist is provided for all activities
to be completed within the process.
xxv
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
THE “PEOPLE”
IN PROJECT MANAGEMENT
xxvi
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
xxvii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
PERSONAL EFFECTIVENESS
IN PROJECT MANAGEMENT
xxviii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
An individual’s performance affects the team, the project, and eventually the enterprise.
Therefore, as an individual contributor, it is important to stand by your commitments and
agreements. In doing so, you build accountability, credibility and respect.
Work that is for a specific project or work that supports ongoing operations is every
associate’s contribution to the Enterprise. This is why it is imperative that all associates
focus on Goodyear’s Leadership Traits and Shared Values so that they may positively
influence the Enterprise through their contribution. These Traits and Values describe
effective behavior needed to enable predictable, repeatable success.
Our ability to execute successful projects relies on the effectiveness of all of us and
successful execution starts with effective behavior.
1. Delivering results.
2. Communicating effectively.
3. Solving Problems.
4. Acting with honesty, integrity and respect.
Deliver Results
Deliverables are the products, services, and communications that are delivered from an
individual or team to another person, team, or organization. The successful delivery of
these products, services, and communications constitutes accomplishment and
determines our effectiveness. A project’s success is dependent on every individual team
member’s ability to deliver according to the plan. The two key actions for delivering results
are:
xxix
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Each associate is empowered to manage their deliverables. This requires the associate to
contribute as both a team player and a team leader when it comes to these deliverables.
Communicate Effectively
Productive Communication is communication that actually moves people and their
actions forward toward the accomplishment of intended outcomes.
Specific
Measureable
Actionable
Realistic
Time-bound
Solve Problems
Problems are expected, so solving problems is vital to the success of a project and the
Enterprise. Have an open approach and a structured problem-solving technique in order
to identify potential problems. Be proactive, looking for early warning signs. Problems
need to be exposed early in order to solve them instead of developing after-the-fact
workarounds.
xxx
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
All of us must be committed to acting with honesty, integrity and respect. We must
treat others the way we want to be treated, with no exceptions.
“One of the clearest ways to see Goodyear’s Leadership Traits in action is through project
management. During a project, we identify the problem, collaborate with or build a team of
associates best suited to address the problem, effectively communicate to all
stakeholders throughout the project, make courageous decisions along the way and
ultimately deliver results that benefit the company. Team members who perform to
objectives and consistently apply these traits while managing projects are recognized and
will have a great opportunity for further advancement.”
Joe Ruocco, Sr VP Human Resources
xxxi
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
PROJECT INITIATION
xxxii
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Project Initiation
1.1 Summary
The project initiation process serves as the investigation of a new idea or concept. The
process focuses on the business need and overall value of the work to be delivered.
As new projects begin, remember that accurate record keeping and support
documentation is necessary to provide the baseline of the project and therefore the
metrics by which the project is measured.
TYPES OF PROJECTS
Projects are generally initiated by the sponsor. When initiating a project it is important to
ensure that it is in fact a project, as opposed to an activity or ongoing operational task.
“A project is temporary, meaning it has an end, and it creates a unique product or service.”
(PMBOK®)
A project should be significant enough to stand alone and warrant a dedicated budget.
Ongoing activities should not be handled as projects.
• Develop Charter
• Create Scope
• Initial Project Workforce Plan
• Prepare Financials to Support Business Case
• Prepare Gate 1 documents
1
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Note that a Charter is a broad definition of the project – broad enough that it does not
need to change as the project progresses and specific strategies are altered. Any change
to the Charter is a fundamental change to the project, and should call into question
whether or not the project should continue as it exists at that time. If this occurs, it should
be decided whether to terminate the current project and initiate a new project.
e. Procurement Charter
2
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The Scope Statement “provides a documented basis for making future project decisions
and for confirming or developing common understanding of a project scope among the
stakeholders.” (PMBOK®)
The Goals for the project must be SMART, ie, Specific, Measurable, Actionable, Realistic
and Time-bound:
• Measurable goals allow the project team to know when the goals have been
achieved
• Actionable goals focus the project activities and team members on those action
items that are essential to successful project completion
• Realistic goals are achievable given the resources and time requirements of the
project
Project Scope is high-level during the Initiation process and is further defined during the
Planning process.
3
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
i. Collect Requirements
Different resources will be required depending on your project type, below is an example
of a manufacturing project critical resource list:
• Program Manager
• Project Controller
• Industrialization Manager
4
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
• Project Manager/Coordinator
• Change Manager
5
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
6
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
for all projects that have financial returns. The costs and the quantifiable benefits of any
project are essential. Along with a return on investment, this justification is important in
understanding what costs there are in delaying the investment or the cost of doing
nothing. Costs should include the expenditures for equipment, labor, project team,
licenses and buildings. The costs should also be documented as to which are capital
outlays and which are expense disbursements. All known expenses should be included.
Benefits should include both the tangible and intangible value of the result of the project.
On projects where GE&MT is used, the scope needs communicated to them with a layout
of the intended project. In turn, GE&MT will create a Capital Planning Estimate (CPEM)
for their part of the project. Remember that even on a capital project, there are other
expenses that need included.
Projects over $250,000 that are considered “growth” projects require financial justification
using the CPEM. A Finance associate appointed by the SBU business requiring the
funding approval will prepare financial information on capital project proposals following
standardized instructions found in the CPEM manual.
Investment Index
Net Present Value (NPV)
Modified Internal Rate of Return (MIRR)
Discounted Payback (including construction period)
Additional information about the CPEM can be found in the CPEM Manual.
Projects below $250,000 or non-growth should also be evaluated but may use a shorter
“Simple Payback” method outside the CPEM (e.g., a $100,000 project with a $10,000
annual benefit yields a simple payback of 10 years). The Global PMO will work with the
portfolio owners to understand the criteria expected for their investments.
Although not explicit, the Initiating stage of a project should also include a preliminary
feasibility check. That is, if in the course of initiating a project it becomes clear that one
or more of the objectives cannot be met, the Project Manager must communicate this to
the Sponsor(s). It is important to be fully honest and transparent in this regard, so that
the Sponsor(s) can make informed decisions. A more thorough determination of the
project’s feasibility is made at the end of the Planning stage of the project and prior to
Gate 2B approval.
7
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Goodyear has several gate and phase processes, depending on the project.
8
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Create Scope statement and Project Sponsor and Team Sample Scope Statement (view
Requirements Members within EPP Gate 1 Document
sample)
9
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
PLANNING
10
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Project Planning
2.1 Planning
Planning is an essential process in the project lifecycle: it is here that the ultimate success
(or failure) of the project is defined. Although there may be pressure to “get started” on a
project by moving directly to execution with minimal planning, this is a serious mistake.
The Project Management Body of Knowledge (PMBOK) 4th edition emphasizes this point.
Half of the best practice project management activities occur in the planning process.
Taking the time to correctly plan a project not only maximizes the probability that the
objectives will be met, it also ensures they will be met efficiently – as rapidly as possible
and at a lower risk of running over budget and schedule.
During Initiation, when a Project Charter is developed, estimates may be very broad or
more detailed. For example, a Charter may be very basic: 20 people for one year are
needed to build a machine with a cost of $1.5 million. Typical types of estimates are listed
below:
The type of estimate is relevant information but the most important part is that your
Sponsor and Gatekeepers are aware of the confidence level held on the estimates.
It is during the Planning process where the Project Manager will take the high level scope
/charter and progressively elaborate until detailed project planning is achieved.
11
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
At some point before Planning, a Project Manager is assigned. If the project requires
capital, the project is now being considered for inclusion in the Capital Expenditure Plan.
A global portfolio management process evaluates all projects for alignment with corporate
goals and business case benefits and determines which projects are included in the
Capital Expenditure Plan.
Once the Project Manager is assigned, he/she will engage with the functional leads and
identify the remaining resources that will be required to perform the detailed planning of
the project successfully.
The purpose of planning is to think through all phases of the project before it starts. It is
important to remember that for smaller projects requiring less rigor, the project
management process presented here should be “right-sized” or streamlined to a level
appropriate for the project but nothing should be skipped or left out.
During the planning process for any project, crucial documentation for the remainder of
the project is developed during Planning.
12
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The project management methodology outlined in this Playbook includes all of the steps
and processes to be performed on a large, complex project.
The processes above are expected to be engaged on every project, but the complexity
and level of detail with which they are applied will vary. That is, all the steps (and
documents) must be followed, but may be relatively simple and only take minutes to
complete on smaller, less complex projects. However, no step should be left out entirely.
13
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The Program Planning Workshops are conducted after consultation with the Project
Manager and Project Sponsor. Their expectations of the workshop are confirmed and
recorded as the modified course objectives and finalized through the modified agenda.
The Project Manager and Project Sponsor also work with the PMO on the attendance list
for the workshop. Typically, as much of the entire team as possible should attend. The
objectives are to be able to begin the creation of the project management planning
artifacts for the topics listed below.
Click HERE to contact the Goodyear PMO about an EPP Project Planning Workshop.
Click HERE to contact the RDE&Q PMO about a 3-day RDE&Q Planning Workshop.
With a solid start on the documents for project planning, the Project Managers can
continue to work with their project teams to refine the documents. They and the team
14
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
members will know the importance of each document as well as how they are used and
how they help the project.
The result of careful planning is a thorough project management plan, which serves as a
roadmap for the project. This overall project plan is actually a collection of several
subordinate plans that address various aspects of the project. Contrary to popular belief,
it is far more than just a Gantt chart or a Microsoft Project schedule. A comprehensive
project management plan includes the following components:
Development of the Project Management Plan takes place over the course of the planning
phase of the project. It is not a single step in the process, but rather the collected work
product of all the individual steps.
For example, the Project Management Plan includes the Risk Management plan, which
in turn details the identified risks, the assessment of those risks, and the mitigation and
contingency plans put in place to respond to the most significant risks.
It is also important to realize that the generation of a project management plan is iterative,
and that the steps of the Planning stage can be repeated (for example, after Risk
Management is performed mitigation plans may affect the schedule, budget, etc).
Kickoff Meeting
The purpose of the kickoff meeting is to assemble the stakeholders together to discuss
the project. It includes:
• Introductions
• Basic roles and responsibilities
• Goals of the project
• Review of the Project Charter
For each team member, confirm their ability, availability, interest and commitment
15
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
If any member of the team is not clear about the project goals, it is unlikely that they will
achieve them!
Link to read more about the level of rigor for RDE&Q Planning Process
Several tools can be used to collect Requirements: interviews, focus groups, facilitated
workshops, brainstorming, questionnaires, surveys, observations, and prototypes.
The outcome of collecting Requirements will be a Requirements Document for the project.
16
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
“….the processes required to ensure that the project includes ALL the work required and
ONLY the work required to complete the project successfully.” PMBOK®
Product Scope: Features and functions that make up the product or service
and is measured against product requirements.
Project Scope: The ‘work’ that has to be completed to deliver the specified
product/service and is measured against the Project Management plan.
The Project Scope statement was developed as part of the Project Charter and is further
refined in the Planning Stage. What is in scope and what is out of scope must be
confirmed by the team. This exercise is part of the Stage 2 Planning Workshop.
17
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
“Define Scope” process: Detailed description of the project and product. Builds
upon the major deliverables, assumptions, and constraints documented during
project Planning.
Preparation of the Scope Statement is critical to project success. A clear scope and
requirements are key to controlling surprises.
During the life of a project, project deliverables and Project Management deliverables will
be created. Project deliverables are those deliverables created by the project team in
order to achieve the project objective.
18
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The project deliverables will be identified in the Initiation Stage, defined and described in
detail during the Planning Process and created during the Execution Process.
Sponsor(s)
Customer(s)
User(s)
Departments and Senior Management
Team Members
On a large project there can be many stakeholders. Some will be obvious, and some will
be more obscure. In order to identify them the Project Manager and team start with the
Charter or the Gate document that serves as the Charter, as these documents will list at
19
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
least the key stakeholders. These stakeholders in turn may be able to suggest other
stakeholders to add to the list.
