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Distribution of Inorganics and Trace Elements during Waste


Gasification in a Bench-Scale Fluidized Bed
Vanessa Ferreira de Almeida, Alberto Gómez-Barea,* Susanna Nilsson, and Sanna Tuomi
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ABSTRACT: The gasification of refuse-derived fuel (RDF) in a


fluidized bed gasifier followed by a high-temperature filter was
Downloaded via Vanessa Ferreira de Almeida on September 28, 2021 at 07:18:13 (UTC).

investigated in a bench-scale plant. The tests were performed at a


fixed reactor (bed and freeboard) temperature of 850 °C and filter
temperatures of 450 and 550 °C using air−N2 and air−steam
mixtures as gasification agents with equivalence ratios (ER) in the
range of 0.24−0.32 and sand and sand/dolomite mixtures as bed
material. The influence of these parameters on the gasification
performance was studied with the primary objective of under-
standing the fate of fuel−N, fuel−S, fuel−Cl, and the distribution of
fuel−trace elements into the gas and ash streams (both filter and
bottom ashes). It was found that steam addition, besides increasing
the yield of H2, promoted the yields of NH3, H2S, and tars. The
catalytic effect of dolomite on decreasing tar production was not observed in our experiments. Fuel−N and fuel−S were mainly
converted into ammonia (≥40%) and H2S (≥20%). Most of fuel−Cl was measured in the filter ash, whereas only a minor fraction of
the fuel-S was detected in this solid fraction, especially at low temperature. The distribution of trace elements into the filter and
bottom ashes was consistent with their inherent volatile behavior, although precise quantification was difficult due to the
heterogeneity of the fuel. Preliminary assessment of utilization/disposal options of the filter and bottom ashes generated was made
by studying the enrichment factor.

1. INTRODUCTION gasification agent, bed material, and particle size as well as the
Currently, the need to replace fossil fuels has driven research to contents of other inorganic components in the fuel. Pollutants
find alternative energy sources. Biomass is one of them, as it has present in syngas restrict its subsequent use, e.g. in boilers, fuel
presented itself as an interesting option. Nevertheless, the cells, gas engines, and turbines.4,9 Therefore, the effects of
potential competition with food production and reasons related process operating conditions and downstream cleaning
to availability have made some biomass types more attractive procedures are crucial for understanding the fate of the
than others. For instance, interest in using wastes as fuels has contaminant precursors in waste gasification.
been progressively increasing, and thus, several routes have been Hot gas filtration (HGF) is used to remove solid particulates
developed.1,2
from the gas and alkali and heavy metals, which usually
Among the thermochemical options, fluidized bed gasification
is a suitable route to convert wastes since it is a flexible condensate on the surface of the particle or aerosols formed
technology regarding fuel size and composition and can be during syngas cooling. HGF is commonly performed between
applied to electricity production at small and medium scales.3 350 and 500 °C,13 and the use of ceramic filters has been
The content in pollutant species during gasification of wastes (as successfully demonstrated at scale for biomass, as in the Biomass
in other thermochemical options) is of concern, and thus, more Integrated Gasification Combined Cycle (BIGCC) plant in
complex downstream cleaning steps are needed compared to the Värnamo, where filtration temperatures were 340−370 °C.14
processing of clean biomass depending on the syngas end Higher filter temperatures have been investigated, reaching up to
application.4,5 A great deal of work exists on the formation of
pollutants and their fate during gasification of wastes.6,4,7−12
Nitrogen, sulfur, and chlorine are the main elements that form Received: June 30, 2021
gaseous pollutants during gasification, such as NH3, HCN, H2S, Revised: August 9, 2021
COS, and HCl. Moreover, trace elements in the fuel, e.g., heavy
metals, can be released to the gas phase, forming harmful species.
Their conversions into such species depend on several factors,
such as their chemical form in the fuel, reactor temperature,

© XXXX American Chemical Society https://doi.org/10.1021/acs.energyfuels.1c02143


A Energy Fuels XXXX, XXX, XXX−XXX
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Figure 1. VTT’s bench-scale, atmospheric pressure gasification test facility BFB100.

800 °C,13 aiming at syngas applications where filtration is gas residence time tube. The maximum fuel feeding rate is 5 kg/h, and
followed by reforming. the gasification tests can be conducted with air, air/steam, and oxygen/
This work aims to study the effect of process operation steam or at steam-blown mode.
conditions during gasification of refuse-derived fuel (RDF). The The gasifier (bottom bed i.d. 100 mm, freeboard i.d. 150 mm) is
surrounded by electrically heated ovens, which compensate for thermal
gasification performance is analyzed by measurements of gas and
losses and supply extra heat to operate at a preset gasification
solid streams: the main species in the product gas are temperature. Gasifying agents (steam, air, nitrogen) are introduced into
characterized, including tars, but the main contribution of this the bottom of the reactor through a multiorifice plate distributor and
paper is the analysis of the fate of nitrogen, sulfur, and chlorine in using mass flow controllers. The gases are preheated before entering the
the fuel into gaseous pollutants and bottom and filter ashes as reactor, and in this study, water was introduced directly with the
well as the distribution of the main trace elements in the bottom preheated air to generate steam (since the steam concentration was
and filter ashes. only about 20 vol % of the fluidizing gases).
In this work, six bench-scale air or air/steam gasification tests Temperature is continuously measured in the gasifier at different
were carried out using RDF in the form of crushed pellets as points in the bottom bed (125, 225, and 425 mm above the plate
feedstock and changing the temperature, equivalence ratio (ER), distributor) and in the freeboard (1270 and 1470 mm above the plate
composition of gasification agent, bed material, and filter distributor). The pressure drop in the bed and distributor plate,
freeboard, and whole reactor is continuously monitored. A small
temperature. Despite the work that has been published on waste
amount of purge nitrogen (about 7 vol % of the total feed gas flow) is
gasification in bench and pilot scales in fluidized bed conditions, fed with the fuel for inertization and pressure stabilization. Adding this
there is little work15 where the research has focused on the effect nitrogen aims to flush the measurement lines (pressure or temperature)
of filter temperature on species and trace elements in in the bed and prevents the loss of bed material into these lines. Bed
combination with other more conventional parameters (ER, material is added as a batch at the beginning of each experiment.
steam, and type of bed material). Therefore, this study The fuel feeding system is composed of two subsequent tanks and
contributes to better understanding the fate of a wider range feeding screws. The first one is located at the tank bottom and adjusts
of elements during FB gasification of RDF and characterization the fuel feeding rate. The second feeding screw adjusts the first screw
of the generated ashes, both from the filter and from the bottom speed, and it is located inside water-cooled jackets. The fuel feeding
bed, establishing their environmental impact. port is located 101 mm above the plate distributor.
The downstream hot gas filter separates the elutriated bed material
and fly ashes from the gas. Inside the vessel, two rigid ceramic filter
2. EXPERIMENTAL SECTION elements (Pall Corp.: Pall Dia-Schumalith 10−20 KK) are located. The
2.1. Test Rig. Gasification experiments were conducted as part of filter is electrically heated with a two-zone oven (upper and lower zone)
the Brisk2 program at VTT’s bench-scale gasification rig, which consists with a maximum temperature of 850 °C. The solids are detached from
of an atmospheric bubbling fluidized bed gasifier connected to a gas the filter through nitrogen pulses (2 bar and 150 ms) and then collected
filter and a reformer/gas residence time tube (Figure 1). The so-called in the bottom container. The temperature is measured at both the filter
gas residence time tube is an electrically heated pipe that can also be inlet (“dirty” side) and the outlet (“clean” side).
operated as a catalytic reformer. In this work, our interest was on the The dust-free gas then flows into a gas residence time tube (i.d. 100
gasification step and subsequent filtration, so the reformer was used as a mm) covered by electrically heated ovens. It was maintained at 350−

