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ABSTRACT: CO2-based enhanced geothermal systems (EGSs) have been examined from a reservoir-oriented perspective, and as a
result thermodynamic performance is well explored. Economics of the system are still not well understood, however. In this study,
the economics of the CO2-based EGS technology is explored for an optimized power plant design and best-available cost estimation
data. We demonstrate that near-optimum turbine exhaust pressure can be estimated from surface temperature. We identify that
achievable cooling temperature is an important economic site consideration alongside resource temperature. The impact of time
required to sufficiently dry the reservoir prior to power generation is also addressed. The role of sequestration as part of CO2-based
EGS is also examined, and we conclude that if fluid losses occur, the economic viability of the concept depends strongly on the price
associated with CO2.
r 2011 American Chemical Society 3765 dx.doi.org/10.1021/ef200537n | Energy Fuels 2011, 25, 3765–3775
Energy & Fuels ARTICLE
6 The turbine exhaust pressure (P5) is varied until the minimum cost
per kilowatt of net electricity generation capacity is found; this
provides the optimal cost for the selected mass flow rate.
Figure 1. Conceptual diagram of the system. 7 This process is then repeated for different mass flow rates until an
overall economic profile across a range of flow rates (or their
corresponding injection pressures) can be found for the set of
(2) A CO2 mass flow rate (m) is selected. constraints defined in step 1.
(3) Injection wellhead pressure (P1) is calculated to be sufficient for Similar calculations are completed for different site conditions or
the pressure at the reservoir-production well interface (P3) to be economic assumptions. The list of site conditions considered, and the
equal to the specified reservoir pressure. numbers used for the reference case can be found in Table 1; we use the
O Injection well flow is adiabatic: change in enthalpy is equal to same reference case as in previous works10 for ease of comparison.
the change in gravitational potential energy and kinetic energy, Symbol nomenclature is provided in Table 2. Reservoir length is the
and change in pressure is equal to the static pressure change distance from the edge of the injection to the edge of the production
adjusted for pressure decline due to friction. well. Reservoir thickness is accounted for in the reservoir impedance
O Reservoir flow follows Darcy’s law, with the flow path width term. Reservoir pressure is assumed to be equal to the hydrostatic head.
linearly increasing from a minimum width at the wellbore to We use a constant well diameter for simplicity, although past EGS well
a maximum width at the midpoint of the reservoir, and with completions to date have typically included 7 and 95/8 in. sections.
CO2 temperature increasing linearly from the bottom of the 2.1. Thermodynamic Calculations. Thermodynamic perfor-
injection well to the bottom of the production well. mance is calculated from the model based directly on the thermody-
(4) The pressure and temperature at the bottom of the production namic states of the system:
well (P3, T3) are set at the reservoir conditions. Production
wellhead pressure (P4) and production wellhead temperature WT ¼ ðnW =2Þmη
_ isen ðh4 h5 Þ ð4Þ
(T4) are calculated on the basis of mass flow rate.
O Production well flow is adiabatic: change in enthalpy is equal to WC ¼ ðnW =2Þm=η
_ isen ðh7 h6 Þ ð5Þ
the change in gravitational potential energy and kinetic energy,
and change in pressure is equal to the static pressure change
and pressure decline due to friction. QHX1 ¼ ðnW =2Þmðh
_ 6 h5 Þ þ ð1 ηisen ÞWT ð6Þ
(5) A turbine exhaust pressure (P5) is selected to calculate heat
and power flows in surface equipment to use as a basis for QHX2 ¼ ðnW =2Þmðh
_ 1 h7 Þ þ ð1=ηisen 1ÞWC ð7Þ
cost estimation. Turbine exhaust gases are cooled prior to the
All thermodynamic properties are calculated using Helmholtz free
compressor so that T6 is equal to the injection temperature
energy equations of state for CO2, as are transport properties.12,13 All
(T1). The number of injection/production well pairs is set
work flows are in kilowatts. The number of wells, nW, is divided by 2 to
sufficient that net power production WNET is greater than
account for doublet pairs.
50 MWe.
The parasitic power consumption of the heat exchangers is calculated
O Net work is determined from a summation of surface plant
as a linear function of heat flow. Air-cooled heat exchangers are typically
power flows:
fan-forced, and while there is interest in utilizing natural-draft dry
WNET ¼ WT WC WHX1 WHX2 ð1Þ cooling as a means of reducing parasitic electricity losses, we examine
only the typical implementation of fan-forced systems.