Use the Stakeholder Analysis Template for this activity and classify stakeholders in terms
of their level of interest in the project and their level of power over the project. The results
can be used to determine the project’s communications plan: how, what, and when to
communicate information. Stakeholders with high interest and high power need to
participate in the project, be included in periodic meetings, receive required reports, etc.
Stakeholders with low interest and low power need only to be kept informed at major
milestones.
The list of stakeholders and their classifications should be recorded. Such a record might
include each stakeholder’s success criteria for the project to better plan and manage their
expectations. Stakeholder analysis is an on-going process throughout the entire project.
People change positions and circumstances around the project can change especially
with multi-year endeavours.
Here is a sample of the two by two grid with explanation that is used in the Program
Planning Workshops to aid in the Stakeholder Analysis.
20
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
21
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
22
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The WBS is the foundation of the project. The WBS organizes and further defines the
project scope. It represents the entire project scope and:
• Is Deliverables oriented making it the “framework” for estimating costs, time, and
resources
• Has work packages as the lowest level of the WBS and the lower a WBS breaks
down deliverables, the more accurate a project’s cost estimate and schedule will
become
The total of work at the lowest level must roll up to the higher levels to accomplish all of
the work and avoid scope creep.
Quick Hint: Use WBS templates for deliverables that are similar from project to project
(e.g. Mixer, SAP upgrade, Extruder, etc).
WBS Examples
Visually, the WBS looks somewhat like a corporate organization chart, with “trees”
branching down from a few high-level boxes to many low level boxes.
The project title is in the highest box, and the second level is either the primary project
deliverables or the project life cycle. The lower tiers of boxes break the blocks of work
into progressively smaller pieces or decomposition of the deliverables. This
decomposition process continues until it reaches a level appropriate to manage the
23
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
project. The boxes in a WBS are often numbered for reference later in the project, with
the first level numbered 1, 2, 3; the next lower level numbered 1.1, 1.2 …, 2.1, 2.2 …; etc.
A WBS can also be created in outline format, using the same numbering scheme for
subordinate items. This may be preferable for very large WBS’s, where layout becomes
difficult in the visual box format. However, the WBS can still be created by the team using
post-its in the visual format, and then translated into outline format.
24
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Env 3.1 3.2 4.1 4.2 (4) 4.3 (6) 4.4 (2) 5.1 5.2 5.3 5.4 6.1 7.1
iron Raw Wareh New New New 52’’ Wire Cal4R1 Cal4R2 SMS/ Drums RPL
Materi ouse Calem Apex HF + New Cal.- - new - robot
al ard Applie SMS + press new 10’’ casset inst.
City
hall PR PR PR PR PR PR PR PR PR PR RD RD
OJ OJ OJ OJ OJ OJ OJ OJ OJ OJ
2. New PU PU PU PU PU PU PU PU PU PU PU PS
parkin RC RC RC RC RC RC RC RC RC RC RC
g lot
CI CIV MF MF MF MF MF MF MF MF MF M
VI IL G G G G G G G G G DT
PR
OJ SS/ SS/ SHI SHI SHI SHI SHI SHI SHI SHI SHI CT
SM SM P P P P P P P P P P
PU
RC EL EL SP SP SP SP SP SP SP SP FT AT
ET ET
CIV
IL FP FP I& I& I& I& I& I& I& I& RF
C C C C C C C C 6.2 P
ELE
T UTI Molds
UT
IL L
RD 6.2 OE
3.2
Tire
Buildin BA
g room RD
I& I& I& I& TR TR TR I&
PR R R R R AI AI AI R PU
OJ
RC PS
PU
MF
RC
G M
CIV DT
SHI
IL
P CT
SS/ P
RF RF
SM
P P
6.3 B
EL NPT W
ET
PG
FP
RD T
Deliverable
AT
Task level UTI
PU
Milestone L
RC
RF
MF P
AT Akron Test FP Fire Protection MFG Vendor Manufacturing RD Requirements Definition SP Spare Part G
BA Budget Approval FT Field Test PGT Proving ground test RFP Release for Production SS Structural Steel SHI
BWP Buildwire process I&C Installation & Commissioning PROJ Project RPL Replacement TRAIN Training P
CTP Check Tire Process I&R Industrialization & Ramp-up PS Product Specification SHIP Shipping/Logisitic UTIL Utilities
ELET Eletrical MDT Material Development / Try out PURC Purchasing SM Sheet Metal
25
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
In cases where the work packages are not self-explanatory, a WBS Dictionary may be
created. A WBS Dictionary provides a description of the work to be performed for each
work package, and helps ensure the resulting work matches what is needed.
Things to Remember:
• The creation of a WBS should be performed by the team, rather than by the Project
Manager alone
• The team member closest to the deliverable will bring the expertise necessary to
fulfil the requirements
• The process of creating the WBS also serves to bring the team together
26
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Working through the creation of the WBS as a group helps the team to walk through the
project in their minds, to better understand the project, and to achieve buy-in for all the
deliverables.
The WBS is then decomposed even further to define the specific activities that must be
performed to produce the deliverables and sub-deliverables identified in the WBS. This
is called Activity Definition.
The Activities are sequenced “Activity Sequencing” – which one comes first, second,
etc. The team identifies logic, sequence and interdependencies of activities. This is
referred to as a network diagram.
27
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
• For example, a work package to “build prototype tires” cannot begin until
after the “machine installation” work package is complete.
• Although other types of logical links between tasks exist, this “finish-to-
start” type of link is by far the most common.
• A network diagram is a convenient way to work through activities and their
predecessors.
The completed network diagram can be used to create an automated (Microsoft Project)
Gantt chart. An example of this is shown below.
28
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
B. Pilings, Footers, and Piers Wed Aug Thu Oct 14, 72 days 100% A
4, 2010 2010 (Finish/Start)
- 26 days
C. pH Pit, Extruder Pit, and Thu Sept Mon Nov 47 days 100% A
Floor Slab 30, 2010 15, 2010 (Finish/Start)
- 15 days
D. Steel Columns, Trusses, Sat Nov 6, Thu Dec 30, 55 days 100% B
Roof, Mezzanine 2010 2010 (Finish/Start)
- 14 days
E. Ramp and Road Fri Dec 31, Thu Jan 20, 21 days 100% A, B, C, D
2010 2011
F. Finish Work - Skid Plates, Fri Dec 31, Mon Feb 60 days 100% A, B, C, D, E
Painting, Grading, Grass 2010 28, 2011
With this table of information, a graphical flow chart or a Network Diagram of the work packages
can be created.
The path with the longest total duration represents the CRITICAL PATH for the project or
the shortest duration to complete the project. The critical path is important as a checklist
29
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
of what activities must be accomplished on time. When an activity on the critical path is
missed either by being early or late, it affects the end date of the project. As a project
progresses and tasks are completed or updated, the critical path can change. It must be
monitored regularly as an important part of controlling your project performance and is
included in your Gate and Steering Committee reports.
30
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
31
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
• RACI charts should be assembled by the project team and Project Manager
• It is ideal if everyone listed on a RACI is present as the RACI is being developed,
but ultimately it is most important that they are fully aware of what they are being
tasked to do, and that they accept the assignment
32
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Individual work packages are small enough blocks of work that duration, resources /
FTEs, and cost can be estimated with some accuracy and confidence.
Reviewing historical records and lessons learned from previously completed projects can
help guide the estimating process.
Estimates performed at the activity level typically reflect effort (8 hours, 40 hours), rather
than time duration. Durations will be formulated in the “Develop Schedule” process.
33
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
(𝑷 + 4𝑴 + 𝑶)
𝑷𝑬𝑹𝑻 𝒆𝒔𝒕𝒊𝒎𝒂𝒕𝒆 =
6
When PERT estimates are used for a series of individual tasks, the total estimate for the
series tends to be more accurate
While Network diagrams are an excellent way in which to “picture” logical relationships,
and critical convergence points (where multiple paths meet), they are seldom drawn by
hand for complex projects.
34
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Instead, scheduling software is used to create Network diagrams and Gantt charts with
logical dependencies. Goodyear typically uses the Microsoft Project software for this
purpose.
35
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
36
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
37
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
38
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
39
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Capital costs:
• FTE costs (planned hours * hourly rate)
• Any Plant personnel dedicated to the project over 50%
• Other project personnel assigned to work on the project 50% or more
• Detailed monetary requirements for the equipment (e.g. GE&MT Engineering
Order details)
• All procurements needed
• Cost risk mitigation and contingency plans
Expense costs:
• Travel
• Scrap & Waste ramp-up
• Transportation
• Consulting
• Materials
• Outside Testing
• Systems/Software
• Equipment Moving
• Facilities
• Change Management
• Inside Testing
The final point, relating to risk mitigation and contingency plans, is addressed below in
the Perform Risk Management section. The development of a budget (like a schedule)
40
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
is iterative, with at least two passes, the second occurring after initial risk management
has been performed, so that mitigation costs and contingency reserves can be included
in the budget and schedule.
Budget estimates should be as accurate as possible at this point in the project. Prior to
Gate or Phase 2 approval, the project costs should be estimated within 10% of the
expected costs.
For an EPP project at Gate 2B, the budget published is the Cost Baseline. An accuracy
confidence level is requested by the PMO with every gate document. Associating a
confidence level with the budget estimate helps set expectations with Sponsors and
Stakeholders.
If Changes are needed to the Budget or your Schedule, please refer to the Change
Management section of this document. Any changes in costs will likely impact the AOP
(Annual Operating Plan).
41
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Earned value and the Triple Constraint is a tool used to objectively measure the progress
of a project. There are many formulas that can be used to depict the ‘health’ of the project.
42
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
For budgets, a Cost performance Index (CPI) can be employed. It is a ratio of the
Project’s Earned Value (EV) to its Actual Costs (CPI = EV/AC). If the ratio is less than
one you are over budget .
CPI is sometimes referred to as a ‘burn rate’; the rate at which the Project is burning
through cash. The CPI is also a forecast measure.
Cost Variance (CV) is the Project’s Earned Value minus its Actual Costs (CV = EV – AC).
Variances occur when “planned” values are not aligned to “actual values.
There are also common Time Management Terms to help understand how the project is
performing. They are:
Schedule Variance (SV) – How well the project is performing compared to the
plan at a given point in time. SV= (Earned Value (EV) – Planned Value (PV). If the
answer is positive “+ ”, you are ahead of schedule. If the answer is negative “-
”, you are behind schedule.
Earned Value analysis is often performed periodically to show the Sponsor where the
status of the project is ‘currently’ against ‘planned’ expectations.
43
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Acceptance criteria for explicit requirements should already have been captured in the
Collect Requirements process.
Performance goals are often provided in the Gate 1 document but definitely should be
provided in Planning using the Closing Criteria template.
It is important to document the quality standards that will apply to the project, the specific
metrics that will be used to measure performance against those standards, and the
thresholds (control limits) that will trigger corrective actions.
Metrics often need to be established to define what success “looks like,” and to determine
whether or not a project should continue to the next phase.
44
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Cost of Quality
The Cost of Quality (COQ) refers to the total cost of all project quality efforts to assure
project quality standards can be met over the life of the product. The primary benefits are
less rework, higher productivity, lower costs, and stakeholder satisfaction. The primary
cost is the expense associated with implementing training, review, planning properly and
preventing non-conformance.
• Training
• Quality Testing
• Appraisal
• Time to Do It Right
• Prevention
• Inspection
• Documentation of process
• Rework
• Defects
• Repairs
• Opportunity Cost
• Scrap
• Waste
• Product liabilities
Manufacturing Projects utilize a PSO Quality Checklist within their Quality Management
Plan (link to document).
45
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
For this reason, the PMBOK “Stakeholder Identification” process is performed throughout
the lifecycle of the Project.
Depending on the length and size of the project, people can move on and off the project.
