A COMPANY & BUSINESS

OVERVIEW

JINDAL SAW LIMITED

TOTAL PIPE SOLUTION
 01 GROUP OVERVIEW

02 JINDAL SAW LIMITED

03 PROCESS & MACHINERY

04 QUALITY ASSURANCE
CONTENTS
05 SOCIAL MISSON
01
GROUP
OVERVIEW

JINDAL SAW LIMITED

TOTAL PIPE SOLUTION
G RO U P OV E RV I E W

O.P. JINDAL GROUP

“ Truly, for some men,

destiny isn’t written,
unless they write it. ”

Shri O.P Jindal

7 August 1930 – 31 March 2005
G RO U P OV E RV I E W

O.P. JINDAL GROUP

O.P Jindal Group was founded in 1952 by steel visionary,

the late Mr. O.P Jindal.

The enterprising first generation entrepreneur started the

company with an indigenous, single-unit steel plant in
Haryana. Now, three decades later the multinational,
multi-product steel conglomerate is worth $22 billion and
employs over 100,000 people across the world.
G RO U P OV E RV I E W

PILLARS OF O.P. JINDAL GROUP

The O.P. Jindal Group is headed by Smt. Savitri Jindal. The group's strength lies in the dynamic and rigorous approach of its leaders:
the four sons of Shri O.P. Jindal. The four brothers are today taking forward the rich legacy of their father.

Mr. Prithvi Raj Jindal Mr. Sajjan Jindal Mr. Ratan Jindal Mr. Naveen Jindal

Chairman (Non-Executive), Chairman, Vice Chairman & MD, Chairman,

Jindal Saw Ltd JSW Group Jindal Stainless Ltd Jindal Steel & Power Ltd.
02
JINDAL SAW LTD .

JINDAL SAW LIMITED

TOTAL PIPE SOLUTION
C O M PA N Y OV E RV I E W

Jindal Saw is one of the world’s most dominant steel pipes manufacturers, offering ‘Total Pipe Solutions’. It has a global
manufacturing presence in markets like USA, Europe, Middle East, UK and Africa along with India. It’s impressive clients
roster includes stalwarts across all sectors ranging from energy to various other industrial applications.

35% Largest 3rd Wide Range

Market Share Manufacturer Largest Producer of Tubular Products
in Energy of SAW Pipes in the of Ductile Iron Pipes Stainless Steel Pipes/ Tubes,
and Water sector in world. in the world. Carbon Steel LSAW & HSAW
India. Pipes, Ductile Iron Pipes, Carbon
& Alloy Seamless Pipes &
External
and Internal Coatings.
J I N D A L S AW LT D.

OUR VISION
To provide
the most trustworthy,
quality-driven and
technologically superior solutions
to our Clients.
J I N D A L S AW LT D.

OUR MISSION INTEGRITY

Conduct all business dealings with transparency and honesty.

RESPECT
Recognise an individual's contribution in the growth and development
of the company. Treat our Clients & Jindalites with equal respect and dignity.

MERITOCRACY
Foster an environment of excellence in performance.

DYNAMISM
Demonstrate a winner's attitude and a crystal clear focus to deliver
sustained value for all our stakeholders.

INNOVATION
Encourage creative experimentation, embrace new ideas and institutionalise
continuous improvement in all aspects of business and performance.

RESPONSIBILITY
Dedicate efforts to social and environmental issues and enrich the quality
of life of the communities we serve.
 KOSI KALAN UNIT
J I N D A L S AW LT D.
(UTTAR PRADESH-NORTH INDIA)
Welded
FACILITIES & CAPACITY upto 323.9 mm OD (12’’NB) = 12000 M.T.

Seamless (Cold Finish)

MANUFACTURING upto 323.9 mm OD (12’’ NB) = 6000 M.T
ANNUAL PRODUCTION
FACILITIES CAPACITY “U” Bends
from 12.70 mm to 50.8 mm OD
KOSI KALAN 18000 M.T. Radius 1.5D & Above

SAMAGHOGHA UNIT
SAMAGHOGHA 18000 M.T. (GUJARAT-WEST INDIA)
Welded pipes
from 10” to 72” NB upto 25.4 MM THK =
NAGOTHANE 15000 M.T. 12000 M.T
Seamless Pipes 1”to 4 “= 6000 M.T.
NAGOTHANE UNIT
(MAHARASHTRA-WEST INDIA)

HFS Extruded Seamless pipes

(Hot Finish)
Upto 6” NB up to = 15000 M.T
J I N D A L S AW LT D.

