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2014 Mechanical and Biodegradable Properties of L-Lactide-Grafted Sisal Fiber Reinforced Polylactide Composites
2014 Mechanical and Biodegradable Properties of L-Lactide-Grafted Sisal Fiber Reinforced Polylactide Composites
Abstract
Sisal fiber (SF) was grafted with low polymerization degree polylactide (PLA) according to the principle of coordinative
ring-opening polymerization of lactide, and then the lactide-grafted sisal fiber (SF-g-LA) was mixed with PLA to make
PLA/SF-g-LA composites. The mechanical properties, morphology, and biodegradability of PLA/SF-g-LA composites were
systematically investigated, comparing with untreated SF reinforced PLA (PLA/USF) and alkali-treated SF reinforced PLA
(PLA/ASF) composites. Results showed that the interfacial properties between SF-g-LA and PLA matrix showed dramatic
improvement. The PLA/SF-g-LA composites exhibited noticeably superior tensile and flexural properties; however, their
impact strength decreased slightly compared with pure PLA. All of the composites were buried in soil and different
degrees of degradation were achieved. Because of better interfacial adhesion between SF-g-LA and PLA matrix, the
degradation rate of PLA/SF-g-LA composite was lower than those of PLA/USF and PLA/ASF composites, although still
higher than that of pure PLA. The biodegradation of PLA/SF-g-LA composites was marked by appearance of cavities, the
exfoliation of fragmental materials, and the degradation of cellulose fibrils.
Keywords
Polymer–matrix composites, natural fiber, surface treatments, mechanical properties, environmental degradation
However, the cost of PLA is relatively high, which reinforced PLA composites. The results demonstrated
limits its extensive application. One of the available that interfacial bonding was increased by alkali treat-
methods to reduce the cost and to improve the quality ment of fibers, which led to improved composite mech-
of PLA products is by blending PLA with natural bio- anical properties. Yu et al.38 studied the effect of fiber
materials. At present, composites reinforced by natural surface treatment on the mechanical properties of PLA/
fibers such as kenaf, flax, bamboo, sisal, and jute are ramie fiber composites and found that the fiber–matrix
emerging as a viable alternative to synthetic fiber interfacial adhesion was improved after silane treatment
reinforced composites and have been the subject of of ramie fiber. Sreekala et al.39 treated oil palm fiber
many studies.7,20–24 Compared with synthetic fibers, with acrylonitrile in 1% H2SO4 solution after alkali
natural fibers offer several advantages such as low and KMnO4 oxidized pretreatment. However, the
cost, high specific mechanical strength, recyclability, expected increase in fiber–matrix adhesion of fiber-rein-
and biodegradability.25–27 Owing to the readily bio- forced phenol formaldehyde composites after grafting
degradable reinforcement and matrix, natural fiber treatment was not observed.
reinforced degradable polymer composite is likely In this study, SF grafted with low polymerization
more ecofriendly.1,28 degree PLA (SF-g-LA) was prepared according to the
Sisal fiber (SF) is extracted from the leaf of sisal, a principle of coordinative ring-opening polymerization
plant that initially grew in the east and southeast of of lactide. Then, the mechanical properties, morph-
North America. As one of the most widely used and ology, and biodegradability of SF-g-LA–reinforced
easily cultivated natural fibers, its outstanding proper- PLA (PLA/SF-g-LA) composites were systematically
ties such as low cost, low density, and high specific investigated, comparing with untreated SF reinforced
strength afford SF-reinforced composites good mech- PLA (PLA/USF) composites and alkali-treated SF
anical properties and cost of production is low. In add- reinforced PLA (PLA/ASF) composites.
ition, composites consisting of biodegradable polymers
and natural fibers have been shown to completely
degrade in soil or when composted, thereby gaining Experimental
much attention.29–31
Unfortunately, the presence of hydroxyl and other
Materials
polar groups in natural fiber constituents makes the PLA (3051D, injection molding grade) was obtained
fiber exhibit high hydrophilic nature, which leads to from Nature Works LLC, USA. Table 1 shows the
incompatibility and poor wettability with the hydropho- physical and mechanical properties of PLA obtained
bic polymer matrix. The incompatibility can also cause from Nature Works. Prior to mixing, PLA was dried
weak bonding in the interface between fiber and matrix at 50 C (223 K) for 8 h. The industrial SFs (GB/
and thus have a great influence on the mechanical prop- T15031-94) were supplied by Dongfang Sisal Co.
erties of the composite.32 To improve the interfacial (Guangdong, China). The physical and mechanical
adhesion between natural fiber and matrix, chemical properties of SF provided by supplier are shown in
modification methods such as alkali treatment, use of Table 2. The fiber was cut to 10 mm average length
coupling agents, and graft co-polymerization are and dried in a vacuum drier at 50 C (223 K) for 5 h.