Thus, the Communications Plan will describe the stakeholders to whom information will
be communicated, what information will be communicated, how it will be communicated,
and when / how often it will be communicated.
Determining the Communication Plan involves identifying the information needs of the
various stakeholders, and understanding that different stakeholders may have different
needs.
Typically, formal communications include such items as status and performance reports
(e.g. Dashboards), and informal communications include team meetings and updates to
sponsors and stakeholders.
Communication Methods:
Establish a regular (e.g., monthly) update report to the project sponsor and key
stakeholders, using a standardized format. Publishing / sending such periodic reports
are an example of “push” communication, in which the sender “pushes” the information
out to the receivers. Another option is to use “pull” communication, in which information
is made available in a central source, from which the receivers can “pull” the data they
want.
46
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Meetings deserve special attention because Project Managers hold many meetings, and
should be concerned about running the meeting in the most efficient and effective
manner. The following guidelines for meetings should be understood by Project
Managers:
The Communication Plan should contain the Who, What, When & How:
• Audience
• Message
• Timing
• Medium
• Resources
The Communications plan is a matrix of the stakeholders. The Plan also should identify
an escalation process.
47
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Status Reports show where the project currently stands. The status report should
include a highlight of project progress including but not limited to:
During a project status meeting with the project Steering Committee or executive sponsor,
the PM should request additional support on open issues that could impede the progress
of the project.
Note: During the Initiation phase, thresholds for red/yellow/green are to be agreed
upon by project team and sponsor (i.e. 10%, 20%, etc).
48
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Red: task or project will miss its goal in terms of progress/timing, cost, and/or performance
without intervention. Escalation (Sponsor, Senior Leaders, Steering Committee,
Gatekeeper Committee etc.) is required immediately to recover, if recovery is possible.
49
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
50
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
51
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
“An uncertain event or condition that, if it occurs, has a positive or a negative effect on a
project objective.” (It is important to recognize that project risks can sometimes be
positive.)
It is an identifiable event
It has a probability of occurring
It has an impact to the project if it does occur
Identify risks: The process of determining which risks might affect the project
and documenting their characteristics. Risk Identification is an iterative process
and should continue during all project stages.
Assess risks: The process of determining the probability that the risk event will
occur and its potential impact. Next, based on the risk priority, develop a
response plan.
Monitor and control risks: Risks need to be reviewed and revised throughout
the Project Lifecycle.
There are many benefits of formal risk management. Foremost among these is minimizing
unexpected events and problems. Identifying and planning for risk is the best way to avoid
surprises and problems.
This in turn leads to improved project performance versus plan – in terms of both
schedule and cost – and thus enhanced competitiveness and profitability.
52
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
As indicated in this 9-box matrix, responses to risk include mitigation and contingency
plans. Mitigation is action taken to reduce the probability that a risk will occur and/or
reduce the impact if it does occur for negative risks. Mitigation plans for positive risks
increase the probability that the risk will occur, and/or enhance the impact. Mitigation
plans are pro-active: they are planned and executed pre-emptively as part of the project.
Contingency plans are “backup plans” that can be implemented to deal with a risk if it
does occur.
53
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
When qualitative risk analysis is complete, the Risk Register is updated to include the
necessary mitigation and contingency plans, along with the owner of each risk – the team
member tasked with monitoring and responding to that risk.
When conducted, quantitative risk analysis can provide accurate estimates of the amount
of contingency time and cost reserves needed on a project, realistic and achievable
completion dates and project costs – with confidence levels – versus the time and cost
objectives of the project, and the quantified probability of meeting project objectives.
54
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
As discussed above, high exposure risks (those with both high probability and high
impact) require a mitigation plan to be implemented, and a contingency plan to be
identified. Mitigation actions are defined in the project plan, budgeted for, and pursued
pre-emptively. In contrast, contingencies are plans formulated in advance, budgeted for,
but not implemented unless a risk does in fact occur.
Medium exposure risks need to have contingency plans identified that can be
implemented if the risk occurs. Low exposure risks (low probability and impact) need
only to be documented on a watch list and monitored.
In all cases, the responses to risks are entered into the Risk Register, and an owner is
assigned to each risk. Any mitigation plans need to be added to the Project Schedule
with the responsible person or owner. This owner is responsible for monitoring the risk
through the life of the project, and informing the Project Manager if the risk occurs, so that
the planned response can be taken. Often risk triggers – the events that trigger the
contingency response – are established in advance, so that the risk owner has clear
direction on interpreting risk conditions.
55
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The Risk Register (and the entire risk management plan) are maintained and updated
throughout the project. A formal risk audits may be recommended for some projects to
ensure that all risks have been identified, are being tracked, and have appropriate
response plans in place. These audits may result in the identification of new risks, or in
the retirement of risks that are no longer threats.
In summary, the risk management process would include the elements shown in the
diagram following.
56
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Risk is the uncertainty of achieving a particular outcome. Different projects have different
levels of risk acceptable to the sponsor. For example, consider a project risk of having a
confidence level of 10% chance of success- within a fundamental research project to
develop a new-to-the-world technology, this might be acceptable, however, if identified in
a capital project, this level of risk would not be acceptable to the project sponsor.
Just as sponsors, and thereby projects, have different levels of acceptable risk, team
members have different levels of comfort in dealing with a given level of risk.
Project Managers have to understand and manage both the project risk and the comfort
level of the team members involved. Risk adverse individuals would prioritize risks higher
than necessary and / or over mitigate in order to feel comfortable. Risk seekers would
under-prioritize risks and possibly incur excessive contingency costs. Understanding the
risk tolerances of the sponsor, Project Manager, team members and key stakeholders
57
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
and aligning them with the acceptable project risk will reduce conflict and improve the risk
management process.
Risk Adverse
Level of Discomfort
Risk
With Risk
Neutral
Risk Seeker
Roadtrip! I have a full tank of gas and a credit card. Where to go?
I have a new design idea that might work, let’s give it a try.
58
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
– Risk Seekers?
– Risk Neutral?
– Risk Adverse?
Me
Project Sponsor
Project Manager
Team Member 1
Team Member 2
Team Member 3
Exploring Risk Tolerance is a Team Activity and is part of an RDE&Q Planning Workshop. If you
would like further information about this activity, please contact the RDE&Q PMO.
59
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
IT Projects also utilize a monthly Flash Report that is a project dashboard generated from
all current project updates. The Flash Report provides visibility into project status and risk.
60
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The DFMEA (Design Failure Mode and Effects Analysis), and MRM Study
(Manufacturability Risk Mitigation Study) are required for all new product designs,
including modifications to existing designs, or changes in the application of an existing
design.
In an FMEA, each identified risk is rated on a standardized scale for three separate
criteria:
The individual criteria ratings are multiplied together, and the resulting number is
referred to as the RPN: (Risk Priority Number). The RPN provides a relative ranking of
the technical risks anticipated for a product and is used to prioritize assigning
recommended actions for the highest RPNs and Severity rankings nine and above.
The Goodyear procedures and forms for conducting DFMEAs are provided in the
DAS_A Lotus Notes Database and Global Tire Design Manual.
61
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
A DFMEA and an MRM Study are required for all PCP projects at Gate 2 and all
Fundamental Technology projects at Gate C review. The MRM Study considers how the
design may impact the manufacturing plant’s processes, (e.g., a new compound, new
material, new component, or new construction).
A template for an MRM Study is available in the FMEA Database – 1 Lotus Notes
database.
Risk Assessment Process Slide; PCP and TCP Gate 1/B and Stage 2/C respectfully.
62
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The process flow diagram shown above describes how risk mitigation and assessment
is conducted during Stage 2 of a PCP project and at Stage C of a TCP project. Note
that the full technical development of the tire does not occur until Stage 3. The initial risk
assessment is done early in the project, based on the conceptual design (new
materials, new construction, new tread pattern, etc.). This practice identifies potential
design and process problems early enough to be addressed prior to product release.
The DFMEA and MRM Study are updated in the later stages of the project as the
product and the manufacturing process becomes more fully defined.
The function of GE&MT’s risk management process utilizes the Global PMO templates
as a foundation of the Enterprise Project
63
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Management (EPM) system. Although the Global PMO templates are not used, the data
is entered directly into electronic forms that coordinate the identification, analysis,
planning, tracking, and controlling of all risks associated with a project.
The GE&MT Portal on “Technology Online” has a project site for each active project.
The risk log, risk register, and risk response plan are integrated into a standard form
across all projects that provide access and transparency to each stakeholder while
facilitating the communications hub necessary to provide effective risk management.
Risk responses are tracked and managed with automatic email notifications to the
responsible task owner when milestones are nearing. The risk status is evergreen as
the project team’s updates are made and displayed in a risk matrix in real time. The
project manager is accountable for the information entry and the execution of risk
responses. The knowledge A3 summarizing this process is located at the following web
address:
http://to/departments/gemt/cpfe/Shared%20Documents/knowledge%20A3%20-%20Risk
%20Management%2010-10-13.pptx
2.2.16 Procurement
“Project Procurement Management includes the processes necessary to purchase or
acquire products, services or results needed from outside the project team.” - PMBOK
4th edition
64
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The Procurement Management Plan describes the needs and timing of items to be
procured for the project in order to ensure resources will be available as required.
• Sourcing strategy
Very early in the process, the first step is to partner with the Procurement department in
your region. This contact will determine who should be invited to your Procurement
Planning workshop and how extensive the workshop needs to be. For example,
depending on the magnitude and needs of the project, Global Procurement may need to
be involved. In this workshop, decisions will be made to determine what to procure, when
to acquire it and how, ie, do we make it or buy it. If it is determined to purchase the goods
or service, then the sourcing strategy is determined and who the procurement contact will
be for the purchase.
The decision to make or buy is discussed with Procurement and is developed from the:
• Scope Baseline(WBS)
• Cost Baseline
• Project Schedule
To help in this decision, a tool often used is the “Make-or-Buy Analysis”. Remember that
budget constraints may influence make-or-buy decisions. A Make-or-buy analysis should
consider both direct and indirect costs. Also consider that outsourcing or contracting may
shift risk and burden to a third party.
65
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
A Procurement Plan must be created jointly with the procurement associate(s) assigned
to your project. It is important to engage the Procurement Department at the beginning
of the project.
Following are the questions the project team together with the procurement
representatives must answer (a template is provided for your use: Procurement Plan):
1. What to Procure – create a list of the items that need procured including quantities.
2. When to Procure – from the schedule determine the time the item is required and
what the typical lead time is so that the date to procure is established for each item
in the procurement list.
3. How to Procure – work with the procurement representative to determine the
Sourcing Strategy for each item.
4. Who will Procure – determine the procurement contact name for each item (i.e.,
Global, Regional or Local).
For those goods or services that will be purchased, a Procurement Statement of Work
(SOW) (also known as the Request for Proposal (RFP) at Goodyear) will be created in
collaboration with the Procurement contact. This document:
• Describes what work is to be completed under the contract and should be specific
as to the deliverables required and when
• If needed, the procurement SOW (or RFP)should describe any support needed for
the product after completion of the project
The procurement contact for each purchase will also work with the project team to
determine the list of suppliers or vendors to use. Sometimes there are global contractual
reasons to use certain suppliers and the procurement contacts also understand what
other purchases of the same type might be occurring. When the list of suppliers is
determined and the SOW (RFP) is ready, the procurement contact will solicit the suppliers
66
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
for responses. The responses will be reviewed by the procurement contact and the
project team. The selection will be made as a joint decision between the project and
procurement. The selected supplier will then be contacted by procurement and awarded
the contract.
It is then the project manager’s responsibility to ensure that the supplier’s performance
meets the contractual requirements. If there are questions or concerns throughout this
process, the assigned procurement contact should be engaged. Large projects may
require a dedicated Procurement Leader. At the close of the project, it is also the project
manager’s responsibility to provide verification of the purchase and to involve the
procurement contact for appropriate contract closure.
