Assembly overview - headlights with gas discharge bulbs and cornering lights Page 1 of 3

Assembly overview - headlights with gas discharge bulbs and cornering

lights
Note

After any measures which could affect the headlight setting, the headlights must be checked and if
necessary adjusted: “Maintenance manual” → .

1 - Cover cap

2 - Left gas
discharge
bulb -L13-
or right gas
discharge
bulb -L14-

WARNING

Observe operating and safety notes for gas discharge bulbs → Chapter.

Type D1S, 35 W
Renewing → Chapter

3 - Left headlight range control motor -V48- or right headlight range control motor -V49-
Removing and installing → Chapter.

4 - Left cornering light bulb -L148- or right cornering light bulb -L149-

vw-wi://rl/V.en-GB.K00591103.wi::68400406.xml?xsl=3 03/06/2021
Assembly overview - headlights with gas discharge bulbs and cornering lights Page 2 of 3

12
V,
55 W
Renewing → Chapter

5 - Left side light bulb -M1- or right side light bulb -M3-
Bulb 12 V, W 5 W
Renewing → Chapter

6 - Bulb holder with grip element

For front left turn signal bulb -M5- or front right turn signal bulb -M7-

7 - Front left turn signal bulb -M5- or front right turn signal bulb -M7-
Bulb 12 V, 21 W
Renewing → Chapter

8 - Cover cap

9 - Headlight
Removing and installing → Chapter.
Correcting installation position of headlight → Chapter
Repairing headlight retaining tabs → Chapter
Converting headlights to drive on the left or the right → Chapter

10 - Headlight securing bolts to body

8 Nm

11 - Control unit for left gas discharge bulb -J343- or control unit for right gas discharge bulb -
J344-
Removing and installing → Chapter.

12 - Securing bolts gas discharge lamp control unit to headlight

13 - Headlight range control unit -J745-

Removing and installing → Chapter.
Coding → Chapter
Securing bolt specified torque (M8): 3 Nm

Note

Once the control unit for cornering light and headlight range control -J745- has been coded, a
headlight basic setting must be carried out: “Maintenance manual” → .

14 - Rear left vehicle level sender -G76-

Removing and installing → Chapter.
Checking → Chapter
Securing bolt specified torque (M8): 5 Nm

15 - Bracket securing bolts to body

Specified torque: 8 Nm
Observe tightening sequence! → Chapter

16 - Bracket

17 - Securing bolts power output module for headlight to headlight

18 - Output module for left headlight -J667- or output module for right headlight -J668-

vw-wi://rl/V.en-GB.K00591103.wi::68400406.xml?xsl=3 03/06/2021
Assembly overview - headlights with gas discharge bulbs and cornering lights Page 3 of 3

Removing and installing → Chapter.

vw-wi://rl/V.en-GB.K00591103.wi::68400406.xml?xsl=3 03/06/2021