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The batch annealing behavior of two cold-rolled, microalloyed HSLA steels has been studied in
this program. One steel was microalloyed with niobium while the other with titanium. A suc-
cessfully batch annealed steel will exhibit minimum variation in properties along the length of
the coil, even though the inner and outer wraps experience faster heating and cooling rates and
lower soaking temperatures, i.e., the so-called ‘‘cold spot’’ areas, than the mid-length portion of
the coil, i.e., the so-called ‘‘hot spot’’ areas. The variation in strength and ductility is caused by
differences in the extent of annealing in the different areas. It has been known for 30 years that
titanium-bearing HSLA steels show more variability after batch annealing than do the niobium-
bearing steels. One of the goals of this study was to try to explain this observation. In this study,
the annealing kinetics of the surface and center layers of the cold-rolled sheet were compared.
The surface and center layers of the niobium steel and the surface layer of the titanium steel all
showed similar annealing kinetics, while the center layer of the titanium steel exhibited much
slower kinetics. Metallographic results indicate that the stored energy of the cold-rolled con-
dition, as revealed by grain center sub-grain boundary density, appeared to strongly influence
the annealing kinetics. The kinetics were followed by the Kernel Average Misorientation re-
construction of the microstructure at different stages on annealing. Possible pinning effects
caused by microalloy precipitates were also considered. Methods of improving uniformity and
increasing kinetics, involving optimizing both hot-rolled and cold-rolled microstructure, are
suggested.
DOI: 10.1007/s11661-015-2949-6
The Minerals, Metals & Materials Society and ASM International 2015
I. INTRODUCTION annealing. The alloy design of the steel also plays a role in
the property variation. For example, it has been known
PRODUCT uniformity is an important attribute for since the early 1980s that titanium microalloyed steels
steel in a highly competitive market. In the production of were more difficult to recrystallize and had larger
annealed cold-rolled gages of microalloyed HSLA steels property variations than did niobium steels, even when
using the batch annealing process, minimum variation of annealed to the same cold spot strength and with
properties along the coil length is important. For cold- reasonably equal atom pct additions.[1] For example,
rolled and annealed steels, one of the principal sources of for steels annealed to the 350 MPa (50 KSi) strength
strength in partially recrystallized steels is the non- level, the Ti grade showed approximately twice the
recrystallized regions, where high dislocation densities strength variation along the coil length as did the Nb
survive through the anneal. The larger the amount of grade, even when annealed to the same cold spot
these regions of high retained strain or stored energy, the temperature. Interestingly, these observations on batch
higher will be the strength. The variation in heating rate annealing are opposite to those found in numerous
and annealing temperature between the ‘‘cold’’ spot (mid- studies of both the recovery and recrystallization of
coil length) and ‘‘hot’’ spot (coil ends) in large coils is austenite during hot rolling, and in the later line anneal-
largely responsible for the variation in strength and other ing studies of cold-rolled ferrite in ultra-low carbon or IF
mechanical properties along the coil length after batch steels. In the cases of hot rolling of austenite[2,3] and line
annealing of ferrite in IF steels,[4,5] it is now accepted that
Nb additions retard recovery and recrystallization more
CHAO FANG, is with the Global Foundries Inc., Malta, New
York 12020. C. ISAAC GARCIA, Professor, is with the Department strongly than do Ti additions. One of the goals of this
of Mechanical Engineering and Materials Science, University of study was to investigate the reasons for this behavior,
Pittsburgh, Pittsburgh, PA 15261. SHI-HOON CHOI, Professor, is especially the differences in annealing behavior between
with the School of Applied Materials Engineering, Sunchon National steels containing either Nb or Ti in a batch annealing