A clear scope and requirements are key to controlling surprises. Any change requires a
formal change request. The change and its effect on time, scope, quality, and cost must
be evaluated. A change request provides two things:
67
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Scope creep is what happens when the scope of a project changes, without the change
being managed. Often these changes can seem minor. Over time, unmanaged changes
add up and can have a major impact on project costs, schedules and quality.
Scope control is not preventing changes but managing the inevitable changes!!!
During planning, define who has the authority to accept, reject or defer a change on the
project. Answer the following questions:
• When can the project manager make the decision?
• When should the sponsor get involved?
• When does a change need to be escalated to the Steering Committee?
As a general rule, minor scope changes may be made to the project if the Sponsor agrees
to them. These changes should be documented and must then be published to all
stakeholders, and the project management plan must be updated to reflect the change(s).
Major scope changes are typically handled by a formal change request which is approved
or rejected by the Project Sponsor. If the scope change affects the Engineering Order,
GE&MT will issue an EO change form.
In all cases, a scope change is considered to be “minor” if it does not impact the project
delivery date, will not cause the project to become over-budget, and does not alter the
performance / quality goals of the project. Any scope change that does impact Schedule,
Budget, or Performance is considered major must go through the formal scope change
request process.
68
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
It is good practice to document all significant scope changes. A Scope Change Log
should be used to record what changes were proposed, who proposed them, and what
the decision was regarding them. This can be important in large, long projects, where not
everyone will be able to remember every scope change.
If any change is uncovered or anything out of the ordinary happens, a change request is
written. The change and its effect on time, scope, quality, and cost needs to be evaluated
as well as the effect it will have on the project plan documents and the portfolio.
Alternatives to this change need to be investigated as well as any risks associated with
the change. The change request contains very specific pieces of information about the
changes.
If the change is accepted, the project team is prepared to make the necessary changes
to the project planning documents and re-baseline.
The most important thing is that everyone is aware of the impact this ‘surprise’ has caused
to the project.
69
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Using a standard Change Management framework and skill set anticipates people
risks, leverages tools to encourage correct behaviors, and provides guidance for
change that strategically aligns to business need.
Whether you are a Program Manager, Project Manager, or Change Manager, the
Goodyear Change Management Model and Portal is your tour guide to understand
change and how to apply it within your project.
If you have any questions or need assistance with this process please contact Chris
Banweg, Director Organizational Effectiveness COE.
Please click anywhere on the image below to access the Goodyear Change
Management Portal and begin the process.
70
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Once risk management has been completed, and mitigation and contingency plans have
been developed, the Project Manager must repeat the previous steps of the Planning
process at least once, so that the impact of the mitigation and contingency plans can be
reflected in the project scope, schedule, budget, etc. This will result in an integrated
project management plan that can be committed to at a Gate 2 review.
When finalized, the Project Management Plan should be approved by the project Sponsor
and by key stakeholders.
Link to RDE&Q Recommendations for Level of Rigor in an RDE&Q Project
71
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
For a Capital Project, the EPP Gates for Planning Process are 2A and 2B.
72
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The Gate document should be reviewed by the Global PMO Project Management Advisor
and Governance Manager two weeks prior to the gate meeting. The final Gate document
should be distributed to the Gatekeepers one week before the gate meeting.
For projects that have a capital component, the project will need to create the Green
budget and have it signed by all approvers in the SBU up to the first Corporate approver,
prior to the Gate.
For projects less than $50M, within 72 hours of receiving a Gate 2 approval, the remaining
Corporate approvers on the Green budget will approve the Green budget within 72 hours.
For projects over $50M, the project’s approval is contingent on the approval of the
Goodyear Board of Directors.
The plan committed to at the Gate review becomes the performance baseline for the
project, and after the Gate this baseline can only be changed via the Integrated Change
Control process.
73
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Budget
Project Manager
Develop Budget and Cost Baseline
CPEM
EVM
Earned Value and Triple Constraint
Project Manager and
Quality Plan
Determine Quality Standards Project Team
Change Manager is
responsible. If one is not
Communications Plan
Develop Communications Plan assigned, then Project
Manager is responsible
74
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Procurement Associate,
Project Manager and Procurement Samples
Procurement Plan
Team Members
Change Manager is
Link to Goodyear
responsible. If one is not
Organizational Change Change Management
Management Plan assigned, then Project
Process Site
Manager is responsible
Project Manager
Finalize Project Management Plan
EPP Gate templates
Project Manager and
PCP Gate Templates
Prepare Gate Documentation Team Members
TCP Gate Templates
75
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
PROJECT EXECUTION
76
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Project Execution
3.1 Summary
Execution refers to executing the Project Management Plan developed in the Planning
stage and it is unique to every project, it does not generally lend itself to a standardized
process.
The Execution stage begins when a project has been approved at Gate 2 for resources
and funding. Significant up-front planning has been performed by this point in the project,
so that everything is in place to begin the execution work.
The core project team is assembled in the Planning stage of the project, because a team
is needed to properly conduct planning. In the execution stage, any additional members
are brought on board. The execution project team is put together by the Project Manager
and the core team, who identify the skill sets needed for execution (resident engineer,
GE&MT project manager, procurement manager, project controller, etc.). The Project
77
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Manager then requests associates with those skill sets from the appropriate functions. In
all cases the Project Manager defines the necessary skill set and the estimated duration
of need.
Often the Project Manager will go through the Charter and/or Gate presentation and the
major components of the Project Management plan. It is important that everyone
understands the business case for the project, the objectives and deliverables, the timing,
and the critical path. It is also important that the technical strategy for the project is clear,
and that the roles and responsibilities are understood (for example, via a RACI chart).
The kickoff meeting should conclude with the communications plan, so everyone knows
what to expect in terms of standing meetings and status reporting.
The project kickoff meeting is also a good time to remind team members about
expectations on following company procedures and policies. This may include items such
as the travel policy, purchasing procedures, accounting requirements, and the company
Code of Conduct. Additional information on this topic can be found in the Monitoring &
Controlling chapter of this playbook.
78
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
validate that the organization’s processes and procedures are adhered to. While assuring
adherence as just described, it is very critical that everyone on the team take responsibility
to look for improvements to the processes. It is extremely important to continuously
increase the effectiveness and efficiencies of existing processes and procedures.
“Continuous improvement is not about the things you do well - that's work. Continuous
improvement is about removing the things that get in the way of your work. The
headaches, the things that slow you down, that’s what continuous improvement is all
about.” ~Bruce Hamilton
Following are some of the tools and techniques that should be employed in project quality
assurance.
Improving the process and activities undertaken in projects will ultimately have a positive
effect on improving the quality of the products of projects and eventually bring an overall
reduction in costs.
Below are some examples of Quality Assurance Checklists for a Manufacturing project.
There are 3 levels of checklists (blue, orange and green) seen below.
There are also 3 levels of Quality Operations Checklists for a Manufacturing project (blue,
orange and green)- you may view these in Appendix 6.
79
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
80
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
81
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
82
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
One specific training course the Project Manager may recommend for principle members
of the project team is Project Management Fundamentals (aka, Tools & Techniques).
This one day class will ensure that team members understand good project management.
In general, the Project Manager requests the skill sets required for the project and the
functional leaders assign individuals having the necessary skill sets to the project team.
The Project Manager may, however, provide informal “training” for the team on project-
specific topics.
83
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The primary job of the Project Manager is to communicate. This communication needs
to go two ways: from the project team to the other stakeholders (management, customers,
Sponsor, Functions, etc.) and from the stakeholders to the project team. The Project
Manager is the conduit for information flow into and out of the team, and is responsible
for ensuring common understanding among all parties. Meetings, calls, notes, and
reports are all means of communicating information. The Project Manager needs to make
sure everyone knows what will be occurring on the project, and needs to let the team
members know about information that will affect them. Much of this will be accomplished
by following the Communications Plan developed in the Planning stage.
The other key job of the Project Manager is to balance the competing needs of time, cost,
resources, etc. The Project Manager must manage the scope, schedule, budget, risks,
and quality in a coordinated effort to accomplish the project management plan and
produce the specified deliverables. Often this balance is depicted by the “triple-
constraint” triangle, which shows that time, cost, and performance/scope/quality are
interrelated. A change to any one of these requires a change to at least one of the others:
In the course of all projects, issues will arise. On large and complex projects there will be
many issues, and it is the Project Manager’s job to ensure none “fall through the cracks.”
One tool for doing this is an Issues Log, which is simply a spreadsheet where issues are
recorded. Typically the Issues Log will include the following items for each issue:
Issue number
What the issue is
When it arose
Who brought it up
Who the assigned “owner” is
Due date for when it will be resolved
A Microsoft Excel template for an Issues Log is available on the Goodyear PMO
SharePoint site.
84
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
In addition to preventing items from falling through the cracks, the Issues Log provides
an additional benefit. By recording an issue formally, the person who raised the issue is
assured that their needs will be considered, even if they are not considered immediately.
One other item to consider while directing and managing project execution is to ensure
that team members know and follow applicable company policies. Depending on the
nature and scope of the project, activities such as travel and the purchasing of outside
goods or services (such as testing or contract labour) may be required. In the case of
goods or services, the Project Manager must follow the requisition process, purchase
order approval process or the use of procurement cards, processing of accruals, etc.
Additional information on relevant company policy is included in the Monitoring &
Controlling chapter of this Playbook.
• Any changes to the baselines established in the project plan should go through an
agreed upon change management process.
• The sponsor or gatekeepers may need to be involved and/or approve the change
depending on the size of the impact. Again, the “escalation process” must be
clearly defined in the Communication Management Plan.
85
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Formal management duty of the Project Manager begins with providing full and fair
performance feedback to their team members. This must be performed regularly
throughout the project and immediately upon its completion, rather than waiting until the
mid-year or end-of-year appraisal periods. Doing so will result in higher quality feedback,
as the associate’s performance is still fresh in the Project Manager’s mind. Positive
reinforcement of behaviour is much more effective when the feedback is given clearly,
immediately, and on purpose. In fact, the best practice is to provide and record
performance feedback periodically during the project (monthly or bi-monthly) so that at
the close of the project the formal feedback form is essentially already complete. If
possible, it is also beneficial to add specific project-related objectives in team member’s
IPR’s so they can be tracked and measured. This is especially valuable when the Project
Manager has authority to provide feedback through the IPR system (but not an absolute
necessity). The team member’s direct manager can also provide feedback on these
objectives, or consult the Project Manager for feedback.
The Project Manager should have project-specific objectives in their IPR since they are
solely responsible for delivering the project and its success.
Informally, the Project Manager has many more less obvious responsibilities, including
communication, motivation, conflict resolution, and all around leadership.
The importance of communication has already been discussed, but it cannot be over
stated. Beyond explicit communication with the team and stakeholders, there is also an
element of being “in touch” with the people on the project. This is accomplished through
informal day-to-day behaviours, such as walking around, observing, having
conversations, etc. Given all the demands on a Project Manager’s time it is easy to
become isolated with paperwork in an office (or in meetings) but this is a mistake. In
order to lead a project effectively the Project Manager must be in touch with the people
on the team, so that he/she has a sense of how the project is going and where the issues
are. Often potential problems can be identified through being in touch with the people on
the team long before they are brought up openly.
Motivation of the team is closely tied to communication. People are more likely to be
motivated on a project where they feel included, trusted and valued through consistent
open communication. It can also be imparted through inclusion in the planning and
decision making processes: “buy in” will be greater if the team members helped develop
the project plan or make a decision, rather than having it imposed on them.
The Project Manager can create specific team building events and exercises to foster a
sense of team and shared purpose: team lunches, trips to the plant or field together,
events after work, etc. The Project Manager, Leaders and Sponsor should give
recognition and rewards to team members who accomplish important milestones.
86
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Research indicates that people are more strongly motivated by accomplishment and
appreciation than they are by salary.
