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Understanding Sandstone Acidizing

Leads to Improved Field Practices


Christopher M. Shaughnessy, SPE, Exxon Production Research Co.
Kenneth R. Kunze, Exxon Production Research Co.

Summary
A design criterion based on type and depth of cessful design of hydrofluoric acid stimulation
damage is proposed to replace laboratory design treatments in the field.
curves that may have been distorted by CO 2
evolution. Furthermore, sandstone acidizing ex- Permeability Increase Caused by HF
periments have provided evidence that The phenomenon of initial permeability decline
reprecipitation of dissolved silica from spent HF can during laboratory acidization of cores is of particular
be a real limitation to acidizing success if operational interest because of its influence on many acidizing
precautions are not taken. Finally, the potential for procedures. One of the earliest reports of this
iron precipitation from spent HCI acidizing solutions phenomenon appeared almost 15 years ago, 1 and
is seen to be dependent on certain conditions such as numerous others have followed. 2-5 These ob-
iron oxidation state and the presence of carbonates. servations have been incorporated into general field
guidelines that frequently call for large acid volumes
Introduction just to overcome the damage caused by initial acid
Over the years, many field practices have been injection.
devised to maximize the success of conventional Various theories have attributed this initial damage
sandstone acidizing techniques. Much of this to fines plugging, precipitation of insoluble
technology has been developed by field ex- fluosilicates, and precipitation of silica. However,
perimentation supported by only a limited amount of recent laboratory experiments have convincingly
scientific data. A comprehensive examination of demonstrated that the initial damage in laboratory
sandstone acidizing chemistry has revealed sound cores is caused primarily by CO 2 gas saturation.
technical reasons for many of the common field
acidizing operations. Other practices have been CO 2 Damage in Cores
shown by experiment to be groundless. By em- Most sandstones contain various amounts of car-
phasizing this technical basis, we hope to reinforce bonate minerals. When contacted with acid, car-
good acidizing practices and discourage poor ones. bonate minerals will react to generate CO 2 and a
Through experimental laboratory work, three corresponding salt. If this CO 2 is liberated as a
important concepts of sandstone acidizing have gaseous phase within the pore structure, the rock will
emerged: appear damaged. However, this phenomenon is not
1. Hydrofluoric acid (HF) begins to increase rock true damage because the absolute permeability of the
permeability as soon as it is injected, provided the rock is not decreased. Instead, the development of a
rock has been preflushed properly with HCl to CO 2 gas saturation temporarily lowers the relative
remove carbonates. permeability of the aqueous phase.
2. Silica precipitation from spent hydrofluoric
acid can be very damaging to rock permeability. Solubility of CO 2 in Spent Acid
3. Sandstone formations containing iron-bearing When 15070 hydrochloric acid is reacted totally with
minerals can be acidized successfully. carbonate minerals, the spent acid is very similar to a
These three concepts are important to the suc- 20070 calcium chloride (CaCI 2 ) solution. Likewise,
the spending of 5070 HCl produces a solution similar
0149·2136/81/0007·9388$00.25
to 7.5070 CaCI 2 . Fig. 1 plots the solubility of CO 2 in
Copyright 1981 Society of Petroleum Engineers of AIME 7.5070 and 20070 CaCl 2 vs. pressure. Amounts of CO 2
1196 JOURNAL OF PETROLEUM TECHNOLOGY
TABLE 1 - MAXIMUM PERCENT PERMEABILITY LOSS DURING HCI ACIDIZING

HCI
Temperature, Concentration Flow Rate 0.69 MPa 2.07 MPa 3.45 MPa 4.82 MPa 6.89 MPa 10.3 MPa
°C(OF) (%) mUmin. (100 psi) (300 psi) (500 psi) (700 psi) (1,000 psi) (1,500 psi)
22(72) 15 5 88.2 67.9 39.1 23.0 15.6 16.0
66(150) 5 5 88.6 83.4 70.2 7.4 10.9
66(150) 15 5 93.4 92.3 90.4 89.4 86.0 68.3

o 25~--------------------------------'
liberated from the total spending of 5OJo and 15OJo
HCl on carbonates are shown for comparison. It is
~
-'
readily apparent from these data that the CO 2 ~
a:
2.0
CO, FROM
SPENT 15% Hel
generated by totally spending 15OJo HCl far exceeds ~

if>
the solubility limits over the entire range of CO 2 ~ 15
z COzFROM
pressures. In contrast, the CO 2 produced by com- -' { SPENT 5% HC!

