Professional Documents
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SERVICE MANUAL
COLOUR TELEVISION
.
SAFETY PRECAUTIONS
1. The design of this product contains special hardware, many 9. manufacturer’s replacement components.
circuits and components specially for safety purposes. For 10. Isolation Check
continued protection, no changes should be made to the (Safety for Electrical Shock Hazard)
original design unless authorized in writing by the After re-assembling the product, always perform an
manufacturer. Replacement parts must be identical to those isolation check on the exposed metal parts of the cabinet
used in the original circuits. Service should be performed by (antenna terminals, video/audio input and output terminals,
qualified personnel only. Control knobs, metal cabinet, screwheads, earphone jack,
control shafts, etc.) to be sure the product is safe to operate
2. Alterations of the design or circuitry of the products should without danger of electrical shock.
not be made. Any design alterations or additions will void 11. The surface of the TV screen is coated with a thin film which
the manufacturer’s warranty and will further relieve the can easily be damaged. Be very careful with it when handle
manufacturer of responsibility for personal injury or property the TV. Should the TV screen become soiled, wipe it with a
damage resulting therefrom. soft dry cloth. Never rub it forcefully. Never use any cleaner
or detergent on it.
3. Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics (1) Dielectric Strength Test
are often not evident from visual inspection nor can the The isolation between the AC primary circuit and all metal
protection afforded by them necessarily be obtained by parts exposed to the user, particularly any exposed metal
using replacement components rated for higher voltage, part having a return path to the chassis should withstand a
wattage, etc. Replacement parts which have these special voltage of 3000V AC (r.m.s.) for a period of one second.
safety characteristics are identified in the parts list of (…Withstand a voltage of 1100V AC (r.m.s.) to an
Service manual. Electrical components having such appliance rated up to 120V, and 3000V AC (r.m.s.) to an
features are identified by shading on the schematics appliance rated 200V or more, for a periode of one second.)
and by ( ! ) on the parts list in Service manual. The This method of test requires a test equipment not generally
use of a substitute replacement which does not have the found in the service trade.
same safety characteristics as the recommended (2) Leakage Current Check
replacement part shown in the parts list of Service manual Plug the AC line cord directly into the AC outlet (do not use
may cause shock, fire, or other hazards a line isolation transformer during this check.). Using a
“Leakage Current Tester”, measure the leakage current
4. Don’t short between the LIVE side ground and from each exposed metal part of the cabinet, particularly
ISOLATED (NEUTRAL) side ground or EARTH side any exposed metal part having a return path to the chassis,
ground when repairing. Some model’s power circuit is to a known good earth ground (water pipe, etc.). Any
partly different in the GND. The difference of the GND is leakage current must not exceed 0.5mA AC (r.m.s.).
shown by the LIVE: ( ) side GND, ISOLATED However, in tropical area, this must not exceed 0.2mA AC
(NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. (r.m.s.).
Don’t short between the LIVE side GND and ISOLATED ● Alternate Check Method
(NEUTRAL) side GND or EARTH side GND and never Plug the AC line cord directly into the AC outlet ( do not use
measure with a measuring apparatus (oscilloscope etc.) the a line isolation transformer during this check.). Use an AC
LIVE side GND and ISOLATED (NEUTRAL) side GND or voltmeter having 1000 ohms per volt or more sensitivity in
EARTH side GND at the same time. If above note will not the following manner. Connect a 1500 Ω 10W resistor
be kept, a fuse or any parts will be broken. paralleled by a 0.15 μ F AC-type capacitor between an
exposed metal part and a known good earth ground (water
5. If any repair has been made to the chassis, it is pipe, etc.). Measure the AC voltage across the resistor with
recommended that the B1 setting should be checked or the AC voltmeter. Move the resistor connection to each
adjusted (See ADJUSTMENT OF B1 POWER SUPPLY). exposed metal part, particularly any exposed metal part
having a return path to the chassis, and measure the AC
6. The high voltage applied to the picture tube must conform voltage across the resistor. Now, reverse the plug in the AC
with that specified in Service manual. Excessive high outlet and repeat each measurement. Any voltage
voltage can cause an increase in X-Ray emission, arcing measured must not exceed 0.75V AC (r.m.s.). This
and possible component damage, therefore operation under corresponds to 0.5mA AC (r.m.s.).