B https://doi.org/10.1021/acs.energyfuels.1c02143
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400 °C to prevent tar condensation in the pipeline. The gas is then Table 2. RDF Composition in Major and Minor Inorganic
incinerated. Elements (mg/kg of dry fuel)
2.2. Materials. 2.2.1. Feedstock and Bed Materials. Crushed
refuse-derived fuel (RDF) pellets were used as feedstock. The original trace elements error (±), mg/kg dry fuel error (±), %
pellets (2 cm of diameter) were ground with a Weima WL 2 Labor major elements, mg/kg dry fuel
crusher (with a 15 mm sieve). The final RDF particle size was ≤15 mm. Al 17 600.0 200.0 1
The proximate and ultimate analyses of the feedstock are presented in Ba 1150.0 50.0 4
Table 1.
Ca 2550.0 50.0 2
Fe 1700.0 10.0 1
Table 1. Proximate and Ultimate Analysis of the Feedstock K 415.0 15.0 4
RDF error Mg 1150.0 50.0 4
feedstock pellets (±), % standard applied Na 7450.0 550.0 7
moisture content, 4.1 2 SFS-EN ISO 18134-2 P 8150.0 450.0 6
wt % Si 2050.0 50.0 2
LHV, MJ/kg (dry) 23.9 1 fuel composition ref 16 Ti 210 10.0 5
proximate analysis, wt % (d.b.) minor elements, mg/kg dry fuel
volatile matter 80.5 1 SFS-EN ISO 18123 As 1.0 0.1 10
fixed carbon 10.2 3 calculated Cd 3.4 2.0 59
ash (550 °C) 9.3 2 SFS-EN ISO 18122 Co 7.1 0.8 11
ultimate analysis, wt % (d.b.) Cr 58.5 28.5 49
C 55.3 1 SFS-EN ISO 16948 Cu 43.0 1.0 2
H 7.9 2 SFS-EN ISO 16948 Hg 2.2 0.1 5
N 0.5 7 SFS-EN ISO 16948 Mn 47.0 4.0 9
S 0.1 6 ASTM D 4239 (mod), SFS-EN Mo 4.3 1.1 26
ISO 16994
Ni 6.3 0.7 11
Cl 0.7 13 SFS-EN ISO 10304-1
Pb 35.0 3.0 9
O 26.3 3 calculated as difference
Rb 4.3 0.1 2
ash (550 °C) 9.3 2 SFS-EN ISO 18122
Sb 31.5 8.5 27
Sn 7.4 0.4 5
Sr 39.0 0.1 <1
Table 2 presents the content in inorganic elements of the RDF V 2.9 0.1 3
pellets, expressed in mg/kg of dry fuel. The major elements were Zn 215.0 45.0 21
measured by inductively coupled plasma optical emission spectroscopy
(ICP-OES) by applying the SFS-EN ISO 17294-2 standard.17 The Tars were sampled according to the European Tar protocol.21
minor elements were measured by ICP mass spectroscopy (ICP-MS) Isopropanol was used as an absorbent. Samples were analyzed by a gas
using the SFS-EN ISO 11885 standard.18 By following the standards, chromatograph (Agilent 6890A, column Agilent 19091B-112 Ultra 2)
the samples were digested using an acid solution. equipped with a flame ionization detector (FID) for benzene and
Silica sand and dolomite (Myanit B by Björka Mineral) were used as compounds up to coronene (C24H12, 300.35 g/mol). A complete list of
bed materials with particle sizes of ≤0.25 and 0.28−0.55 mm, the 53 compounds analyzed is available in the Supporting Information.
respectively. The Sauter mean diameter (d32) of the RDF particles is The water content was determined from the tar samples using a gas
10 mm, while the sand d32 is 0.18 mm, and the dolomite d32 is 0.40 mm, chromatograph (HP 5890 series II, column PoraPLOT U) equipped
with a minimum fluidization velocity (umf) of 0.023 m/s for sand and with a TC detector.
0.1365 m/s for dolomite at 25 °C, calculated using Chitester’s Gaseous pollutants such as H2S, COS, NH3, HCN, and HCl were
correlation.19 also analyzed during the tests, all collected after the filter unit. Ammonia
2.2.2. Filter Elements. Pall Dia-Schumalith 10−20 KK filter elements (NH3), hydrogen cyanide (HCN), and hydrogen chloride (HCl) were
(o.d./i.d. 60/40 mm, length 1000 mm) by Pall Corp. were employed in collected in a set of impingers. A gas stream of 5−6 l/min was drawn
this work. It consists of a more coarse support body (material SL 20) from the process and led through six impinger bottles placed in series.
with a porosity of 38% and a dense membrane (material mullite grains) The first three bottles were filled with their proper capture solution for
as the top layer.20 each substance, described separately below. The last three impingers
2.3. Sampling and Analytical Methods. The product gas were washing bottles used to extract water and tars from the gas for all
composition was measured after the filter unit (Figure 1). The substances. The fourth impinger contained 70 mL of isopropanol, the
sampling lines were heated to 350−400 °C. A continuous gas analyzer fifth one was filled with 70 mL of isopropanol and glass beads, and the
(ABB AO2020) was used to measure CO, CO2, H2, CH4, and O2. last impinger contained only glass beads. The first four impingers were
Nondispersive infrared absorption was used to measure CO, CO2, and placed in an ice/water bath (<5 °C) and the last two in an ice/water/
CH4. H2 and O2 were measured by thermal conductivity and a NaCl bath (<−15 °C).
magneto-mechanical oxygen analyzer, respectively. The sampling point For ammonia capture, the first three impingers contained 70 mL
just after the hot gas filter, was equipped with a condenser and a filter. (each) of 5% H2SO4 solution. The content of the first three impingers
The condenser is used to cool the gas to 2 °C to condense the heaviest were combined after sampling, and the glassware was also rinsed with a
tar compounds and water vapor.13 Afterward, the gas is led to the filter small amount of 5% H2SO4 solution that was added to the collected
unit, consisting of a filter case filled with cotton wool. sample. The final sample was preserved in a tightly sealed glass bottle
After the analyzer (ABB AO2020), the gas was transferred through a before analysis (away from sunlight and below 5 °C). The pH of the
Teflon tube to an online micro gas chromatograph (HP3000, equipped solution was kept below 2. The sample was analyzed using the Kjeldahl
with a TC detector), which was used to analyze CO, CO2, O2, N2, and distillation method according to ASTM D1426-93 standard.
light hydrocarbons (C2−C5 hydrocarbons). Samples were taken every 7 For hydrogen cyanide, the first three bottles were filled with 70 mL of
min. The continuous gas analyzer was focused on monitoring the 5% NaOH solution (each). The pH of the washing liquid was
process stability, while the micro gas chromatographs results are used to maintained at above 10.5 during sampling. The content of the three
calculate the mass balance discussed in the next section. impingers were combined after sampling, and the glassware was also