When conflicts arise on a project, the Project Manager needs to ensure they are resolved
to avoid adverse impact on the project. Many conflicts can be avoided through open
communications that prevent misunderstandings, clear work assignments without
ambiguity or overlapping responsibilities, and good up-front planning. When conflicts do
arise, it is generally best to confront them directly. The literature on Management includes
many conflict resolution and problem solving techniques, but most are based on the
following basic steps:
The last step of confirming that a solution has resolved the conflict or solved the root
problem is critical, because if a problem is not solved completely it is likely to return. Note
that in some cases “ground rules” for resolving conflicts may be agreed upon up front,
during the Initiating and Planning stages.
All of the foregoing topics – communication, motivation, conflict resolution – are part of
the Project Manager’s leadership responsibilities on a project. Leadership is also a topic
on which a great deal of Management literature has been written. Much of this literature
focuses on types of power (formal, expert, penalty and reward, etc.), on leadership styles
(directing, facilitating, coaching, etc.), and on motivation theories (theory X/Y, Maslow’s
hierarchy of needs, etc.). Through all this it is important to realize that a Project Manager’s
leadership style must be situational: it must change and adapt over the course of a project.
For example, it may start out as “Directing” early in the project, and change to “Coaching”
in the later stages. It is also important to realize that because the Project Manager’s
formal power is almost never absolute; learning to manage influence is a key skill.
87
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Project reviews are a good way to bring visibility to all areas of the project and are
often held in the project team room. They provide an opportunity to discuss
important issues and make decisions on the project with input from several
sources. Project reviews can involve the Project Manager, project team members,
project stakeholders and department management, depending on the issues being
discussed. The frequency and topics covered at these meetings should be outlined
in the communications plan.
The Project Manager may be requested to provide regular reports to the sponsor
or other management group such as the Steering Committee.
The Project Plan should be accessible to all stakeholders. The communication plan
specifies that particular stakeholders receive portions of the project plan in varying
formats, depending on their communication needs.
Meeting minutes should be made available to stakeholders along with any action
items that may have been generated during the meetings.
The Project Manager should stay in constant communication with the project team,
both formally and informally. Informal discussion is sometimes the best way to
determine team morale, true project status, looming difficulties, etc.
88
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Recovery plans for activities not on schedule or defined by the project team as
being late (e.g., slippage in the critical path activities)
Corrective action plans for expected problems
Resolution to assigned action items (including the issues and actions process)
Issues Log
Others, as appropriate
As the project progresses, all of the project stakeholders are apprised of the status of the
project through regular meetings and distribution of information. In addition, any issues
or risks that require escalation will have to be communicated to the stakeholders. All
change requests should be communicated as approved or denied.
Expectations are beliefs about what will happen in the future. When there is a conflict
between what a stakeholder believes will happen and what actually does happen a
problem arises, and this problem may result in project changes, rework, delays, and
customer dissatisfaction. Clearly it is in the Project Manager’s best interest to avoid this
kind of situation, and open and honest communication is the key to doing this. It is the
Project Manager’s responsibility to ensure that the necessary communication into and out
of the project occurs, especially with the key stakeholders such as the Sponsor and the
customer(s).
At the outset of a project the Project Manager must work to ensure objectives and
deliverables are clearly stated and understood by all parties. (“SMART” objectives) If
there is significant risk that one or more objectives will not be met, the stakeholders must
be made aware of exactly what the risk is.
During the execution of a project, the Project Manager should follow the communications
management plan developed in the planning stage of the project, periodically
communicating project progress, status, and results to the stakeholders. If a problem
arises that jeopardizes one or more of the objectives (i.e., significantly decreases the
probability of success) the Project Manager must communicate this in a timely fashion –
along with the available options and the selected/recommended course of action – to the
89
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
stakeholders. (This step is taken only after the team has analysed the problem and no
satisfactory work-around can be found)
Lastly, but very important is managing the vendor relationships. This involves working
with and monitoring the vendor to ensure their performance meets the procurement
requirements.
1. Sole Source refers to a market condition in which only one qualified seller exists in
the market.
90
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
2. Single Source refers to a market condition in which the company prefers to contract
with only one seller.
3. Oligopoly refers to a market condition where very few sellers exist, and the action of
one seller will have impact on other seller prizes.
91
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
92
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
OPERATIONALIZATION/
INDUSTRIALIZATION AND RAMP UP
93
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
2.1 Summary
Operationalization is the point in time when the project is ready to transition the product
over to the team responsible for sustaining the product. In a Construction, Building and
Equipment project this would be the point when a piece of equipment is handed over to
the plant that will operate it and begin to produce tires with it. In an IT project, this is the
point when a project is handed over to a team who will use the new system or result as
part of their everyday work.
For larger projects, an Industrialization Team may be put into place to manage the
transition of the deliverables in the project. During this time, the project must be aware of
all integrated pieces and their plan as they prepare the project for transition. Below is a
good example of the parts of a project involved in Operationalization/Industrialization and
how they might have interdependendencies.
94
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Below is an example of how the interdependent workstreams will handle transition in the
project:
1. Safety
2. Operations
3. Quality
4. Maintenance and Engineering
95
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The Industrialization and Ramp up plans of the project are actually developed in the
planning process of the project and refined in the Execution process. One must know
what the end is to make a project plan and the industrialization and ramp up plans are
the road map to the end. To this point, also during planning, the Gate 4 Readiness
Assessment checklist is created. This checklist serves as a guide to determine the
project’s readiness for Closing.
Overall Equipment Efficiency (OEE) is used to measure a plant’s productivity. Gaps and
inefficiencies are identified and actions are generated to eliminate those inefficiencies as
well as develop a standardized process. Determining OEE is an important criteria in the
ramp up process.
Below is a sample project plan showing integration with RvCC that would be started
during the Planning phase of a project. This type of roadmap should be updated and kept
evergreen throughout the gate process through use of the RvCC tool. Please see the
RvCC Manual (link when ready) for instructions and more information about RvCC.
There are four major blocks of work to cover for Industrialization and Ramp Up.
1. Safety
2. Operations
a. Production Reporting
b. Product Flow
c. Standards (Standard work, cycle time, audit frequency)
d. Secondary Equipment
e. Storage requirements (FIFO lanes, supermarket, Kanban)
f. Process and Machine visibility
g. Quality (Waste, mistake proofing)
h. Productivity and Process
i. Compliance
j. Housekeeping
k. Manning (shifts, training, union bidding)
96
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
3. Quality
a. Traceability
b. Visual Management
c. Standards
d. Quality Systems (Process Flow Diagrams, Process Failure Mode and
Effects Analysis (“FMEA”), Control Plan)
e. PPQ Audit Requirements
f. Calibration/Gauge Certification Procedure
g. Product Development
h. Specification Development
The ramp up is the implementation of the Industrialization plans. The processes are
executed, refined, made efficient and generate a product with better cycle time and less
waste. The output generated is a viable product with planned output over time.
97
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
98
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
99
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
OPERATIONALIZATION/
INDUSTRIALIZATION AND RAMP UP CHECKLIST
√ Activity Prepared by Representative Tool
RvCC Integration Project Manager See Operationalization/
Industrialization Section
Safety Project Manager Goodyear and OSHA
Regulations
Operations Project Manager Goodyear Standards
100
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
101
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
2.3 Summary
Monitoring & Controlling involves regular review of metrics and performance reports in
order to identify variances from the planned project baseline(s). In general, the steps
involved in project Monitoring & Controlling include the following:
4.1.1.1.1.1.1 Project Management: Activities that occur to reach project goals and
objectives.
4.1.1.1.1.1.2 Governance: Activities to comply with company policies and internal
controls.
This Chapter focuses on the Project Management aspect of Monitoring & Controlling.
However, Governance is also an important aspect of running a project, and should not be
overlooked. It will be addressed later in this Chapter.
Unlike the other stages of a project, Monitoring & Controlling does not follow a strict
chronological sequence. Instead, it is conducted in parallel with the later stages of
Planning, all of Execution, all of Industrialization and Ramp Up and the earlier stages of
Closing. It considers all aspects of the project, including scope, schedule, cost, risk, etc.
102
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Core Processes
Review of Integrated
Metrics & Change
Performance Control
Scope Cost
Control Control
Schedule Risk
Control Control
Executing
“Controlling” refers to taking action to bring the project back in line with the performance
baseline (or preventative action to keep it from deviating.)
For example, if progress falls behind schedule, the Project Manager will take
corrective action to bring the project back on track, such as crashing (adding
resources) or fast tracking (doing blocks of work in parallel rather than
sequentially.)
If the project starts to go over budget, the Project Manager may cut non-critical
costs in order to reduce the actual spend.
103
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing
Controlling I II III IV V VI VII VIII IX
For example, one of the most common changes is an increase in project scope. When
there is a request to add scope:
Identify exactly what needs changed. Document the change on the Scope Change
Control Form (see Goodyear PMO website for template).
Evaluate the impact the change would have on schedule, cost, risk, resource
availability, etc.
Formulate the available options.
Discuss options with Sponsors and determine if TILT meeting with Gatekeepers is
required. Complete change request documentation for approval. (include
template) Obtain approval from Sponsors and Gatekeepers.
Execute the change if approved.
Update the Project Planning documents.
Re-baseline schedule or cost..
Complete Green Budget supplement.
Communicate changes to project team and stakeholders.
Update your monthly dashboard Performance Metric to reflect the approved
change. (include escalation matrix)
Often letting a requester know the likely impacts of their change will cause them to modify
their request. It is therefore good practice to first make a high level estimation of the
impacts, and proceed with more detailed estimates only if the requestor and stakeholders
appear willing to accept the impacts.
104
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Ideally, tolerances for change control will have been discussed between the Project
Manager and Sponsor in the Planning stage, so that there is a clear understanding of
what the Project Manager’s authority is, and at what threshold the Sponsor must become
involved. Project Managers should also refer to the Communications Plan for escalation
documentation.
In general, if evaluation of a proposed change determines it is minor, and will not impact
the project’s ability to meet its deliverables (schedule, budget, performance, etc.) then the
change may be approved or rejected by the Project Manager – though discussion with
the project Sponsor is a good practice as well as documenting the change in the Change
Log.
The differentiation between “minor” and “major” changes is sometimes not clear. In case
of major changes, the Project Manager should consider a TILT meeting to communicate
and ask for the approval of Sponsors and Stakeholders. Everything that impacts time,
cost and scope is considered a “major” change.
While some changes are inevitable, changes can often be minimized by very thoroughly
collecting the requirements, defining a detailed Scope Statement and Work Breakdown
Structure for the project in the Planning stage.
Changes are often the result of having overlooked a stakeholder early in the project, or
of not having interviewed them closely enough to gather all of their requirements.
It is always a good practice to keep a “change log” that is a record of changes proposed
and whether or not they were implemented. The Goodyear PMO website contains a
template and an example of a completed Change Log.
105
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
106
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
i. Process Description
107
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing
Controlling I II III IV V VI VII VIII IX
Monitoring
Initiation Planning Executing and Closing
Controlling I II III IV V VI VII VIII IX
The most common scope issue is “scope creep,” in which many small additions to the
project eventually result in the project becoming too large and thus too long, too costly,
etc.
108
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
This is why the Project Manager must apply a formal change control process even to
seemingly minor scope changes.
One version of scope creep is “gold plating” which is adding features to a project that
were not requested by the customer. While it can be tempting to “exceed expectations,”
including extras is not good project management practice, as it will cause additional
resources to be expended without justification and may not be something the customer
actually wants.
Monitoring
Initiation Planning Executing and Closing
Controlling I II III IV V VI VII VIII IX
The most basic way to monitor a project is to determine if the milestones are being
met. If the project was well planned, milestones should occur frequently enough
to gauge the health of the project, but not so frequently as to no longer represent
significant blocks of work.
When a project falls behind schedule, corrective action must be taken to bring it
back on track. (Note that the Project Manager must always first look at adjusting
the future parts of a project to deal with delays, rather than asking for a time
extension.) There are two main ways to compress the remaining schedule to
preserve the committed end date: Crashing and Fast Tracking.