pletely spending 5OJo HCl can be kept in solution by ~ 1.0


o
~
maintaining a pressure greater than 5 MPa (about
_ _ _:---25"C
700 psi). ::::~~~~____---7~C
'"'3
8
Acidizing Laboratory Cores With HCI 0" 10 12 14 16 MPa
o I I I
If gas evolution is indeed responsible for all or part 500 . 1000 1500 2000 2500 PSI
COz PRESSURE
of the initial permeability damage observed during
acidizing, then the damage should be apparent when Fig. 1 - Solubility of CO2 in spent acidizing solutions.
plain HCl is injected and should exhibit a strong
pressure dependence. To test this prediction, several
BACK PRESSURE
3.8 cm (1.5 in.) in diameter by 5 cm (2 in.) long Berea MP. (PSI) 5 MUMIN
sandstone cores were acidized in Hassler-type cells
with 5OJo and 15OJo HCl using different back pressures
and temperatures.
Successive cores were acidized at the same tem-
perature, flow rate, and HCl concentration, but with
0
w
z
~
f-
w
a:
100
-
b-ll~0~.3J(.u15:.20~0);;;;;;_ _ _-::----!!!!!!!!!"-------~100

increasing pressure inside the core. Two series were >-


f-
conducted with 15OJo HCl, one at 22°C (72°F) and :i
iii
the other at 66°C (150°F). A single series was per- <l:
UJ
formed with 5OJo HCl at 66°C (150°F). The data, :;:
a:
summarized in Table 1, show the maximum per- UJ
Q.

meability loss observed during each experiment. It is *-


apparent from these data that the induced damage is
a strong function of pressure; lower pressures yield o 2 4
PORE VOLUMES HCI INJECTED
more damage while higher pressures give less. Figs. 2
and 3 further illustrate the pressure dependent nature Fig. 2 - Berea cores acidized with 15% HCI at 22°C (72°F).
of the initial permeability loss from acid contact. The
pressure dependence of this phenomenon is evidence
for a gas-related mechanism. BACK PRESSURE
The data of Fig. 1 predict that for a pressure near 5 MP. (PSII

MPa (725 psi) the CO 2 generated from spending 5OJo


HCl would remain completely dissolved and never 0
w
form a separate gas phase. Data in Table 1 for 5OJo Z
<l:
HCl show a dramatic drop in the maximum per- f-
UJ
meability loss from 70.2OJo at 4.82 MPa (700 psi) to a:
>-
only 7.4OJo at 6.89 MPa (1,000 psi). Again, the f-

correlation between core permeability behavior and ~


!Xl
100
<l:
CO 2 solubility data strongly supports the gas- UJ
:;:
saturation damage mechanism. a:
UJ
Q.

Analysis of acid effluent concentrations emerging *- 100


from the cores was conducted to determine the
degree of spending. At 66°C (150°F), between 75 and 0
0 2 4 6 8 10
85OJo of the acid was spent on the rock sample. PORE VOLUMES HCI INJECTED
However, at the lower temperature of 22° C, only 40
to 45OJo of the acid was spent. This partial spending Fig. 3 - Berea cores acidized with 15% HCI at 66°C (150° F).
explains the ability of pressures above 4.82 MPa (700
JULY 1981 1197
10 MUMIN
66°C (150°F)
6oo,--------------------,
300
• BRINE
>-
!:::
..J
500 o FRESH WATER
Ol "L1VE" HF
<l: PENETRATION
UJ 400
::;;
c:: o
::;;
~ 200 ::;; 300
..J a:
<l: w
Z "- RESPONSE TO HC!
r.:J 200
c::
o o
*
100
15.2 CM (6 IN) CORE
100