common.32–34 Joseph et al.35,36 studied the effect of L-lactide with a purity of over 95% was purchased from
chemical treatment on the tensile properties of short Esun Industrial Co. Ltd (Shenzhen, China). As the
SF reinforced polyethylene composites and polypropyl- catalyst, stannous octoate (Oct2Sn) was obtained
ene composites and found that the treatments enhanced from Sinopharm Chemical Reagent Co. Ltd
the tensile properties of the composites considerably, (Shanghai, China). Chemicals and solvents like
but to varying degrees. Islam et al.37 investigated the sodium hydroxide (NaOH) and toluene were of analyt-
influence of alkali treatment on the interfacial and phy- ical grade and were obtained from local commercial
sicomechanical properties of industrial hemp fiber sources.
Figure 1. (a) Grafting copolymerization principle of L-lactide onto sisal fiber and (b) the schematic diagram of experimental
equipment.
Tr: reaction temperature.
the morphology of the fibers was observed using a scan- an Instron 5566 electronic universal testing machine
ning electron microscope (SEM). The microstructures of (Instron Co., USA) at a crosshead speed of 2 mm/min
the surface of fibers were investigated using a Nova at room temperature. Flexural properties were deter-
NanoSEM 430 scanning microscope (FEI Co., mined in three-point bend mode, according to ISO
Holland) to observe the variation of SFs before and 14125:1998 standard at a speed of 2 mm/min. The
after grafting. measurements were performed at room temperature
using an Instron 5566 electronic universal testing
machine. The Izod unnotched impact measurements
Mechanical testing
were carried out using a PIT501B-2 pendulum impact
Tensile properties were tested according to ISO 527- testing machine (Wance Technologies Ltd, Shenzhen,
2:2012 standard. The measurements were done using China) at room temperature. The impact strength was
2038 Journal of Reinforced Plastics and Composites 33(22)
Composites morphology
The surface morphology of the specimens was observed
with the Nova NanoSEM 430. The sheets were frac-
tured in liquid nitrogen to obtain unaffected fractured
surfaces. Nova NanoSEM 430 was operated at 10 kV.
Prior to observation, the fractured surfaces were coated
with gold to achieve optimal imaging.
Biodegradation studies
Biodegradability of the samples was assessed by mea-
suring the rate of residual mass of composites buried in Figure 2. Infrared spectra for: (a) USF, (b) ASF, and (c) SF-g-LA.
the soil of a garden lawn. The composite samples pre- USF: untreated sisal fiber; ASF: alkali-treated sisal fiber; SF-g-LA:
pared in the mechanical tests were used for biodegrad- lactide-grafted sisal fiber.
ability testing. After drying and weighing, the samples
were buried in garden soil at a depth of 10 cm. The not participate in the grafting reaction but would be
environmental temperature and relative humidity were exposed after grinding into powder. For USF, a char-
recorded during the degradation period, and their aver- acteristic absorption peak appears at 1737.0 cm1 that
age values were 20 C and 70%, respectively. The pH of belongs to the stretching vibration of C ¼ O of the
the garden soil was 6.5. The buried samples were dug aldehyde group in the non-cellulosic constituents
out after being buried for 10, 20, 35, 60, 90 days, (lignin, hemicellulose, pectin, etc.) of the fiber.
respectively. Then they were washed in distilled water However, in the case of ASF, no similar absorption
and dried to constant weight at 50 C in a vacuum oven. peak appears at around 1737.0 cm1, which demon-
The rate of residual mass Wr (%) was calculated strates that the non-cellulosic constituents were
using the formula removed from the fiber after alkali treatment. Also,
the disappearance of the peak at 1258.1 cm1 after
Wt alkalization indicates the removal of hemicellulose
Wr ¼ 100%
W0 materials. It can be observed that there are two add-
itional characteristic peaks at 1772.1 and 1272.3 cm1
where W0 and Wt are the weights of specimens before in the curve of SF-g-LA compared with those of USF
and after being buried in soil, respectively. The reported and ASF. The characteristic absorption peak at
values are the average of three measurements. 1772.1 cm1 belongs to the stretching vibration of
C ¼ O ester of the carbonyl group, whereas the char-
acteristic absorption peak at 1272.3 cm1 belongs to the
Results and discussion antisymmetric stretching vibration of –C–O–C– of ester
group. This pattern of distinctive peaks indicated suc-
FTIR analysis cessful grafting of low polymerization degree PLA onto
The FTIR spectra of USF, ASF, and SF-g-LA (after SFs under decompressive copolymerization condition.
