Power Transmission Technology [\ Geer gieunett Mesias Esepetere et .ce789 Bochum Teleter 2343 18 eck Part number: G 40180x Type of machine: 1 - stage Helical ‘Gearbox ANO - 080 Machine No. Model: 1996 15.08.1996, G 40180Power Transmission Division Preface Preface to the Operating Manual The operating manual contain important notes for the correct and economical operation of the machine, Their observation wil contribute to avoid dangers and to reduce the repair costs and downtimes, Every person who is charged to work on the machine fore. g = transportation operation and / or ~ maintenance must read the section of the operating instructions dealing with his task. Itis a condition for the above tasks that the person has the qualification of a machine filer (education as an industrial mechanic) or similar. |n addition to the operating manual, the applicable regulations regarding the prevention of accidents, ‘environmental protection and ‘save and correct operation which are in force in the user country and atthe site of operation must also be observed. In addition to the operating manual and the applicable regulations regarding the prevention of accidents land environmental protaction which are in force in the user country and at the site of operation the rules for ‘safe and correct working must also be observed 02.02.1995 8350 G4Manual Power Transmission Division Contents Table of Contents 1. Basic Safety Instructions 2. Technical Data 24 Technical Data 22 Description 23 Limits of Application 24 Cerificate Issued by the Manufacturer 3. Transportation and Storage 34 Transportation 32 Storage 4, Assembly and Starting of Operation 44 ‘Assembly 444 Conkition when Delivered 412 Installation and Alignment 413 Shaft Connections 4.14 Assembly of Auxiiary Units 42 Starting of Operation 424 i filing 422 Actions prior tothe fist run 5. Maintenance 5A General Notes 52 Maintenance Work 6. Drawings and Tables 61 Dimensional Drawing 62 Spare Parts Drawing 63 Spare Parts List 64 Table of Lubricants 65 Greasing of Roller Bearings 66 Use of Loctite 67 Tightening Torques of Screws 68 General Assembly Instructions fir spiral bevel wheels 7. Annex 7A Service 72 ‘Company Address 73 Representatives: 02.02.1995 8400 Ga/1Manual Power Transmission Division Basic Safety Instructions Chapter 1; page 1/2 General Every person who atthe site of the user is charged with the assembly, disassembly, starting of operation, control, and maintenance (inspection, ‘maintenanca, repairs) of the machine must have read thecomplete operating manual. For all work concerning the assembly, disassembly, stating of opertation, Control, and maintencance the instructions given in the operating manual must be observed, Intended Use “The machine is exclusively intended for driving the working machine stated in the operating manual. Any other use is considered as not ‘conforming with the intended use. ‘The intended use also requires the compliance with the assembly, disassembly.commissioning, operating and maintenance instructions prescribed by the manufacturer. Personnel ‘The machine must only be operated, maintained and repaired by qualified Personnel as described in the operating manual. Maintenance and repair work can be carried out by Eickhoff service ‘engineers. Transportation ‘The user must ensure that no unauthorized persons work on the machine, “The machine or single parts and larger units thereot must be carefully attached and secured to lifting gears for transportation in accordance with the operating manual in chapter "Transportation The liting power of the iting gears must atleast correspond to the weight of the machine, 02.02.1995 8450 G4conan’? NEC Power Transmission Division Basic Safety Instructions Chapter 1; page 2/2 Operation ‘The local safety and accident prevention regulations ara in any case applicable to the operation of the machine, “The operator is held to report immediately on any changas occurring on the machine which affect the safely Prior to staring operation all protective devices must be fitted. Rotating parts must be protected against unintentional touching Maintenance / Repair ‘The intervals stated in the operating manual for repetitive inspections ‘and maintenance must be adhered to. Disposal ‘The safe and environmentally protective disposal of operating and process materials must always be ensured. ‘When using oils, greases and other chemical matters the regulations in force for the respective product must be observed. 02.02.1995 8450 G4peerating Ezz an ual Power Transmission Technology | Technical Data Chapter 2; page 1/5 Contents Page 2.1 Technical Data 1-2 2.2 Description 2-4 2.3 Limits of Application 5 2.4 Declaration of the Manufacturer 5 2.1 Technical Data Intended Use Drive for a Three-Phase Generator Characteristics Gearbox model: 1 - stage helical gearbox ‘Gearbox type: ‘ANO-080 Part number: G 40180x Power ‘Type of drive: ‘spark-jgnition gas motor, 20-cylinder V-type motor Motor rating: 950 kW Motor speed: 1.512 rpm. Torques input torque: 6.047 Nm (Output torque: 5.085 Nm. Speeds Input speed 1.512 rpm. Output speed 1.800 rpm. Direction of rotation when looking onto the face of the shaft: clockwise Ratio Helical Gearbox 421.19 16.08.1996 G 40180XoO M perating i an ual Power Transmission Technology | Technical Data Chapter 2; page 2/5 Lubricatior’ type of lubrication pressure circulating lubrication Oil quantity approx. 