- -----INtTIAL--- - PERM.---- - - - - - - -

35 ML PORE VOLUME
°OL--l~0-~20~~3~0--4~0-~50~~6~0--7~0-~ C~
( I I I I I I I
o 10 20 30 o 4 8 12 16 20 24 28 IN
PORE VOLUMES 3% HF - 10% HCI INJECTED DISTANCE FROM INJECTION FACE

Fig. 4 - Acid response curve of Berea core. Fig. 5- Permeability of a Berea core acidized with 3%
HF/10% HClat66°C(150°F).

psi) to suppress damage in cores acidized with 15070 directly the entire permeability profile. There was no
HCI at 22°C (72°F). reliance on the mathematical extrapolation of short-
core acid response data.
Recovery From Damage After 2500 cm 3 (14 PV) of acid had been injected,
If the generation of a CO 2 gas saturation is the core was cut into 15 5-cm (2-in.) sections. Each
responsible for the initial loss in permeability, then section was tested for brine permeability and
removal of the gas should restore the rock to its freshwater sensitivity. Fig. 5 shows that even with
original permeability. Figs. 2 and 3 clearly show that this large acid volume, net stimulation occurred only
continued injection of HCI restores the permeability within the first 30 cm (12 in.) of the input face. The
to a value equal to or greater than that of the un- first 10 cm (4 in.) of core, which had experienced
treated rock. Because CO 2 is soluble in HCI, con- about 100 PV of HF, was unconsolidated.
tinued acid injection dissolves and removes the gas Although net stimulation only occurred out to 30
saturation, thereby increasing the relative per- cm, it is significant that freshwater sensitivity was
meability to the aqueous phase. removed from the entire core. Freshwater per-
meabilities taken after brine are similar to those
Acidizing Laboratory Cores With HF taken with brine. In other words, the clays in the
If HF is injected into a core previously acidized with entire core were rendered insensitive to fresh water.
HCI, the permeability will begin to rise immediately,
without exhibiting a period of initial damage. To Design of Field Sandstone Acidizing Treatments
demonstrate this behavior, a Berea core 3.8 cm (1.5 By using the information presented on how for-
in.) in diameter by 15.2 cm (6 in.) long was mounted mation rock responds to acid injection, acid treat-
in a Hassler-type cell at 66°C (150°F) with 6.89 MPa ments for field application can be designed with
(1,000 psi) back pressure. The core then was acidized confidence. First, it is recommended that the acid
with 3070 HCI followed by 15070 HCI to achieve volume be chosen to match the type and depth of
complete removal of carbonate minerals. formation damage in each candidate well. This
The core was acidized next with 1,000 mL (28 PV) perspective on the acid design procedure eliminates
of 3070 HF/1007o HCI pumped at 10 mLimin. The the concept of a large minimum acid volume. It
acid response curve was recorded during injection further allows the flexibility to use large acid volumes
and is reproduced in Fig. 4. The permeability of the when damage is extensive, and small volumes when
rock began to increase immediately when HF was damage is limited. Indeed, many successful sand-
injected. No initial damage of the type reported by stone acidizing treatments have been performed
previous investigators was observed. Identical recently with small acid volumes.
behavior from tests on a wide variety of other core The foregoing recommendation applies to the
material supports the general validity of this ob- majority of wells being acidized today. However, two
servation. important exceptions exist: (1) sands with a very high
nonquartz content, and (2) wells with a very high
Permeability Profile After Acidizing With HF bottomhole temperature. When acidizing with either
To determine the permeability profile for a core of these conditions present, some initial permeability
acidized with HF, a 76.2-cm (30-in.) Berea core was loss may occur as a result of silica precipitation
acidized with 3070 HF/1007o HCI under conditions (discussed in the next section). A reduction in the HF
identical to those of the acid response curve. This concentration or a modification to the acidizing
experiment used a single core long enough to measure procedure is required to achieve successful results.
1198 JOURNAL OF PETROLEUM TECHNOLOGY
EARLY TIME DATA EARLY TIME DATA