University, 413 Jungangno (315 Maegok) Suncheon, Jeonnam 540-
742, South Korea. ANTHONY J. DEARDO, is with the Basic Metals
simulation.[6]
Processing Research Institute (BAMPRI), Department of Mechanical It is well known that the kinetics of annealing are
Engineering and Materials Science, University of Pittsburgh, Pittsburgh, controlled by diffusivity, driving forces and retarding
PA 15261, and Finland Distinguished Professor with the Oulu forces. The driving force for recovery and recrystalliza-
University, Centre for Advanced Steels Research, Oulu, Finland. tion in annealing is the retained strain or stored energy
Contact e-mail: ajdeardo.pitt@gmail.com
Manuscript submitted July 2, 2014. of cold work, while the retarding force is caused by
Article published online May 19, 2015 solute drag and/or precipitate pinning of sub-grain and
Table I. Nominal Compositions of the Steels Used in this Study (Weight Percent)
C Mn Si Cu Nb V Ti N
Ti-bearing 0.046 0.730 0.191 0.127 0.003 0.004 0.058 0.009
Nb-bearing 0.053 1.068 0.194 0.148 0.032 0.002 0.010 0.007
Microhardness (VHN)
300
interesting recent studies of the effects of niobium and/ Ti-based
or titanium additions in steels. Belyakov et al., studied Nb-based
250
the development of primary recrystallization in ferrite in
a steel containing 0.4 pct of volume of fine TiC 200
precipitations with an average particle size of
12 nm.[21] After sufficiently large cold strains, the 150
recrystallization developed readily upon annealing at CR 350 540 560 580 600 620 640 660
temperatures above 873 K (600 C). Not surprisingly, Quench Temperature (°C)
an increase in the cold strain as well as the annealing
temperature resulted in the acceleration of recrystalliza- Fig. 2—Comparison of average through thickness microhardness
tion kinetics. However, a certain amount of the cold values in specimens quenched from different annealing temperatures.
worked microstructure, about 15 pct of volume, re-
mained unrecrystallized even after annealing at a rather bearing steel, and it seems to reach a lower plateau at
high temperature of 973 K (700 C). The unrecrystal- around 903 K (630 C), while the hardness of Ti-bearing
lized portions were composed of grains with the h0 0 1i steel was still continuing to drop up to 933 K (660 C).
crystallographic direction parallel to the compression Therefore, the Nb steel had a faster rate of softening, i.e.,
axis. Both the low stored energies in these grains after recrystallization, than the Ti-bearing steel. The higher
cold deformation and the pinning of recrystallizing grain annealing kinetics exhibited by the Nb steel are important
boundaries by the dispersed carbides were discussed as since they would help minimize the difference in mi-
crucial factors that resulted in the incomplete recrystal- crostructure generated during the annealing process. The
lization. On the other hand, small amounts of niobium sluggish annealing kinetics shown by the Ti steel means
in steels have also been known to affect both the that the final microstructure would be more sensitive to
microstructure and properties. The topic of niobium in variations within the process, i.e., annealing near the hot
steels has been covered extensively in a review paper by spot versus cold spot.
DeArdo.[22] Recent research by Hutchinson et al., illus- This difference in annealing behavior could also be
trated the comparative effectiveness of solute Nb and observed by the microstructural changes observed in the
NbC particles in impeding grain boundary motion with SEM and shown in Figure 3, using secondary electron
a theoretical treatment.[23] The Nb can be present both diffraction imaging. This figure shows the microstructure
as solute in solution, where it is thought to exhibit a evolution at the centerline of the Nb-bearing steel from
strong solute drag effect, or as NbC precipitates, which Figures 3(a) through (e), while Figures 3(f) through (j)
are thought to be effective at pinning sub-grain and show the Ti-bearing steel. This same evolution is present-
grain boundaries. It was shown that, for a steel ed in Figure 4 based on the KAM approach. In Figure 4,
containing ~0.05 at pct Nb (~0.1 wt pct Nb), under only the center region of the Nb steel was shown because
typical recrystallization conditions, solute Nb is more the surface and center regions showed similar kinetics.