551 Oil quality synthetic gear oll iSO VG 220 Cooling Oil cooler fresh water design Thermal capacty: 12 KW Oil flow rate: 30 Yin. Cooling water quantty required! 1250 1m Inlat temperature of cooling water: approx. 70°C Outlet temperature of cooling water: approx. 80°C Operating conditions Country Place of installation ‘Ambient temperature: max. 40°C Operating duration: 24 h/day Duty cycle: 100% Noise Level ‘Sound pressure level: Operating condition: Guidelines of measurement techniques: ‘according to DIN 45635 Painting external: primary coat for synthetic resin and hydro varnishes, 15.08.1996 synthetic resin covering varnish, one-component base internal: gearbox varnish G 40180xcng ECE a Power Transmission Technology Technical Data 22 Description Intended use Design Casing Gear Pair: rings: Sealing of the Input and Output Shafts: Chapter 2; page 3/5 The gearbox serves for transmitting the power from the motor to the generator. The motor speed is increased to the required speed of the generator. ‘The gearbox has superimposed shafts with one protuding extension each, The output shafts on the top The breaking pin coupling is mounted on the extension of the input shaft The ol supply is installed opposite to the extension of the input shart Fitters, manometers and pressure switches forthe minimum pressure also form part of he oll supply. The oll cole is mounted on the gearbox. ‘The design of the gearbox and the relevant part numbers are shown on the spare parts drawing The casing is of three-piece, stress-free annealed welded design and fitted with inspection hole cover and breather. The power trasnmission of the gearbox is ensured by one helcial gear stage. The pinion and gear wheel are made of case hardened steel The tooth flanks are ground, ‘When the gearbox is stopped the toothing can be inspected through the opening of the inspection hole cover. Al shafts are supported in amply dimensioned roller bearings. The ‘axall clearance specified on the spare parts drawing must be observed during assembly. Each of the shaft passages is sealed by one shaft seal ring. A grease- filled groove seal is provided in the cover behind the seal rings. ‘This groove seals must be fled with grease every time the gearbox thas been cleaned and disassembled. Use only ithium saponified grease having a worked penetration of approx. 220 to 250. 15.08.1996 G 40180xOperating Faz Man z (he) | Power Transmission Technology | Technical Data Temperature Securing of Screws Oil Tightness: Lubrication Chapter 2; page 4/5 Heating up of the gearboxes will be diferent in accordance with the ‘operating conditions, ‘The usual permanent oil bath temperatures related to an ambient temperature level from 0° to 30°C will amount to approx. 50? to 90°C. ‘The permanent oil bath temperature of gearboxes with ralling element bearings and mineral oil lubrication must not exceed 100°C. If higher temperatures occur, @. g. due to higher ambient temperatures or external heating, special measures must be taken, It might be possible to use sythetic oll in such cases. Their effect on the internal painting and the seals must be taken into account! Ambient temperatures below -10°C require the use of controlled heatings and / or of suitable lubricants, ‘The basis for the thermal layout of the gearbox are the operating data stated under *2.1 Technical Data’. In the case of a change of the operating data the Eickhoff Power Transmission Technology should be consulted, All screws and nuts are tightened with the specified tightening torques and secured by Loctite "LV*, The internal screws are secured by Loctite "SV" The screws must be thoroughly cleaned and re-installed with Loctite "LV" after every disassemly, Use of Loctite according to 915 Ad, For the tightening torques MA of the screws, please see the spare parts drawing of $71 Ad (chapter 6, drawings and tables) ‘The parting surfaces of the casing and the fiting surfaces of the covers, are sealed with Hylomar SO 32/M, ‘The surfaces must be re-sealed with Hylomar after every disassembly ‘Aflange-type pump with pressure limiting valve is mounted to the gearbox! Adjusting range 4 to 8 bar, nominale volume 20 | (oil delivery rate: approx. 30min.) A glycetine-filed manometer (measuring range 0 to 10 bar) is installed Inthe pressure line after the oil cooler A presure sensitive switch adjusted to 0,8 bar (make contact) is provided in the pressure line behind the manometer for monitoring the minimum pressure, Contact load 24 V, breaking capacity 100 VA ‘The connection should be made such that it either operates a signalling unit or switches off the complete system instantaneousy if the miminum pressure is not reached 15.08.1996 G 40180xOe a Manual Power Transmission Technology Technical Data Chapter 2; page 5/5 23 Limite of Application Operating Range ‘The gearbox is designed for the operating range indicated inthe chapter “Technical Data’. Before the gearbox is installed outside of the operating range agreed upon inthe contract the Eickhott Power Transmission Division must be consulted. 