0.12 0.24 AI, Si, 0, (OHI,

0.10 0.20
...J ...J
W 0.16
~ 0.08 ...J
o o
::;; ::;;
<.i 0.06 Si u 0.12 AI
z z
o
8
~_~Si
0.04 AI u 0.08
_ __
0.02 0.04

o 30 90 120 150 180 o


TIME. MINUTES TIME. MINUTES

LATE TIME DATA LATE TIME DATA

0.12
0.24 [ - - - - - - = = = = = = = A = I :::::::;;:;;;;;:;;;;;;;-~
0.10 0.20
...J ...J
W W
...J 0.08 AI ...J 0.16
o o
::;; ::;;
~ 0.06 . " . So z
u
o
u 0.04 u 0.08

0.02 0.04~
o o 4 20 24
TIME. HOURS TIME. HOURS

Fig. 6- Reaction of kaolinite with 0.4 mol/L HF/1.0M HCI at Fig. 7- Reaction of kaolinite with 0.4 mol/L HF/1.0M HCI at
22'C(72'F). 66'C (150'F).

The second major sandstone acidizing design structural units, a silica sheet and an alumina sheet. 7
consideration is recognition of the shallow depth of The manner in which these sheets are stacked plus the
permeability increase resulting from HF injection. degree of substitution by other elements determines
The maximum practical penetration distance at- the type of clay.
tainable with conventional HF/HCI mixtures has Clay reacts with HF to form silicon and aluminum
been shown to be approximately 30 cm (12 in.). The fluorides according to the simplified reaction
penetration distance actually achieved in the field
AI 2 Si 2 0 S (OH)4 + 18HF-2H 2 SiF 6
will depend on the acid volume, injection rate, and
temperature, but also will depend heavily on the +2AIF3 +9H 2 0.
concentration of nonquartz constituents in the
reservoir rock. 6 Excessively large HF volumes will However, in an actual spent acid, a distribution of
reaction products exists. 4,8,9 The silicon fluorides
not increase the penetration distance significantly but
instead will unconsolidate the reservoir near the exist as
points of injection. SiF 4 , SiFs ~ ,and SiF 6 = ,

Spent HF Precipitates Silica while the aluminum fluorides exist as


Having restored flexibility to the sandstone acidizing Al + + + , AIF + + , AIF 2 + . . . AIF 6 '" .
design procedure, attention may be focused on the
most serious problem associated with sandstone Clay Dissolution in a Stirred Reactor
acidizing - silica precipitation. Of the clays studied, kaolinite most readily illustrates
In studies of alumino-silicate mineral (clay and the silica precipitation phenomenon. The kaolinite
feldspar) dissolution, Labrid 4 concluded that HF was dissolved with 0.4 moUL HF and 1.0 moUL HCI
uniformly attacks the clay structure solubilizing both (about 1070 HF and 4% HCI) in a stirred reactor. The
silicon and aluminum. However, in the latter stages low HF concentration permitted a large excess of clay
of reaction, aluminum dissolution continues while to be present while maintaining the reactor contents
silicon is precipitated from solution in the form of as a flowable slurry. Experience has shown that HF
colloidal silica. This sequence suggests that per- can be spent sufficiently to observe the important
meability damage from precipitated silica may limit secondary precipitation reactions only when enough
the success of sandstone acidizing treatments. aluminum is available to yield an AI:F ratio of ap-
proximately 1:2. This criterion was met by using 40 g
Dissolution of Clay Minerals by HF of kaolinite per 1,000 mL of HF IHCI mixture.
In the majority of field applications, clay dissolution Figs. 6 and 7 present the time dependence of
dominates the response of the formation rock toward kaolinite dissolutions at 22°C (72°F) and 66°C
HF. Clays have a layered structure composed of two (150°F). The initial attack by HF results in the
JULY 1981 1199
160 CALCULATED 2 HR SHUT· IN
INPUT F 66'C 11 50'F)
1.4 ------------------ ____ _ LIMIT OF HF
PENETRATION
F TOT
1.2 140

