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9 IS 13152 (Part 1) : 2013 arta are wares ote aa-aia Greta (yee) (Teen Freer) Indian Standard PORTABLE SOLID BIO-MASS COOKSTOVE (CHULHA) ( First Revision:) Ics 97.040.20 © BIS2013 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG ‘NEW DELHI 110002 August 2013 Price Group 9 Sunsnime anapuucs: 2012660 on-Conventional Energy Sources Sectional Commitee, MED O# FOREWORD vt Sundar (Ft Revsin) was ape yt Bau of Ian nar as eet Ba the Non-Conventional Energy Sources Sectional ‘Committee had been approved by the Mechanical Engineering Division Council. “is tndard was rat published in 1991. In 2009 the Ministry of New and Renews Seg (@QMINRE) launched Thins is Pe tiave (NBCD with nim enn te aay of St energy aie energy deficient and poorer sections ofthe country. Under the initiative, a series of pilot scale 2 ng eel commercial) aie St COO cd arf were nea OR ogy hr mgoved onlay int pst Jen en ons 0S biome fe Te cok ave x Csga ona them efit ad cos cere. Ta ny 1 ee re ven ces fly A co ely prepared fr OP ade inthis ovis. Design B (HARSHA Multful consscr) by cooksoves bre bee fais Tecnology MDT, Couns of Seine nd Indu os saepee wt and MPUAT, Udaipur to seamline the proces of perionninc testing particularly testing, Bhuoaaeve and MPU pra erect Jt gon cokes EGE Oo AS metodo er en adi ret enue wir metols fo peor, OS me popueoferidig wheter eqiet of his andar amelie 1 oe Forth ono te ingen fates nly salberounded offinacortanss T 1960 ‘Rules forrounding off numerical values (revised)” “The numberof significant places retained in the rounded off wens ould be te same as that ofthe specified value inthis standard. 1S 13152 (Part 1) : 2013 Indian Standard PORTABLE SOLID BIO-MASS COOKSTOVE (CHULHA) ( First Revision ) 1 SCOPE ‘This standard covers requirements of different designs ‘and types of solid bio-mass portable cookstove (chulha) for domestic and community/commercial applications. 2: REFERENCES ‘The following standards contain provisions, which through reference in this text constitute provisions of the standard, At the time of publication, the editions indicated were valid. All standards are subject to revision and parties to agreements based on this standard are encouraged to investigate the possibility ‘of applying the most receat editions of the standards indicated below. ISNo. Title 210:2009 Grey iron castings — Specification (fifth revision) 280:2006 Mild steel wire for general ‘engineering purposes (fourth revision) 302 (Part 1): Safety of household and similar 2008 ‘electrical appliances : Part 1 General requirements 302: Safety of household and similar (Part Sec 202): electrical appliances: Part? Particular 1992 requirements, Section 202 Electric stoves Cold rolled low carbon steel sheets and strips (fifth revision) ‘Wrought aluminium and aluminium alloy sheet and strip for general engineering purposes (fourth revision) ‘Blower and exhauster for fre fighting Plugs and socket — Outlets of rated voltage up to and including 250 volts and rated curreat up to 16 amperes — Specification Method of test for coal and coke: Part 2 Determination of calorific value Hotrolled ow medium and high tensile structural steel (seventh revision) General purpose glass thermometers: Part 1 Solid stem thermometer (econd revision) 513 : 2008 737 : 2008 941 : 1985 1293 : 2005 1350(Part2): 1915 2062: 2011 2480 (Pact) : 1983 ISNo. Title 5522: 1992 Stainless steel sheets and strips for utensils (second revision) 7358: 1984 Thermocouples (first revision) 7715:1975 Ceramic grinding media and lining 10555:2002 Exfoliated vermiculite — Specification 12107 (Part3): Methods of chemical analysis of 1987 alumino-silicte refractory materials: Part3 Determination of aluminium 12292: 1988 Lead sub oxides (lead oxide) for lead-acid storage battery 3 TERMINOLOGY For the purpose of this standard the nomenciature of different parts of the cookstove (Chulha) shall be as siven in Fig. 1 to Fig. 4. 