24 Certificate issued by the Manufacturer Quality Assurance ‘The Eickhoff quality assurance systom has been verified in accordance with DIN ISO 9001 - design / development, production, installation and servicing - European Norm EN 29001 and British Standards BS 5750.1 ‘The Deutsche Gesellschatt zur Zertfizierung von Qualtatssicherungs- systemen mbH - DOS - (German Associaton forthe Certification of Quality Systems) has issued the certificate to Eickhoft (Cortticate Registration No.: 21 143-01/01). Manufacturer Gebr. Eickhoff Maschinenfabrik u. EisengieBerei mbH Power Transmission Division HunscheldtstraBe 176 44789 Bochum Phone: + (0234) 975-0 Telefax: + (0234) 975- 2579 15.08.1996 G 40180XManual Ez Power Transmission Division Transportation and Storage Chapter 3; page 1/2 Contents Page 3.1 Transportation 1 3.2 Storage 2 This chapter addresses the personnel which isin charge of work ~ forthe transportation and = the storage of the gearboxes. The personnel should be experienced the transporation and ~ storage of machines and machine components, ‘The chapter “Safety instructions" must also be observed. 3.1 Transportation Attachment Points ‘Tho goarbox must only be lfted at the points marked accordingly. ‘The casing is provided with ling lugs lting noses or 3-D load rings and ‘ropes placed around the casing fo fing the gearbox. ‘The admissible attachment points are shown on the spare parts drawing, chapter "Drawings and Tables". ‘Tha gearbox must never be lifted al the shafts Particular care must be taken when transporting gearboxes with an extemal oil pump and pipes. Suitable safety devices must be provided depending on the way and duration of transportation. During transportation the formation of condensation water due to high temperature fluctuations as well as shocks must be avoided. 02.02.1995 8550 G4cence"? AEM Power Transmission Division Transportation and Storage Chapter 3; page 2/2 32 Stor Condition when Delivered Before its delivery the gearbox is provided with a preservative. The preservation is sufficient for a period of max. 12 months after the readiness for despatch, for transportation and for storage under a roof. Storage ‘The gearbox must always be stored under a root. If the storage period ‘exceeds 1 year a long-term preservation must be applied It the storage period extends over several years further preservations right be necessary depending on the condition of the gearbox. Inthe case of a vary long storage period but in any case after 5 years at the latest a general inspection must be carried out before the gearbox starts operation, Intermediate Storage / Stoppage It after starting of operation the gearbox is stopped within a plant over a period exeeding 4 weeks it must be completely filed with gearing oil. The «il level must be checked in regular intervals of 1 month and the gearbox ‘must be turned through as far as this is possible, Itthe stoppage time exceeds 1 year the gearing oll must be changed before starting operation Inspection Upon request, a genaral inspection is carried out by us either in our works cr at site in the plant 02.02.1995 8550 G4Operating Manual Power Transmission Divi Assembly and Starting of Operation Chapter 4; page 1/9 Contents Page 41 Assembly fi 4.1.1 Condition when Delivered 1 4.1.2 Installation and Alignment 2 4.1.3 Shaft Connections 3-4 4.1.4 Assembly of Auxiliary Units 4 4.2 Starting of Operation 5 42.1 — Oilfilling 5-7 4.22 Measures prior to and after the first run 8-9 ‘This chapter addresses the personnel which is in charge of work = for the assebly and ~ starting of operation of the gearbox. Itis a condition for the above tasks that the person has the qualification of a machine fitter (education ‘as an industrial mechanic) or similar. ‘The remaining chapters of the operating manual must be observed, particularly the chapter "Safety Instructions’. 