~ o PERM. AFTER
z 1.0 ::;; HCI ACIDIZING
Q
>- 66'C 11 50'FI ~ 120
<t .8 ill
a: 0.
>-
z
ill
U 100
Z
0
u .4
S;
80
10 CM
AI
I I
o 2000 o 8 12 16 20 24 28 IN
VOLUME OF HFHCI INJECTED, ML DISTANCE FROM INJECTION FACE'

Fig. 8 - Effluent profiles from 3% HF/10% HCI stimulation. Fig. 9 - Permeability profile of a core shut in after injecting
0.5 PV HF/HCI.

uniform (stoichiometric) dissolution of the clay with 3070 HF/10070 HC!. The test temperature was
structure. The Si:Al ratio in solution is identical to, 66°C (150°F), and the flow rate was 13.3 mLimin. A
the 1.1: 1 measured spectrographically for the bulk total of 2500 mL (13.5 PV) of HF/HCl was injected;
kaolinite. The later phases of the dissolution process however, midway into the treatment, injection was
are characterized by a continued increase in the ceased for 2 hours.
aluminum concentration and a simultaneous The spent acid effluent from the core test was
decrease in the silicon concentration. Comparison of analyzed for aluminum, silicon, and total fluorine.
Figs. 6 and 7 show both the dissolution and The data are plotted in Fig. 8. During the first 1000
precipitation reactions are greatly accelerated by mL of injection, the Si:Al ratio ranged from 0.2: 1 to
increases in temperature. 0.5: 1. This ratio is much lower than the 1.2: 1 Si:Al
ratio measured for the natural clays and indicates
Cause of Silica Precipitation that the effluent acid already has reached the silica
Silica precipitates from spent acid when the con- precipitation stage. The acid uniformly dissolves clay
centration of remaining HF becomes very low. The at the front of the core, but during its 13-minute
reaction that dissolves silicate minerals by consuming residence time in the rock, the spent acid is exposed
HF when the HF concentration is high, to sufficient aluminum-bearing minerals that silica
ffi0 2 +6HF-H 2 ffiF 6 +2H 2 0 precipitation begins to occur.
Illite clay was detected in the core, making it
reverses itself to regenerate HF and precipitate silica possible that precipitation occurred as potassium
as the HF concentration drops: fluosilicate (K 2 SiF 6) instead of silica [Si(OH)4j·
However, effluent analysis for total fluorine shows
H 2 SiF 6 +4H 2 0-Si(OH)4 +6HF.
that over 90070 of the injected fluorine exits the core;
However, this silica precipitates as a voluminous hence, only a very small fraction of the missing
hydrated colloid [5i(OH)4 ·nH 2 0j that is damaging silicon can be accounted for by K2 SiF 6'
to rock permeability. Following the 2-hour shut-in, the effluent profile
The driving force that lowers the HF concentration in Fig. 8 is characterized by a sharply rising
is the continued removal of aluminum from the clay aluminum concentration along with a nearly zero
minerals. Aluminum has greater affinity for fluorine silicon content. The silicon in solution just before
than does silicon. As aluminum dissolves, it com- shut-in has totally precipitated. This data illustrates
bines with the available fluorine thereby reducing the the hazards of allowing spent HF to remain in the
HF to the level where Si(OH)4 precipitates. The formation rock, even for a few hours.
following table relates the predominant species of
aluminum and silicon fluorides to the level of free Permeability Evidence for Silica Damage in Cores
fluoride (F -) in solution. Our measurements show In another experiment, a 76.2-cm (30-in.) Berea core
that somewhere at or below 10 - 5 moUL free was acidized initially with HCl and then acidized
fluoride, silica is precipitated. partially with 3070 HF/10070 HCl at 66°C (150°F).
The HF/HCl acid front was allowed to advance only
Free Fluoride Predominant Species halfway into the core. Following a 2-hour shut-in
(moUL) Aluminum Silicon period, flow was reversed and the spent acid was
10- 4 AlF 3 ,AlF z + SiF 6 - , SiF 5 flushed out with 3070 NH4 Cl brine. The core was cut
10- 5 AlF z + , AlF+ + SiF 5 - , SiF4 into 5-cm (2-in.) sections, and the permeability of