4 DESIGNS ‘The commonly used designs of the solid bio-mass portable cookstoves (chulhas) are given below for ‘guidance. The manufacturers and cookstove developers may design and develop cookstoves confirming to thermal power output rating (as specified in 6) with required performance parameters (as specified in 11). a) Design A (see Fig.l and Fig. 2; Type of CChutha shown in figure is Natural Draft Side Fed). by. Design B (see Fig. 3 ; Type of Chulha shown in figure is Natural Draft Side Fed). ©) Design C (see Fig. 4; Type of Chulha shown in figure is Forced Draft Batch Top Fed Gasifier based). 5 TYPES ‘The cookstove (Chulha) may be of different types as given below: a) Natural Draft Side Continuous Fed, 'b)_ Natural Draft Top Continous Fed, ©) Natural Draft Top Batch Fed, 4) Forced Draft Side Continuous Fed, @) Forced Draft Top Continuous Fed, ) Forced Draft Top Batch Fed, and 2) Forced Draft Self Power Generating. 1S 13152 (Part 1) : 2013, 6 SIZE Large ‘Above 2.0 and up to 3.0 ‘The cookstove (Chulha) shall be of the following sizes B. Community/Commercial cookstoves (Chilha) ‘based on the comesponding beat and power outputting: : Power outputrating «Above 3 0 10 KWe, A. Domestic cookstove (Chulha) ‘7 MATERIALS Power output rating 05 030k, i 7 Different parts ofthe cookstove shall be made from Size ‘Power output rating KW ‘the materials by referring relevant Indian Standards to ‘Small ‘Above 0.5 and upto 1.0 meetthe required performance parameters and 5 000 h Medium ‘Above 10 and upto2.0 of burning cycles or 5 years of durability whichever is NOTES 1L Avoid sharp edges slots shal be rounded off suitably. see ty pt hall be mae in up stage ad shal be fixed om onside to he bam, Appropnts pn wep BAS Ne 2a et mmm seg anc at shape of: The al asf ot oping sal Be ep oe Fight ofthe over pot enpportto be kept as per dimensions. ‘3 Leg of Chulhc nd the logs of ast iron grate sal be 120" apart. All dimension in millimetres. Fig. 1 Soup Bro-Mass Coox Stove Dssion ‘A’ IS 13152 (Part 1) : 2013 PAN SUPPORT HOLE To surT ‘M3 SCREW “ Telefe |=tele | BESono 2A Top Prato mososT ATE TST er | s0| we] | ‘TYPE2 wo ‘All dimensions in milimetes. Fic, 2 Devan oF Sot Bio-Mass Cooxstov Dsston ‘A’ — (Continued) 1S 13152 (Part 1): 2013, 20 Grate Al dimensions in millimetres, Fic. 2 Dera oF Sou Bro-Mass Coorstove Dssicn ' — (Continued) YAA WAVWZZ2, 2D Bottom Piate [Al dimensions in milimecrs Fig, 2 Detan. oF Soup Bio-Mass Cooxsrove Destaw ‘A’ — (Concluded) higher. Relevant Indian Standards of materials are given in Table 1 which is for guidance only. ‘8 DIMENSIONS AND TOLERANCES 8.1 Some typical designs of solid biomass cookstoves are given in Fig. 1 to Fig. 4 for reference. 8.2'Tolerance Dimensional tolerances shall be +3 percent, where not specified. However, for cast iron and ceramic if the value comes less than | mm then the tolerance shall be +1 mm. 9 MANUFACTURE AND WORKMANSHIP 9.1 Vasious components of the cookstoves shall be ‘manufactured as per standard engineering practices. 9.2,The construction of the cookstoves shall be sturdy so that while in actual use on level floor they do not get shaky or yield at any point. 9.3 Blectrio/Battery and other components shall ‘confirm to Indian Standards or equivalent International Standards available for similar components. 9.33 Battery 4) Battery shall not be more than 3 W/kW input power ofthe stove b) Battery shall be usable for ¢ minimum 4h without recharging 9.3.2 Charging 2) Charging time shall not be more than 6 h. b) Connecting plug pins of the charging unit shall confirm to the Indian Standards. Is 13182 (Part 1) : 2013 COMBUSTION CHAMBER All dimensions in mlinetes. Fic. 3 Sots Bro-Mass Cooxsrove Desiax 'B' — (Continued) 1S 13152 Part 1) : 2013, All cimeosions ia millimetres. Fig. 3 Sou Bio-Mass Cooxsrove Desiow 'B' — (Continued) 15 13152 (Part 1) : 2013 [Part Ne, [Deseripton [No Regd [Thickness mm 10 | Vessel Sappot 3) Sxi9ma ‘9, | Handle dasulaed) 2 | 3x19mae 8 ike 4 | 3xi9Re Je | Hinges Pow 1 i Te {Pie 1 1 Je [Wood SuppporPie | 1 | 16 6 |Rodternsnsenpe) | 1 | 66 | Plae a | 2 64 | Ash Scrapper Finger 3 | «6 5» |Rod 2 | 54 |Bouom Ae t |e [Rod 4 | 6 46 |comPiae s |3 ‘4 (Gee ae es. 3 [CombusionChamber | 1 | 16 2 acest 1 1 1 [repre 1 16 ‘NOTES All dimension i ilimetres. 