COMPLEX MACHINE MODEL RF-30 INSTRUCTION MANUALWARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY ‘As with af machinery there are certain hazards involved with operation and use ofthe machine Using the machine with respect and caution wil considerably lesson the possibilty of personal ins Jury. However, normal safely precautions are overlooked or ignored, personal ruty tothe op. erator may res ‘This machine was designed for certain applications ony, We strongly recommerds that this ma- chine NOT be modtied andor usedfor any application ather than for which t was designed: Ifyou have any questions relative to its application DO NOT use the machine untl you contact with us and we have advised you SAFETY RULES FOR ALL TOOLS A. USER: 1. WEAR PROPER APPAREL. No loose clothing, gloves, rings, bracalats, or other jewery to get caught in moving paris. Nonsip oot wear is recommended. Wear pro lectie hai covering to contain long hat 2. ALWAYS WEAR EYE PROTECTION. Ree to ANSL287.1 standard fr appropriate recommendation. ‘Also se face or dust mask tf cutting operation is duty 3.DONT OVERREACH. Keep proper foo ing ard balance at all times, 4. NEVER STAND ON TOOL. Serious injury ‘couldoccur ithe fol is tipped orf tha cutting tool’ accidentally contacted, 5NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don "leave too unlit comes to a complete stop. 6. DRUGS, ALCOHOL, MEDICATION. Do not operate fool while under the influence of «rug, alcohol or ary medication. B. USE OF MACHINE: 1. DON'T FORCE TOOL. i wil. do the job better andibe safer athe rate for which t was cesigned 2, USE RIGHT TOOL. Dont farce t00 ar at: tachment 1o doa Job for which st was not designed, 3. SECURE WORK. Uso clamps or a vise to hob work when practical. I's safer than using your hand trees both hands 19 operate tool 4, USE RECOMMENDED ACCESSORIES. Consut the owner's manual or recommended accessories These ol mproper accessories may cause hazards, S.AVOID ACCIDENTAL STARTING Make 542 shitehisin"OFF positon before pluoging in power cord C. ADJUSTMENT: MAKE at adjustments wih the power of. ‘order to octain the machine, precision and Correct ways of adjustment while assembing tne user should read the detailed instruction inthis manual D. WORKING ENVIRONMENT: 1. KEEP WORK AREA CLEAN. Cutered areas and benches invite accidents 2, DONT USE IN DANGEROUS ENVIRONMENT. Dont use pow tools in ‘damp or wet locations, or expase themto rain Keep work area welighte. 3. KEEP CHLEREN AND vISITIORS AWAY. Allchironand vistors should be kept a sale distance from work area, E, MAINTENANCE 1. DISCONNECT machine trom power source when making repairs 2. CHECK DAMAGED PARTS. To reac ‘every dtals of trouble shoting, rapa & very caretully and make sure the operator wont get injrt and damage the machine‘Thank you for prehasing the. RF-30. COMPLEX Machine i properly cated for and operated. this machine ean provide you with years of accurate service. Please read this manual carefuly before using your machine 1 SPECIFICATION MODEL J BF-30_ (PF) Drill capacity — semi") Face ml capaciy —ommisy End mil expacty a Zonm(si 0515-78 49007) Machine saed Feit t Tevet with Moc z | Sonate speed | > [sore | 00H pie 75-095 6508) tom | [etme se giz 6p) | ‘Standard ceasoies ‘For VF chuck 6 age Forward ond backward [sme ght and et ave of 1b. ce Working area of table . Fab Bonee9}s XR Gross woke Som (660 Bs) easement [aeeiiaaioal Extra accessories Power down (spinde) feat | Power bngtuina (tale) feed | Tapping swith Forware & Reverse switch | Maanete snitch Emergeicy switch Colt chuck Work tant (diet stand 23 spucis (2 spend moter) Extensin clin Clamping wits Noise os 80 dB MAX2, FEATURES: (() This machine has, several uses, such as surface cutting, dling, mili, and also can be ‘equipped with an electric switch for tapping. (2) This machine is of fine qualty, can be operated easily, and tie not mite to skiled eparators, (9) The driting and miling operation can be pertormed by two methods 4), Hand operation, which makes quick dling 2), Worm gear feed operation, which makes slow mii (4) Bronze