O Total capital cost of the system is determined from a summa- The power consumption of fan-forced dry cooling can be estimated
tion of individual components: through a variety of different measures. We use values reported by the
Electric Power Research Institute14 for an inlet air temperature differ-
CTOT ¼ CT þ CC þ CHX1 þ CHX2 þ nW CW ð2Þ ence of 22 °C, where a parasitic load of approximately 18.9 kWe per
1 MWth was noted. Therefore, for calculation of the parasitic power
O Capital cost per unit of net power (Γ), the measure of merit for consumption by the heat exchanger fans, we use eq 8:
a given design, is calculated based on these values:
WHX ¼ εQHX ð8Þ
Γ ¼ CTOT =WNET ð3Þ with ε taking a value of 0.0189.
Table 2. Nomenclature to current pricing structures. This equates to a rise in costs of 67.7% from
2003 to 2009. The function we use for well cost estimation is therefore eq 9:
A area for heat transfer
" 2 #
CTOT total plant capital cost D
CT total turbine cost
CW ¼ 1:09 0:6662
n
þ 0:3338 Kebz ð9Þ
D0
CC total compressor cost
CHX total heat exchanger cost where n is the number of years from 2003 to 2009, per-well cost CW is
C0 base equipment cost calculated in millions of 2003 USD, D0 is 0.23125 m, z is the well depth, and
K and b are parameters given in Table 3. Effect of cost uncertainty and
D well diameter
variability is shown in section 3.1.4.
D0 reference case well diameter
2.2.2. Turbine. Our earlier assessments incorporated a cost estimation
F heat exchange orientation factor method for CO2 turbines that accounted for the higher density of CO2 as
FM equipment material factor the turbine fluid compared to typical power conversion fluids.9,11 The
FP equipment pressure factor equation to calculate the cost for the turbine is given in eq 10:
FS additional cost factor
C0T ¼ 3:5 RWTβ Fγ5 ð10Þ
h enthalpy
k.H Reservoir permeability multiplied by reservoir height where C0T is the base cost of the turbine, WT is the turbine work output,
m mass flow rate R and β and γ are constants, and F5 is the turbine exhaust density (see
nW number of wells Figure 1). This equation was fitted to the costs of steam turbines and
n number of years
CO2 turbines estimated in the previous work.9 Cost estimation for CO2
turbines is complex and a number of other approaches could be used,
Pi pressure at different points in the system (as in Figure 1)
including rigorous turbine design or estimation using different equip-
QHX heat exchanger heat transfer rate ment comparisons (e.g., other gas expanders, axial compressors). We use
Ti temp at different points in the system (as in Figure 1) eq 10 as it relatively simply links fluid density to turbine size, as has been
U overall heat transfer coefficient encountered with other organic fluids.18
WNET net work The values for the parameters used in this fit are given in Table 3.
WT turbine work Total cost in 2009 USD for the turbine is given in eq 11:
WC compressor work CT ¼ 525:7=575:4 FS C0T ð11Þ
WHX heat exchanger fan parasitic power losses
CT is the cost of the turbine updated to represent 2009 USD, and FS is
z well depth
an additional factor to account for material, additional piping, control,
ΔTM average heat transfer difference
freight, labor, and other overheads.
ε heat exchanger parasitic power factor Turbine costs are given in the previous work in 2008 USD;11 they
Γ specific capital cost are updated to 2009 USD by the ratio of Chemical Engineering Plant
ηisen isentropic efficiency Cost Indices (CEPCI) for the relevant years: 2008 = 575.4; 2009 =
Remaining algebraic terms are cost correlation 525.7.19
constants defined in Table 3. 2.2.3. Compressor. The centrifugal compressor cost is based on
standard compressor costing methods.20 Equations 12 and 13 were
used to estimate compressor cost:
2.2. Cost Estimation. Cost estimation of the different process
units is discussed below. CC ¼ 525:7=397 2:8FS C0C ð12Þ
2.2.1. Wells. Well costs are estimated on the basis of typical cost 8 9
estimation methods, using an exponential increase in cost as a function < 10ðR1 þ R2 log WC þ R3 ½log WC 2 Þ
, WC < 3000 =
of depth. This has been modified with a parabolic scalar to account for C0C ¼
cases with increased well diameter. The relation for the cost increase due : WC =3000 10ðR1 þ R2 log 3000 þ R3 ½log 30002 Þ
, WC g 3000 ;
to diameter change is based on larger diameter wells drilled in New
ð13Þ
Zealand,15 where a reported change in cemented casing diameter from
95/8 to 133/8 in. increased costs by 17%. A parabolic scaling of costs Note that the factor of 2.8 in eq 12 is to account for material (carbon
in response to diameter is utilized as per our previous work,11 based steel), compressor type (centrifugal), as well as additional piping, freight,
on another work,16 which noted the proportionality of drilling times labor, etc. Carbon steel is appropriate, as water condensation does not