41__Assembly 41.1 Condition when Delivered Condition when Delivered ‘When delivered the EICKHOFF gearboxes are ready for operation, but they are not filed with oi ‘The bearing points and labyrinth coals are filled with grease in the works. Painting ‘The gearbox casing as well as pars of the casing are provided with an external and internal painting. ‘The venting, oi filing, oil level, greasing and oil draining points have a colour marking, 02.02.1995 860064Power Transmission Division Assembly and Starting of Operation Chapter 4; page 2/ 9] 41.2 Installation and Alignment Installation With the exception of hollow-shaft gearboxes the gearbox is mounted on. a level and rigid foundation and ited by means of the foot screws in the foot ofthe casing. ‘Any distortion ofthe foundation is not admissible. The contact surface of the gearbox foot must be well set on the foundation, The oil filing and oil draining openings as well as the oil level indicator must be freely accessible, In the case of fan-cooled gearboxes unhampered air circulation must be ensured on the suction and pressure sides. When the gearbox is installed synchronous operation with the motor must be ensured, ‘After the installation the gearbox must be secured against axial displacement. The alignment of the gearbox, ofthe drive motor, the driven machine and the connecting elements must allow for toubletree operation, “The admissible deviations regarding angular and axial displacements of the auxiliary units supplied, e.g. couplings, must comply with the ‘specifications of the respective manufacturer. Additional loads due to incorrect alignment reduce the service lite and may result in the premature failure of the gearbox. The installation of the gearbox in an inclined position is only admissiblo, after the explicit agreement with the manufacturer. 02.02.1995 860064Power Transmission Division Assembly and Starting of Operation Chapter 4; page 3/9} Attachment to the Foundation ‘The foot screw sizes are stated on the dimensional drawing. Moreover, the necessary tightening torques for the different screw sizes and material ‘qualities are stated in table 571 Ad. Ifthe gearbox is subject to external forces it must be pinned to the foundation or secured against displacement by stops. Inthe case of shaft mounted or hollow shaft gearboxes a torque support must ensure the flexible absorption of the reaction torque, rigid connection is not admissible because this could damage the bearing of the gearbox or the machine shaft, Alter the completion of the assembly the damaged painting must be retouched to ensure corrosion protection, Unfavourable Ambient Conditions Gearboxes which are subject to heavy dust, dir, water, effects of heat or other unfavourable environmental influences must be protected by linings. 413 Shaft Connections ‘The torque is transmitted by a coupling, shrinking disc, parallel key, flange ‘or other connecting elements in accordance with the specifications of the Corder and the gearbox type Measures to be taken prior to assembly The shaft ends and hollow shaft bores are supplied with a rustproof Coating; its saltwator-proof and tropics-proof for a period of t year. Prior to assembly the rust protection must be removed by means of a solvent. ‘The machine shaft and the flange must also be thoroughly cleaned before being connected. In the case of parallel key connections the shaft and the bore must be «greased before being connected. 02.02.1995 ‘860064Power Transmission Division Assembly and Starting of Operation Chapter 4; page 4/9 ‘Assembly of the Shaft Connections The screws of flange-type connections must be tightened according to table 571 A4 in chapter “Drawings and Tables”. Inthe case of frictional connections the assembly instructions of the manufacturers must be adhered to, 414 Assembly of Auxiliary Units Mounting of Couplings, Hubs, Flanges ete. Backstop Oil Pumps, Oil Filters Parts which are separately supplied must be connected in accordance with the drawings. ‘Any pipes included in the supply must be cleaned before being fitted. With regard to auxiliary units which are included in the supply the separate assembly and operating instructions given in the annex must be observed. Prior to mounting the connecting elements the rust protection of the shaft tends and centerings must be removed. Inno case must the rust protection be emeried off. The shaft ends are provided with threaded bores in accordance with DIN 332 to allow for ‘mounting the connecting elements. Inno case must the connecting elements be driven home. In the case of gearboxes which are equipped with a backstop the special ‘operating conditions must be observed. Synchronous operation of the ‘motor and the gearbox must be particularly ensured, The oil pump of gearboxes with forced feed lubrication is directly flanged to the goarbox. In special cases oil pumps having their own electric motor are installed. {Gee spare parts drawing, chapter "Drawings and Tables") 02.02.1995 960064cosuni’? NECER Power Transmission Division Assembly and Starting of Operation Chapter 4; page 5/9 The gearbox is generally supplied without an ol filing, but with a preservative. Itis not necessary to ramove the preservative before starting ‘operation because it dissolves in hot oil. Prior to starting operation the gearbox must be filled with oil. Quantity and Type of Oi ‘The quantity and type of cil are stated in the chapter "Technical Data’ and ‘on the name plate of the gearbox. The oil quantity stated should be considered as a reference value. The ‘marking on the oil level indicator is decisive. ‘Temperature Heating up of the gearboxes will be different in accordance with the operating conditions. The usual permenant oil bath temperatures related to.an ambient temperature level from 0 * to 30 * C will amount to approx. 