adjustable nuts, which adjust the thread clearance and reduce the wear. They also ‘make screws rotated smoothly and increase the thread accuracy. (8) Whole column which makes his machine strong, stable, and also Keap the high accuracy. {(6) Head of tough cast ensures its accuracy lasting and enduring through the treatment of precise boring cylinder, grinding, and internal stress rele (7) To adjust belt and change speed, new pulley cover is easy to open the cover 43. DELIVERY & INSTALLATION: (1) BE SURE: al locke of headstock & column are tighten before operation. (2) ALWAYS Keep proper footing & balance while ‘moving this 300kgs machine. and only use heavy ayy fiber bet to lit the machine as per Fig. A (@) KEEP machine always out Irom sun, dust, wet, raining area, (4) POSITION & tighten 4 bots into base holes properly after machine in balance. (6) TURN OFF the power before wiring, & be sure machine in proper grounding. Overload & circu braker is Fig. A recommended for safety wiring. (6) CHECK caretuly # main shattn clockwise direction while ‘unning test, if nt, reverse the wiring then, repeat the test til spine rection is correct A.CLEANING & LUBRICATING (Gi Your machine has been coated with a heavy grease 10 protect i in shipping. This enating should be complately removed before operating the machine. Commercial degreaser, kerosene 0 similar solvent may be used to remove the grease from the machine, but avoid geting sol vert on bets or other rubber parts. (2) ter cleaning, coat all bright work with a ight Wricant. Lubricate all points in Fig. wih a medium consistency mactine oi (8) Lubricating points as shown in arrows. 5, USE OF MAIN MACHINE PARTS (See Fi (1) To raise and lower the head by head har (2) Equipped with an electric switch for tapping operation chckwise or counterclockwise. (8) To adjust the quick or stow feeding by toed hand, (4) To adjust the table left and right travel by table handle wheel {6) To adjust the table fore and at travel by table handle wieel (6) To operate the spinale handle wheel for micro feed. (7) To adjust the scale size according to working need.‘6, PRECAUTION FOR OPERATION ‘Check all parts for proper coneltion Before operation; it normal safety precavions are notice caretly, this machine ean provide you withstanding of accurate service. {1 Belore Operation (a) Fil the brant. (0) n order to Keep the accurate precision, the table must be free from dust and oll depos, {e)Check to see that tho tools are corcaty set and the workpiece is set firmly. (@}Be sure the speeds not set too fast (e}Be sure everything is ready belore use, (2) Atter Opsration (a) Turn off the electric switch, (0) Turn down the tots {6} leanthe machine and coat t with lubriant. {8} Cover the machine with cloth to keep out the dust (9) Adjustment of Head (a) Toraise and lower the head, loosen the two heavy duty head lock nuts shown in Fig. Use the let sida heae handle to raise and lower the head on ts rack and pinion mechanism ‘When the desired heights reached, tgiten the bots to avoid vibration, (ty Head may be rotated 200" by loosening the same bolts mentioned above. Adjust the head to the desired angle, then fix the heavy duly head lockruts. If Tighten the same ime to fi the head if deling & ming too much rack sleeve ‘orm gor "8 B35" a handle whos! poston de stop gauge4) Preparing for Dring (se tg. 2(Excopt addition power feed system) “Turn of the knob make loose tha taper body of worm gear and spring base. Thenwe decde spindle stroke setting the posite depth stop gauge for ding bind hole or Free state Tor pass hole 45) Preparing for Miling (ee fig, 2\Except addition power feed system). (a) Acjust the positve depth stop gauge to highest pont poston. {b) Tur tight ofthe knadbe use to taper friction force couping the worm gear and spring base. ‘Then turning the hanele whee! by micro set the sprindle of work piece machining height (c) Leck the rack sleeve atthe desired height with fixed bot ‘7, ADJUSTING TABLE SLACK AND COMPENSATE FOR WEAR(see fi. 3) .G) Your machine is equipped with J stp adjustment o compensate Tor wear and excess slack ‘9n cross and longitudinal travel {2} Clockwise rotation the job strip bak with a big corow for excess alack otherwise litle counter clockwise if too tht, 43) Aqjustine jb strip bot nt feel a slight Grag when shiting the table. 