10- 6 AlF+ + Si(OH)4 each was measured. Three distinct permeability
regions are visible in Fig. 9.
Chemical E"idence for Silica Damage in Cores First, immediately adjacent to the injection face,
A 3.8 cm (1.5 in.) X 76.2 cm (30 in.) Berea sandstone the core shows a substantial gain in permeability
core was acidized initially with HCl and then treated from the removal of both carbonates (by HCl) and
1200 JOURNAL OF PETROLEUM TECHNOLOGY
TABLE 2 -IRON CONTENTS OF CORES To some extent, there is a trade-off between af-
FROM VARIOUS GEOLOGIC SETTINGS terflush volume and time to initiate production. In
cases where it is impossible to initiate production in
Iron Iron (II) Iron (III)
Core Source (wt%) (wt%) an appropriately short time following treatment,
A siderite 2.20 0.01
large aqueous after flush volumes have been suc-
B siderite 4.51 0.01 cessful in pushing the spent acid far from the
C chlorite 1.20 0.20 wellbore. In other situations where the entire acid
D chlorite 1.40 0.60 treatment could be produced into the well bore within
E siderite 0.83 0.01 60 to 90 minutes following the treatment, success has
been achieved with minimal after flush volumes.
High-temperature wells above 95°C (200°F)
clay minerals (by HF). Second, a low permeabilty deserve special attention because of the speed of the
region lies between 5 and 45 cm (2 and 17 in.) from HF reaction at these temperatures. The extremely
the injection face. This is the region penetrated by the rapid HF reaction makes it impossible to return the
spent HF/HCl. Precipitation of silica caused by well to production before precipitation is complete,
contact of spent acid with aluminum-bearing and even the afterflush may not displace the reaction
minerals reduced the permeabilty to less than the products in time. In these situations, we recommend
HCl acidized value. The amount of permeability loss a third technique for avoiding silica precipitation-
is indicated by the shaded region in Fig. 9. Finally, reducing the concentration of HF. A reduced HF
between 45 and 76 cm (17 and 30 in.) lies a region concentration slows down the dissolution reactions
acidized by HCl but not reached by the HF. A and lowers the concentration of the dissolved species,
modest gain in permeability over the initial value was which slows down the precipitation reactions.
obtained from the removal of carbonate minerals. Although field results with this technique are not
numerous, preliminary results are encouraging.
Preventing Silica Precipitation in Field Operations
The precipitation of silica can limit significantly the Acidizing Iron-Bearing
success of sandstone acidizing treatments in field Sandstone Formations
operations. Through the years, two important Iron is an important constituent in several commonly
operational techniques have been developed to encountered minerals; hence, most geologic for-
improve the success rate of sandstone acidizing mations contain iron. Theoretically, iron can
treatments: (1) use a sizeable afterflush and (2) return precipitate from spent acid solutions to yield an
the well to production immediately. We believe these amorphous gel. It is important to understand the
practices enhance acidizing success by preventing conditions under which this precipitation takes place
silica precipitation. so that acidizing fluids and field practices can be
Afterflushing a sandstone acidizing treatment with designed correctly.
either diesel oil, nitrogen, HCl, or ammonium-
chloride brine displaces the spent acid from the Iron Content of Sandstone Formations
critical region very close to the well. Any The iron-bearing minerals commonly occuring in
precipitation of silica that occurs will be far enough sandstone reservoirs are the carbonates siderite and
away from the well bore that the resulting damage ankerite, the sulfide pyrite, and the clay chlorite. All
will have only a small effect on flow capacity. The of these minerals contain iron in the + 2 oxidation
after flushing process should occur immediately after state [Fe(II)]. In addition, chlorite also contains a
