Professional Documents
Culture Documents
B.M.P. Doors LTD Industrial Rapid Doors: Thermichroll Komby
B.M.P. Doors LTD Industrial Rapid Doors: Thermichroll Komby
DOORS LTD
INDUSTRIAL RAPID DOORS
Web site : www.bmpdoors.co.uk
e-mail : info@bmpdoors.co.uk
ENGLISH
THERMICHROLL KOMBY
INSTALLATION MANUAL
IMPORTANT
Read this manual carefully before installing the
product
The service of installation must be performed only
by authorized personnel and in accordance with
national wiring standards.
After reading the entire manual, keep it for future
reference.
Operating instruction
INSTALLATION INSTRUCTIONS
- Always use a power circuit specifically dedicated to the door. For wiring follow
the manufacturer's instructions.
- Tighten the screws of the electrical terminals to prevent loosening.
- Make sure the power source has the required capacity.
- Make sure the thickness of the cable conforms to what is stated in the
specification of the power source.
- Never install a differential circuit breaker in wet or damp areas.
EQUIPMENT NEEDED
Elevator Forklift
WITH INTENTION TO CONTINUOSLY IMPROVE ITS SERVICE, B.M.P. SRL. RESERVES
THE RIGHT TO CHANGE THIS MANUAL AT ANY TIME, WITHOUT PRIOR NOTICE.
IMAGES USED IN THIS MANUAL MAY BE SLIGHTLY DIFFERENT FROM YOUR
PRODUCT AND ARE USED FOR ILLUSTRATIVE PURPOSES ONLY.
2 Installation manual
Operating instruction
installation manual 3
Operating instruction
4 Installation manual
Operating instruction
Rotate the motor using the chain, until it reaches the horizontal position.
installation manual 5
Operating instruction
NOTE: IN CASE OF OTHER PHOTOELECTRIC SENSORS INSTALLED NEARBY,
YOU MAY EXPERIENCE DIFFICULTIES DUE UNCONTROLLED BEAM REFLECTIONS.
CONTROL BOARD
2
1
1
9
8
7
3
5 4
LEGEND
1 CONTROL CARD 6 MOTOR BRAKE TERMINAL FRAME (N°30-31)
+ FLASHING LIGHTS (N°29-30)
2 CONTROL CABINET 7 CONTROL CABINET LOCK
3 MOTOR TERMINALS (U-V-W) 8 START BUTTON
4 ISOLATOR 9 EMERGENCY BUTTON
5 EARTH TERMINAL 10
6 Installation manual
Operating instruction
Terminal CONNECTION
N°
23 Motor phase U
24 Motor phase V
25 Motor phase W
26 Power phase 230Vac
27 Neutral phase 230Vac
28 GROUNDING TERMINAL
29 Flashing light 230VDC
30 Flashing light/brake phase (COMMON)
31 Brake 105VDC
installation manual 7
Operating instruction
8 Installation manual
Operating instruction
Terminal CONNECTION
N°
23 Motor phase U
24 Motor phase V
25 Motor phase W
26 Power phase 230Vac
27 Neutral phase 230Vac
28 GROUNDING TERMINAL
29 Flashing lights 230VDC
30 Flashing lights/brake phase (COMMON)
31 Brake 105VDC
installation manual 9
Operating instruction
10 Installation manual
Operating instruction
SIGNAL LED
LD3
LED OPENING LIMIT SWITCH
installation manual 11
Operating instruction
CURTAIN INSERTION
12
PROGR.
BUTTON
(P3) P1 OPEN
P2 CLOSE
OPEN
ING REVERSE
CLOSING
BUTTON BUTTON
(P1) (P2)
13
TELO
MONTANTE
GUIDA
MOLLA
MAX!