(and therefore expected cost) to the square of the diameter. occur under the pressure and temperature conditions, for suitably low
Considerable uncertainty remains regarding estimates of geothermal water content in CO2 from the production well. Uncondensed water
well costs, both in terms of the cost relationship to depth, and in dissolved in CO2 will not instigate corrosion.21 Additionally, C0C is
response to change in diameter. The uncertainty of the cost relationship reported in 2001 USD, so it is updated to 2009 USD based on the ratio of
with depth is mainly due to uncertainty in cost reduction due to CEPCI for the relevant years: 2001 = 397; 2009 = 525.7.19
maturation of geothermal drilling technologies. We adopt as our basis 2.2.4. Heat Exchangers. The base costs of the air-cooled heat
for well cost estimation the mathematical average of the following: exchangers are estimated from standard costing methods.20 Costing is
• Joint Association Survey (JAS) Oil & Gas well cost average based on air-cooled heat exchangers; in some cases, water cooling will be
(as derived elsewhere17); available. In these cases, the cost of cooling systems will be significantly
• To-date cost average for EGS geothermal wells, scaled for increases reduced. The cost of heat exchangers is estimated from eq 14:
in diameter.17
CHX ¼ 525:7=397ðB1 þ B2 FM FP ÞFS C0HX ð14Þ
As the well costs are reported in 2003 USD, we scale them to 2009
USD by assuming a constant increase per annum of well costs of 9%. where CHX is the heat exchanger cost, B1 and B2 are constants for an
2009 USD are used for all cost calculations to make results more relevant equipment type, FM is the material factor (for stainless steel), FP is the
Figure 4. Power flows in the surface plant versus exhaust pressure, for
Figure 3. Net work, turbine power, compressor power, and specific the optimum injection pressure for one well doublet in the reference
capital cost as a function of injection pressure for the reference case. scenario.
3. RESULTS
3.1. Reference Case. For the initial consideration, we examine
the reference case with parameters as specified in Table 3.
3.1.1. Single Doublet Operation. First we examine results for
the case of a single well doublet. For a single doublet, the
thermodynamic and economic performance can be seen in
Figure 3, as a function of the injection pressure (P1).
Note here that as we examine only a single doublet, the WNET
is not 50 MWe but a much lower value; for the cases considering
50 MWe, sufficient identical parallel doublets are calculated to Figure 5. Cost per kilowatt versus exhaust pressure at 15 °C, 35 °C, and
produce sufficient power output, which is developed in section 55 °C.
3.1.3 and onward.
Figure 3 shows that there are both thermodynamic and of compression work required; at lower turbine exhaust pres-
economic optimums for the system. These optimums are not very sures, compressor work increases rapidly, reducing net power
sensitive to the injection pressure (i.e., (1 MPa from the optimum produced, while, at higher turbine exhaust pressures, the com-
will result in only relatively small variations in performance). pressor work is low, but power produced through the turbine
The economic and thermodynamic optimums are for similar continues to decline. Heat exchanger load is relatively constant,
injection pressures but are not identical due to an economic leading to constant parasitic power consumption.
incentive toward minimizing equipment size. The economic optimum corresponds very closely to the
3.1.2. Turbine Exhaust Pressure Optimization. Exhaust pres- thermodynamic optimum, with some bias toward minimizing
sure can be selected to optimize thermodynamic, or more equipment sizes (the economic performance optimum is at
importantly, economic performance. The results discussed from 8.63 MPa). The similarity between economic optimum and
section 3.1.1 are given for optimized exhaust pressures. If we thermodynamic optimum was found to extend across all the
examine the range of performance at different exhaust pressures surface plant cases we examined.
for a single injection pressure, we can see the manner in which the The optimum exhaust pressure to select for the process was
system behaves in response to changing the turbine exhaust found to be strongly dependent on achievable cooling temperature
pressure parameter. Figure 4 shows the response to turbine (which depends on ambient temperature). The economic perfor-
exhaust pressure of power loads for the turbine, compressor, heat mance at the optimum injection pressure versus exhaust pressure
exchangers, and overall net work produced for the optimum is shown in Figure 5 for three different cooling temperatures.
injection pressure from Figure 3 (13.8 MPa). As seen in Figure 5, the optimum exhaust pressure to maximize
Figure 4 shows a clear thermodynamic performance optimum, economic performance changes as surface temperature changes.