OUR PRODUCT RANGE

SIZE
PRODUCT SPECIFICATIONS LENGTH
DIAMETER THICKNESS
Welded Stainless Steel ASTM A/SA 249, A269,
Upto 62.30Ft (19 Meters) Straight
Tubes PRODUCT A/SA688.
SPECIFICATIONS
1/2" TO 4.5" 0.19" TO SIZE
1.96" LENGTH
(Heat Exchanger, Condenser
EN 10217-7 as per ISO ( 12.70-114.30 MM) (0.5-5 MM)
and LP/HP Heater U Tubes/ Upto 98 Ft (30 Meters) for U -Tubes
Tolerance
Polished Tubes)
ASTM A312 / Straight length upto 39.5FT (12
1/2" TO 36" NB Upto SCH80S
ASME SA 312 Meters)
Welded Stainless Steel/ Generally produced in 12 meters
Duplex/Super Duplex Pipes ASTM A 358, A 928, A 0.19" TO 1.38" double random length. Can be cut into
8" TO 72" NB
778, A 789, API-5LC (3-35 MM) smaller lengths as per customers
requirement
Stainless Steel/Duplex/ ASTM /ASME –A/SA 312
Super Duplex Seamless / EN 10217-7 as per ISO 1/2" TO 12” NB Upto SCH XXS Upto 39.5Ft (12meters) DRL
Pipes Tolerance
ASTM A/ASMESA213,
Upto 62.30Ft (19 Meters) Straight
Stainless Steel Seamless A/SA789,A269 0.23" TO 4.5" 0.027" To 0.315"
Tubes EN10216-5 As per ISO (6 To 114.30 MM) (0.70-8.0 mm)
Upto 98 Ft (30 Meters) for U -Tubes
Tolerances
U Tubes Minimum Radius 1.5D, Maximum | Radius 1250 mm
Hot Induction Bends- High Frequency Induction 4" TO 56" NB
Max Thickness: 50mm Bend Radius 18" to 420"
Seamless & Welded Heating
J I N D A L S AW LT D.

CERTIFICATIONS & APPROVALS

EIL ENLISTMENT-KOSI EIL ENLISTMENT- SMGH RAIL COACH FACTORY

J I N D A L S AW LT D.

CERTIFICATIONS & APPROVALS

IBR ISO 9001 ISO 14001

J I N D A L S AW LT D.

CERTIFICATIONS & APPROVALS

ISO 45001 BUREAU VERITAS BUREAU VERITAS
J I N D A L S AW LT D.

CERTIFICATIONS & APPROVALS

ISO 9001 ISO 14001 ISO 45001

J I N D A L S AW LT D.

CERTIFICATIONS & APPROVALS

FLUOR –KOSI PLANT FLUOR - SAMAGHOGHA NORSOK

J I N D A L S AW LT D.

CERTIFICATIONS & APPROVALS

J I N D A L S AW LT D.

CERTIFICATIONS & APPROVALS

J I N D A L S AW LT D.

OUR CLIENTS/ INDUSTRY SERVICED

✓ OIL & GAS INDUSTRY
✓ POWER INDUSTRY
✓ CHEMICAL INDUSTRY
✓ STEEL INDUSTRY
✓ PAPER & PULP INDUSTRY
✓ FERTILIZER INDUSTRY
✓ PAINT INDUSTRY

✓ FOOD & DAIRY INDUSTRY

✓ SUGAR INDUSTRY
✓ PHARMACEUTICAL INDUSTRY
✓ SHIP BUILDING INDUSTRY
J I N D A L S AW LT D.

OUR CLIENTS
OIL & GAS SECTOR
J I N D A L S AW LT D.

OUR CLIENTS
FERTILIZER SECTOR

PAPER & PULP SECTOR

PAINTS SECTOR
J I N D A L S AW LT D.

OUR CLIENTS
FOOD & DAIRY SECTOR

SUGAR INDUSTRIES SECTOR

J I N D A L S AW LT D.

OUR CLIENTS
POWER & NUCLEAR SECTOR

STEEL SECTOR
J I N D A L S AW LT D.

OUR CLIENTS
PHARMACEUTICAL SECTOR

CHEMICAL INDUSTRIES SECTOR

J I N D A L S AW LT D.