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Table 3. Target Conditions in the Air + N2 and Steam/Air Gasification Experiments


gasification experiments 1 2 3 4 5 6
feedstock RDF RDF RDF RDF RDF RDF
particle size, mm ≤15 ≤15 ≤15 ≤15 ≤15 ≤15
bed material sand sand sand sand sand dolomite
particle size, mm 0.15−0.25 0.15−0.25 0.15−0.25 0.15−0.25 0.15−0.25 0.28−0.56
target conditions
bed temperature, °C 850 850 850 850 850 850
freeboard temperature, °C 850 850 850 850 850 850
filter temperature, °C 450 450 450 550 450 450
fluidizing velocity,b m/s 0.40 0.40 0.40 0.40 0.40 0.40
ER 0.30 0.25 0.30 0.30 0.25 0.30
steam in fluidizing gases, vol % 0.20
steam-to-fuel feed ratio, kg H2O/kg fuel (daf)b 0.40
target compounds to be measured N, S N, S Cl Cl N, S N, S
a
Calculated. bdaf: dry and ash free.

rinsed with a small amount of 5% NaOH solution, which was added to The bottom ash was removed only after experiment completion and the
the final sample. The sample was analyzed within 6 h of sampling to cooling process in N2 atmosphere. Both filter and bottom ash samples
prevent cyanide from reacting further with sulfur compounds, applying were analyzed to measure C, H, N, S, Cl, and ash for all tests.
a static headspace method using a gas chromatograph equipped with a Nevertheless, for test 6, bottom ash results cannot be used directly as
FID. some of the carbon may come from the CaCO3 used as the bed material.
Hydrogen chloride sampling was performed using six impingers. The Trace elements (Table 5) were measured in both filter and bottom ash
first three impingers were filled with 100 mL of ion-exchanged water samples for tests 3 and 4. After each test run and removal of the bed
and glass beads (each). The fourth and the fifth impingers contained 70 material, the remaining carbon-containing matter in the filter was
mL of isopropanol and glass beads each, and the sixth one contained oxidized with a nitrogen/air mixture. The oxidation data was used to
only glass beads. The contents of the first three impingers were calculate the carbon release in the filter.
combined after sampling. The quartz probe was also washed with ion- Mass balance calculations were conducted for all experiments using
exchanged water, and the washing liquid was poured into the sample average values from the measured data (solid and gas streams). The dry
bottle. The sample was preserved below 5 °C (and away from sunlight) gas flow rate was calculated from the nitrogen balance in all tests. The
and was analyzed by ICP-OES. water content in the gas was calculated by measuring the water content
Gaseous H2S and COS samples were collected in Teflon gas bags and in the tar samples and hydrogen balance. Carbon conversion to gas and
analyzed for sulfur compounds using a gas chromatograph equipped tars was calculated by two methods: (1) directly by the C content in gas
with FPD (Agilent 7890B) and analyzed within a few hours of sampling. and tars divided by the total carbon input in the fuel and (2) indirectly
Note that H2S was also measured online using Dräger tubes, but this by the total carbon input in the fuel, deducting the carbon losses (C in
method is not as accurate as offline methods. Thus, sulfur elemental fly ash, bottom ash, and residual in the gasifier and on the filter), and
mass balances were performed using offline results. dividing it by the total carbon in the fuel. The average flow rate of dust
2.4. Description of Experiments and Calculation Methods. in the gas (g/s) was calculated by dividing the mass of the accumulated
The gasification tests were conducted under air/N2 and air/steam dust in the filter (g) by the test duration (s).
conditions with crushed RDF pellets as feedstock and sand and The cold gas efficiency, CGE (lower heating value in the syngas/
dolomite (Myanit B) as bed materials. All tests were carried out at the lower heating value of the fuel), and the hot gas efficiency, HGE
same gasifier temperature varying the equivalence ratio (ER), bed (sensible energy plus the lower heating value of the syngas/lower
material, hot filter temperature, and fluidizing agent. In each test, one of heating value of the fuel), were calculated for all tests. The species
these parameters was varied separately to appreciate their effect on the considered for calculating the syngas lower heating value were CO,
results. The operating conditions are summarized in Table 3. CO2, H2, CH4, C2H2, C2H4, C2H6, C4H10 (n-butane, representing the
Six gasification tests were conducted with a fuel particle size ≤ 15 C3−C5 fraction).
mm, and each experiment lasted at least 4 h at steady state except for 2.5. Tars Classification. Tars were classified based on their
experiment 6, which lasted only 3 h. The filter temperature was kept at molecular weight and divided into four groups: (1) benzene, (2) light
450 °C, except for one test, in which it was increased to 550 °C. tars, (3) naphthalene, and (4) heavier tars (tars heavier than
Before each experiment, the rig was electrically heated up close to the naphthalene up to coronene). GC-unidentified tars were also included
test target temperature in nitrogen atmosphere. The bed material was as they were present in high amounts and were described as “unknown”.
added at the beginning of each test, and a static bed height was The total tar concentration is the sum of that of GC-identified and
maintained at 35 cm in all tests. For the test using dolomite, the loss of -unidentified tar compounds.13
solids during calcination was considered, and thus, more bed material 2.6. Species Containing Nitrogen, Sulfur, and Chlorine. The
was added, so the bed height was 35 cm after calcination. The dolomite following species were sampled and quantified in the syngas: NH3,
was calcinated in situ before the test start by adding a batch of the bed HCN, H2S, COS, and HCl. All samples were taken after the filter unit.
material (dolomite) to and maintaining the temperature at 800 °C for Nitrogen species were measured during experiments 1, 2, 5, and 6, while
approximately 2 h. The CO2 released was monitored, and the HCl was measured only for experiments 3 and 4. Three samples of NH3,
gasification expertiment started once the CO2 stopped being detected. HCN, and HCl and four samples of H2S and COS were taken in each
No additional bed material was added during the tests using sand as test.
bed material. Fuel feeding was initiated to start the gasification 2.7. Fate of Trace Elements in Solid Streams. Filter dust and
experiments, and the feed gas was switched to the fluidization agent bottom ashes were analyzed in tests 3 and 4. For each test, two samples
selected for each test (air/N2, air/steam). The operation conditions of filter dust, collected at different times, were analyzed. Only one
were kept stable during the tests. Every hour the filter was pulse cleaned sample of bottom ash was analyzed for each experiment since bottom
by the addition of nitrogen. The particulate matter entrained by the gas ashes are collected at the end of the experiment.
(fly ash and bed material) was collected at a nitrogen-pressurized vessel The fate of trace elements for experiments 3 and 4 was calculated by
to cool, and then, the detached solids were stored for further analysis. the mass balance of the elements entering the reactor in the fuel (F) and