109
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
If Crashing and Fast Tracking are not adequate to bring the project back to the schedule
baseline, another option is to reduce the project scope or “quality.”
For example, the number of sizes in the initial launch might be reduced, or the
performance requirements for the tire might be lessened. Obviously these are
serious options that are not to be taken lightly, and must go through the formal
change control process with the full knowledge and consent of the Business.
Note: any change to the project schedule is likely to impact cost, resources, etc.
If no combination of compression techniques can improve the schedule to meet the due
date for the project, the due date must be changed. This is the option of last resort, and
obviously must go through the formal change control process and be accepted by the
Business. The change must then be communicated to the plants, vendors, and other
stakeholders.
110
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing
Controlling I II III IV V VI VII VIII IX
As with schedule variances, the Project Manager must always look at adjusting the future
parts of a project to deal with cost overruns first, rather than asking for additional budget.
Cost control is not simply a budget reporting process. It includes identifying the root
causes of cost variances, so that they can be understood and dealt with. All Variances
will be reported monthly on the Dashboard Reports. For a template of the Dashboard
refer to the Global PMO website.
Although cost overruns can occur because of unforeseen technical problems, it is often
the case that overruns result from insufficient planning. If rigorous Risk Management has
been performed, most potential problems will have been identified in advance, and
contingency reserves for dealing with them will have been included in the budget.
Cost Performance can also be reported as part of Earned Value Management (EVM).
111
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing I II III IV V VI VII VIII IX
Controlling
Quality control is the way to prevent errors rather than finding them through inspection.
Project Manager is responsible for overall Quality (QM) of the project and
integrates with the QTech department of the company (for RDE&Q Projects).
Project Team members have responsibility for Quality (QC) of project
deliverables and must have authority to temporarily stop the project if control
limits specific in the Quality Management Plan have been exceeded.
Cost of quality is what the project manager does to assure quality standards can be met
over the life of the product and project.
EXAMPLES OF CONFORMANCE
PREVENTION:
112
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Training
Document Processes
Provide Equipment
And the Time to do it Right
APPRAISAL
Testing
Destructive Testing Loss
Inspections
EXAMPLES OF NON-CONFORMANCE
Validated deliverables
Validated Changes
Quality Control Measurements like testing results
Organizational Process Assets like completed checklists and lessons learned
documents
Change Requests Project Plan updates or any other Project Documents that
need updated.
113
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing
Controlling I II III IV V VI VII VIII IX
Depending on the number of people in the team, the communications channels can be
massive.
For example,
Communications Channel Formula:
N(N-1)/2
Often reporting versus the scope / schedule baselines can be performed with a Gantt
chart. Microsoft Project can display “actual” progress versus a saved baseline. For higher
levels of management, a simplified overview, such as a milestone chart, may be more
appropriate. A tool that can be used to report performance is the dashboard report.
114
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
115
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing I II III IV V VI VII VIII IX
Controlling
The Risk Register / Log created during the Planning stage is the roadmap for monitoring
and controlling risk throughout the project. It lists all identified and prioritized the risks
along with mitigation plans and the contingency plans.
It is the job of the risk owners to monitor the triggers for their assigned risks, but the
Project Manager is ultimately responsible for risk management on the project, and thus it
is a good practice to periodically review risk status at team meetings.
Risk Identification is an iterative process. It occurs throughout the lifecycle of the Project.
During every team meeting, risks monitor and controlling should be an agenda topic..
This will also allow the project team to identify any new risks, prioritize them and put
response plans in place to deal with them. (Mitigation and/or contingencies.) At the same
time, risks that have not occurred and are no longer a threat can be retired. This periodic
risk reassessment activity should result in updates to the Risk Register / Log, such that it
is an “evergreen” document. The Goodyear PMO SharePoint site contains a template
and an example of a completed Risk Register / log.
While thorough planning will identify most risks, and prepare the project to deal with them,
unidentified risks will still sometimes occur and when they do, they will be issues for the
project. Through careful monitoring of the project, the project manager should discover
these as early as possible, and convene the team to develop a work-around. Contingency
reserves can be used to fund such actions. “Reserve Analysis” refers to the process of
monitoring how much reserve remains, and how much is likely to be needed.
It is important to keep stakeholders updated on the risks of the project: how mitigation
plans are performing, what risks have occurred (or not occurred), what contingency plans
have been activated in response, the identification of new risks, and the impact of risks
on the project performance baseline.
116
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
It should be noted that many lessons learned may arise from the Monitoring & Controlling
process. Lessons learned are often generated through the causes of variances
experienced, and the reasoning behind the corrective action taken.
Best practice is to capture these lessons learned throughout the project, rather than
waiting until the Closing stage. A template for Lessons Learned can be found on the
Goodyear PMO SharePoint site.
Project lessons learned should be archived by submitting them to the Project site and
shared with the Goodyear PMO. The Goodyear PMO will be responsible for cataloging
lessons learned.
Monitoring
Initiation Planning Executing and Closing
Controlling I II III IV V VI VII VIII IX
The Project Manager must be involved in the creation of contracts so they can ensure the
contract contains all requirements including meeting attendance, reports, and
communication. They must also identify risks and incorporate mitigation and allocation
of risks into the contract. A risk assessment should be performed before a contract is
signed.
ADMINISTER PROCUREMENTS
The team must be aware of legal implications for actions it may take.
117
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Those administering the contract MUST apply the following Project Management
Processes:
Direct and Manage Project Execution: giving permission to the contractor
to proceed with work at the appropriate time.
Report Performance: monitoring the cost, schedule and performance of the
contractors.
Perform Quality Control: responsibility to inspect the contractors work.
Perform Integrated Change Control: follow approved change control
procedures.
Monitor and Control Risks: responding to risks appropriately.
The “Contract Change Control” system is part of the INTEGRATED
CHANGE CONTROL System.
The governance process provides an organization with a framework to help manage and
mitigate business risks. The structure that is used is a system of policies and procedures
that aligns the business with internal and external requirements.
The Global PMO Manager of Governance is available to assist the Project Manager.
c) Procurement Templates
118
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitor and Control Schedule Project Manager Master Schedule and Plan
Monitor and Control Costs Project Manager Master Schedule and Plan
Project Manager CPEM, Green Budget,
Perform Quality Control AOP, SAG estimates and
reporting
119
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
PROJECT CLOSING
120
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Project Closing
6.1 Summary
The project close process serves as the formal conclusion to a project. Project close can
occur at the end of a successful project that is taken to completion, or it can occur when
a project is stopped prior to completion for business or technical reasons.
There can be several elements to the process of closing a project. Some of these are
operational, and some are financial. On a typical project, the close process can consist
of up to four elements:
Operational Close
Technical Close
Purchasing Close
Accounting Close
In the case of a project taken to completion, the operational close process focuses on
acceptance of the project deliverables by the customer, the finalization of all project
documents – including the project’s performance versus plan in terms of cost, time, and
performance – and the archiving of lessons learned. Documentation of lessons learned
is frequently overlooked, but is critical if an organization is to improve its project
management maturity over time. Therefore, it is a mandatory step for the closing of all
projects.
The Closing process occurs after Gate 4. However, there is also an assessment that
occurs to assure sustainability of the project’s business case. In the case of a project
stopped prior to completion, the close process is performed immediately (before assigned
resources are released). In addition to the documentation of lessons learned, a
closedown report should be issued which records the reason(s) the project was
terminated before completion, and which details project performance to the stopping
point: planned versus actual performance for resources expended (budget, etc.) and
timing (schedule performance).
121
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
The fact that project close appears at the end of the project does not mean that all project
closure activities need to be delayed until then. As project stages come to an end it is
important to conduct milestone reviews to ensure that stage activities have been
successfully completed to the satisfaction of all involved. This relieves the project
manager and project team of potentially having to deal with old and obscure open action
items and outdated information.
122
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing I II III IV V VI
Controlling
The second step is to gain formal acceptance of the work product by the customer. Note
that it is possible some goals for the project will not have been met, yet the product will
still be accepted by the customer. This should be clearly documented.
123
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing
Controlling I II III IV V VI
Monitoring
Initiation Planning Executing and
Controlling
Closing
I II III IV V VI
124
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
deal with the Project Management aspects of the project, and include such things as how
and why estimates / budgets / schedules were accurate or inaccurate. Lessons learned
should be documented at every stage of the project or whenever they occur. It is difficult
to remember all aspects of the project if lessons learned are not documented until the
end of the project, especially in multi-year projects. Lessons learned should be archived
along with all your project documents. The PMO will be responsible for cataloguing
lessons learned.
125
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing
Controlling
I II III IV V VI
Closure should be performed after the final reports and lessons learned have been
published and archived, and no further resources are required to complete the project or
the closing process.
Project managers are responsible for initiating and communicating the requirements of
the closing activities.
Purchasing close consists of the Project Manager closing all open requisitions and
purchase orders, and verifying that all invoices for goods and services received have
been paid. A Procurement Audit may be performed. This is the tool used to identify
lessons learned (successes and failures) which serve as historical records for future
contractor selection for Procurement. The Audit is a review of ALL the Procurement
processes. A FORMAL written notice is created that the contract has been closed and
has been add to the contract file. Included should be statements on how material and
equipment belonging to the project will be disposed of and/or distributed to other facilities.
Accounting close consists of closing the project financially, as well as handling any
transactions that may require special accounting treatment, such as the acquisition of
126
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
equipment, I.T. items, or molds. The Project Manager should communicate any special
project activities to the finance group.
Monitoring
Initiation Planning Executing and Closing
Controlling
I II III IV V VI
127
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Monitoring
Initiation Planning Executing and Closing
Controlling
I II III IV V VI
128
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
129
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Appendix 1: Glossary
Change Manager: A Change Manager is another type of Project Manager role that may
exist in larger projects or projects with a significant amount of organizational change. A
Change Manager is responsible for managing the people-side of the change associated
with the project’s objectives. In cases where the change is not significant, these
responsibilities are often absorbed by the overall Program or Project Manager.
Gatekeeper: Pre-determined key project decision maker. A group of project specific
process owners or experts who review a project’s plans status and business case. They
then make a decision about the project based on the defined criteria. The decision can
be to end the project, redirect for more information, hold or proceed to the next stage.
GE&MT Project Manager: The GE&MT Project Manager is an example of a Functional
Project Manager who has a specific set of functional or deliverable based objectives in
the overall program. A corporate organization, GE&MT is located in Goodyear’s
headquarters in Akron, Ohio. They interface with the regions to collect requirements and
then typically handle project planning, process engineering, scheduling, budget
development, and capital-expenditures forecasting for the building, equipment, and
installation portion of major capital investments.
Goodyear PMO: At Goodyear, the Goodyear PMO exists to support and enable the
SBUs and functions in driving project execution. It provides governance, a standard
methodology, and ensures the competency exists to execute a project across its life cycle.
Major Project: Projects that are in-scope for the Goodyear PMO and EPP meet one or
more of the following criteria: 1) a financial investment of $10M or more over a period of
five years, regardless of the source of funding or the portfolio (i.e. capital or expense), 2)
a significant business impact or change initiative or 3) an initiative or change that poses
a high risk. For the impact and risk criteria, oftentimes either a project’s Sponsor, its
Steering Committee, or a member of the PMO Steering Committee will recommend that
the initiative be brought into scope for the Goodyear PMO and EPP in order to ensure
sufficient due diligence, rigor, and visibility such that the project is able to deliver on its
expected results.
Portfolio: A collection of projects or programs to meet strategic business objectives.
These projects or programs may not be interdependent or directly related. A Portfolio is
often linked to a source of funding or a specific set of human resources who will perform
the work. For example, the Portfolio that GE&MT primarily interfaces with is the Capital
Portfolio. RDE&Q manages a Portfolio of the Technology Programs that follow the
Technology Creation Process (“TCP”). Many IT projects are in the IT Portfolio. A function
or department may manage a group of projects that uses its expense budget or internal
people resources. The Goodyear PMO is portfolio-agnostic. This means that regardless
of the source of funding (capital or expense) and regardless of the location of the people
resources, if it is determined that any of the criteria for Major Projects is met; the Project
is in-scope for the Goodyear PMO and EPP.