50* to 90°C. ‘The permanent oil bath temperature of gearboxes with rolling element bearings and minearal oil lubrication must not exceed 100" C. If heigher temperatures occur, e. g. due to higher ambient temperatures or external heating, spacial measures must be taken, Itmight be possible to use synthetic ol in such cases. Their effect on the internal painting and the seals must be takan into account! Ambient temperatures below — 10° C require the use of controlled healings and / or of suitable lubrications, ‘The basis for ther thermal layout of the gearbox are the operating data stated under "2.1 Technical Data’. In the case of a change of the operating data the Eickhoff Power Transmission Technology should be consulted. 02.02.1995 860064Manual = Power Transmission Division Assembly and Starting of Operation Chapter 4; page 6/9 Types of Oil Level Forced Feed Lubrication Table 190 N4 in chapter “Drawings and Tables" states a number of different gearing oils in accordance with the recommendation of the various manufacturers. Equivalent brand oils of other manufacturers can also be used. ‘The ollis filed in through the opening of the venting filer, the opening of the marked filing screw(s) or of the inspection hole cover. Every time the inspection hole cover is removed it must be sealed again by means of new sealing material ‘The correct cil level is reached, when the gearbox is stopped and in the horizontal position, when the oil arrives at the mark on the oil level indicator, atthe bottom edge ofthe oil level control bore or between the marks on the dip stick. Inthe case of another position of instalation the manufacturar must be ‘consulted. Han inclined position is agreed upon and confirmed in the ‘acknowledgement of order the marking is provided accordingly It the oil filing exceeds the specified ol level the oils additionally heated and tends to foam. We recommend to check the cil lavel avery week. la motor pump is mounted the pump motor must be switched on before the main motor ist switched on. ‘The monitoring and control devices must be adjusted in accordance with the corresponding operating instructions given in the Annex. 02.02.1995 a600G4Power Transmission Division Assembly and Starting of Operation Chapter 4; page 7/ 9] Oil Cooler Oil Heating Gearboxes with Grease Lubrication Bearings/Seals with Grease Lubrication I the gearbox shall be equipped with a built-in cooler or a separate oll Cooler in accordance with the order the user has to provide the water connections. Ifthe order does not provide for anything else low-lime frash water must be used. ‘The manufacturers’ operating instructions in the Annex must be adhered to, {In accordance with the order the gearboxes are provided with an oil heating if they are installed at low ambient temperatures, ‘As agreed in the order electrical heating elements with exchangeable heating cartridges are generally installed below the oil level. The heating temperature is controlled and monitored by thermostats which are either integrated in the heating element or separately arranged in the cil sump, ‘When the gearboxes are delivered they have a grease filing. For type and quantity of grease see chapter “Technical Data’. For re-greasing intervals see chapter "Maintenance" ‘The greasing points are generally filed in the works with the specified grease quantity and quali They are eithor greased for life or fied with greasing nipples for ro-greasing in accordance with the spare parts drawing in chapter "Drawings and Tables Inthe case of a longer storage period exceeding one year the greasing Points must be re-filed with grease, ‘The re-greasing intervals and quantities are stated in the table "Grease Lubrication of Roller Bearings" in chapter "Drawings and Tables". ‘The types of grease are listed in Table 190 N4 in chapter “Drawings and Tables" 02.02.1995 860064Power Transmission Division Assembly and Starting of Operation Chapter 4; page 8/9 422 Measures prior to the first run General Before leaving the EICKHOFF works each gearbox is subject to atest run, Reversing operation is only admissible aftr an explicit agreement with the manufacturer. Prior to Starting Operation Before starting operation it must be checked whether the gearbox is correctly secured and whether the guidelines given in the preceding sections have bean adhered to, Rotating paris must be secured. In the case of forced feed lubrication it must be ensured that there is a sufficient oil pressure. When the gearbox has reached its operating temperature the oil pressure: ‘should be in the range from 0,5 to 4 bar. Oil circulation is monitored by a manometer, contact manometer, pressure controller or flow controller in accordance with the order. ‘The water pressure of gearboxes with oll coolers should not exceed 8 bar. In the case of gearboxes with oil heating the gearing oil must be heated before starting to approx. + 10°C at low ambient temperatures. This also applies to any existing additional oil tanks. Running-in Period A gradual increase of the gearbox load over several hours up to full load is, recommendable, During running in the oil and bearing temperatures should be cbserved in accordance with the measuring devices provided. 