12 Installation manual
Operating instruction
500
LIMIT SWITCH
ADJUSTING
SCREWS
OPEN (green)
CLOSE (brown)
COMMON (yellow)
installation manual 13
Operating instruction
LED OK
LED OK
LED OK
100 mm
PHOTOCELL
LED OK
14 Installation manual
Operating instruction
1 2
LED OK
DOOR CLOSE
3 4
5 6
OK
PRESS START BUTTON DOOR OPEN
7 8
PRESS START
WAIT BREAK TIME
END
installation manual 15
Operating instruction
1 2
PRESS
3 4
PRESS
FAST FLASHING
5 6
PRESS
7 8
PRESS
CONFIRM
BREAK TIME
WAIT BREAK TIME
9 10
START
CURTAIN STOPS AT
PHOTOCELLS LEVEL
16 Installation manual
Operating instruction
SETTING POSITION OPEN AND CLOSE WITH PROGRAMMER (only with encoder)
installation manual 17
Operating instruction
YES NO
BALLAST TUBE
YES NO
18 Installation manual
Operating instruction
PARAMETERS TO BE RESPECTED
(System status)
POWER MOTOR
(Opening door)
MIN 280V(*)
(*) IF VALUE DROPS BELOW THATSHOWN CHECK THE POWER SUPPLY CIRCUIT (CABLES SECTION
2.5MM FROM MAIN SOURCE, POWER SUPPLY VOLTAGE ETC.)
installation manual 19
Operating instruction
1 2
PRESS
DOOR CLOSE
3 4
PEDESTRIAN HEIGHT
PRESS
5 6
PRESS
WITHIN 5
SECONDS
CONFIRM PEDESTRIAN
SLOWLY FLASH POSITION
7
8
PRESS
END
20 Installation manual
Operating instruction
1 2
PRESS
3 4
PRESS
FAST FLASH
5 6
PEDESTRIAN HEIGHT
PRESS
CONFIRM PEDESTRIAN
POSITION
7 8
PRESS
WAIT BREAK
TIME
CONFIRM BREAK TIME
END
installation manual 21
Operating instruction
Cable lines:
- First tube line: motor, brake and flashing light cable
( High voltage 230V)
- Second tube line: Photocell ,limit switch, push buttons, radar etc.
( Low voltage 12-24V)
BMP srl IS NOT RESPONSIBLE IF THE DOOR DOES NOT WORK WHEN THE
REQUIREMENTS ARE NOT OBSERVED
22 Installation manual
Operating instruction
installation manual 23
Operating instruction
SENSOR NO TOUCH
24 Installation manual
Operating instruction
- STEP BY STEP
(*) set it only if you have a door with “COUNTERWEIGHT” to open the door in case of power cut to the
control board
installation manual 25
Operating instruction
RESISTIVE EDGE
VALUE BETWEEN
8.1 AND 8.4 kΩ
(Tester on 20kΩ)
TRANSMITTER CONNECTION
NO JUMPER
PROG
26 Installation manual
Operating instruction
RECEIVER CONNECTION
CODE MEMORY
TRANSMITTER
installation manual 27
Operating instruction
MANUAL OPERATION
28 Installation manual
Operating instruction
Clean the window with a soft cloth and if necessary with soap and
Vision Window water ( do not use any solvent that could damage the window) Six-month
installation manual 29
Operating instruction
30 Installation manual
Operating instruction
PROBLEM SOLUTION
1 THE WARNING LIGHTS IN THE 1 CHECK POWER SUPPLY ( 230 V )
CONTROL BOARD DO NOT LIGHT UP
1 CHECK FUSE
2 THE DOOR DOES NOT MOVE WITH P1 2 CHECK SETTING MOTOR WITH PROGRAMMER (SETTING
AND P2 BUTTON PARAMETERS – MOTOR TYPE ……kW)
3 YOU CAN NOT COMPLETE THE 3 CHECK WITH PROGRAMMER PARAMETER OPTION IN USE 4300 FOR