effective in the ferrite, whereas in the austenite, depend- Both the surface and center regions of the Ti steel were
ing on the exact recrystallization temperature, either used, since they exhibited such different kinetics. Clearly,
solute Nb or NbC precipitates may be more effective. the Nb-bearing steel recrystallized much faster than the
The goal of this current study was to determine the Ti-bearing steel, based on grain shape or aspect ratio, and
annealing kinetics of two cold-rolled microalloyed the KAM results, all of which corresponded well with the
HSLA steels during a batch annealing simulation, and hardness drops.[6]
to determine the operative driving and retarding forces. Kernel average misorientation maps shown in Fig-
The driving force was to be followed using the EBSD ure 4 calculated from EBSD data are used in this study
Stored Energy approach, while the retarding force was to evaluate the fraction of recrystallized area in each
to be evaluated by precipitate observations using thin condition. As mentioned above, in the KAM data
foil electron microscopy. A better understanding of representation, the red or orange colored regions denote
these forces would then be the basis for understanding high lattice distortion or high dislocation density, while
how to both improve property uniformity and shorten the blue colored regions denote a relatively undistorted
the required process time. lattice, i.e., full recrystallization. The fractions of re-
crystallized area were compared in Figure 5. The first
thing to note in the data of Figure 5 is that the kinetics
are faster in the surface regions than the center for each
III. RESULTS AND DISCUSSION
steel. The kinetic curves can be compared with regard to
The changes in microhardness (VHN-500 g) values, rates in the sequence from high to low: Nb(Surface),
measured at the mid-thickness location, from the cold Nb(Center), Ti(Surface), and Ti(Center), where the first
rolled to the annealed conditions up to 933 K (660 C) for three are similar, but the fourth is much slower. A
both steels are shown in Figure 2. A significant drop in comparison of the surface to center behavior revealed
hardness occurred between 853 K and 873 K (580 C and that the Nb-bearing steel had a more uniform annealing
600 C), meaning that significant softening by advanced behavior than did the Ti-bearing steel, since the surface
recovery or polygonization or the onset of recrystalliza- and center recrystallization kinetics in the Nb steel were
tion had started there for both steels. But the hardness of very similar. It should also be noted that the surface and
Nb-bearing steel decreased much faster than did the Ti- center curves indicated that annealing was nearly
completed throughout the Nb steel at 898 K (620 C), property level variation frequently observed between the
whereas the annealing of the Ti steel was still evolving two steels in batch annealing.
up to 948 K (670 C), especially at the mid-thickness. The grain boundary misorientation distributions for
These different features from surface to center and in the both steels were also measured using EBSD. The
time scale are very likely the cause of the difference in fraction of low-angle grain boundaries (<15 deg) is high
Fig. 7—Stored energy distribution maps of Nb-bearing steel at center layer: (a) 873 K (600 C), (b) 893 K (620 C), (c) 913 K (640 C), (d)
933 K (660 C); and Ti-bearing steel at center layer: (e) 873 K (600 C), (f) 893 K (620 C), (g) 913 K (640 C), (h) 933 K (660 C).
100.00 6.00
40.00
2.00
30.00
1.64
20.00 1.27
0.92 1.00
10.00 0.71
0.00 0.00
Cold Rolled 600°C 620°C 640°C 660°C
Stage
Fig. 8—The change in average grain center stored energy (SE) and the fraction of recrystallized area (Fr) during annealing.
Min: 0.453, Max: 16.694 Min: 0.328, Max: 16.366 Min: 0.282, Max: 16.126 Min: 0.265, Max: 16.483
Fig. 9—Stored energy distribution maps for hot band samples of (a) Nb steel at surface layer, (b) Nb steel at center layer, (c) Ti steel at surface
layer, (d) Ti steel at center layer.
Min: 0.724, Max: 18.059 Min: 0.810, Max: 18.141 Min: 0.384, Max: 18.515 Min: 0.377, Max: 18.274
Fig. 10—Stored energy distribution maps for cold-rolled samples of (a) Nb steel at surface layer, (b) Nb steel at center layer, (c) Ti steel at sur-
face layer, (d) Ti steel at center layer.
