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Ibrahim, Arauzo e Kruse, 2020
Ibrahim, Arauzo e Kruse, 2020
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
a r t i c l e i n f o a b s t r a c t
Article history: In this study, beech wood was fractionated in lab scale rector by one-stage and two-stage processes. The
Received 3 December 2019 two-stage processes of the prehydrolysis with no catalyst (only water) and catalyst (sulfuric, phosphoric,
Received in revised form oxalic acids), and the subsequent effect on the organosolv process were studied. A one-stage organosolv
26 February 2020
delignification of beech wood (control experiment) was conducted at 155 C for 160 min in 1:1 ethanol/
Accepted 28 February 2020
Available online 29 February 2020
water mixture with 100 mM sulfuric acid, while the two-stage processes were conducted starting from
the uncatalyzed and catalyzed (20e200 mM) prehydrolysis of beech wood at 175 C for 60 min. The
results indicate that sulfuric acid enhanced the removal of xylan from beech wood during the prehy-
Keywords:
Organosolv
drolysis stage. Moreover, the effectiveness of the delignification of beech wood using a one-stage process
Prehydrolysis is more than the two-stage, as well as the enzymatic digestibility of the pulp, which was better than
Pretreatment those of the two-stage processes. However, the enzymatic digestibility results of the pulp obtained after
Enzymatic hydrolysis sulfuric acid catalyzed prehydrolysis followed by organosolv delignification shown better results than the
Lignin other two-stage processes. Additionally, high klason content, low sugar content, low Mw, and high
phenolic hydroxyl groups of lignin was recovered by a one-stage organosolv delignification.
© 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.renene.2020.02.111
0960-1481/© 2020 Elsevier Ltd. All rights reserved.
1480 Q. Ibrahim et al. / Renewable Energy 153 (2020) 1479e1487
and 5-(Hydroxymethyl)furfural (5-HMF) [15]. H2SO4 is the most sulfur-free lignin, it requires high temperatures and concentrated
used inorganic acid for the catalysis of biomass [15]; however, the acid catalysts. Then, the price of organosolv lignin is higher than
high corrosivity reduces the cycle life of the industrial installations those obtained by the sulfite process. To overcome this drawback a
force to use an alternative acid as H3PO4 [16]. C2H2O4 is an alter- two-stage process was proposed. Therein, in the first stage, the
native organic acid with lower corrosivity than H2SO4 that en- hemicellulose is separated minimizing the degradation into furans.
hances the control of the biodegradability of biomass. Furthermore, The furans play a role as an enzyme and fermentation inhibitor.
it is produced from bio-based materials and renewable sources [17]. Subsequently, organosolv delignification produces the separation of
Contrary to this is the alkaline pretreatment processes in which the the cellulose from lignin in less recalcitrant form, facilitating its
alkaline solution modifies lignin structure by degrading the side degradation during the enzymatic hydrolysis [25]. Hence, the two-
chains of esters and glycosides, which causes hemicellulose solva- stage process allows to improve the separation of the polymers in
tion [18e20]. the initial wood (cellulose, hemicellulose, and lignin) and thus their
Typical one-stage processes like Kraft and the sulfite pulping recovery with higher purity than in the one-stage process. Addi-
process produces a high pure pulp and yield lignin; however, sulfur- tionally, the operating conditions (i.e. pressure, temperature) of the
containing compounds are released to the environment [21]. Be- two-stage process are less harsh than of the one-stage process
sides, the organosolv delignification is a one-stage pulping process; consequently the decrement of the operating cost and material
wherein delignification is achieved using organic solvents (generally requirements.
ethanol) mixed with water at temperatures in the range of The purpose of the current study is to evaluate the effects of
130e200 C with or without using catalysts [22e24]. Despite the organic or inorganic acids as catalysts on the beech wood during
advantages of the organosolv delignification like the recovery of the prehydrolysis process and the subsequent effect on the chem-
ical properties of extract lignin during Organosolv delignification.
Table 1
Experimental conditions of prehydrolysis and organosolv delignification stages.
Fig. 1. General scheme of the fractionation of beech wood by one or two-stage process.
Q. Ibrahim et al. / Renewable Energy 153 (2020) 1479e1487 1481
2.2. Methods phosphate buffer solution (pH 5.0) was stirred in an incubator
(MaxQTM 8000, Thermo Scientific, Germany). Then, 1 g of anti-
Table 1 shows an overview of the conducted fractionation ex- biotic solution (10 mg/ml kanamycin sulphate) was added to
periments, which consist of two stages: aqueous prehydrolysis and eliminate potential bacterial growth. Afterwards, 6 g and 2.5 g of
Organosolv delignification (Fig. 1). The experiment No. 1 is Cellic ® CTeC2 (cellulase) and HTeC2 (hemicellulase) enzyme so-
considered as the reference for the verification of the improvement lutions (Novozyme ®) were added to the suspension respectively.