D https://doi.org/10.1021/acs.energyfuels.1c02143
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Table 4. Main Operating Conditions and Results in Air/N2 and Air/Steam Gasification Experiments
gasification experiment 1 2 3 4 5 6
gasification air + N2 air + steam air + N2 air + N2 air + N2 air + N2
bed material sand sand sand sand sand dolomite
gasifier
fuel feed rate, kg/s × 106 422 464 374 374 463 406
air feed rate, kg/s × 106 915 861 915 915 861 915
nitrogen feed rate, kg/s × 106 154 0 154 154 208 154
steam feed rate, kg/s × 106 0 133 0 0 0 0
purge nitrogen feed rate, kg/s × 106 202 202 202 202 201 202
steam-to-fuel feed ratio, kg/kg-daf 0.00 0.33 0.00 0.00 0.00 0.00
bed/freeboard temperature, °C 847/849 854/854 846/849 852/848 850/851 859/849
fluidizing velocity, m/s 0.42 0.42 0.42 0.42 0.42 0.42
gas velocity in freeboard, m/s 0.30 0.31 0.29 0.29 0.31 0.29
equivalence ratio (ER) 0.28 0.24 0.32 0.32 0.25 0.30
carbon conversion to gas and tar, %b 97.9 97.9 98.3 98.4 97.6 96.6
filter
filter temperature, °C (inlet/outlet) 457/444 457/442 454/439 553/532 455/441 455/443
face velocity on the filter, cm/s 0.9 0.9 0.9 1.0 0.9 0.9
filter dust, g/h 97 109 96 96 117 228
dry product gas composition
after filter, vol % (purge N2 free)c
CO 9.9 9.4 10.0 9.3 11.3 6.6
CO2 13.4 14.7 13.6 14.0 13.3 15.7
H2 8.2 10.9 7.0 7.4 7.9 7.1
N2 60.2 55.7 62.3 62.7 58.0 62.0
CH4 5.1 5.8 4.5 4.2 5.7 4.9
C2H2 0.1 0.2 0.1 0.1 0.3 0.1
C2H4 2.8 2.9 2.4 2.2 3.0 3.1
C2H6 0.10 0.11 0.07 0.07 0.09 0.10
C3−C5 hydrocarbons 0.03 0.02 0.11 0.05 0.22 0.13
NH3, ppmva,c 1638 2088 nm nm 1712 2165
HCN, ppmva,c 104 125 nm nm 213 61
H2S, ppmva,c 79 182 nm nm 161 130
COS, ppmva,c 11 15 nm nm 15 9
HCl, ppmva,c nm nm 49 172 nm nm
H2O content in wet gas, vol %
after filter (measured) 11.1 21.3 11.2 10.6 12.3 10.0
gas flow rate
dry gas flow rate, m3·n/hc 3.4 3.4 3.3 3.2 3.3 3.3
wet gas flow rate, m3·n/hc 3.7 4.3 3.7 3.6 3.7 3.6
a
Average. bCalculated from carbon losses. cCalculated from nitrogen balance; purge N2 and fluidizing N2 excluded.