OUR CLIENTS
WATER & DESALINATION SECTOR

ZERO LIQUID DISCHARGE SYSTEMS

AUTOMOBILE SECTOR
03
PROCESS & MACHINERY

JINDAL SAW LIMITED

TOTAL PIPE SOLUTION
 Inspection

Round Billet Mother Hollow

through Mother Hollow
Hot Extrusion
P RO C E S S & M A C H I N E RY

EXTRUSION MILL FOR MANUFACTURING OF

MOTHER HOLLOW

Installation and commissioning is completed for

Facility for Hot Extrusion press at a strategic
location of Nagothane near to Mumbai. This will
further enhance complete control over supply chain
management of Seamless products from Hot process
to Cold Finished Tubes.
Heated rounds/ heated billet will processed through Capacity
the extrusion press to produce high quality, high
Product Size : Dia. Upto 6” - 14000 mm Long
strength hot finished pipes in stainless steel with a
Billet Size: 150-275 mm Dia. x 900 mm L
high thickness which is known as mother hollow.
Production Speed: 90 sec/push
No. of Containers : 3 EA
Extrusion Speed: 300 mm/ sec
Press Capacity: 2500 MT
Water Hyd. Pressure: 315 Bar
RAM Diameter: 1010 mm
EXTRUSION MILL FACILITY
PROCESS VIEW OF HEATING BILLET( PART-1)
PROCESS VIEW OF EXTRUSION ( PART-2)
P RO C E S S & M A C H I N E RY

COLD PILGER MILL

- MANNESMANN MEER

Capacity for Pilger 1 & 2

OD Range Output: 15.88 to 42.16 mm
Total Qty: 02
Make Origin: Germany

Capacity for Pilger 3 & 4

OD Range Output: 19.05 to 63.5 mm
Total Qty: 02
Make Origin: Germany

High Speed Pilger 5

OD Range Output: 16.0 to 40.0 mm
Total Qty: 01
Make Origin: CHINA
PROCESS VIEW OF HIGH SPEED PILGER 5
PROCESS VIEW OF OTHER PILGERS
P RO C E S S & M A C H I N E RY

TRIPLE DRAW BENCH 22.5 MT

- MANNESMANN MEER

Capacity
Output OD Range: 6 mm to 73
mm
Output Length : 18 Meter
Thickness Range: 0.7 TO 5 mm
Speed Limit: 10 meter/ minute
MAX.
Make Origin: Germany
P RO C E S S & M A C H I N E RY

DRAW BENCHES 15 MT
- MARUTI INDUSTRIES

Capacity
Output OD Range : 6 to 63.5
mm
Output Length : 30 Meter
Thickness Range: 0.7 TO 5 mm
Speed Limit: 50 MPM MAX
Make Origin: India DRAW BENCHES 125 MT
- MARUTI INDUSTRIES

Capacity
Output OD Range: 73 to 323.9
mm
Output Length: 10 - 12 Meter
Thickness Range: 2.5 TO
12.7mm
Speed Limit: 10 MPM MAX
Make Origin : India
P RO C E S S & M A C H I N E RY

CONTINUOUS ROLLER HEARTH SOLUTION

ANNEALING FURNACE
Capacity
Width: 700 mm
Height: 375 mm
Length: 8000 mm
Capacity: 800 kg/Hour
OD Range: upto 12” NB
Make Origin : India
CONTINUOUS BRIGHT ANNEALING
FURNACE
Capacity
Width: 350 mm
Height: 76 mm
Length: 5000 mm
Capacity: 250 kg/Hour
OD Range: upto 76.2 mm
Make Origin : Taiwan
P RO C E S S & M A C H I N E RY

U BEND HEAT TREATMENT

Capacity
Min Radius : 1.5Dmm &
1200mm
OD : 15.875 mm TO 50.8MM
Leg Length: 15000 mm
Temp: 1040° to 1200° C
P RO C E S S & M A C H I N E RY

TUBE/PIPE MILLS WITH PIPE MILL WITH

TUBE MILL WITH TUBE MILL WITH LASER & PLASMA / TIG PLASMA & TIG WELDING
TIG WELDING - VEGA WELDING - OLIMPIA WELDING - RAFTER 2 & 5 HIGHER WUXI
80

Capacity Capacity Capacity Capacity

OD Range: 15.87 mm TO 38.1
mm
Thickness Range: 0.5 TO 3.5
mm
Speed Limit (Max): 5.0 meter/
Minute
Make Origin: Taiwan
OD Range: 15.875 mm TO 63.5
mm
Thickness Range: 0.5 TO 3.5
mm
Speed Limit (Max): 7.0 meter/
Minute
Make Origin: Italy
OD Range: : ½”NB to 4” NB
Thickness Range: Up to 6.5
mm
Speed Limit (Max): 5 meter/
Minute
Make Origin: USA
OD Range: 5” to 12”
Thickness Range: 2.5 mm to 10
mm
Speed Limit ( Max): 4.0 meter/
Minute
Make Origin: China
P RO C E S S & M A C H I N E RY