8. CLAMPING, TABLE BASE, AND MACHINE BASE (see Fig. 3) (7) When miling longiueinal Teed, i's advisable to lack the cross 1ead table travel to ingure the accuracy of your work. Todo this, tighten the small lea! screw located on the right side ofthe table base. (2) To tightan the longtusnal feed travel ofthe table for cross feed milo, tighten the two email Jeal Sorew onthe front ofthe table base 13) Acjuctable travel ape are provided on tha front ofthe table for eontrl at erace Waveland tho: ‘desired ming length, Gib stip Leal serew Two leat screw. in Gb strip bot Gd strip bal Gib stip ae Longitudinal teed view Figs.9, SPEED CHANGING AND ADJUST BELT (Step See Fig. 4) {Turn power of. {2} Open bet cover by releasing side latches step seo(a}(b)c) {) Loosen motor mount leat screw. {4} Push motor in order to loosen belts(head side of motor mount is set fixed, two motors ear side with motor screw to tighton or loosen of belts) {8} Loosen two screws for base of speed change inter pulley that also adjust the cation of base {or speed change intr pulley. 6) Select the sulable R.P.M. from speed charts of Fig. § Then place the belts on the desired pulley steps {7} Tighten two screws of base for speed change pulley and the bot of motor mount lock {8} Cover the belt cover with counter step (2) after turn power on; sone MOTOR 4P _@ SPEEDS SPINDLE iasrem] pasreae fe [ pees [onl aa as [aes [2s [rs] wo fis [oso | e-7 [neo] 00 Figs. 10, TO CHANGE TOOLS, (1) Removing Face Mil or Drill Chuck Arbor Loosen the arbor bot (see ig. 4) at the top of the spindle shaft approximately 2 turns with a twrench. Rap te top ofthe arbor bolt with a mall. ‘ter taper has been broken loose, Roding chuck arbor on hand and turn detach the arb bolt withthe other hand (2) To instal Face Mil or Cutter Arbor Insert cuter and cutter arbor into the taper of spina, Tighten arbor bot detach secur! do not overigiten. (8) Pemoving Taper Drs {a} Turn downthe arbor bolt and insert the taper il into the spindle shat {() Turn the repid down handle rod down unt the oblong hoe in the rack sleeve appears. Line up tis hole withthe hole in the spindle. Insert Key punch Key through oles and strike light witha mallet. This wil force the taper dri out 11, ORDERING REPLACEMENT PARTS Copmiete pars lit is attached. it parts are needed, contact your local dstibuor. 12. EXTRA TOOLING AND ACCESSORIES Each af machine is equipped with a NT#3 spindle taper ora R-& spindle taper (examples below ). Contact your local dstrbutor ora major cutting tool dstibutor to cbtain any of these accessors: Taper dis, Reamers, Taps Colects, Adapters and Sleeves arbor bot butDeluxe Stand Power Table Fees 52 Pes Clamping Kit Cooling System Emergency Switch Mognetic Swita Work Lamp Collect Chuck 3.1/2" Angle Vise 3° Face Mil Cutter ‘3Way Angle Maing Vise 412" bail Chuck Face tiling Cutter 7 Pes Miling Chuck K-Tyge Mling Vise NT#30 Spindle Taser 13, TAPPING EQUIPMENT ‘This machine can be equipped with an electric switch for tapping operation clockwise o¢ countcr- ‘clockwise, and the working depth also can be adjusted by the lint switch Electric switch wil be stalled acorn to your requrement, ang you must pay the cost ony) 14. SPECIFICATION OF T-SCLT a ‘The size of T-Solt on table as Fig 6: | pa16. | | 18. TROUBLE SHOOTING RF-30 Figs. (1) No running after switch on: (a) Main switch interruption while volts regular - Adjust input votage and draw back the main switch. (b) Break down of fuse in switch box - Replace with now one. (c) In case of too much current, the overload celay jumps away automatically - Press the overload relay, and it wil return othe correct postion (2) Motor Overneat and No Power: {a) Ovcrioad - Decrease the load o fd. (0) loner voltage - Adjust to accurate voltage. (¢) Spoiled contact point of magnetic switch -Replace with new