excessive high voltage conditions should be kept to a However, in tropical area, this must not exceed 0.3V AC
minimum, or should be prevented. If severe arcing occurs, (r.m.s.).
remove the AC power immediately and determine the cause This corresponds to 0.2mA AC (r.m.s.)
by visual inspection (incorrect installation, cracked or
melted high voltage harness, poor soldering, etc.). To
maintain the proper minimum level of soft X-Ray emission,
components in the high voltage circuitry including the
picture tube must be the exact replacements or alternatives
approved by the manufacturer of the complete product.
2
.
TV Block diagram
TDA11105-XXXX
Vo
video
TUNER SAW IF IN R IN R
RF AGC GIN G
B IN B
C
video video
CHROMA AR i1
4052
VIDEO
CVBS/Y IN ALi 1
Video IN
24C08 CVBS1 IN ARo
CVBS2 IN ALo
SDA ARi 2
bus
SCL MA IN L
ALi 2
MAOUTR MA IN R
MAOUTL
RGB OUT
video
V OUT H OUT
V2i
audio ALi2
audio
ALi1
8V
AN17821
Vi1
OUT1-
130V audio OUT1+
24V V IN H IN 200V CRT PCB
POWER Vi2
+13V
TDA8177 H OUT OUT2-
UNIT -13V CRT OUT2+
SCREEN
8V V OUT H OUT
5V FOCUS
3.3V
DY
3
.
4
REPLACEMENT OF MEMORY IC
1. MEMORY IC.
This TV uses memory IC. In the memory IC are memorized data for correctly operating the video and
deflection circuits.
When replacing memory IC, be sure to use IC written with the initial value of data.
SERVICE ADJUSTMENT
B1 POWER SUPPLY
1. Receive normal colour bar signal.
2. Connect DC voltmeter to D551- and isolated ground.
3. Adjust potentiometer in power unit to get the voltage as 110V ±1.0V for 21 inch hereinafter,
130 ±1.0V for 25 inch upwards.
FOCUS ADJUSTMENT
1. Receive a crosshatch signal.
2. While watching the screen, adjust the FOCUS VR to make the vertical and horizontal lines as fine
and sharp as possible.
BUS CONTROL ADJUSTMENT
To enter BUS control mode, Press “TEST” key on the Remote control unit of factory. (Customer remote
control press "MENU" key behind in a row press"6""4""8""3")
Choose a "SETUP SELECT" options in"M2" menu, Change"SETUP SELECT 0"to"SETUP SELECT 1",
press "MUTE" key again can depend on this get into "M3"~"M9" of design menu, general factory the
5
production doesn't need to carry on M 3~ adjustments of M9.
In "M0"~under"M9" appearance press” CALL” the key can get into "M" appearance.
At “M”under the appearance press “-/-“ the key can get into “BUS OPEN” appearance, at “BUS OPEN under,
press “-/-“ the key recover factory appearance.
Horizontal line
[M0]
Shado
[M1] menu
MENU0 Geometrical adjustment
Receive PAL standard Complete pattern signal.
Adjustment steps:
a) Adjust V. SLOPE, to the center horizontal line just appeare from half bottom shadow.
b) Adjust V. SIZE, to get 90% of vertical picture contents would be displayed on CRT.
c) Adjust V. SHIFT, the center horizontal line correspond to CRT vertical center.
d) Adjust H.SHIFT, to get the picture horizontal center correspond to CRT horizontal center.
Receive NTSC signal and repeat above [M0] and [M1] adjustment.
[M2] Menu
AGC Adjustment.
Receive 60dBμ(1mV)VH colour bar pattern signal,adjust AGC value(voltage from high to low),to noise
reduce gradually and just disappeared point.
Select “shipping”, push [V+] [V-]key to be shipped.
[M3] Menu
CRTcut off and white balance adjustment.
Receive white signal.
a) CRT cut off adjustment.
1. Select “SC”, then automatically vertical scan will be stopped.
2. Adjust SCREEN control on Flyback transformer to get the darkest single horizontal line (red,
green, or blue, sometimes shows more yellow, more purple or more white).