130
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
131
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Project Team Members: Responsible for executing tasks and producing deliverables as
outlined in the Project Plan and directed by the Project Manager, at whatever level of
effort or participation has been defined. The team member is also responsible for input
into the Project Plan for their area of expertise.
Project Management COE: A formal or informal body of project managers who execute
SBU or Function-specific projects. Project Management COEs exist as part of an
organization’s evolution to a single global or enterprise PMO. As Goodyear is in this
evolution process many former SBU or Function-specific PMOs are now being renamed
COEs. Besides having Project Managers, COEs are often linked to an SBU or Function-
specific Portfolio.
Sponsor: Primary customer of the project. The Project Sponsor is a person with
demonstratable interest in the outcome of the project who is responsible for securing
spending authority for the project. The Project Sponsor is a vocal and visible champion,
who legitimizes the project’s goals and objectives, stays informed on major project
activities, and is a decision-maker for the project. The Project Sponsor is ultimately
accountable for the overall Project. The Project Sponsor may also:
– Establish project completion and budget constraints.
– Secure key resources necessary for the project planning and execution.
– Clarify critical issues.
– Provide guidance to the Project Manager.
– Ensure alignment with corporate goals and priorities.
– Be the project’s customer.
Stage Gate: Stage Gate is a project lifecycle methodology which includes a multi-step
process of logical thought and decision making for conceptualizing, developing, and
executing projects. It was originally developed by R. Cooper as a mode for product
development projects in order to reduce costs and time to market. Goodyear has adopted
the methodology in product development, technology creation, IT projects, and for its
Major Projects.
Stakeholders: All those groups, units, individuals, or organizations, internal or external
to our organization, which are impacted by, or can impact, the outcomes of the project.
This may include a Project Team, Sponsors, Associates, and Customers, or anyone who
will be affected by the change.
Steering Committee: A group of project specific process owners or experts with interest
in the project, who review the project’s plans, status and business case.
132
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Appendix 2: EPP
Goodyear Stage Gate Processes (eg. EPP) outline the required steps and processes that
exist to drive horizontal value stream accountability and integrated workstreams. For a
project under Goodyear PMO governance, a Steering Committee and a set of
Gatekeepers govern the process.
The EPP is broken down into 6 chapters that correspond to both the EPP stages and the
PMBOK phases. It is assumed that at times different aspects of the project will be in
different stages at the same time. Please contact the Goodyear PMO if you have any
concerns about the stages and how they relate to your project.
Stage 1 - Initiating: In the Initiating stage, the need for a certain business outcome or
deliverable is identified and defined, and a commitment is made to perform due diligence
or principle investigation on the merits of the project. This commitment is demonstrated
when the project passes Gate 1. If the commitment is made, the project moves into the
Planning stage.
At Gate 1, the sponsor presents the idea or concept along with the high level investigation,
cost estimates, business case and feasibility. Approval at Gate 1 means the organization
is willing to investigate the project further. Resources required for due diligence, whether
it be people or funds are committed. Passing through Gate 1 represents a commitment
to the concept and the project receives funding for planning. Results are:
133
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Stage 2A and 2B - Planning: All aspects of the entire project life cycle are planned.
Stage 2A is Preliminary Planning where long lead items and due diligence requirements
are identified, cost of project delay is quantified, and the Stage 2A functional checklist has
been completed. Stage 2B is Detailed planning where all project plans are created. It is
also focused on performing sufficient due diligence to ensure that the project’s costs and
benefits are well defined. When a project passes Gate 2B it receives full budget approval
for the capital and expense monies as well as a commitment that the resources needed
to execute the project will be made available as requested and required.
Stage 3 - Execution: Execution is performing the major activities as detailed in the
project plans.
Stage 4 - Industrialization and Ramp Up: This stage begins at the attainment of the
first viable product and continues through target attainment which is defined as when
operational targets have been met and production output is sustained over an extended
period of time.
Stage 5 - Closing: This stage consists of the process to close all contracts, budgets,
financials, verifying the deliverables, evaluating overall project performance against plan,
documenting lessons learned and releasing resources. When the project is complete or
when a project is stopped prior to completion the project is formally closed.
Monitoring & Controlling (performed throughout project): This is the continuous
evaluation of the project against the plan through reporting performance and monitoring
risk, including but not limited to schedule, budget, and scope. Monitoring and controlling
also includes reporting the project performance against the plan, taking proactive action
or corrective action as needed to keep the project on track so that deliverables and project
returns are met.
134
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
135
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Appendix 4: TCP
136
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Appendix 5: PCP
137
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
13 Identify Supermarket, KanBan and Kitting opportunities identified and implemented. Production Specialist,CI Engineer
Process & Machine Visibility
Gauges and Instrumentation centrally located, identified and marked with normal
14 operating ranges. CI Engineer
Machine Identification - Information plates and machine MMIS name installed in a
15 highly visible location. CI Engineer
Machine Visibility - Digital Display Screens & Andon Lights (Running, Stopped, RPM,
Cuts, Yards, etc.) Insure the error message system is clear and understandable by the
16 operator. Production Specialist
Cameras - Increase visibility of machine key areas from one centralized operator
location. Also, make sure that camera's that display product are set up to record for
17 anomaly analysis and follow-up (as required) Production Specialist
Mirrors installed in proper locations to increase operator visibility of machine
18 operation and/or operator safety. Production Specialist
Information Boards installed to display Standard Work, Control Plans, Specs, Visual
19 Aids, TPM, etc. Production Specialist,CI Engineer
20 Energy labels installed on all services, i.e.. Steam, Water, Gas, Air, etc. Production Specialist
21 Operator Tooling Lists Developed and included in the Standard Work document. Production Specialist,CI Engineer
Standards
22 Standard Work developed and appropriate salary and hourly trained. CI Engineer
23 Cycle time audit frequency established. Production Specialist
24 Change-Over Times & Procedures Documented CI Engineer
Quality
Waste generation for new machinery identified, documented and plans to mitigate
25 implemented. Production Specialist
26 Product handling procedures established and documented . Production Specialist,CI Engineer
27 Establish mistake proofing procedures at each process. Production Specialist,CI Engineer
28 Non-Conforming areas indentified and areas for hold or out of process tires marked. Production Specialist
Productivity & Process
29 Trouble Shooting Guides developed and operators trained. CI Engineer
Identify process / production 'bottlenecks' and implement mitigation plans or
30 procedures. (OEE) Production Specialist
Machine EQ setup documented ( mold loading, cleaning, bolts, hose hook-ups,
31 blades, wind-up adapters, etc) Production Specialist
Compliance
32 Audit Compliance (PPQ, Mixer, Project Cure, Etc) Auditor,Maint Mgr
Scales, check weights and other measuring and/or recording devices certified prior to
33 use. Project Engineer
34 All shelves, racks and mezzanines load rated. Project Engineer, Production Specialist
Housekeeping
5S - Housekeeping Standard Work Sheets developed for all new or upgraded
35 equipment and posted on machinery. Production Specialist,CI Engineer
Sufficient lighting installed in machine and process operation areas. (High out-put
36 fixtures) Production Specialist, RE
37 Containment of all lubrication and release agents used in the process Project Engineer, Production Specialist
38 Central location for shared parts identified. (i.e.. Assemblies, Spaces, etc.) Production Specialist
39 Install shelving and identify storage areas as needed. Production Specialist
Manning
40 Define job description Production Specialist
41 Training Plan (Off-Site Training, Lead Operator, etc) Production Specialist
42 On-site Operator Training (2 shifts) Production Specialist
43 Add 3rd Shift Production Specialist
44 Add 4th Shift Production Specialist
138
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
2 PSMS /Production Monitoring - Machine counts, batch sizes, mins & maxs established. Production Specialist
Hoist/Crane Operation
3 Hoists - Number required for Job, Capacity, Rails, Range of Operation required. Production Specialist
4 Below the Hook Devices identified, designed, certified and WLL stamped. Production Specialist
5 Clearances and lift heights suitable for process operation. Production Specialist
Product Flow
Product Flow In - Product Flow Out (in to and out of area, including capability checks
for new and legacy processes) May need interim tracking process before electronic
6 tracking online. Production Specialist,CI Engineer
Trucking aisles identified and clearances okay for the product that will travel through
7 them. (Both incoming and out going materials or components) Production Specialist,CI Engineer
Secondary Equipment
Peripheral Equipment Required for Process. (Many times not listed on drawings)
(Curing EQ, Inserter Post, Manipulator, dishes, Hoist, manual or off line cutters, test
8 meters, chucks, wrapper, flapper etc.) Production Specialist
Identify machinery or operations that share equipment, (i.e. hoists, welders, trucks,
9 mold cleaner, etc.) and determine whether new equipment is required. Production Specialist
Equipment/devices installed in proper location as defined by Standard Work and
10 drawings reflect the final location. Equipment/devices mobile as needed. Production Specialist,CI Engineer
Storage
Storage Conditions & Capacity outlined. (Insure storage devices compatible and
11 capacity matches production process, both per device and number of devices) Production Specialist,CI Engineer
FIFO storage areas/lanes established for all components that will be stored at
12 machinery. (ie calendar rolls, etc) Production Specialist,CI Engineer
13 Supermarket, KanBan and Kitting opportunities identified and implemented. Production Specialist,CI Engineer
Process & Machine Visibility
Gauges and Instrumentation centrally located, identified and marked with normal
14 operating ranges. CI Engineer
Machine Identification - Information plates and machine MMIS name installed in a
15 highly visible location. CI Engineer
Machine Visibility - Digital Display Screens & Andon Lights (Running, Stopped, RPM,
Cuts, Yards, etc.) Insure the error message system is clear and understandable by the
16 operator. Production Specialist
Cameras - Increase visibility of machine key areas from one centralized operator
location. Also, make sure that camera's that display product are set up to record for
17 anomaly analysis and follow-up Production Specialist
Mirrors installed in proper locations to increase operator visibility of machine
18 operation and/or operator safety. Production Specialist
Information Boards installed to display Standard Work, Control Plans, Specs, Visual
19 Aids, TPM, etc. Production Specialist,CI Engineer
20 Energy labels installed on all services, i.e.. Steam, Water, Gas, Air, etc. Production Specialist
1 Scanners, thin clients, tag printers, and other required hardware working as intended Production Specialist, IT
2 PSMS /Production Monitoring - Machine counts, batch sizes, mins & maxs updated Production Specialist
Hoist/Crane Operation
3 Hoists - Number required for Job, Capacity, Rails, Range of Operation required. Production Specialist
4 Below the Hook Devices identified, designed, certified and WLL stamped. Production Specialist
5 Clearances and lift heights suitable for process operation. Production Specialist
Product Flow
Product Flow In - Product Flow Out (in to and out of area, including capability checks
for new and legacy processes) May need interim tracking process before electronic
6 tracking online. Production Specialist,CI Engineer
Trucking aisles identified and clearances okay for the product that will travel through
7 them. (Both incoming and out going materials or components) Production Specialist,CI Engineer
Secondary Equipment
Peripheral Equipment Required for Process. (Many times not listed on drawings)
(Curing EQ, Inserter Post, Manipulator, dishes, Hoist, manual or off line cutters, test
8 meters, chucks, wrapper, flapper etc.) Production Specialist
Identify machinery or operations that share equipment, (i.e. hoists, welders, trucks,
9 mold cleaner, etc.) and determine whether new equipment is required. Production Specialist
Equipment/devices installed in proper location as defined by Standard Work and
10 drawings reflect the final location. Equipment/devices mobile as needed. Production Specialist,CI Engineer
Storage
Storage Conditions & Capacity outlined. (Insure storage devices compatible and
11 capacity matches production process, both per device and number of devices) Production Specialist,CI Engineer
FIFO storage areas/lanes established for all components that will be stored at
12 machinery. (ie calendar rolls, etc) Production Specialist,CI Engineer
13 Supermarket, KanBan and Kitting opportunities identified and implemented. Production Specialist,CI Engineer
Process & Machine Visibility
Gauges and Instrumentation centrally located, identified and marked with normal
14 operating ranges. CI Engineer
Machine Identification - Information plates and machine MMIS name installed in a
15 highly visible location. CI Engineer
Machine Visibility - Digital Display Screens & Andon Lights (Running, Stopped, RPM,
Cuts, Yards, etc.) Insure the error message system is clear and understandable by the
16 operator. Production Specialist
Cameras - Increase visibility of machine key areas from one centralized operator
location. Also, make sure that camera's that display product are set up to record for
17 anomaly analysis and follow-up Production Specialist
Mirrors installed in proper locations to increase operator visibility of machine
18 operation and/or operator safety. Production Specialist
Information Boards installed to display Standard Work, Control Plans, Specs, Visual
19 Aids, TPM, etc. Production Specialist,CI Engineer
20 Energy labels installed on all services, i.e.. Steam, Water, Gas, Air, etc. Production Specialist
141
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
142
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
143
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
144
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Workshop
Best
Practices
Workshops can be a very effective tool to bring a project team together to plan,
collaborate and team build. But if not run effectively, workshops can waste significant
resources. This collection of Workshop Best Practices has been assembled in the
following guideline to help you get the most out of your workshop.