Soxhlet extraction) are shown in Figure 2. The charac-
teristic absorption peaks of SFs near 3415.0 cm1 rep-
resent the vibration absorption peaks of free hydroxyl
Analysis of SF morphology
group in SFs. Compared with USF, the peaks of ASF SEM micrographs of the surfaces of USF, ASF, and
and SF-g-LA at 3415.0 cm1 are more intense and dis- SF-g-LA are shown in Figure 3(a)–(c), respectively.
tinct, which reveals that alkali treatment can lead to It can be seen from Figure 3(a) that the USF had a
more hydroxyl groups being exposed. The peak of smooth surface with joined fiber bundle and ultimate
SF-g-LA at 3415.0 cm1 is less intense than that of cells in parallel fashion arrangement. After alkali
ASF. It is mainly because the hydroxyl groups with treatment, the destruction of cells on the fiber surface
high activity on the fiber surface initiated grafting reac- and the presence of smaller cellulose fibrils can be
tion, while the hydroxyl groups inside the fiber could observed (Figure 3(b)). Alkali treatment can remove
Fu et al. 2039
Figure 3. SEM micrographs of surface for: (a) USF, (b) ASF, (c) and (d) SF-g-LA.
SEM: scanning electron microscope; USF: untreated sisal fiber; ASF: alkali-treated sisal fiber; SF-g-LA: lactide-grafted sisal fiber.
hemicellulose, lignin, and other soluble materials and PLA/ASF composites. The tensile strength of PLA/SF-
makes fibers susceptible to be easily broken down into g-LA composite with 30 wt% fiber content showed the
smaller fibrils. It can be seen clearly from Figure 3(c) that best result of 79.0 MPa, increased by 23% compared
the surfaces of SFs were coated with low polymerization with that of pure PLA; whereas the tensile modulus
degree PLA and the grafting polymerization led to of PLA/SF-g-LA composite with 40 wt% fiber content
microfiber fibrillation of SFs. This could reduce the is 3486.1 MPa, increased by 97% compared with that of
diameters of SFs and increase aspect ratios as well as pure PLA. As for fiber-reinforced composite, fiber acts
the effective surface areas available for contacting with as a reinforcing phase, transferring load and dispersing
the matrix in the composites. Figure 3(d) represents the stress, which requires the performance of the fiber to
polymerization details of the surface of a single micro- match with that of the matrix in order to obtain the
fiber with magnification. The FTIR and SEM results best mechanical properties.41 For PLA/SF-g-LA com-
indicated that PLA was present and partly bonded on posites, besides the removal of the organic gum on the
the fiber surface. SF surface, the graft of low polymerization degree PLA
onto SF induces better interfacial bonding and com-
patibility between PLA and SF. Furthermore, the
Mechanical properties of composites enhanced fibrillation of SF-g-LA can also improve the
Tensile property. Figure 4 shows the variation of tensile stress transferring efficiency.
strength and tensile modulus with SF content for PLA/
USF, PLA/ASF, and PLA/SF-g-LA composites, and Flexural and impact properties. The flexural strength and
error bars are set at 1 SD. It can be seen clearly that flexural modulus of PLA/USF, PLA/ASF, and PLA/
the tensile strength and tensile modulus of PLA/SF-g- SF-g-LA composites as a function of SF content are
LA composites are higher than those of PLA/USF and shown in Figure 5, and error bars are set at 1 SD.
2040 Journal of Reinforced Plastics and Composites 33(22)
Figure 4. Tensile properties of PLA/USF, PLA/ASF, and PLA/SF-g-LA composites versus SF content: (a) tensile strength and (b) tensile
modulus.
PLA/USF: untreated sisal fiber reinforced polylactide; PLA/ASF: alkali-treated sisal fiber reinforced polylactide; PLA/SF-g-LA: lactide-
grafted sisal fiber reinforced polylactide; SF: sisal fiber.
Figure 5. Flexural properties of PLA/USF, PLA/ASF, and PLA/SF-g-LA composites versus SF content: (a) flexural strength and (b)
flexural modulus.
PLA/USF: untreated sisal fiber reinforced polylactide; PLA/ASF: alkali-treated sisal fiber reinforced polylactide; PLA/SF-g-LA: lactide-
grafted sisal fiber reinforced polylactide; SF: sisal fiber.