2 Apaox weight of fled Chath: 5.7 ke 3 Seale: not 0 sale. 44 Matec: Mild steel MS). '5 Ash Seape tobe peovidd in righ side of Chua 6 Welding Minimem fle 3.5 rm, Length: 6 mr, Distance berween welding spots: 40 mm. 7 Handles shal be insulated {8 Power output ate: Wood = 15 kw/h, Dungoake = 1.65 kwh. ‘All cimeasions in ilimetrs. Fig. 3 Soup Bio-Mass Cooxstove Dssian 'B' — (Concluded) TS 13152 (Part 1) : 2013 - wi T O\ Ls 1) Biomass 6) Secondary Air Holes 2) Combustion Chamber 7) Power Valve Control 5 fontey 2) Perot Shoe 9 tan 3) Veowst Stand : 5) Power Supply ‘4A Solid Bio-Mass Cookstove Design ‘C'with Batttery 12 [Ps pas pe Part Description Part Description No. No. 1, [Fol Ta, [A manfold or annular chamber 2. |i low chamber 13, | Secondary air oles 3 | Variable eight rate 14, | Reguiator | Combustion camber 15, [Dect 5, |Omerctanber 18 |Top ofthe chamber S| Outer chamber with malar space | 20. | Potntometer 6 |Ashremoral tay 21, | Ceramic block Insulation 7. [sore 25. |Top plate with a central hole a [Fan 26, | Vessel support 9. | Rechargeable batery 30. | Stove sand 10 | Seoondary sc valve 3, | Outer container 11, Primary ate valve 51, [Ash ay bande ‘All imensioos in milimetes. Fic, 4 Sou Bio-Mass Cooxstove Desion 1S 13182 (Part 1) : 2013, ‘Table 1 Mlustrative Materials of Different Part of Solid Bio-Mass Cookstove — Portable (Clause 7.1) Fane ar T Corsi ‘o @ | 3 ‘Topi Teast ron, 6m, Min Thick [ “13210 ‘Stainless steel, Mild sel 1.6 mvo, Min, Thick a S582 (ert : B50 one cat i, Sa fell woe 6m Min, Ti 15310 : 3513 Semavconbaroa Cramer | MMS 18 mn in Tek 3513 (ieeNow3) (Sse 6, Min, Thick 820 Sins Sn 10a Mn Tie sm Se pony 15m in Tick = Meal Aye = oma Pe i Se 1 mh, Tek 155 aston 6mm, hin, Tek B20 Ses en 03 men Tice Bam ‘nog Sans Sel 063 mM, Ti S316 connie B1ms Posey = Meal los 2 Peto See Mil Sel 20mm. i, Tek Ba Sones Set 10m, Tie 1392 ‘neon Venice 1s 1585 Soma Sloan Sis an) Sense Cutng | Md Sel 15 mm, in, Th 555 andes Mad Stel Roma 320 3S hs Tek wih inlaion Pose Set Set 20 mm Mn, Tsk a5) Mita Sea rat 30mm hone B28 Mil Seal Ro 8, hn Da we Caton my Min, Tk 5200 Stil Sel 20m, Mx, Tek 52 oe Mi Sl 1. Mn Di 152062 Mts Sel Set 26m i, Tsk B50, Gate 6m in Thick Ge Note 520 NOTES 1 taustion: High Alumni Ceramic het, granules, powder te (AL.O,= 95 pest) may be used. roars canton, wo be nade om fod ay and uinered at 800°C tempera and 15 mam wall icles Fa a nil eaed fer leet componeat of emmaniycoameral Chunar tobe Nghe fr roving dete ‘reg and life. ‘Fags ot cst ron shal be made by extending the bare to form legs. S.A All electric components shall be high temperature) Weight ofthe cookstovss (200°C) resistant. ) Name and address ofthe manufacturer; and “sae 1) Mention bes performance for fuel type, size He e and feeding rate and igaiting procedure in 10.1 Bach cookstove shall be marked by stamping with the manual tbe supplied withthe eookstove. the bthweg ae 102 entification ofthe source of manufacture ofthe 4) Serial number and date of manufacture; _cookstoves shall be affixed onal the detachable and b) Mode! aime: cast iron components. ©) Type, input and output power ratings with 110.3 Each cookstove may be marked with the Standard specifications of all component and Mark. accessories; 10.3.1 The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standards Act, 1986 and the Rules and Regulations made thereunder. ‘The details of conditions under which a license forthe use of the Standard Mark may be granted to the manufacturers or producers may be obtained from the Bureau of indian Standards. 11 PERFORMANCE PARAMETERS: 11.1 Thermal Efficiency ‘Thermal efficiency foreach cookstove when tested in accordance with the method described in Annex A shall not be less than 25 percent forall types of designs and sizes of solid bio-mass natural draft cookstoves. For forced draft types it shall not be less than 35 percent. 11.2 Emissions 11.2.1. C0 and CO; ‘When tested in accordance with the method described in B-l, the carbon monoxide of exhaust gases of ‘Chulha shall not exceed 5 g/MI, for both natural draft and forced draft cookstoves. The test report shall also ‘mention average absolute values of CO and CO, daring, the test period. 11.2.2 Total Particulate Matter (TPM) ‘When tested in accordance with the method described in B-2, the total particulate matter shall not exceed 1s 13152 (Part 1) : 2013 380 mg/MJ, for nanural daft cookstoves, and for forced

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