02.02.1995 ‘860064manual > MEGEER Power Transmission Division Assembly and Starting of Operation Chapter 4; page 9/9 Temperature Heating up of the gearboxes will be different in accordance with the ‘operating conditions. The usual permenant oil bath temperatures related to an ambiont temperature level from 0 * to 30 * C will amount to approx. 50" 10 90°C. ‘The permanent ol bath temperature of gearboxes with roling element bearings and minearal oi lubrication must not exceed 100°C. It heigher temperatures occur, e.g. due to higher ambient temperatures or external heating, special measures must be taken, {might be possible to use synthetic oil in such cases. Their effect on the internal painting and the seals must be taken into account! ‘Ambient temperatures below - 10°C require the use of controlled heatings and / or of suitable lubrications. The basis for ther thermal layout of the gearbox are the operating data stated under "2.1 Technical Data’. In the case of a change of the operating data tha Eickhotf Power Transmission Technology should be consulted. 02.02.1995 8600G4wenuat MBE Power Transmission Division Maintenance Chapter 5; page 1/3 Contents Page 5.1 General Note i 5.2 Maintenance Work 2-3 This chapter is addressed to the staff entrusted with repair and maintenance work. Prerequisite for those activites is the qualification of a machine fitter (professional training as industrial mechanic) or equivalent qualification. ‘The other chapters of this Operating Manual must also be observed, in particular the chapter "Safety Instructions". 5.1 General Notes Warranty During the warranty period the gearbox must onty be opened with the ‘explicit approval of the manufacturer. If repairs are carried out by the user during this period the warranty expires. Spare Parts Only the original spare pars listed in the spare pars list shall be used for repair. Spare Parts Drawing / Spare Parts Lists The spare parts drawing and the spare pars lists are contained in the chapter "Drawings and Tables” Gearbox Deficiencies Gearboxes which suffer from deficiencies shall only be reinstalled after elimination of the latter. ‘The gearbox shall only be reinstalled when devices serving for prevention or elimination of dangers (such as protective linings on rotating parts) have been checked for perfect function and correct assembly. If shrinking discs, flanged connections or other transmission elements are replaced itis imperative that shaft and bore be degreased. For reinstallation see chapter ‘Assembly and Starting of Operation’. Maintenance and Inspection During maintenance and inspection of the gearbox attention shall always be paid to ensure that ingress of foreign matter is avoided. Waste Disposal ‘The local rules and regulations shall be observed for waste disposal of the operating fluids. 02.02.1995 8650 G4cesuai'’? ECE Power Transmission Division Maintenance Chapter 5; page 2/3 Tnspection interval weekly monthly during every cil 1-2 change years Tabesystem Oiltemperature Oillevel ‘Oil pressure ‘Oi fiter Internal condition mi and functioning Gearbox Bearing temperature Leakage Noise. Vibration ‘Attachment of x devices ‘Venting fiter x External condition x Condition of tooth x flanks Internal condition x land functioning Maintenance Taterval weekly ‘monthly uring every oil 1-2 change years ‘Change of ol fiter x insert ‘Change gearing of See “Change of OF" ‘Change gearing grease ‘Grease Lubrication” Re-groase grease filed | see "Grease Lubrication of Roller Bearings” roller bearings Clean magnet of x closing screws Clean internal parts x of gearbox ‘Clean the oi! x circulation system 02.02.1995 8650 G4cosuai'? EY Power Transmission Division Maintenance Chapter 5; page 3/3 Change of Oil Regular cil analyses andlor the uso of synthetic ol might allow for ‘extending the intervals between oll changes. Belore using synthetic oils, please get in contact with Eickhott ‘The oll must be drained when it has its operating temperature, ‘The oll is drained through the openings of the closing sorews. After draining the magnets ofthe closing screws must be cleaned, ‘Tho oll specified on the name plate must be filed in. For the cil level see “Assembly and Starting of Operation’. Please pay attention to the fact that any ingress of dit into the gearbox is avoided. Recommended intervals for changing mineral oi! first change of oil 300 - 500 hours of operation or after one month at the latest all further changes ‘according to the condition ofthe oil, atthe latest after 12 months Coefficient data for further oil changes: up depending on the service temperature 70°C - 8000 service hours 80°C - 5000 service hours 90°C - 3000 service hours 100°C_— 2000 service hours 02.02.1995 8650 G4