SETTING OF THE CARD SINGLE PHOTOCELL 4380 FOR DOUBLE PHOTOCELL
( with encoder)
3 RELEASE THE STOP BUTTON (LED 6 turned ON)
3 MOVE THE DOOR WITH BUTTON P1 AND P2 OF 40/ 50 cm AND
LOCATE IT ON CLOSE POSITION ( this operation is useful to recognize the
encoder )
3 VERIFY THAT THE LED LD13 (radio safety edge or sensor in the upper
case) IS ON
3 IF NOT, MAKE JUMPERS 7 /13 AND CONTROL THEN THE SECURITY
COMPONENTS
3 INVERT THE ENCODER CABLE (yellow with green )
3 FOR DOORS WITH UPPER PHOTOCELL CONTROL THAT LD 3 IS OFF
WHEN THE DOOR IS CLOSE
4 YOU CAN NOT COMPLETE THE 4 CONTROL THAT THE LIMIT SWITCH ARE CORRECTLY REGUALATED (
SETTING OF THE CARD if slow down closing and closing limit switch are not pressed the card can not
be set)
(with limit switch ) 4 VERIFY THAT THE LED LD13 (radio safety edge or sensor in the upper
case) IS ON
4 VERIFY THAT THE LED LD7 (safety photocell ) IS ON
4 RELEASE STOP BUTTON (LED 6 turned on)
5 YOU CAN NOT COMPLETE THE 5 VERIFY THAT THE JUMPER ON THE TRANSMITTER J1 IS TAKEN OFF
SETTING OF THE RESISTIVE EDGE
5 RESET THE OLD CODES (close the jumper "MR" press the PROG button
until you hear a beeps tight series, then remove the jumper)
installation manual 31
Operating instruction
8 THE ANTI-JAMMING SENSOR DOES 8 BRING THE SENSOR CLOSER TO THE CURTAIN
NOT WORK (sensor)
8 PUT THE SENSOR FRONTALLY TO THE TUBE AXIS
(the door closes but the sensor does not
work if I press it) 8 CONTROL THE CONNECTIONS ( brown +12Vdc) (blue 0V dc ) ( black
connected to the cable 7 in the local plant)
9 THE DOOR STOPS AT THE PHOTOCELL 9 REGULATE THE SLOWING DOWN LIMIT SWITCH: IT CLOSES 10 cm
LEVEL AND COMES BACK BEFORE THE PHOTOCELL ( the contact switch off the functioning )
10 THE DOOR CLOSES ONLY 50 cm AND 10 INCREASE THE INTERVENTION TIME OF THE ANTI-JAMMING
THEN COMES BACK PHOTOCELL USING THE PROGRAMMER (PARAMETER SETTING- ANTI-
JAMMING PHOTOCELL READING)
10 LOWER THE ANTI-JAMMING PHOTOCELL SENSOR
12 THE DOOR DOES NOT CLOSE 12 VERIFY DIP 1 ( ON = automatic ) (OFF = manual )
AUTOMATICALLY
12 CONTROL THE CORRECT FUNCTIONING OF THE SAFETY
COMPONENTS ( LD 7 - LD 13- LD 6 on)
13 THE DOOR WORKS BUT SOMETIMES IT 13 VERIFY THE CORRECT SETTING OF THE MOTOR WITH THE
GETS STUCK PROGRAMMER (PARAMETER SETTING – TYPE OF MOTOR ……kW)
(in any position)
13 CONTROL THAT THE FLASHING LIGHTS WIRES OR THE MOTOR
BRAKE WIRES ARE NOT IN THE SAME CABLE OF THE PHOTOCELL
AND LIMIT SWITCH (interference problem) they must have their own cable
and tube ,the 230V must be separated from 12- 24V
13 VERIFY WITH THE TESTER THAT THE CURRENT ISN’T LOWER THAN
220V (control when the door’s working) if the current is lower than 220V
control the input
13 VERIFY WITH THE PROGRAMMER THAT THE BUS VOLTAGE IS NOT
LOWER THAN 300V (SYSTEM CONDITION – BUS VOLTAGE) (control
when the door’s working) if the voltage is lower than 300V control the input.