ij Cash yz % ash in the fuel


EF = jjjj iz
zz ×
j C F zz
the bed material (BM) and leaving the reactor as filter ash (FA) and

k {
bottom ash (BA). The conversion into filter ash and bottom ash was
calculated by the ratio of a specific element leaving the reactor in FA or i
100 (4)
BA and the total amount entered in the reactor.
Ei = Fi + BMi (1) 3. RESULTS AND DISCUSSION
The main operating conditions and results for the six tests
Ei = Q × h × C Fi + BM × C BMi (2) conducted are summarized in Table 4.
ij ash × Cashi yz
conversion = jjj zz × 100%
In experiments 1 and 3−6, nitrogen was added as a

j zz
k {
gasification agent to reach the desired gasification velocity,
Ei (3) since airflow is a limiting factor (maximum is 1 g/s).
Carbon conversion (CC) was high for all experiments (96.6−
The conversion in percentage is calculated by the amount of ash 98.4%) and seemed to increase with ER and steam addition,
(filter/bottom), the concentration of the element i in the referred ash, although the small variation makes it difficult to obtain clear
divided by the total amount of element i that entered the reactor. Both trends. The CC was lowest for the experiment using dolomite as
concentrations of ashes (filter/bottom) were taken at the end of the
experiment. It is expected that the difference between 100% and the the bed material.
sum of conversions into the filter and bottom ashes is the conversion to Carbon, hydrogen, nitrogen, and oxygen balance closures
the gaseous phase that was not retained in the filter. were within ±3%. Sulfur elemental balance varied from −91%
The enrichment factor (EF) is used to quantify the relative volatile (test 4) to −38% (test 2). Chlorine elemental balance varied
behavior of trace elements22−25 and is defined as from −64% (test 1) to −21% (test 6). The negative values mean
E https://doi.org/10.1021/acs.energyfuels.1c02143
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Figure 2. Yield of major components as a function of ER: (a) CO, (b) CO2, (c) H2, (d) CH4, (e) C2H2, (f) C2H4, (g) C2H6, and (h) C3−C5. All
experiments were performed at 850 °C. Base case (circles) operates using air/N2 as gasification agent, sand as the bed material, and filter temperature of
450 °C. Other tests vary in only one parameter compared to the base case: steam (diamonds), higher filter temperature (550 °C, triangles), and
dolomite as bed material (squares). Test number (1−6) can be detected by color: (1) orange, (2) blue, (3) yellow, (4) green, (5) black, and (6) red.

that the respective percentage is missing in the products experiments 1−5 is possibly related to the fact that some dust
considered in the balance with respect to the quantity of element may have stuck in the filter vessel’s bottom cone section.
entering in the fuel. For both sulfur and chlorine, this is related to 3.1. Analysis of Syngas Composition and Gasification
their lower content in the fuel and the feedstock heterogeneity, Performance. Figure 2 shows the tendencies of the main
causing their measurement to be more sensitive to variations. species’ yields in the syngas (mg/g of daf fuel) with the ER. The
Ash balances (out/in) did not reach 100% in experiments 1−5 yields of the different species represent the amount of those
using sand as the bed material. In test 6, in which dolomite was species expressed per unit of dry and ash-free fuel. The authors
used as bed the ash balance was 150%. The negative deviation in intentionally represent this per unit of dry and ash-free fuel to
F https://doi.org/10.1021/acs.energyfuels.1c02143
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Figure 3. (a) CGE (gray) and HGE (black) and (b) LHV of the product gas as a function of ER. Legend: base case (circles), steam (diamonds), Tfilter
higher (triangles), and dolomite (squares).

Figure 4. Concentration of different tar groups and benzene after the filter in air/steam and air + N2 gasification experiments with RDF and sand or
dolomite (Myanit B) as bed material. Total tars stands for the sum of light, heavier, and unknown tar groups.

facilitate comparison between the fuels and the scaling up define a tendency for hydrogen yield and ER change. The use of
process.3,26,27 dolomite as bed material did not seem to affect the hydrogen
The increase in ER slightly increased the yield of CO (Figure yield either. On the other hand, the use of steam gave higher H2
3a) but showed a higher and apparent increase in the CO2 yield yield, as expected by the shift in the WGS reaction.
(Figure 3b) due to the greater char oxidation.3,28 Figure 3a and On the basis of the measured yields, the gasification
3b show that the addition of steam to the gasification agent performance was characterized by calculating the LHV of the
decreased the CO, it increased the CO2 yields. Steam shifts the gas and the cold and hot gas efficiencies (CGE and HGE).
WGS reaction toward the production of CO2 and H2.29 Figure 3 shows the LHV of the product gas and the gasification
Regarding the bed material, Figure 3a and 3b show that the efficiency as a function of ER.
use of dolomite (CaMg(CO3)2) decreased the CO yield, while it The LHV of the product gas varies from 4.0 to 5.3 MJ/kg of
increased the yield of CO2. dry gas. The results shown in Figure 3a show a tendency for a
In general, an increase of ER is expected to result in lower light linear decrease in the LHV with ER, which is explained by the
gas yields (C2 − C3) since it increases their combustion by combustion of the light gas with oxygen and the dilution of the
adding more oxygen.3 Figure 2c shows that it is impossible to caused by the N2 fed with the air.3,30 The steam addition, filter
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Figure 5. Conversion of fuel−N (wt %) into N2 (calculated by difference), filter dust−N, tar−N, HCN, and NH3.