M1 TV /DVD
CL 0~15 Contrast level offset 10
BLOC 0~15 Black level offset course 6
R.BIA 0~63 R OUT Amplitude Adjustment 32
G.BIA 0~63 32 G OUT Amplitude Adjustment 32 -6
B.BIA 0~63 B OUT Amplitude Adjustment 32
R.DRV 0~63 R OUT Amplitude Adjustment 32
G.DRV 0~63 G OUT Amplitude Adjustment 32
B.DRV 0~63 B OUT Amplitude Adjustment 32
SUB BRT 0~63 Brightness of screen line 32
VSD 0~1 Vertical Ramp Out Stop Selection
TEST.S 0~5
M2 50HZ 60HZ
RF AGC 0~63 32 Tuner AGC Takeover Point Adjustment 18
OSD.V.POS 0~63 0~63 Vertical position of OSD 16 22
OSD.H.POS 0~63 Horizital position of OSD 9
OSD BRT 0~15 OSD brightness 15
SHIPPING
7
SETUP SELECT 0~1 Select 1, press the MUTE key to M 3~ M9
8
PWL 0~1 Peak white limiting 0:peak white limiting circuit not
active 1:peak white limiting circuit active
SOC 0~1 Soft clip adjust 0
PWLDAC 0~15 Peak white adjust 2
CHSE 0~15 Color degree identifies an intelligent degree 2
S.IDENT ON/OFF S-VIDEO Identify switch ON
TFR 0~1 Transfer ratio 0
0:no black level shift due to video content
1:black level shift 10 IRE for a white picture
DSK 0~1 Dynamic skin control on/off 0:off 1:on 0
DSA 0~1 Dynamic skin tone angle 0:123 1:117 0
WS 0~1 0
BLS 0~1 Blue stretch mode 0:off 1:on 0
GAME ON/OFF Game switch ON
CALENDAR ON/OFF CALENDAR switch
9
OSVE 0~1 Black current measuring lines in overscan(for 0
vertical zoom setting′′1)
EVB 0~1 Extended vertical blanking 0
IFS.RED 0~1 IF Intelligent degree 1
PWM.VOL ON/OFF OFF
MUTE MODE 0~2 0: internal + external control 1: control 2:
external control
M6 CLF 0~1 Selection internal clamp speed 0:clamp slow 0
1:clamp 6 times faster
BPB 0~1 Enable bypass of sound bandpass filter at mono 0
mode 0:sound bandpass active for mono
demodulator 1:sound bandpass filter bypassed
BPB2 0~1 Bypass sound bandpass filter section 2 0
0:bandpass filter active 1:bandpass filter bypassed
FMWS 0~3 Window select for FM demodulator 0
AGN 0~1 Gain FM demodulator 0:normal operation 1:gain +6 1
dB
AGNE 0~3 FM sound demodulator outopt signal amplitude 1
AVL ON/OFF Auto volume levelling OFF
AVLE 0~1 AVL function on East-West output pin 0
DSGLS 0~1 Extra gain selection loudspeaker outputs 0:+0 Db 0
1:+6 Db
NRR 0~1 No red reduction during blue stretch 0
AMLOW 0~1 Audio output signal for AM sound 0
GSSIF 0~1 Extra gain-range SSIF for AM demodulation 0
V.P1 0~100 V.P1 volume of VALUE 10
V.P25 0~100 V.P25 volume of VALUE 45
V.P50 0~100 V.P50 volume of VALUE 70
V.P75 0~100 V.P75 volume of VALUE 85
V.MAX 0~60 Volume max
ON DL 0~18 On delay time 3
OFF DL 0~7 Off delay time 1
ON/OFF MODE 0~1 0
10
DTR 0~1 Chroma trap mode 0
0:single chroma trap
1:dual chroma trap,more suppression but less
bandwidth
Y.P 0~15 Y-delay adjustment for PAL signal 8
Y.N 0~15 Y-delay adjustment for NTSC signal 8
Y.AV 0~15 Y-delay adjustment for PAL signal in AV mode 8
Y.SVHS 0~15 Y-delay adjustment for PAL signal in S-video mode 8
PF.P 0~3 PAL Center frequency with postpone adjust 0
PF.N 0~3 NTSC Center frequency with postpone adjust 0
PF.AV 0~3 AV Center frequency with postpone adjust 0
C.PHI.1
11
BANLANCE ON/OFF AV stereo selection (ON:AV STEREO OFF:MONO) OFF
HALFTONE ON/OFF Half tone select OFF
KEY OPT SANYO/MEK KEY BOARD selection SANYO
CURTAIN 0~2 CURTAIN selection 2
LOGO ON/OFF Logo selection OFF
B.