Since the lattices of the microalloyed precipitates they form on grain or sub-grain boundaries, they can
(NaCl type) do not fit well with either the austenite hinder the motion of these defects leading to the
(FCC) or ferrite (BCC) lattices, the particles must suppression of recovery and recrystallization. Palmiere
form heterogeneously on pre-existing crystalline de- et al. showed that the local pinning force exerted by
fects such as grain or sub-grain boundaries, interphase particles on a flexible sub-grain boundary can be
interfaces or even individual dislocations.[22] When expressed in Eq. [3]:
Ti Steel Nb Steel
Steel/Location
S. E. Region GB Matrix Total GB Matrix Total
Surface 0.280 0.750 1.03 0.493 1.40 1.893
Centerline 0.242 0.651 0.893 0.323 0.87 1.193
Table III. Comparison of Stored Energy (J/cm3) with Location in Cold Band Before Anneal
Ti Steel Nb Steel
Steel/Location
S. E. Region GB Matrix Total GB Matrix Total
Surface 0.470 5.52 5.99 0.582 6.09 6.672
Centerline 0.470 5.15 5.62 0.582 5.68 6.262
Table IV. Total Change in Stored Energy (J/cm3) Hot Rolled to Cold Rolled
IV. CONCLUSIONS
FP ¼ 3cfl=ð2pr2 Þ; ½3
1. The Batch Annealing Simulation used in this study
where c is the surface energy between the particle and can be useful in programs to reduce property vari-
the matrix, f is the local volume fraction of particles, l is ability along the length of annealed coils and to un-
the sub-grain diameter, and r is the particle radius.[25] derstand how to accelerate the process.
Therefore, for an array of particles to exert a large 2. The KAM and stored energy maps are valuable
pinning force on a boundary, the ratio of f/r2 must be methods of studying the formation and elimination
high. In this investigation, several types of particles were of retained strain or stored energy during cold roll-
observed in annealed specimens, TiN, Ti4C2S2 and TiC ing and annealing. They are also helpful in follow-
in the titanium steel and Fe3C in the niobium steel. ing the progress of softening during annealing.
These particles were identified by selected area diffrac- 3. The two steels used in this study exhibited different
tion and EDS.[6] Although there were fine particles recrystallization kinetics principally because of dif-
observed in both steels, very few exhibited a f/r2 ratio ferent levels of stored energy in the cold-rolled con-
high enough to cause possible pinning effects that would dition. At similar cold reductions, the difference in
be expected to retard the observed annealing kinetics. stored energy was caused by different hot band
The role of particle pinning was, therefore, disregarded. stored energy and also possibly by variations in
It should be mentioned that the small amount of TiC work hardening during the cold rolling.
precipitates found in the titanium steel exhibited the 4. The Ti steel would be expected to have a larger var-
Kurdjumov–Sachs orientation relationship, which iation in properties along the coil because of the
means the particles precipitated in the prior austen- large difference between hot spot and cold spot an-
ite.[6,22] The absence of fine TiC or TiN with large f/r2 in nealing behavior. The large difference observed be-
the Ti steel during annealing might be caused by tween surface and center regions observed in these
annealing well below the nose of the TTT curve for experiments for the Ti steel is a predictor of varia-
precipitation of TiC in ferrite,[26] or by particle coars- tion in properties along the coil length. The smaller
ening during the very slow heating rate and long difference for the Nb steel means more uniform
annealing times at the subcritical temperatures.[27] Jang properties.
et al., have shown that the TiC particle size can 5. The hot band microstructure plays an important
approach 3000 lm in radius at 928 K (700 C) in steels role in the behavior during cold rolling and anneal-
that are hyper-stoichiometric with respect to Ti/C ratio ing. Increasing the stored energy of the hot band
and held 1 hour at temperature.[27] This might be using higher cooling rates on the runout table, and
another reason why particles fine enough to retard lowering the coiling temperature, or using larger
recovery and recrystallization were not observed in the cold reductions, would be expected to increase the
Ti steel, which is also hyper-stoichiometric. hot band stored energy, shorten the annealing time,