temperature, and bed material did not impact the LHV or the In experiments 3 and 4, ammonia and hydrogen cyanide were
gasification efficiency. The CGE varies from 64.4% to 71.0%, not sampled. In all experiments in which ammonia was
and in agreement with previous observations, the CGE measured (1, 2, 5, and 6), it was the main measured product
decreases with ER.3,31 The same tendency is observed for the from the conversion of fuel−N. Ammonia concentration was
HGE, which varied from 81.4% to 85.8%. much more significant than hydrogen cyanide, as expected for
3.2. Tars. The average concentration (mg/m3·n) of different several types of feedstocks.9
tar groups and benzene sampled after the filter is presented in Nevertheless, higher concentrations of HCN than NH3
Figure 4. Tars were separated into the following groups: light, during solid recovered fuel (SRF) gasification have been
heavier, unknown, naphthalene, and benzene.13 reported.7 Although the chemistry of fuel−N evolution during
Benzene was the predominant species in all experiments gasification is not yet completely understood, it is known that
(Figure 4), followed by heavier tars, naphthalene, light tars, and HCN is formed during the pyrolytic conversion of pyrrolic and
unknown groups. Due to the lower presence of oxygen, the pyridinic forms (from polyamides and polyacrylonitriles, present
lower the ER, the higher the tar yield. Even though the use of in- in textile). In contrast, NH3 is formed from amino groups
bed dolomite is expected to lead to lower tar concentration due (biomass). RDF is a mix of different fractionsfor instance,
to its catalytic effect,13,32,30 this effect was not observed here organic, plastic, and textileso fuel−N conversion from
when using dolomite as bed material, as the tar yields measured different sources must be understood in order to analyze the
when using dolomite (experiment 6) were similar to those results. In this work, ammonia was the predominant species
probably due to the high content in organic matter in the fuel.
measured for the similar ER, but using sand as bed material
Besides the effect of the feedstock, the experimental
(experiments 1 and 3). More experiments should be conducted
conditions, such as temperature, residence time, ER, fuel
in order to evaluate the catalytic effect of dolomite on tar feeding location, and heating rate, also affect fuel−N
cracking. conversion.7,36,37 By comparing tests 1 and 5, the ER increase
Different filter temperatures were set in experiments 3 (Tfilter = is found to boost ammonia production, probably concerning
450 °C) and 4 (Tfilter = 550 °C) at the same ER (0.32). At a lower higher char conversion, in agreement with previous findings.4,38
filter temperature, it is expected that the heavier tars may The addition of steam (test 2) increased ammonia production
condense more in the filter. Nevertheless, the reduction of tar due to the higher availability of hydrogen. HCN can react with
concentrations has been only reported at a higher filter H2O to produce ammonia and CO, and also HNCO (isocyanic
temperature.33 In our experiments, the tar concentrations in acid) can react with steam to form ammonia and CO2,
tests 3 and 4 were very similar, since conditions are the same (T explaining the higher NH3 content found in this experi-
and ER) and the filter temperature gap was only 100 °C. ment.37,39−42 The conversion of fuel−N into HCN decreased
3.3. Conversion of Fuel−N. Figure 5 shows the fuel−N with the increase in ER. This may be explained by the ammonia
conversion into filter dust−N, tar−N, HCN, and NH3. HCN production being favored over HCN when more oxygen is
and NH3 are expected to be the main species derived from fuel− available.
N. Quantification of NOx and HNCO was not included in this Fuel−N conversion into ammonia was highest in experiment
paper because NOx is not formed in reducing conditions at large 6, in which dolomite was used as the bed material, while
scale and HNCO is not stable, so it would ultimately be conversion into HCN was the lowest for this test. The use of
transformed to NH3 and HCN.34,35 dolomite as bed material has also led to increased NH3 yield and
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Figure 6. Conversion of fuel−S (wt %) into bottom ash−S, filter dust−S, COS, and H2S.

Figure 7. Conversion of fuel−Cl (wt %) into bottom ash−Cl, filter dust−Cl, and HCl.

decreased HCN yield in peat gasification in a fluidized bed.43 particles being formed during the gasification due to attrition
This seems to be related to the catalytic properties of calcined and then being elutriated from the bed and collected in the filter,
dolomite in converting char and producing ammonia, as calcium which could explain the higher amount of filter dust−N.11 The
oxide (CaO) is known to enhance the conversion of HCN into conversion into tar−N was the lowest in experiment 6 (0.5 wt
NH3.37,42 Regarding the filter dust, it increases when using %), while it did not considerably vary in experiments 1 (1.3 wt
dolomite as the bed material, and this can be related to smaller %), 2 (1.4 wt %), and 3 (1.4 wt %). This result may be related to
I https://doi.org/10.1021/acs.energyfuels.1c02143
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Table 5. Composition of Filter and Bottom Ashes for Experiments 3 and 4


sample type filter ash bottom ash
test run 3 error (±) 4 error (±) 3 4
ultimate analysis, wt % (dry basis)
Ca 6.0 0.3 4.9 0.4 0.1 <0.1
Ha 0.3 0.0 0.2 0.1 <0.1 <0.1
Na 0.1 0.0 0.1 0.0 <0.1 <0.1
O (calculated as difference) 0.1 0.0 0.8 0.1 0.0 0.0
Sb 0.3 0.0 0.2 0.0 <0.02 <0.02
Clc 4.9 0.3 4.4 0.4 0.037 0.026
ash 815 °C 93.3 0.3 93.9 0.4 99.9 100.0
trace elements concentration
minor elements, mg/kg dry sampled
As 11 0 11 0.9 2.3 2.2
Cd 10 0 2.6 0.1 0.14 0.11
Co 70 3 82 8.5 6.8 6.5
Cr 460 0 400 25 150 76
Cu 1100 0 970 130 240 20
Hg <0.02 <0.02 0 <0.02 <0.02
Mn 640 0 740 50 340 350
Mo 45 0.5 44 4 3.8 2.9
Ni 320 5 270 10 61 21
Pb 580 15 190 10 14 14
Sb 290 20 170 15 33 21
Sn 120 5 64 5.5 11 7.6
Sr 350 5 400 30 200 210
V 44 1 48 1 23 23
Zn 1400 150 1300 195 250 240
Rb 93 2 110 6 63 65
major elements, g/kg dry samplee
Ca 142.0 3.0 138.0 4.5 24.3 23.3
Mg 14.4 0.3 13.8 0.5 3.6 3.5
Na 25.1 0.7 24.3 1.0 18.8 18.9
K 24.8 0.3 25.1 0.5 20.2 20.2
P 4.0 0.2 3.9 0.3 0.4 0.4
Fe 20.4 1.0 21.1 0.8 13.2 12.8
Al 95.7 1.7 99.0 6.0 49.0 48.8
Si 118.0 3.5 119.0 2.5 154.0 156.0
Ti 12.1 0.4 13.2 1.0 2.7 2.7
Ba 2.4 0.1 2.4 0.2 0.7 0.7
a
SFS-EN ISO 16948. bASTM D 5016 (mod). cSFS-EN ISO 10304−1. dSFS-EN ISO 17294−2. eSFS-EN ISO 11885.