DECOILER, PLATE ULTRASONIC EDGE MILLING MACHINE CRIMPING/ PRE

LEVELING & TESTING BENDING PRESS
SHEARING M/C

Capacity Capacity Capacity Capacity

Width Range: Max. Width
2000 mm
Thickness Range : 6 TO 19 mm
Make Origin : IN HOUSE
Fabrication
Maximum Width 4000 mm,
Thickness 5mmto 40 mm,176
UT channel.
Manufacturer : EEC,
Model DUT 41.
Make Origin: Socomate France
and EEC, INDIA
Capacity : From 850mm Width
to 3350 mm width, Thickness
6mmto 25.4 mm
Commissioning : 2006 and
upgraded in 2018.
Make Origin: In House
OD Range : 10’’- 42’’ PIPE
Thickness Range: 3mm to
25.4mm.
Press capacity: 1250 Ton
Make Origin: In House
P RO C E S S & M A C H I N E RY

J.C.O. PRESS 3 ROLL FORMING

MACHINE

Capacity
Capacity OD Range : 18’’- 84’’ PIPE
Thickness Range: 6mm to 38 mm
OD Range : 10’’- 42’’ PIPE
Make Origin: INDIA
Thickness Range: 3mm to 25.4mm
Press capacity: 2500T
Make Origin: Australia
P RO C E S S & M A C H I N E RY

J.C . O. P R E S S
P RO C E S S & M A C H I N E RY
TIG / PLASMA WELDING
Capacity
Capacity : DC 450 Amps
Make Origin: Air Liquide,
France
INSIDE TIG WELDING INSIDE-OUTSIDE REAL TIME RADIOGRAPHY
SUBMERGED ARC
WELDING
Capacity Capacity Capacity
MAX. Capacity : DC 450 Amps MAX. Capacity : 1500 Amps DC Max Capacity : 225 kv/ 17.8 mA,
Make Origin: Air Liquide, and 1200 Amps AC MAX. 10”NPS to 42” NPS Pipe.
France Tandem 2/3 Wire system, Make Origin: GE/Germany
Seam Tracking, Automatic Flux
feeding and recovery.
Make Origin: Lincoln Electric
 P RO C E S S & M A C H I N E RY
SIZING PRESS
(EXPANDER)
Capacity
OD Range : 10’’- 42’’ PIPE
Thickness Range: 3mm to
25.4mm
Press capacity: 1200T
Make Origin: Australia
Hydro Tester
Capacity
OD Range : 10’’- 42’’ PIPE
Pressure capacity: up to
8000PSI
Make Origin: In House ( INDIA)
AUTOMATIC WELD X RAY FILM RADIOGRAPHY
ULTRASONIC SYSTEM
Capacity
Capacity
225 KV, 25 mA Maximum.
OD Range : 16’’- 42’’ PIPE
Make Origin: YXLON, DENMARK
16 channel, Automatic Data
recording system.
Make Origin: OLYMPUS NDT,
CANADA
P RO C E S S & M A C H I N E RY

INDUCTION SYSTEM
FOR SOLUTION ANNEALING

Capacity
OD Range : Up to 42’’ PIPE
Capacity: 1000 kg/Hr
Make Origin: Pillar, USA

Sensitized As Annealed
Microstructure Microstructure
P RO C E S S & M A C H I N E RY

EDDY CURRENT INSPECTION

• Sensitive to small cracks and other defects
• Detects surface and near surface defects
• Inspection gives immediate results
• Equipment is very easy to use
• Method can be used for much more than flaw
detection
• Minimum part preparation is required.
• Test probe does not need to contact the part

OFFLINE EDDY CURRENT TESTING M/C

Capacity
OD Range: 10 mm to 114.3 mm
Scanning Speed: 30 & 60 mtr/min MAX.
Make Origin : India
P RO C E S S & M A C H I N E RY

OFFLINE ULTRASONIC
TESTING MACHINE

Capacity
OD Range: 6 mm to 76 mm
Scanning Speed: 7-8 mtr/min
Make Origin: Enrico Technologies
(NDT) LLP
P RO C E S S & M A C H I N E RY

