Refrigerated Gas Plant Din. Deyab Fares Refrigerated Gas Plant Experience the New Aspen HYSYS’. V The best process simulation software is now easier to use and faster to learn than ever! Aspen HYSYS is a comprehensive process modeling system used by the world’s leading oil & gas producers, refineries, and engineering companies to optimize process design and operations. Mobile: (+2) 01227549943 : Email: adeyab@adeyab.com TtRefrigerated Gas Plant A Alimed Deyab Fares Workshop In this simulation, a simplified version of a reftigerated gas plant is going to be modeled, The purpose is to find the LTS (Low Temperature Separator) temperature at which the hydrocarbon dewpoint target is met. The Sales Gas hydrocarbon dewpoint should not exceed -15°C at 6000 kPa, The incoming gas is cooled in two stages—first by exchange with product Sales Gas in a gas-gas exchanger (Gas-Gas) and then in a propane chiller (Chiller), represented here by a Cooler operation. A Balance operation will be used to evaluate the hydrocarbon dewpoint of the product stream at 6000 kPa. Learning Objectives © Adda hypothetical component © Install and converge heat exchangers. © Understand logical operations (Balances and Adjusts) © Use the Case Study tool to perform case studies on your simulation. | Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com tRefrigerated Gas Plant A Alimed Deyab Fares Example: The feed stream enters an inlet separator, which removes the trey CH liquids. Overhead gas from the Separator is fed to the Chiller ogre ly ~ is cooled to -20°C, which will be modeled simply as a Cooler (Fesbure Drop=35 kPa). The cold stream is then separated in a lo efraure separator (LTS). Overhead gas from the LTS ty the beaten N (Pressure drop=skPa) where it is heated to 10 rete eet sale Specifications. Feed Stream: Temperature Pressure / Ny 1.0066 0.0101 ee HS “4 0.0003, \\i entane 0.0028 A ON NN oO d3) J nPentane 0.0027 a thane Oe 75, n-Hexane 0.0006 y \¥ Ethane 0.1709 H,0, 0.0000 Propane 0.0413 7+ (NBP=110°C) 9.0001 i-Butane 0.0068 FP: Peng Robinson + Calculate the duty rejected from the chiller - Calculate the duty Absorbed inside the Heater | Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com tRefrigerated Gas Plant A Aimed Deyab Fares To start the program, From Start Menu, Select All Programs >> Aspen Tech >> Process Modeling V8.0 >>>» Aspen HYSYS >> Aspen HYSYS (aspentech Aspen HYSYS "pean Th ou en Pree spn HINER ebm 5,21 See nhaet lot preerencesinthe new Aspe HYSYS. sernaice Dat Mee Rogie Rowe OPTI 9 Feb 04 Hive you probe OPE 2: per oa Caer 8a ey sg up nevi al he sess Sesto Navihiyear--baleyour oun ctameed aged Tips ane Ties Serva an Apo HYSYS Coe tn Aan SYS Pte efing i Poinated Tuoiae Case Febru 203) BE Taising atch vee clea howto carvan exiting Aspen HYSYS Cate toa Aspen Gf Dociente HiS¢SPesceurFisiing VD eae anc Tics ree Tang Medleron Getting Saree wth Ener Rabin Aspen Mobile: (+2) 01227549943 : Email: adeyab@adeyab.comRefrigerated Gas Plant A med Deyab Fares 1- First, Start a new case esse) OF pm FT aber Options PUT Cate sais 3+ Choose the system components from the databank: | Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com TtRefrigerated Gas Plant A Aimed Deyab Fares Sonic capone + Tans entne WW af = ans) vw = DY ay A = a Sass components (Nz, H»$, CO2, Cl, C2, C3, m-C4, C4, 