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T. Ke, X. Sun
ABSTRACT. Poly(lactic acid) (PLA) has potential for use in disposable and biodegradable plastics. Blending starch with PLA
would increase biodegradability and reduce costs. However, the brittleness of the starch/PLA blend is a major drawback for
many applications. The objective of this study was to characterize thermal and mechanical properties of PLA/starch blends
with addition of six plasticizers at various levels. Three groups of plasticizers were used: (1) acetyl triethyl citrate (AC) and
triethyl citrate (TC); (2) poly(ethylene glycol) (PEG) and poly(propylene glycol) (PPG) of low molecular weight and
containing an ether group that might interact with PLA; and (3) glycerol and sorbitol, which are miscible with starch. The
PLA and cornstarch were blended at a 60:40 weight ratio by using a lab–scale twin–screw extruder with addition of these
plasticizers ranging from 5% to 25%. The thermal transition temperatures (glass transition, crystallization, and melting) of
the extruded PLA/starch blends decreased as AC, TC, and PEG contents increased. The PPG almost had no effect on the
transition temperatures of the blends. Cold crystallization and melting temperatures of PLA increased slightly with increasing
sorbitol content. Glycerol reduced the cold crystallization and melting temperatures but had no effect on the glass transition
temperature. Starch formed a continuous phase in the presence of 25% sorbitol or 15%, 20%, or 25% glycerol. The TC and
PEG enhanced the crystallization of PLA. The annealed samples containing glycerol had the highest crystallinity. As
concentration of AC, TC, PEG, PPG, and glycerol increased, tensile strength and Young’s Modulus of the extruded and
molded blends decreased, and elongation increased in comparison to the blend without plasticizers.
Keywords. Poly(lactic acid), Plasticizer, Acetyl triethyl citrate, Triethyl citrate, Poly(ethylene glycol), Poly(propylene
glycol), Glycerol, Sorbitol.
E
nvironmental concern over the use of conventional because it can reduce the intermolecular force and increase
nondegradable polymers has stimulated research in the intermolecular mobility. A good plasticizer should be
biodegradable materials as alternatives. Starch has chemically compatible with the polymer to yield a stable,
been considered as an alternative because it is a homogeneous mixture. Starch is a polyol and PLA is a
naturally occurring biopolymer with abundant resources and polyester, so they are immiscible. Native starch is usually in
is low in price. It has been broadly blended with a granular form in which the polymer molecules are hydrogen
petroleum–based plastics to increase biodegradability or bonded and aligned radially. Starch alone in a dry state is not
with biodegradable resin to decrease cost. Poly(lactic acid) considered a true thermoplastic in the sense that it would be
degraded upon heating rather than melt on its own. However,
(PLA) is a promising synthetic biodegradable polymer
in the presence of a plasticizer, starch would behave as a
because of its good mechanical properties (Engelberg and thermoplastic (Simmons and Thomas, 1995).
Kohn, 1991). Blending starch with PLA will increase In this study, the following plasticizers were included:
biodegradability and reduce costs for raw materials. acetyl triethyl citrate (AC), triethyl citrate (TC), poly(ethyl-
However, starch and PLA are both brittle, which is a major ene glycol) (PEG), poly(proplylene glycol) (PPG), glycerol,
drawback for many applications. Processibility of the blend and sorbitol. These plasticizers can be classified into three
is also a problem because the addition of starch reduces groups according to their structure. AC and TC are small
flowability. molecular citrate esters; they are synthesized from naturally
A plasticizer is commonly used to improve the occurring citric acid and are commonly used as plasticizers
processibility, flexibility, and stretchability of a polymer for many polymers. They are often recommended for
materials that come into contact with food because of their
favorable physiological properties (i.e., nontoxicity, nonir-
Article was submitted for review in January 2001; approved for
ritation, etc.) (Gachter and Muller, 1990). A previous study
publication by the Food & Process Engineering Institute of ASAE in May reported that citrate esters were miscible with PLA and
2001. effectively improved its elongation (Labrecque et al., 1997).