the lower tar production in experiment 6 due to dolomite’s About 3 wt % of S in the fuel forms COS. This value did not
catalytic properties for tar conversion, even though a reduction seem to be affected by the ER. The results show that the
of total tars was not observed in experiment 6 (see Figure 4). For formation of COS increased as steam was added to the
instance, two N−tar compoundsbenzonitrile and quino- gasification gas (3.7 wt % in test 2), while it decreased when
linehad lower concentrations in experiment 6 compared to all dolomite was used as the bed material (2.0 wt % in test 6).47
other experiments (see Supporting Information). No sulfur was found to be retained in bottom ash in
Furthermore, the increase in filter temperature from 450 (test experiments 3 and 4, the only ones that analyzed bottom ash
3) to 550 °C (test 4) did not affect fuel−N conversion into filter content. This may be related to the fact that fuel−S is generally
converted at low temperatures during devolatilization stages.7
dust−N and tar−N.
The increase in the filter temperature from 450 to 550 °C (test
3.4. Conversion of Fuel−S. Figure 6 shows fuel−S
4) decreased fuel−S conversion into filter dust−S, probably due
conversion into bottom ash−S, filter dust−S, COS, and H2S. to the lower capture of components−S in the filter.
Gaseous sulfur compounds were not measured in experiments The fuel−S conversion was not 100%, which is related to the
3 and 4. As expected, H2S is the major sulfur species, and it is S-containing species that were not measured, the filter ash that
much higher than COS.6,7,37,44−46 was not recovered and the sulfur retention in the reactor material
An increase in ER led to lower conversion into H2S, while and piping.4 Some additional S species may be formed, such as
steam in the gasifying agent had the opposite effect, resulting in thiophene and its derivates. However, their concentrations are
the highest H2S concentration in the syngas (46.4 wt % of the very low, and thus, they are not included here.46 Extended
fuel−S ends up as H2S) since more hydrogen was available for information about the behavior of sulfur compounds is
reaction. available.4
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Figure 8. Conversion of elements into filter ash and bottom ash for experiments varying the filter temperature: (a) Tfilter 450 °C (test 3) and (b) Tfilter
550 °C (test 4).

3.5. Conversion of Fuel−Cl. Figure 7 shows the fuel−Cl However, if measured with exact techniques, they could increase
conversion into bottom ash−Cl, filter dust−Cl, and HCl. the conversion even in low quantity. Some elements also
HCl was measured only in tests 3 and 4. In all experiments, surpassed 100% for the conversion sum but to a lower degree
most of fuel−Cl was converted into filter dust−Cl. During (Mn, Mo, Sn, Sb, and Pb). As the deviation is low, it may be
gasification, fuel−Cl is mostly released to the gas phase as HCl related to the fuel heterogeneity, since it is a waste, and thus, its
(some may also react with Na or K) forming NaCl or KCl.48 composition can vary from sample to sample.
Afterward, HCl can be retained in the filter.23,49 For instance, in Figure 9 contains the conversion of selected fuel elements into
experiment 4, where the filter temperature is higher (550 °C), (a) filter ashes and (b) bottom ashes. In Figure 9a it was
more chlorine is found as HCl than in test 3 (filter temperature expected that the conversion of elements into filter ash would be
450 °C). Moreover, bottom ash−Cl and filter dust−Cl were higher in test 3 than that in test 4 due to the lower filter
highest in test 6 since dolomite retains Cl in the solid phase temperature in test 3 (Tfilter(3) = 450 °C, Tfilter(4) = 550 °C).
(CaCl2). The fuel−Cl conversion did not reach 100% in any Therefore, it was expected that the increase in temperature of
experiment, which can be explained by the loss of filter ash 100 °C in test 4 would lower the element retention in the filter.
material and mostly because of retention of Cl retention in the Nevertheless, the effect of filter temperature was minor, and for
reactor walls and pipelines.4,9 Extended information about the most elements (As, Co, Mn, Mo, Sr, V, Zn, Ca, Mg, P, Fe, Al, Ti,
behavior of chlorine compounds is available.4 and Ba) the conversion into filter ash was higher in experiment 4
3.6. Conversion of Trace Elements. Table 5 shows the (excluding only Cd, Pb, Sb, and Sn). Increasing filter
composition of the ash fractions collected in the filter during the temperature intervals would probably be necessary to evaluate
test and in the bottom bed at the end of the experiment. Filter the effect of this parameter on the retention of elements in the
ash was analyzed twice for each experiment (3 and 4), so the hot filter.
associated error is provided. The release of volatile elements such as As, Cd, Hg, and Pb
The concentrations in trace elements were used to calculate into filter ash is expected to be higher than that in bottom ash.
the conversion of these elements presented in Figures 8 and 9. This is because they are ultimately released into the gas phase
Figure 8 shows the conversions to filter and bottom ashes and subsequently condense in the filter. Hg is exceptionally
calculated for experiments 3 and 4. volatile (low condensation temperature) and was not captured
It was expected that the sum of the conversions into filter and in the hot filter.22 Cd was not found in the bottom ash, and a
bottom ash is ≤100% for all elements. Nevertheless, it is possible small fraction was converted into filter ash. For Cd, the
to appreciate that for several elements (As, Co, Ni, Cu, Sn, Sr, conversion into filter ash was higher in experiment 3 (lower filter
and V) it greatly surpasses 100%. First, some elements (As and temperature) than that in experiment 4, as expected.50 Pb
Sn) were not measured in the bed material, and some of them conversion to filter ash was also higher than that in bottom ash
were below the detection limit of 0.01 wt % (V, Co, and Ni). conversion.51 Moreover, low-volatile elements, such as Ca, Mg,
K https://doi.org/10.1021/acs.energyfuels.1c02143
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Figure 9. Comparison of the conversion of trace elements for tests 3 and 4, comparing the conversion into the (a) filter ashes and (b) bottom ashes.
Difference between experiments 3 and 4 lies on the filter temperature (Tfilter(3) = 450 °C and Tfilter(4) = 550 °C).