corresponding to an exhaust pressure of 8.4 MPa. In the region This is predominantly due to the thermodynamic behavior of the
near this pressure, at the injection temperature (35 °C), there is a system: at lower temperatures, the region of rapid increase in
rapid change in density. The peak in performance at these fluid density is also at a lower pressure. At lower temperatures,
thermodynamic conditions is due to a change in the gradient the optimum for performance is also more sharply defined, as the
3769 dx.doi.org/10.1021/ef200537n |Energy Fuels 2011, 25, 3765–3775
Energy & Fuels ARTICLE
ΔTlm 14 8 K
U 400 200 W m2 K1
K 0.1099 0.4786 $
b 7.804 104 6.132 104 m1
R 1.066 1.3189 USD kW0.5439
m0.4416 kg0.1472
β 0.5439 0.5353
γ 0.1472 0
differences is due to the well cost, where if typical oil and gas well
costs are assumed, the total plant capital expenditure is reduced Figure 9. Capital cost per kWe of net power produced versus injection
by 25%. Changes to the heat exchanger costing assumptions will pressure for well diameters of 0.23125 m, 0.3 m, and 0.4 m.
also impact the overall price of the plant, but by a relatively
modest percentage, which justifies the approach of not under-
taking optimization calculations for those systems.
3.2. Design Optimization: Well Diameter. Here we briefly
revisit the trade-off of increasing well diameter on increased costs
and increased performance using better cost estimation data,
as discussed in section 2.2.1. This balance has been examined
previously,11 favoring larger well sizes than currently contem-
plated. Figure 9 shows the cost per kilowatt of a 50 MWe plant for
different well diameters.
Figure 9 suggests that given the cost data we have used for this
analysis, there is continued justification for increasing well
diameters to improve the performance of CO2-based EGSs.
Performance continues to be more limited by wellbore consid-
erations than by flow in the fluid in-reservoir. It also indicates
that, at least for the reference case, there is unlikely to be a net
economic benefit from increasing the well diameter beyond
0.3 m (1200 ). Larger diameters are likely to be more favorable
for hotter resources, for more permeable resources, or for lower
overall drilling costs. Figure 10. Contours of capital cost in 2009 USD per kilowatt of capacity
3.3. Site Considerations/Optimizations. Sites for CO2- as a function of injection temperature and reservoir temperature.
based EGS should be selected to maximize economic perfor-
mance. For H2O-based EGS, the primary site considerations are 3.3.1. Ambient Temperature versus Reservoir Temperature.
reservoir temperature, depth, and permeability. For CO2-based A contour plot of cost per kilowatt as a function of injection
EGS, reservoir temperature and depth are important, but per- temperature and reservoir temperature for a reservoir depth of
formance is altered less by permeability,10 assuming a perme- 5000 m is shown in Figure 10.
ability representative of past EGS projects can be achieved. Figure 10 shows how the economic performance of CO2-
For CO2-based EGSs, economic performance is substantially based EGSs increases for lower injection temperatures and
benefitted by lower injection temperatures, due to an increase higher reservoir temperatures. The capital cost remains con-
in density in the injection well leading to a higher static pres- stant when injection pressure and reservoir temperature change
sure increase in the wellbore, which leads to greater flow together at a ratio of approximately 1:3. The interpretation is that
throughput.10 Additionally, both compressor inlet tempera- every degree lower injection temperature (i.e., lower ambient
ture and the injection temperature are assumed to be set by a temperature, since these are coupled by the approach tempera-
minimum approach temperature to ambient (defined by detailed ture of the heat exchangers) has an equivalent value of 3 degrees
heat exchanger optimization, but explored in this work over the of higher reservoir temperature. Comparatively, on a simple
range 814 K). Therefore, the economic performance of CO2- economic basis, a site in an area with a high ambient temperature,
based EGSs is sensitive to injection temperature, reservoir say 30 °C, compared to a temperate site, say 20 °C ambient,
temperature, and depth. Site selection should take into account would need to have reservoir temperatures about 30 °C hotter to
the relative effects of these key characteristics on performance. compensate.
We assess the relative importance of these characteristics by 3.3.2. Reservoir Temperature versus Depth. Deeper wells
examining the economic performance of CO2-based EGSs for generally access higher resource temperatures, leading to higher
different reservoir temperatures and injection temperatures for a power generation per well, but they also incur greater well costs.
constant depth of 5000 m in section 3.3.1 and for different To properly optimize power plant design, it is necessary to select
reservoir temperatures and depths for a constant injection the optimum depth for economic performance. For a defined
temperature of 35 °C in section 3.3.2. site, this depends on the local temperaturedepth relationship.
3771 dx.doi.org/10.1021/ef200537n |Energy Fuels 2011, 25, 3765–3775
Energy & Fuels ARTICLE
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