Contribution no. 00–488–J from the Kansas Agricultural Experiment Glycerol and sorbitol are polyhydric alcohols that are
Station. miscible with starch and are good plasticizers to starch (Yu et
The authors are Tianyi Ke, Post–Doctoral Research Associate, and
Xiuzhi Sun, ASAE Member Engineer, Associate Professor, Department of al., 1998; Lawton and Fanta, 1994; Arvanitoyannis et al.,
Grain Science and Industry, Kansas State University, Manhattan, Kansas. 1998). Some hydroxyl groups of glycerol and sorbitol were
Corresponding author: Xiuzhi Sun, Dept. of Grain Science and Industry, expected to interact with the ester group from PLA in some
Kansas State University, Manhattan, KS 66506–2201; phone: degree, such as hydrogen bonding. PEG and PPG are
785–532–4077; fax: 785–532–7010; e–mail: xss@wheat.ksu.edu.
polyethers with low molecular weight and are used widely as
Figure 1. Scanning electron micrographs of fractured samples of extruded and molded poly(lactic acid)/starch (60:40) blends containing 25% of
various plasticizers (1000X).
C D
E F
G H
Figure 2. Scanning electron micrographs of starch “skeleton” after PLA leached out in the chloroform: containing 15% glycerol (A = 200X, B = 1000X);
containing 20% glycerol (C = 200X, D = 1000X); containing 25% glycerol (E = 200X, F = 1000X); containing 25% sorbitol (G = 200X, H = 1000X).
(r2 = 0.99) in the blends (fig. 4A). AC and TC have similar Tg of the extruded blends decreased rapidly as PEG content
chemical structures, contain ester groups as the repeating unit increased. PEG contains a repeating unit of an ether group,
of PLA, and their compatibility was enhanced greatly, which is compatible in some degree with the repeating unit
resulting in the decrease in Tg. The Tg values of the extruded of the ester group in PLA. Sheth et al. (1997) reported that
blends containing TC were smaller than those of the blends PLA and PEG had good miscibility, and the results obtained
containing AC at the same concentration level, indicating from this study showed that PEG was a good plasticizer for
that the effect of TC on Tg was slightly greater (fig. 4A). The PLA.
60 120
(A)
110 (B)
50
40 100
30 90
C)
Tg(oC)
80
o
20
Tc1(
70
10
60
0
50
–10
0 5 10 15 20 25 30 40
Plasticizer contents (%) 0 5 10 15 20 25 30
176
160
(C) 174 (D)
158
172
156
170
154 168
152 166
Tm(oC)
Tc2(oC)
150 164
148 162
160
146
158
144
156
142
154
0 5 10 15 20 25 30
0 5 10 15 20 25 30
Plasticizer contents (%)
Plasticizer contents (%)
AC TC PEG
AC TC PEG
PPG Glycerol Sobitolr
PPG Glycerol Sorbitol
Figure 4. Thermal transition temperatures of extruded poly(lactic acid)/starch blends (60:40) as affected by plasticizer concentrations: (A) glass transition
temperature (Tg); (B) first crystallization temperature (Tc1); (C) second crystallization temperature (Tc2); and (D) melting temperature (Tm).