Na, K, Fe, Al, Si, Ti, and Ba, were expected to be more high, which may be due to the external sources of Ni, for
concentrated in the bottom ash, which was observed in both instance, degraded reactor material.
experiments (3 and 4). As discussed previously, in section 3.7, the filter temperature
The concentration of heavy metals in the filter ash fraction and the concentrations of trace elements on the filter ashes were
may enable different applications for the bottom ash, as long as not correlated. A higher EF was expected in test 3 due to the
the composition complies with current legislation.52 Moreover, lower temperature (450 °C), which was observed only for As,
both filter and bottom ashes may serve as sources for valuable Cr, Cu, Pb, Sn, Zn, Ca, Na, K, and P.
metals since they are concentrated in these streams. In any case,
the ash fraction has a lower volume than the original waste 4. CONCLUSIONS
(RDF), reducing the material fraction that needs to be
landfilled.24 Six gasification tests were conducted at 850 °C (bed and
3.7. Enrichment Factor. The calculated enrichment factor freeboard temperature), studying the effect of bed material
(EF) for the main trace elements in both bottom and filter ashes (sand/dolomite), equivalence ratio (ER), fluidizing agent (air +
is presented in Table 6. N2 /air + steam), and filter temperature. The characterization of
The EF of the elements is usually higher for the filter ash the main inorganic species (N, S, and Cl) and trace elements of
compared to that of the bottom ash. This is because the the fuel into ash and gas streams was experimentally determined.
concentration of trace elements in the bottom ash is diluted by The distribution of trace elements into the filter and bottom
the bed material, in this case sand. The only exception is Si since ashes was analyzed through the enrichment factor to assess the
it is the primary element present in sand, the bed material used in final disposal of the ash. The main results are summarized as
these experiments. follows.
The EF for Hg was zero for both filter and bottom ashes, since
it is extremely volatile and did not condense at the filter • The increase in the ER resulted in higher carbon and tar
temperature (450 and 550 °C for tests 3 and 4, respectively). conversion increasing the yields of CO and CO2, while it
Moreover, the EF for the bottom ash elements, such as As, Cd, did not significantly affect the yield of H2. Addition of
and Pb, is low, consistent with their volatile behavior.53 Co, Cr, steam increased the yield of H2 (test 2) and tar (for all tar
Cu, and Ni presented higher EF values for the filter ashes. These groups). No catalytic effect of dolomite on reducing tars
trends are explained due to their inherent volatility. Since they was observed. The dry gas heating value varied in the
belong to Group 2 (trace element categorization based on their range of 4.0−5.3 MJ/kg, whereas the cold/hot gasification
volatility behavior54), they are partly volatile and are distributed efficiency was in the range of 64.4−71.0% and 81.4−
between the bottom and the filter ashes. EF of Ni in filter ashes is 85.8%, respectively.

L https://doi.org/10.1021/acs.energyfuels.1c02143
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pubs.acs.org/EF Article

Table 6. Enrichment Factors for Trace Elements in Filter and AUTHOR INFORMATION
Bottom Ashes for Experiments 3 and 4 Corresponding Author
trace elements filter ash bottom ash Alberto Gómez-Barea − Departamento de Ingeniería Química
test run 3 4 3 4 y Ambiental and Laboratory of Engineering for Energy and
Environmental Sustainability, Universidad de Sevilla, 41092
minor elements
Seville, Spain; orcid.org/0000-0003-0172-1574;
As 1.09 0.92 0.23 0.18
Email: agomezbarea@us.es
Cd 0.17 0.17 0.00 0.01
Co 0.83 1.20 0.08 0.09 Authors
Cr 1.44 0.42 0.47 0.08 Vanessa Ferreira de Almeida − Departamento de Ingeniería
Cu 2.35 2.12 0.51 0.44 Química y Ambiental, Universidad de Sevilla, 41092 Seville,
Hg 0.00 0.00 0.00 0.00 Spain; orcid.org/0000-0003-2297-7069
Mn 1.18 1.58 0.63 0.75 Susanna Nilsson − Departamento de Ingeniería Química y
Mo 0.80 1.27 0.07 0.08 Ambiental, Universidad de Sevilla, 41092 Seville, Spain;
Ni 4.30 4.44 0.82 0.34 orcid.org/0000-0002-9567-2322
Pb 1.43 0.55 0.03 0.04
Sanna Tuomi − VTT Technical Research Centre of Finland, FI-
Sb 0.68 0.68 0.08 0.08
02044 Espoo, Finland
Sn 1.45 0.84 0.13 0.10
Sr 0.84 0.94 0.48 0.49 Complete contact information is available at:
V 1.43 1.58 0.75 0.75 https://pubs.acs.org/10.1021/acs.energyfuels.1c02143
Zn 0.77 0.46 0.14 0.08
Rb 2.03 2.41 1.38 1.42 Notes
major elements The authors declare no competing financial interest.
Ca
Mg
Na
0.77
1.13
0.94
0.71
1.15
0.86
0.13
0.28
0.71
0.12
0.29
0.67
■ ACKNOWLEDGMENTS
This project received funding from Horizon 2020’s Research
K 1.37 1.36 1.12 1.09
and Innovation Programme under grant agreement number
P 0.94 0.83 0.09 0.08
731101 (Brisk II). The Ph.D. Grant from the “Science without
Fe 1.60 1.76 1.03 1.07
Borders” program, supported by CNPq, Brazil (Project 201591/
Al 1.12 1.32 0.58 0.65
2015-4), is acknowledged as well as the financial support by the
Si 1.29 1.42 1.68 1.86
Spanish National Plan I+D+I (project NetuWas, CTM2016-
Ti 0.57 0.58 0.13 0.12
78089-R).


Ba 1.03 1.10 0.31 0.34

NOMENCLATURE
• Fuel−N was mainly converted into ammonia (≥40% of
conversion), followed by HCN, filter dust−N, and tar−N. ash: amount of ash (g)
Conversion into H2S (≥20%) was the highest between BIGCC: biomass integrated gasification combined cycle
the measured S-components, followed by filter dust−S, BM: total amount of bed material added in the reactor (g)
COS, and bottom ashes. The increase in the filter BMi: total amount of the element i entering the reactor in the
temperature decreased fuel−S conversion into filter bed material (g)
dust−S. Most fuel−Cl was converted into filter dust−Cl Cashi: concentration of element i in the ash (g/g)
due to release of Cl into HCl (the main gas compound CBMi: concentration of the element i in the bottom ash (g/g)
containing fuel−Cl), captured in the filter. The lack of CFi: concentration of the element i in the fuel (g/g)
balance closure of S and Cl was attributed to their Ei: amount of the element i entering the reactor (g)
retention in the reactor wall and pipelines (especially the FB: fluidized bed
S) and the feedstock heterogeneity. Fi: total amount of the element i entering the reactor in the
fuel (g)
• Regarding the trace elements, the more volatile elements h: experiment time (h)
tended to be released to the gas phase and condensate on Q: fuel feeding rate (g/h)
the filter. High-volatile elements, such as Hg and Pb, did RDF: refuse-derived fuel
not condense on the filter but remained in the gas. From umf: minimum fluidization velocity (m/s)


our experimental results, it was not possible to fully
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