.BACK ON/OFF ON
TILT ON/OFF TILT selection OFF
ASM OPT 0~1 Search speed selection 1
V.MUTE P.OFF ON/0~7 Select whether cutoff RGB ouput from solution ON
whlie power off
AV OUT CVBS: AV output to follow the screen IF: AV CVBS
output has always been to follow the TV
COMBO USB/DVD/OFF Extensions to choose
4 , LOGO EDIT
This software LOGO is a pair of pleased words and customer to edit 2 kinds, at the M_MODE, long
press[P.P]the key can get into a pair of pleased words editor appearance.
( Operate
Press[1]/[2] keys: The LOGO perpendicular position adjust, [1] adjusts upward, [2] get down
adjustment;
Press[3]/[4] keys: The LOGO level position adjust, [3] is to the left adjustment, [4] rightwards adjusts;
Press[REVIEW]key: Withdraw LOGO editor appearance, the LOGO information remembers EEPROM and
return to M_MODE;
Press again[MENU]the key can get into and can edit LOGO appearance.
( Operate
Press[1]/[2] keys: The LOGO perpendicular position adjust, [1] adjusts upward, [2] get down
adjustment;
12
Press[3]/[4] keys: The LOGO level position adjust, [3] is to the left adjustment, [4] rightwards adjusts;
Press[5]/[6] keys: The color choice of the LOGO character list, [5] regulate the first color, [6] regulate the
second color;
Press[7]/[8] keys: The LOGO character list size adjust, [7] regulate the first size, [8] regulate the second size;
Press[0] keys:Delete the letter of alphabet of importation
14
AIN2/1INL 63 L AUDIO IN
CVBS/Y4/AIN5L 64 AV1 VIDEO IN
2.6Vpp 1.2Vpp
3.8Vpp 2.5Vpp 2.5Vpp
H H H H H
TDA11105 PIN1 TDA11105 PIN52 TDA11105 PIN45 TDA11105 PIN44 TDA11105 PIN46
95Vpp 95Vpp 95Vpp 0.9Vpp 5Vpp
H
H H H H
TDA11105 PIN56 TDA11105 PIN57
CRT KR CRT KG CRT KB
1Vpp 0.8Vpp 1.3Vpp 2.7Vpp
1000Vpp
V V H H
V451 B V451 C
TDA11105 PIN14 TDA11105 PIN15 TDA11105 PIN24
15
22Vpp 300Vpp
H H
HEATER T511 PIN7
16
PURITY ADJUSTMENT
WEDGE
1. Demagnetize CRT with the demagnetizer.
DEFLECTION YOKE
2. Loosen the retainer screw of the deflection yoke.
P
3. Remove the wedges.
CRT
4. Input a green raster signal from the signal generator,
and turn the screen to green raster. 4 6
(FRONT VIEW)
GREEN RASTER
CENTER
Fig. 3
17
STATIC CONVERGENCE ADJUSTMENT
(FRONT VIEW)
DYNAMIC CONVERGENCE ADJUSTMENT
RED GREEN BLUE
1. Move the deflection yoke up and down and overlap
lines in the periphery. (Fig. 2)
BLUE
2. Move the deflection yoke left to right and overlap the RED
lines in the periphery. (Fig. 3) GREEN GREEN
(FRONT VIEW)
After adjustment, fix the wedge at the original position. RED GREEN BLUE BLUE GREEN RED
Fasten the retainer screw of the deflection yoke.
Fix the 6 magnets with glue. RED
GREEN
BLUE
BLUE
GREEN
RED
18
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