It can be seen from Figure 5(a) and (b) that the flexural 80–88 MPa, and flexural modulus increased slightly.
strength and flexural modulus of PLA/SF-g-LA com- This is mainly due to the good interfacial performance
posites significantly improved with increase in SF con- between SF-g-LA and PLA matrix, which makes the
tent. The flexural strength reached maximum value of fibers difficult to be pulled out. Therefore, the stress
107.3 MPa with 30 wt% SF, and flexural modulus in interface layer transfers effectively, increasing the
reached up to 5974.6 MPa with 40 wt% SF, increased ability to resist elastic deformation of the composites.
by 25% and 102%, respectively, compared with that of However, the flexural strength of PLA/SF-g-LA com-
pure PLA; the flexural strength of PLA/USF and PLA/ posites declined when fiber content exceeded 30 wt%.
ASF composites fluctuated and maintained at It is probably because of the agglomeration and uneven
Fu et al. 2041
Figure 7. SEM micrographs of brittle fracture of composites for: (a) PLA/USF, (b) PLA/ASF, and (c) and (d) PLA/SF-g-LA.
SEM: scanning electron microscope; PLA/USF: untreated sisal fiber reinforced polylactide; PLA/ASF: alkali-treated sisal fiber reinforced
polylactide; PLA/SF-g-LA: lactide-grafted sisal fiber reinforced polylactide.
Figure 9. SEM micrographs of: (a, b, c) PLA/USF, (d, e, f) PLA/ASF, and (g, h, i) PLA/SF-g-LA composites during different degradation
periods (a, d, and g: 10 days; b, e, and h: 35 days; and c, f, and i: 90 days) in soil environment with a burial depth of 10 cm.
SEM: scanning electron microscope; PLA/USF: untreated sisal fiber reinforced polylactide; PLA/ASF: alkali-treated sisal fiber reinforced
polylactide; PLA/SF-g-LA: lactide-grafted sisal fiber reinforced polylactide.
in the early stages. Then the exfoliation of some frag- appearance of C ¼ O ester of the carbonyl group and –
mental materials appeared on the surface of fiber and C–O–C– of ester group. Also, the SEM micrographs of
finally led to the degradation of the cellulose fibrils the fiber surfaces confirmed that PLA was present on
(Figure 9(g)–(i)). the fiber surface. Although the impact strength
decreased slightly, L-lactide grafting significantly
enhanced the tensile and flexural properties of the com-
Conclusions posite, compared with the PLA matrix and the compos-
Biodegradable composite with good mechanical prop- ites reinforced by untreated or alkali-treated SFs. The
erties and considerable biodegradability could be suc- SEM photographs of fiber surfaces and fracture sur-
cessfully developed using L-lactide-grafted SFs as a faces of composites clearly indicated that improved
reinforcing agent and PLA as a matrix. FTIR analyses interfacial properties were achieved after grafting modi-
demonstrated the successful grafting of low polymeriza- fication of SFs. The degree of biodegradation increased
tion degree PLA onto SFs, which was revealed from the with time. With superior interfacial adhesion, the
2044 Journal of Reinforced Plastics and Composites 33(22)
biodegradation rate of PLA/SF-g-LA composites was 12. Lim LT, Auras R and Rubino M. Processing technolo-
lower those that of PLA/USF and PLA/ASF compos- gies for poly (lactic acid). Prog Polym Sci 2008; 33:
ites, although still higher than that of pure PLA, when 820–852.
incubated in soil. The biodegradation process of PLA/ 13. Wang Y, Ribelles JLG, Sanchez MS, et al.
Morphological contributions to glass transition in poly
SF-g-LA composites can be summarized as follows: the
(L-lactic acid). Macromolecules 2005; 38: 4712–4718.
appearance of cavities, the exfoliation of fragmental 14. Vink ETH, Rabago KR, Glassner DA, et al.
materials, and the degradation of cellulose fibrils. Applications of life cycle assessment to NatureWorksTM
polylactide (PLA) production. Polym Degrad Stabil 2003;
Conflict of interest 80: 403–419.
15. Weber CJ, Haugaard V, Festersen R, et al. Production
None declared. and applications of biobased packaging materials for the
food industry. Food Addit Contam 2002; 19: 172–177.
Funding 16. Serizawa S, Inoue K and Iji M. Kenaf-fiber-reinforced
poly (lactic acid) used for electronic products. J Appl
This research was supported by Specialized Research Fund Polym Sci 2006; 100: 618–624.
for the Doctoral Program of Higher Education of China 17. Tábi T, Tamás P and Kovács JG. Chopped basalt fibres:
(grant no. 20120172130004) and National Key Basic a new perspective in reinforcing poly (lactic acid) to pro-
Research Program of China (973 Program) (grant no. duce injection moulded engineering composites from
2012CB025902). renewable and natural resources. Express Polym Lett
2013; 7: 107–119.
18. Courgneau C, Rusu D, Henneuse C, et al.
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