acid injection so there is no delay in displacing the small percentage of iron in the + 3 oxidation state
spent acid. [Fe(III)] - the exact ratio of Fe(II) to Fe(III) being
Aqueous (HCl or NH4 Cl) afterflushes are the dependent on the origin of the chlorite. 7
most effective in displacing spent acid from the near- Several cores from producing wells in different
wellbore region. They also serve to dilute the acid, geologic settings have been analyzed for relative
thereby reducing the precipitation tendency. In many amounts of Fe(II) and Fe(III). A permanganate
cases, however, other well problems prevent the use titration coupled with atomic absorption was used to
of an aqueous afterflush, thus necessitating that identify the two oxidation states. As seen in Table 2,
diesel or nitrogen be used. These cases occur when most of the iron was in the + 2 oxidation state.
low reservoir permeability requires re-establishment
of an oil or gas saturation around the well to allow Dissolution of Iron Minerals by HCI
rapid cleanup or when low reservoir pressure requires All of the iron-containing minerals will react with
swabbing to lift large aqueous volumes to the sur- HCl to generate soluble iron. The carbonates siderite
face. and ankerite dissolve rapidly in HCl to release Fe + +
Obviously, the best solution to the silica into solution and produce CO 2 as a by-product. The
precipitation problem is to produce the spent acid reaction proceeds until the acid is consumed and
from the well as quickly as possible. How quickly equilibrium with the minerals is reached. No
production must be started depends primarily on the precipitation will occur.
reservoir temperature. Our data indicates that 1 to 2 Iron pyrite decomposes very slowly in HCl to yield
hours may be adequate for low temperature reser- soluble Fe + + and H2 S. As with carbonates, the iron
. voirs, but as the temperature reaches or exceeds 66°C pyrite comes to equilibrium with the HCl with no
(150°F), this time is reduced to 30 minutes or less. precipitates forming.
JULY 1981 1201
Chlorite minerals, unlike carbonates, do not Guidelines for Acidizing Iron-Bearing Sandstones
dissolve completely in HC!. Instead, the iron, Based on the discussion of iron mineral dissolution
aluminum, and magnesium components are leached and precipitation, the following guidelines for
from the clay, leaving a hydrated silica residue. Iron acidizing iron-bearing sandstones are recommended
is leached from chlorite minerals by HCI at different for producing wells:
rates depending on the chemical composition and 1. The presence of an iron mineral in the reservoir
crystallinity. In general, however, this leaching is does not necessarily mean that an iron precipitate
very slow when compared with the reaction of HCI will form.
with carbonates. It has been found that more than 2 2. Information about the mineralogy and car-
hours of exposure to 70/0 HCI at 75°C (l6rF) was bonate content are required to determine the iron
required to remove 20% of the iron from a chlorite precipitation potential.
sample. 11
3. Properly designed HF acidizing treatments do
Precipitation of Iron Compounds not increase the chances for iron precipitation
beyond that for plain HCl.
Iron precipitation from spent HCI becomes a real These guidelines are for application only to
possibility only if there is another mineral in the producing wells. Wells that have been used for in-
formation sand that will cause the HCI to spend jection service and which may contain large quan-
completely. That mineral is generally a form of tities of Fe (III) corrosion products must be handled
calcium carbonate (CaC0 3). CaC0 3 can cause the differently. The possibility for Fe(OHh precipitation
pH of the spent acid to rise to a point where iron in this case is increased greatly.
minerals are precipitates. However, this necessitates
that sufficient CaC0 3 be present in the rock to Acknowledgments