Hm (J/g)
crystallize at a lower temperature. The effects of TC on Tc1
Xc(%)
20 34.5
were more significant than those of AC because TC’s
hydroxyl group interacted with PLA to induce crystalliza-
tion. The effects of PEG on Tc1 were interesting; the Tc1 15 25.9
decreased at first, then increased, and then leveled off
(fig. 4B). This phenomenon may have been associated with
the initial crystallinity of the blends with PEG. 10 17.3
The SDHi in fig. 5A is the sum of all enthalpies in the DSC 0 5 10 15 20 25 30
heating and was used to estimate the initial crystallinity of the Plasticizer contents (%)
extruded blends, according to equation 1. The corresponding
AC TC PEG
crystallinity is plotted in figure 5A on the right Y–axis. The PPG Glycerol Sorbitol
initial crystallinity was small at low PEG contents (i.e., 5%
and 10%), although it was slightly greater than that of blends
25 43.2
with other plasticizers. However, it increased significantly at
(B)
15% and 20% PEG contents, much more than in blends with
other plasticizers, and then leveled off as PEG content 20
32.4
increased to 25%. PLA is a semi–crystalline polymer, so its
Hi (J/g)
crystallinity is limited. Therefore, at lower concentrations of 15
PEG, there is more space for PLA to crystallize further. As 21.6
the PEG content increased, the initial crystallinity of the
Xc(%)
10
blend increased significantly (fig. 5A), which would make
further crystallization more difficult because of the limitation 10.8
5
of PLA crystallinity. Although PEG involved enhancing the
mobility of PLA molecular chains, at the same time, a greater
initial crystallinity would decrease the mobility of the PLA 0 0
molecular chains. Therefore, a higher temperature (Tc1) was 0 5 10 15 20 25 30
required for PLA crystallization of the blends with higher Plasticizer contents (%)
PEG contents. AC TC PEG
The Tc1 of the extruded blends remained almost PPG Gylcerol Sorbitol
unchanged as glycerol and PPG contents increased (fig. 4B).
The Tc1 was about 100³C, close to the Tc1 (103³C) of the
30
control sample, at all PPG concentrations but was 90³C at all (C)
glycerol contents except for 5%. As mentioned before, PPG
contains a side methyl group whose steric bulk decreases its 25 43.4
interaction with PLA, resulting in less effect on PLA’s
Hai (J/g)
Xc(%)
For glycerol, as mentioned before, Tg remained
unchanged, indicating that glycerol did not influence the 15 26
mobility of PLA molecules. The molecules of starch are held
together by inter– or intramolecular hydrogen bonds, and a
10 17.3
few free hydroxyl groups occur on the surface of starch
0 5 10 15 20 25 30
granules. However, the starch was destructurized by glycerol
under heat and shear force during extrusion, so more Plasticizer contents (%)
hydroxyl groups would exist at the interface and could AC TC PEG
PPG Glycerol Sorbitol
interact with ester groups of PLA molecules. In addition,
some glycerol molecules would be distributed at the interface Figure 5. Thermal enthalpies and percent crystallinity (Xc) of extruded
between PLA and starch because of the glycerol’s poly(lactic acid)/starch (60:40) blends as affected by plasticizer
flowability. It is possible that these two factors enhanced the concentrations: (A) enthalpy sum (SDHi); (B) crystallization enthalpy
crystallization of PLA. At 5% glycerol content, these effects (DHc1) at about 100³C; (C) fusion enthalpy (DHm); and (D) enthalpy sum
were weak, resulting in no effect on Tc1 of the blends. At high (DHi) after annealing 1 h at 100³C.
glycerol content, these two factors somewhat enhanced the
crystallization of PLA, resulting in a reduction in Tc1 value. resulting in an increase in Tc1. At high sorbitol content, the
The Tc1 of PLA increased slightly when sorbitol content starch became more continuous due to the plasticization,
increased from 5% to 15%, and then leveled off. At low resulting in less scattered PLA, which would balance the
sorbitol content, sorbitol acted as filler, which would make filler effects. Therefore, the Tc1 remained unchanged.
the PLA phase more scattered as sorbitol content increased,
ÓÚÚ Û+
%%
35 (A) 20% 25%
35 Sorbitol
ÓÚÚŸÛÛ Ô Ö Ò ÕÕ ÚŠŠÛ+
%%
30
30
Tensile Strength (MPa)
ÓÚÚŸÛÛÔ! Ö ÕÕ
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25
25
ÓÚÚ ÔŽ
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%%
+
20
Stress(MPa)
20 Glycerol
ÓÚÚ
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ÛÛ
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$$
ÚŠŠ
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+
15 AC
TC
Ó&&
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ÕÕ ŠŠ
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$$ Û+
%%
10 15
ÚÚ
Ó&&
ŸÛÛ
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$$ Û+
%%
5 PEG
10
0
AC TC PEG PPG Glycerol Sorbitol 5 PPG
PPG
0
ÖÖ
0 5 10 15
25
00
(B) 5% Strain (%)
++ ,,
20 10%
Figure 7. Typical tensile curves of extruded and molded poly(lactic
15%
++ ,, ++
acid)/starch (60:40) blends containing 15% of various plasticizers as
15 20% representatives.