HYDRO TESTING M/C

Hydro testers are available in each production line of mill

HYDRO TESTING MACHINE/ RANGE OF APPLICATION

AIR UNDER WATER MACHINE (FOR PRODUCTS) TEST MEDIUM MAX. TEST PRESSURE

Hydrostatic Testing M/C- HPTM-1 6 mm to 50.8 mm OD 2mtr to 15 mtr Water 4000 PSI

Hydrostatic Testing M/C- HPTM-2 12.7 mm to 65 mm OD 12 mtr to 18 mtr Water 4000 PSI

Hydrostatic Testing M/C- HPTM-3 21.3 mm to 219.1 mm OD 5 mtr to 12 mtr Water 8000 PSI

Hydrostatic Testing M/C- HPTM-4 25.4 mm to 114.3 mm OD 12 mtr to 18 mtr Water 2000 PSI

Hydrostatic Testing M/C- HPTM-5 25.4 mm to 114.3 mm OD 12 mtr to 18 mtr Water 2000 PSI

Hydrostatic Testing M/C- HPTM-6 127 mm to 323.9 NB 5.5 mtr to 13 mtr Water 1000 PSI

Hydrostatic Testing M/C- HPTM-7 for U 6 mm to 50.8 mm OD Water 4000 PSI

tube

Air Under Water Testing Upto 50.8 X18mtr Air + Water 15kg/cm2
M/C (Pneumatic Testing)
04
QUALITY
ASSURANCE

JINDAL SAW LIMITED

TOTAL PIPE SOLUTION
QUALITY ASSURANCE

IDENTIFICATION & TRACEABILITY

OF PIPE/ TUBE IN PLANT
QUALITY ASSURANCE

IT INFRASTRUCTURE

we pride ourselves on technology that provides both

efficiency and comfort to our clients. Traceability &
Documentation is supported by robust IT Infrastructure.

SAP PTS BAR CODING

(PIPE TRACKING SYSTEM)

Entire Jindal In all our At packing station

SAW Group runs manufacturing each bundle/box is
all its primary facilities, each bar coded through
functions from step of our our system generated
enquiry to manufacturing data and barcode
collection on processes are sticker along with
SAP. tracked through relevant data pasted
SCM PTS. accordingly.
implemented Physical PTS This avoids manual
with IBM for terminals are intervention in
S&OP,GATP AND installed on the further process like
PPDS modules. shop floor at each dispatch, weighment,
process of invoicing, etc.
manufacturing.
QUALITY ASSURANCE

INSPECTION

Bevel Angle & Root Face where applicable

Thickness
Visual Inspection
Geometrical Deviation
Projection of weld Seam Outside Diameter
Out of Roundness
Square ness
Straightness
Length
Boro scope Inspection Facility
(available for small diameter tube to inspect the surface
from inside)
QUALITY ASSURANCE

INSPECTION

➢ Residual Stress Measurement ➢ Reverse Bend Test

➢ Chloride content in water where ➢ Grain Size
water is used for pipe/tube ➢ Flange Test
➢ Roughness of surface of tube ➢ Intergranular corrosion Test Pr ‘A’, ‘C’ & ‘E’
➢ Tensile Test ➢ Delta Ferrite
➢ Chemical Test ➢ Ferrite Content
➢ Hardness Test ➢ Impact Test
➢ Flaring Test ➢ Micro & Macro Analysis.
➢ Flattening Test ➢ Corrosion test as per ASTM G48 Method A, HIC
Testing as per NACE TM 0284, SSC Test as per
NACE TM 0177, ASTM G39.
QUALITY ASSURANCE

MECHANICAL & CHEMICAL TESTING

UNIVERSAL TESTING MACHINE SPECTROMETER

No of channels : 32
Make : FIE 1000 KN Max. Make : Spectro
QUALITY ASSURANCE

DEVICES

MICROSCOPE IMAGE ROCKWELL HARDNESS IMPACT TESTING FERRITE METER

ANALYZER TESTER MACHINE
Make : FISCHER, GERMANY
Make : ERMA, Japan Make : FIE Make : FIE Max.400 J
QUALITY ASSURANCE

DEVICES

ROUGHNESS TESTER PMI IGC TESTER

Make : Olympus

Make : Mitutoyo
QUALITY ASSURANCE

PACKED CONDITION OF FINISHED PIPES AND TUBES

05

JINDAL SAW LIMITED

TOTAL PIPE SOLUTION
THANK YOU

JINDAL SAW LIMITED

TOTAL PIPE SOLUTION