totally spend the HCl. This condition usually is We gratefully acknowledge the valuable con-
found in carbonate reservoirs but occurs less tributions made by W.M. Salathiel as well as the
frequently in sandstone reservoirs. many hours of laboratory work performed by M.E.
As the pH of the spent acid rises due to spending Whiteley and M.V. Rowe during this project. We
on CaC0 3 , the region of Fe(II) precipitation is also thank Exxon Production Research Co. for
approached. There is evidence that because of CO 2 permission to publish this paper.
liberated by the CaC0 3 dissolution reaction, the
precipitated mineral will be Fe(II) carbonate
(siderite, FeC0 3) and not Fe(II) hydroxide. 11 Fe (II)
References
carbonate is a crystalline precipitate likely to form a L Smith, C.F. and Hendrickson, A.R.: "Hydrofluoric Acid
Stimulation of Sandstone Reservoirs," J. Pet. Tech. (Feb.
scale on the pore walls. It is not a gel-like precipitate 1965) 215-222.
that can clog pore throats. Permeability impairment 2. Farley, J.T., Miller, B.M., and Schoettle, V.: "Design
due to Fe(II) carbonate precipitation does not pose a Criteria for Matrix Stimulation with Hydrochloric-
major problem. Hydrofluoric Acid," J. Pet. Tech. (April 1970) 433-440.
3. Williams, B.B.: "Hydrofluoric Acid Reaction with Sandstone
On the other hand, Fe (III) begins to precipitate as Formation,' J. Eng. Indust. (Feb. 1975) 252-258; Trans.,
iron hydroxide [Fe(OHhl if the pH of the spent acid ASME,97.
rises above pH = 1. This precipitate' does have a 4. Labrid, L.: "Thermodynamic and Kinetic Aspects of
hydrated gel-like structure and can be very damaging Argillaceous Sandstone Acidizing," Soc. Pet. Eng. J. (April
to near-well bore permeability. However, the slow 1975) 117-128.
5. Lund, K., Fogler, H.S., and McCune, C.C.: "Predicting the
rate of Fe(III) leaching from chlorite relative to the Flow and Reaction of HCI/HF Acid Mixtures in Porous
rapid spending of HCI on calcium carbonate makes it Sandstone Cores," Soc. Pet. Eng. J. (Oct. 1976) 248·259.
uncertain as to whether Fe(OH)3 ever could form in 6. McCune, C.c., Ault, J.W., and Dunlap, R.G.: "Reservoir
a producing sandstone reservoir. Properties Affecting Matrix Acid S!imulation of Sand-
stones," J. Pet. Tech. (May 1975) 633-640.
Dissolution of Iron Minerals by HF 7. Grim, R.E.: Clay Mineralogy, McGraw-Hili Book Co. Inc.,
New York City (1968) 51-57 and 581.
Hydrofluoric acid will dissolve chlorite rapidly to 8. Borodin, P.M. and Zao, N .K.: "Study of Mobile Equilibria in
release essentially all of the iron into solution. the HF-Si0z-HCI04-H20 System by the 'F NMR' Method,"
However, if the HF treatment has been properly Russian J. Inorganic Chern. (1972) 17, 959-962.
9. Brosset, C. and Orring, J.: "Studies on the Consecutive
designed, an HCl pre flush can be used to dissolve Formation of Aluminum Fluoride Complexes," Svensk
carbonates before the arrival of the HF. There Kernisk Tidskrift ( 1943) 55,101-116.
should be little chance of spending the acidity of an 10. Ross, G.J.: "Acid Dissolution of Chlorites: Release of
HF/HCI mixture; hence, no Fe(OHh hydroxide will Magnesium, Iron, and Aluminum and Mode of Acid Attack,"
Clays and Clay Minerals (1969) 17, 347-353.
precipitate. 1 L Kragten, J.: Atlas of Metal Ligand Equilibria in Aqueous
Note also that the fluoride ion has a great affinity Solution, John Wiley and Sons Inc., New York City (1978)
for dissolved Fe(III). The strength of the iron 284-342.
fluoride complex is sufficient to prevent hydroxide JPT
formation until a pH near 5 or 6 is reached. 11 The Original manuscript received in Society of Petroleum Engineers office Aug.
12. 1980. Paper accepted for publication April 10, 1981. Revised manuscript
use of hydrofluoric acid presents no new problems in received May 27, 1981. Paper (SPE 9388) first presented at the SPE 55th Annual
acidizing iron-bearing minerals. Technical Conference and Exhibition, held in Dallas, Sept 21·24,1980.

1202 JOURNAL OF PETROLEUM TECHNOLOGY

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