Elongation(%)
++
++ ,,
3 +
25%
-,,
00
3 *+ )
10
Ó//
//++
-,,
00
3 11
*+ ÕÕ
) /
*
CONCLUSIONS
5 AC, TC, and PEG reduced the thermal transition
0 Ó++
00
AC
,,
-3 .*
11 ŠŠ--
2+
0)
ÕÕ
TC
/*
PEG PPG Glycerol Sorbitol
temperatures (Tg, Tc, Tm) of extruded PLA/starch blends.
Glycerol reduced the Tc and Tm but had no effect on Tg. PPG
had no effect on any of these transition temperatures. The Tc1
of PLA increased slightly when sorbitol content increased
from 5% to 15%, and then leveled off. PEG, TC, and AC can
Õ 00
44 Š 33
1600 enhance the PLA crystallization, and the degree of
5% 10% 15%
enhancement was: PEG > TC > AC. Glycerol also enhanced
ÔÔ
1400 (C) 20% 25%
the crystallization of PLA to some degree by plasticizing the
ÔÔ Ò Õ
0 Š
1 33
,
1200 starch. However, PPG and sorbitol had no effect on
ÔÔ 1 Ò Õ
0 Š
1
33
/,
1000 crystallization. SEM showed that the granular state of the
Modulus (MPa)
ÔÔ Ž
1 Ö 2
Ò
Õ
0 Š
1
33
-
/,
800
AC, TC, PEG, and PPG, but it was destructurized by glycerol
ÔÔŽ1 Ö 2
/ Ò
Õ*
0 Š+33
1 -,
/
600 and sorbitol. Starch was plasticized and became continuous
phase at 15% to 25% glycerol or 25% sorbitol content.
ÔÔ
ÔÔŽ1Ž1’ Ö(
Ö
’
/ (
Ò
2
Ò)
)0
Õ
Õ*
Š
1
Š+
33
-
/
-,
400
Tensile strength and Young’s Modulus of the extruded and
/
2
0*
1+33
/,
200 molded PLA/starch blends were reduced greatly, and
0 elongation of the blends increased as concentrations of AC,
AC TC PEG PPG Glycerol Sorbitol TC, PEG, and PPG increased. A similar effect was observed
for the blends containing glycerol, although it was
Figure 6. Tensile strength (A), elongation (B), modulus (C) of extruded immiscible with PLA. However, the blend containing
and molded poly(lactic acid)/starch (60:40) blends as affected by
sorbitol showed increases in tensile strength and Young’s
plasticizers at various concentrations.
Modulus and a decrease in elongation as the concentration
increased.
interact mainly with PLA) increased the mobility of PLA
molecules, the modulus of the extruded and molded blends
decreased as their contents increased (fig. 6C). This was
related to the reduction in tensile strength and increase in REFERENCES
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glycerol contents increased, but it increased as the sorbitol made from hydroxypropyl starch and gelatin and plasticized by
content increased. Figure 7 shows typical tensile curves of polyols and water. Carbohydrate Polym. 36(2/3): 105–119.
Engelberg, I., and J. Kohn. 1991. Physico–mechanical properties of
selected samples of the extruded and molded blends
degradable polymers used in medical applications: A
containing different plasticizers at 15%. The curves indicate comparative study. Biomaterials 12(4): 292–304.
that the blends containing sorbitol and glycerol at 15% were Gachter, R., and H. Muller. 1990. Plastics Additives Handbook. 3rd
brittle, while those containing AC, TC, and PEG were ed. Munich, Germany: Hanser Publishing.
ductile. The curve for the blend containing PPG indicates that Fisher, E. W., H. J. Sterzel, and G. Wegner. 1973. Investigation of
it was also ductile, but a yield point is evident. the structure of solution grown crystals of lactide copolymers by
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980–990.