one, (q) Breakdown of overload relay - Connect itor replace with new one, (e} Motor is poor - Replace with new one. () Break down of fuse or poor contact with wire (tis easly. to poll motor while short circuit) Switch off powcr source at once and replace fuse with new one, {g) The tension of puley V-belt to tight - Adjust for proper tension of V-Bet, (6) this machine with the tapping attachment, thera isan aid plum scrow fx on the motor mount in order to avoid the motor pulcys shake whie turning (3) Ine temperature ot spine bearing is 10 hat {a) Grease is insufficient - Filth grease, (0) The spinde beating is fxcd too tight - turning with no spced anditee! the tightness with hand. (6) Turning wit high speed fora long time - Turn ato ig cuting (@) Lack ot power with main spindle reveling (a) the tension of V-belt too loose - Adjust for proper tension of Vibe {b) Motor has burned out - Change a new motor (@) Fuse has burned out - Replace with new one.(6) abe travel nas not balanced: {a) The gap of spi taper too wide - Adjust bok in proper. {b) Loosening of leaf boll - Turn and tastenin place. (c) Feed too deep -Decrease depth of toed. (6) Shake of spinie and roughness of working surface has taken place during performance: (a) The gap of spindle bearing too wide - Adjust the gap in proper or replace bearing with now (0) Spindle loosening up and down Mako two of innor boating covers on the top tight cach bother. Do not overtighten two inner bearing covere with tha taper bearings iti ok slong ‘as no gap between them. {c) The gap of taper sliding loate too Wide - Adjust the tension of bot in proper. (0) Loosening of chuck - Fasten chuck, (6) Cutter is du - Resharpen it (f) Workpigce has not hold firmly - Be sureto tighten workpiece (7) Micro teed does not work smoothly: (a) Loosening of eutch- De sure tighten it (6) Worm and worm shatt has wor out - Replace with new one, (c) Loosering of handwheo! fixed screw - Be sure to tighten it () Warout accuracy in performance: {@) Imbalance of heavy workpiece - Must bo considerate of he principle of balance while hal eg workpiece (6) Otten use of nammer to srke workplace - Farblden to use hammer to strike workoiace, {c} Unaceurate horizontal tabla - Cheek and maintain table for keeping accurate horizontal alter a period of use. 46, MAINTAINING. ‘That's easier ot Keep machine in ood conditon or best performance by means of maintaining it fat anytime than remedy it alter is out of order. 4) Dally Maintenance (by operator) {a) Fil the bricantbetore starting machine cveryoay. {) the temporature of spirale caused overhcating or strange noise, stop machine immed ately io cheek it for keeping accurate performance. (e)Keap work area clean; rebase vse, cuter, workpiece from table; switeh off power source; take chip of dust away ftom machine and folow insructons hibricationg of coating rust= proot el before leaving (2) Weekiy Maintenance (a) Claan and coat the cross leasing screw with oi. (b) Check to see Hf sicing suriace and turring parts lack of lubricant. the Nbricant i incuteant, fa 18) Monthy Maintsnance (a) Adjust the accurate gap ct side both on cross and longitudinal feed, {) Lubricate bearing, worm, and warm shall to avold wear. 48) Yearly Maintenance (a) Adjust table to horizontal soston for maintonance of accuracy. (b) Check electric cord, plugs, switches a least once a year to avoid loosening or wearing,HEAD PARTS fart Osten ‘Sorte Paley Bar Bouing tone) Beng Spat ipa hater Gear (9007.9 Fes Ti Saar (Then tice Ae hot st ease (2022) Setcr ‘Speed cha Serberin ae Ee swt Si SE on Hunber equree sca ot ae Pa ie Pa ae Beiesiestr ae su mr. SS Soe ss ae Sen, oe ot on oa cee Serta Hong tne RecureaTABLE BASE PARTS Part Deecipion fe ‘eet Guat Dal fa ‘tae Tat Sosig (9) ot Se Fangs te Caan Fg Ring tae Row rege me Sorgen ‘re nape Head Seon bma Senp wane {ink agen Sonat Haas So cere Rag Sm ts See ‘i Hevajen Sect Headers See Focures ‘STAND PARTS (OPTION) art Desoroton Nbr fe Feared S01 Sard) * Sar Sars tan) : 503 Spo Pat (rom) : 504 Sapp Pate (es) : Sa cpr ‘ Som oartack ‘ Sn Wee 2 SS Wane °