145
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Table of Contents
Facilitation of workshops
Planning
Define the Objective(s)
Plan Agenda
Create Invite list (complete, decision makers)
Put out note on Why, Purpose
Issue “Hold the Date” Meeting Notice
Assign Pre-Work
Reserve a Room or Venue
Administrative
Scheduling a room
Food
I.T. Equipment and Support
Printing
Materials (Brown paper, post-its, etc.)
Execution
Safety Message
Ground Rules
Sponsor Address
Introductions, Ice Breakers and Team Building
Facilitators
Setting the Tone
Pre-Meeting Review
End of Day Summary
End of Day Feedback
Post-Meeting Review
Facilitation
Closing
Review of Action Items
Evaluate Workshop
Say Thank You
146
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Facilitation of Workshops
One decision that needs to be made up front is whether the Project Manager should act
as the workshop facilitator, or whether an expert facilitator should be brought in.
Facilitating a workshop is a skill that needs to be developed. If the Project Manager is
not an experienced facilitator, bringing in an expert should be considered. Many
workshops fail due to poor facilitation. However, if an outside facilitator is used –
someone not familiar with the details of the project – then the Project Manager needs to
make sure that discussions stay on-topic technically, and that they do not move off in
unrealistic or unproductive directions.
Some instructions for facilitators without experience is available as a reference.
Some attributes to look for in external facilitators include:
- Adaptability/Tailoring
- Years of experiences in focus area
- Educational factors
- Acceptance
- Cost
- Personality
- Materials
- Program Flow
- Group Dynamics
147
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Planning
148
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Issue “Hold the Date” Meeting Notice (at least 5 weeks prior)
149
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
In order to get maximum participation, the dates and times of the workshop need to be
scheduled as far in advance as possible. It is best not to wait until all details are worked
out to do this. Instead, the workshop owner (TPL, Sponsor, etc.) should issue a generic
“hold the date” meeting notice so that the invitees can block out the date(s) on their
calendars. (Check for any conflicting events.) Then, as details are worked out, the
meeting notice can be updated with new information. (It is best to update the generic
meeting notice, rather than cancelling it and putting out a new invite, as this can be
confusing to the invitees.)
A single location for the storage, sharing, and maintenance of all files should be
established. (Sharepoint, Lotus Notes database, shared drive, etc.) Include a link to the
document storage site that will be used for the workshop with the meeting notice.
Note that for attendees who are not participating in the full workshop, it is more polite to
issue a separate meeting invitation with their required attendance times. (This also
helps to keep things on schedule.)
Reserve a Room or Venue (as far in advance as possible, at least 4 weeks prior)
The facility chosen has a significant impact on the success of the workshop. Time
should be put into understanding how you would like the workshop attendees to
interact. Groups in rows of chairs will contribute differently than groups sitting around a
table. The location of the workshop is also important. Hosting a workshop in the same
building as the normal workspace if often less expensive and more convenient, however
150
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
you will lose some people back to their work. Having a workshop off site may affect
participation as well.
The room you choose for your workshop should be large enough to accommodate all
invitees, should be able to be arranged in a useful layout (e.g., horseshoe) and have
facility for projection (screen or blank wall.) It should also have enough open wall space
to allow flip chart sheets and “brownpaper” exercises to be posted. Consider using a
microphone if room acoustics are poor.
If the room you reserve is one you are not familiar with, you must physically visit it in
advance and ensure it is appropriate to your needs.
151
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Administrative
Scheduling a room
Some of the most popular rooms for workshops include:
Larger Innovation Center conference rooms
Blimp hangar conference room (Akron)
Kent Stark / Stark Tech (Akron)
Park Hosingen (Lux)
Food
It is generally most productive for food (coffee, lunch, snacks) to be brought in, rather
than adjourning the workshop for lunch and breaks. The logistics for bringing in food
vary by location. In the Innovation Centers and on the Akron campus, catering can be
arranged through the cafeteria services. Excellent food services are available at Park
Hosingen.
Understand that some people may have food allergies or may be vegetarian. It is
appropriate to provide at least one option for these participants.
Be sure to get agreement for expenses (workshop owner and Sponsor) prior to planning
the workshop.
Printing
Each of the Innovation Centers has a document printing facility. These print shops can
prepare booklets of all key information for all of the invitees. This saves time over
handing out pages during the workshop, and keeps them together and organized. Print
conservatively – handouts with two slides per page, double sided, and black and white
whenever possible.
152
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Execution
Safety message
The workshop should start with safety: where the fire evacuation route is, where the
tornado shelter is, etc. The safety slide or talk should conclude with a relevant safety
message, for example office / plant safety, hand / cut safety, handrail / stair safety, or
housekeeping or driving safety.
Also review more mundane information such as the location of the nearest restrooms
and the like, break schedule, etc.
Ground Rules
Next, the ground rules must be set. These typically include no use of computer,
blackberry, or phone devices, to keep all attention on the workshop. They might also
include protocols for respecting the speaker, asking questions, calling ELMO (Enough,
Let’s Move On), etc.
Sponsor Address
Once logistics are out of the way, workshops usually begin with a short address by the
(executive) Sponsor welcoming the participants, thanking them for attending, noting the
importance of the subject matter, and encouraging them to participate actively. The
Sponsor should enumerate and stress the expected deliverables, to ensure everyone in
the workshop is level-set.
153
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
If the team is fairly new, it may also be appropriate to spend some time on Team
Building exercises, to gain alignment of purpose and some esprit de corps. There is a
list of teambuilding activities on the PMO web site. (On right margin of page.)
Facilitators
Enlisting workshop participants to lead sections of the workshop drives engagement
and ownership of the project. As previously mentioned, External Facilitators (to the
team) may be utilized but the Goodyear Workshop Facilitator (PM) needs to take care to
ensure that the team is engaged and takes ownership as well as making sure
discussions are not missed due to the external facilitator's lack of topical knowledge.
Pre-Meeting Review
Before each day of the workshop, the Facilitators should meet to review the planned
schedule to sort out workshop flow and dynamics. It is important to remember that the
goal of the workshop is to deliver to the Workshop objectives and not be held hostage to
a pre-workshop schedule.
154
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Post-Meeting Review
After each day, the Workshop Facilitators should meet and review the Daily Summary to
confirm the plan for the following day. Adjustments to the planned schedule should be
made based on workshop flow and dynamics.
Facilitation
Facilitators have been mentioned several times in this guide, because facilitation is
perhaps the single most important aspect of a good workshop. Whether you facilitate
the workshop yourself or bring in an outside facilitator, here are some of the key points
you should keep in mind:
Stick to the Agenda unless modifications are required to meet workshop goals.
(But don’t be held hostage to the Agenda)
Adjust the Agenda as necessary if new information enters the workshop that
must be addressed.
Contain discussions – keep them on topic.
Contain strongly verbal / opinionated participants.
Maintain respect of the speakers
Capture information throughout the workshop (on flip charts, idea “parking lots,”
or in minutes.
If the workshop is global, consider and respect cultural differences.
Don’t let the opinion of the facilitator override the participants
Facilitate with respect, lead by example
Encourage innovative thinking
Be flexible when necessary
Be firm when required
155
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Closing
Evaluate Workshop
Evaluate the workshop from a process point of view. What worked well? What did not
work well. Are there recommendations for improvement to these workshop guidelines
to improve future workshops? Again, this can be done either via hardcopy or survey
monkey. A workshop evaluation survey already exists, and can be used either hardcopy
or survey monkey. (See Diona Malaba for help administering a survey monkey survey.)
In addition and/or in combination with a survey, it is often beneficial to run an activity to
capture what worked well and what could be improved. This increases participation.
156
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Execution:
Closing:
157
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
Knowledge Area- Project Integration Management Org: 7/26/13, Revised 8/21/13 REV 09 Jonathan Blumel, Seth Hartline, Chris Dillick
Purpose: Define How GE&MT performs GOODYEAR processes relevant to Project Integration Management: Key Takeaways
Identifying, Defining, Combining, Unifying, & Coordinating processes and activities for a project.
Current State : Refer to Project Management Institutes’ PMBOK Edition 5 for Definitions
PMBok Notes
Process Standard (Red Text Indicates processes done to
Number Process Name Process Who varying degrees) Template
Project Dependent on project type, routing also depends on
4.1 Develop Project Charter project type
YES(4)
Manager(PM)
All
Should Review Applicable from previous
Lessons Learned Stakeholders Yes
projects
1 Develop Project
No PM
Relies on Expert Judgement of PM
PMIS
4.2 Management Plan(PM Plan)
Reports on project status Vs. the PM Plan, NO Standardization in less mature areas should reduce
program level criteria for rebaselining
PMIS
burden on PM Group in maintaining the high level of
Cost: Keep all monthly Cost & Capex Forecast
Report (CCFR)'s (Project Performance we currently deliver
Monitor & Control Project No
Work
PM Mgmt
4.4 Time: Keep Original Baseline & all rescope Inform. References
baselines System) 1) Scope Revision Approval Procedure Section
Scope: Keep EO(Engineering Order), +/- only for 2) Integrated Change Control (ICCP)
Scope Changes, not a revised EO
3) GOODYEAR WORLDWIDE ACCOUNTING POLICIES
Lessons Learned GE&MT Collection by project team Yes Policy Number: 000-11-17-004 Section
Integrated Change Control Any Stakeholder Initiates, PM enforces
4) Global PMO Charter Template
(ICCP)
Yes PM procedure, Control Board reviews Log
Yes 5) Capital Project Closure Policy Section
4.5
6) Capex Playbooks Section
Scope Changes (Part of ICCP) Yes(1) PM Feeds ICCP Yes
3 TECO during Phase completion of a project no
Global Standard, variations in control over
4 Close Phase PM regional data, Relies on Expert Judgement of
PM
Verify Scope is Complete, Have examples for
EPP Gate Verify Scope PM EPP Projects, Verbal Agreement between PM
and Plant
In Progress 4.6
Capitalization Yes(2)
Project Process of Clearing CWIP, closing a project,
Yes
Accountant Establishing Assets, Starting Depreciation
Transfer all to Knowledge Management
Brainstorming Lessons Learned PM Database
Yes
158
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
159
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
160
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
161
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
162
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company
Version 2 – December 16, 2013 Project Management Playbook
163
Version 2.0
Contains confidential and/or proprietary information. May not be disseminated without express written consent of The Goodyear Tire & Rubber Company