2-C5, i-C5, n-C6, H,O) we have to add the last component (C7*) which is not a pure component as it represents all components above C7 including CT in the feed. To define C7+ we have to create it as a hypothetical component as the following: From the drop menu select Hypothetical instead of pure components Mobile: (+2) 01227549943 : Email: adeyab@adeyab.com +Refrigerated Gas Plant A Aimed Deyab Fares are Pu Corponert thane Pe Componert, Propane PuieCoxporert sare Dae Corponert rane YareLonponert ‘atte PaieConpowert Pantane ——PateConporert Select create and edit hypos Hypo Group: HypoGroupt Initial Boiling Point: 5200 Final Boiling Point: 9000 (retype Goup | cence y Kc aes dy Ore Hypo Group: HypoGroup -| Type: Base Properties =| = | Name Added ? Normal Boiling Point | Molecular Weight tnsiona| Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com aRefrigerated Gas Plant A Alimed Deyab Fares After adding a hypo component you can edit the name, add the properties yon have, and estimate the unknown properties as follows: ses Tieabaa Gar (gies [Mevrest = (amin z eie=ecl iets =| Mates Genicanltls =| ree canton (4 BcomponensLt (Ba companentit=t Hos Hitogen Ho Now, select the suitable fluid package Pave Conger PuteCompenent Pate Component Pate Component PuteComgonent PureComgenent PuteComponent PuteCompenent Pure Component — Mobile: (+2) 01227549943 Email: adeyab@adeyab.comRefrigerated Gas Plant A tt «Sta Page + ai : ‘Component List [Property| | 4 Ey Component ite Componsntit-1 Fuid Package ya vy Sor Ses N (0 User Properties In this cave, select Peng-Robins ay \ Ee . aoe a e 7 2 Oy coopera | ‘5G Componert List -1 Pouhoye Type HVS Compre LListe i si Per ieee Ogow Denety | hay Te Perea He al Conger nosy eg enn One ; [Ossae ihose act ue ij Is Metied Now you can start drawing the flow sheet for the process by clicking the Simulation button: Mobile: (+2) 01227549943 : Email: adeyab@adeyab.com tRefrigerated Gas Plant Divine. Deyab Fares | of the feed stream From the palette: Double Click ‘ar (Bg stip Charts il T N Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com *Refrigerated Gas Plant 1B Matera Stream: To Reig =|) % Normalized Yields i-Pentane | n-Pentane | n-Hexane | c= Vol Flow [m3/h] py (kY/kgmole) eat Flow [K/h] ig Vol Flow @Std Cond [m3/h] 3.391e+008 Fluid Package Basis 1 Usilty Type Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com aRefrigerated Gas Plant Disins Deyab Fares From the palette select the separator Add a cooler: Mobile: (+2) 01227549943 : Email: adeyab@adeyab.com aRefrigerated Gas Plant med Deyab Fares SS ee I Mobile: (+2) 01227549943 Email: adeyab@adeyab.com &Refrigerated Gas Plant A med Deyab Fares TnletSepVap Gas tots Vapour +0000 Temperature [C} 1500 | 2 Pressure Pa) Molar Flow kamole/ Mass Fiow (kal St dea Lig Vol Flow (n/n) Mole Enthaipy e/kgmole] Molar Entropy tegmole-C} Heat Flow 137A} Add a heater: Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com aRefrigerated Gas Plant A Alimed Deyab Fares 1D Hester: £-100 —_—_ — | Design | Rating | Worksheet | Performance | Dynamics | Name E-100 o med Deyab Fares Fluid Package ie ‘I Mobile: (+2) 01227549943 Email: adeyab@adeyab.com &Refrigerated Gas Plant med Deyab Fares ‘Temperature [C] Pressure [kPa] Molar Flow [kgmole/ Mass Flow {kg/h} Std Ideal Liq Vol Flow [m3/h] Molar Enthalpy [kifegrnole] Molar Entropy [kY/kgmole-C] Heat Flow [kl/h] Inlet Sep Lig - The duty rejected from the chiller = 4.186 e6 (4.186 +105 kJ/hr - The duty Absorbed inside the Heater = 2.287 e6 (2.287 *10°) ki/hr Mobile: (+2) 01227549943 : Email: adeyab@adeyab.com 4Refrigerated Gas Plant A Aimed Deyab Fares Heat Exchanger The design is modified to reduce the operating cost represented in Chiller & Heater duties, by adding a Heat Exchanger before the pean) where the overhead from the inlet separator is pre-cooled by ey refrigerated gas from LTS. Calcul Heat Exchanger Design Specifications: OX Sales Gas Temperature= 10°C. Tube side Pressure crop=35kPa ay Shell side Pressure drop= 5kPa Oo No heat losses inside the heat exchat q Choose Weighted Exchanger ou LTS Liquid ni ae ag chiller after this modification nou rsa ‘Transfer Coefficient (UA) for the HX Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com aRefrigerated Gas Plant A Aimed Deyab Fares Solution: 1- Remove the heater, outlet stream and heater energy stream 2- Disconnect the chiller inlet from the chiller (cooler) 3- Add a heat exchanger from the palette: Inlet Sep - Vap E-100'chiller Ww Inet Set ny Oe iF 0) ao 4 Open the heat exch: Fes: Bchenges 00 2 piers E==—— 40 Tasers sasieri | [encom x [ection y Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com +Refrigerated Gas Plant A Alimed Deyab Fares Fister La evan (Rg Frere | emi [Rosia : Te Ech es PasNane —|omevah | Dew/bubbieh | StepTipe Pree Pie se igual Ethel Mitapceera ual Fath RerousMode! onset the tube side outlet to the chiller inlet [ Performance | Dynamics Narme Chiller Enersy i [coiner@ | =} — Outer ([cactours | Mobile: (+2) 01227549943 - Email: adeyab@adeyab.com 4Refrigerated Gas Plant A Aimed Deyab Fares The duty rejected from the chiller after this modification = 1.878 e6 kJ/hr The Overall Heat Transfer Coefficient (UA) for the HX= 2.786 e5 kJ/C-h Before Modification After | ott Chiller Duty 4.186 *10° 1.878 “1 Heater Duty 2.287 *10" oO” ~ a sg ry WO at Yd Yo Mobile: (+2) 01227549943 Email: adeyab@adeyab.com aRefrigerated Gas Plant A Ahmed Deyab Fares Adjust the LTS feed temperature to ensure the LTS vapor rate of 1200 kgmole/hr using Adjust operation. & Calculate the temperature of LTS feed «2.00000... . Q 1+ Select an adjust operation from the palette Ko Get the adjusted vasiable (LTS variable (LTS Vapor molar flow), Variable: = apt le | One | =a Varisle: Target Value ‘eure (© User Supplied Specited Target Valve Another Object Mobile: (+2) 01227549943 : Email: adeyab@adeyab.comRefrigerated Gas Plant A jimed Deyab Fares (Pee eac ror Femhest ect venete Venable Spector co i esate toeron = vari Cond Mt hay Oe eovet Cae ace Gos Compton Marna tigen massPor feerea tiie Pade Nase Sccn Steel el Fon Suga how Spe BESTga veteran are Homes over sora eb oes |) casa aang 2 Nese Core oni * \ thier fic eeey objet tw —| hier tot eoy om | | = ih © Unt | Otay || outs = Oxo : Email: adeyab@adeyab.comRefrigerated Gas Plant A med Deyab Fares Connections Adjust Nome ADI-1 ‘Connections Notes Adjusted Variable Object as to LTS Variable: [Temperature Target Variable Object [TS Vap ‘Molar Flow Varies [kgmole/h] NV 1250.243 1arse7 @ bows 188027 5 6 1222687 1202861 7199.905 Residual {kgmole/h] 59.28 4755 4220 || -1010 2269 2.861 -9471e-002 : (42) 01227549949 : Email: adeyab@adeyab.com