13 VERIFY WITH THE PRORAMMER THE MOTOR UPTAKE (SYSTEM
CONDITION- MOTOR CURRENT with motor 0,75kW can’t be higher than
7A;with motor 1,5 kW can’t be higher than 9A, control when the door’s
working) if the door exceeds the threshold lower the opening HZ
14 THE PHOTOCELL DOES NOT WORK 14 CONTROL THAT IN THE VICINITY THERE ARE NOT ANY OTHER
(the door closes but the photocell doesn’t PHOTOCELLS THAT COULD CAUSE REFLECTION (try to darken the
reverse the curtain) photocells)
14 CONTROL THAT WITH THE PHOTOCELL CABLES THERE ARE NOT ANY
HIGH VOLTAGE CABLES (motor ,motor brake, flashing lights, power line)
(take to the control board separated cables in different pipes, separate the
low voltage 12-24V from the high voltage ≥ 100V)
14 PUT THE MINUS OF THE RECEIVER (black cable, blue wire) ground
15 WITH OPEN DOOR (locked) THE CURTAIN 15 SET THE MOTOR BRAKE (remove the fan cover and close of a quarter turn of the dial
SLOW DOWN brake adjustment, then make tests to reach the optimum)
32 Installation manual
Operating instruction
VALUE TO
INSERT ON
FUNCTION DESCRIPTION “RUN OPTION”
Enable ups batteries: function opens after fixed time 2
Enable ups batteries: function opens after start command 4
Start button: it closes but it doesn’t open 8
Step cycle: closing the door to start stops mid 10
“Pause time” and “queue time after transit” individually considered with zero (0) break
20
time only
Move the pedestrian start on internal radar: when you need pedestrian + ups 40
It disables current control brake before starting 100
It disables timeout control alarms on movements and other inconsistencies
200
DEFAULT SETTING
Pedestrian start: it opens but doesn’t close, it only clears pause time 400
It disables unplugged encoder alarm 800
Frost protection function: maneuver every 15 minutes 1.000
Frost protection function: running every 60 minutes 2.000
Frost protection function: adjustable time
3.000
You write the time in “queue time after transit”
Encoder recognized automatically to the first movement in jog
4.000
DEFAULT SETTING
It reverses relay outputs for signal door state
Terminals 4-5 = door open 20.000
Terminals 32-33 = door closed
It reverses relay outputs for signal door state
Terminals 4-5 = door closed
Terminals 32-33 = door open
DEFAULT SETTING
INTELOOK for BMP1-V03 end BMP2-V03(new models)
Enable interlaced operation connect:
Terminal no. 4 of card “1” with terminal no. 12 of the card “2”
Terminal no. 5 of card “1” with terminal free of the card “2”
80.000
Terminal no. 4 of card “2” with terminal no. 12 of the card “1”
Terminal no. 5 of card “2” with terminal free of the card “1”
Write in the lcd menu "bussola/c.remoto terminal n°”….”
The number of terminal used
INTELOOK for BMP1-V01(running model)
Enable interlaced operation connect:
Terminal no. 4 of card “1” with terminal no. 12 of the card “2”
80.000
Terminal no. 5 of card “1” with terminal no 13 of the card “2”
Terminal no. 4 of card “2” with terminal no. 12 of the card “1”
Terminal no. 5 of card “2” with terminal no. 13 of the card “1”
It disables automatic alignment (after blackouts to return power)
100.000
With encoders and 1 single photocell
If you inserted a undervoltage motor heating
200.000
(use only with installations in low temperature
On pedestrian cycle , when the door is open,
400.000
It closes relay door state and disables automatic
The radar does not open it only performs reversals in closing 1.000.000
installation manual 33