of the two-stage process versus only organosolv delignification. Then, the suspension was heated up to 50 C with shaking at
Both process stages were performed in 1 L autoclaves (Model 4600, 120 rpm and the incubation continued for 24 h. The hydrolyzate
Parr instruments, USA). Heating of the autoclaves was performed in was filtrated using vacuum filtration and the enzymes were deac-
a modified oven (Binder FP 115, Tuttlingen, Germany) while tivated by heating up the solution to 100 C for 10 min in a water
rotating the autoclaves at a rate of 100 rpm. bath. The hydrolyzate was stored at 18 C and the hydrolysis
lignin was dried at 50 C under vacuum for further analysis for
2.2.1. Prehydrolysis stage further analysis.
100 g of dry beech wood chips were suspended in acidified
water 0e200 mM SA, PA or OA and heated in the autoclave reactor 2.2.4. Analysis
to a reaction temperature of 175 C and kept for 60 min at the re- 2.2.4.1. Composition of prehydrolyzate, lignin, hemicellulose and
action temperature. The liquid to solid ratio (L/S) in all experiments pulp. Liquid fractions (prehydrolyzate, hemicellulose, and hydro-
was 4:1. After prehydrolysis, the autoclave was cooled down to a lyzate), as well as the solid fraction (lignin and pulp), were analyzed
temperature below 40 C. The prehydrolyzed beech wood chips for the content of sugars (glucan and xylan) and degradation
were filtered quantitatively with a Whatman filter (Cellulose, compounds (furfural, 5-HMF, and acetic acid). Additionally, residual
11 mm) by using a vacuum pump. Then, the solid product was lignin was determined in the pulp fraction and the content of acid
washed with 500 ml at 60 C demineralized water and filtered as insoluble lignin (klason lignin) and the acid soluble lignin (ASL)
mention before. The two resulting liquors were combined (prehy- were determined in lignin fraction. All the analyses were per-
drolyzate) and stored in a refrigerator at 4 C for further analysis. formed according to the NREL/TP-510-42618 protocol [26] in trip-
The prehydrolyzed wood chips were kept overnight in a refriger- licate with an experimental error of less than 2%.
ator at 4 C for the organosolv delignification stage. For the determination, the solid sample was milled using a
milling machine and hydrolyzed in two steps: (1) 12 M (72% w/w)
2.2.2. Organosolv stage sulfuric acid (30 C, 1 h) and (2) 1.2 M sulfuric acid (121 C, 100 min),
The prehydrolyzed wood was mixed with 1:1 ethanol/water while the liquid samples were hydrolyzed in one-stage process by
mixture and 100 mM of sulfuric acid to obtain a slurry with an L/S e using 1.2 M sulfuric acid at 121 C for 40 min. The solid residues
ratio of 4:1 L/kg dry wood. After heating the reactor to the desired (klason lignin) were determined gravimetrically, while the ASL was
reaction temperature (155 C), the reactor was kept isothermal measured using UV-spectrophotometer (Specord ® 200 plus, Ger-
during the reaction time (160 min) and subsequently was cooled many) at 280 nm. Sugars (glucan and xylan) and degradation
down to a temperature below 40 C. After the organosolv deligni- compounds (5-HMF, furfural, and acetic acid) were analyzed with
fication stage, the suspension was filtered as during the prehy- HPLC (Agilent 1260, Germany) equipped with refractive index (RID)
drolysis stage. The liquid phase (black liquor) was collected and the and photodiode array (PDA) detectors and Aminex HPX-87H 300x7,
solid (pulp) remaining after the process was washed with 1 L of 8 mm (Bio-Rad) column at 65 C, 5 mM H2SO4 mobile phase and
50 wt % aqueous ethanol at 60 C. In addition, the liquid phase (first flow rate of 0.6 ml/min.
wash) was collected and combined with the black liquor, then kept
in a refrigerator. After that, the solid residues (pulp) were washed 2.2.4.2. Molecular weight determination. An application note (Part
twice with water at 60 C to get rid of ethanol. Half of the washed No.: SADP2503008 þ SADP3503008) provided by AppliChrom was
solid was dried at 105 C for pulp yield determination (Equation used for the determination of the weight-average molecular
(1)), sugar analysis (glucan and xylan) and determination of re- weight (M w), the number-average molecular weight (M n) and the
sidual lignin. The rest of the pulp was kept in the refrigerator at 4 C polydispersity (Mw/M n) of the recovered lignin samples. The
for further enzymatic hydrolysis. Lignin was precipitated from the Analysis was performed using an HPLC (Agilent 1260, Germany)
black liquor upon dilution with three equivalents of water and equipped with a refractive index detector (RID). The pre column
centrifugation at 6500 rpm for 25 min. The solid phase (organosolv DMSO-Phil-250 (50 mm 8 mm, 100e70000Da), DMSO Phil-P-
lignin) was dried at 50 C under vacuum and the yield was calcu- 350 (separation range 5e1500 Da) and DMSO-Phil-P-250
lated according to equation (2), while the liquid phase was (100e70000Da) columns were used and the initial column oven
collected. Ethanol was recovered by distillation of the liquid phase temperature was 80 C. All samples were eluted with 0.075 mol/L
and the remaining part is the hemicellulose fraction. NaNO3 (Sigma Aldrich, Germany) in DMSO at a flow rate of 0.5 ml/
min. Dextran calibration standards with molecular weights of 180,
mass of dried pulp 342, 504, 1080, 4400, 5000 and 9900 g/mol were used to prepare
Pulp yield ðwt: %Þ ¼ *100; (1)
mass of total dried feedtock the calibration curve. Further, all samples were dissolved in eluent
to get a final 4 mg/ml.
mass of dried lignin
Lignin yield ðwt: %Þ ¼ *100; (2) 2.2.4.3. Carboxyl and phenolic hydroxyl groups content. The content
mass of lignin in the feed stock
of carboxyl and phenolic hydroxyl groups of lignin was determined
using potentiometric titration according to the protocol described
by [27]. About 350 mg of dry lignin and 80 mg of p-hydroxybenzoic
2.2.3. Enzymatic hydrolysis acid were dissolved in 30 ml of dimethylformamide under stirring
Enzymatic hydrolysis of pulp samples containing residual lignin until the lignin was dissolved. Then, the resulted solution was
was conducted according to a protocol developed at Fraunhofer titrated with 0.05 M tetra-n-butylammonium hydroxide (TnBAH)
CBP with reference to the application sheet provided by Novozyme in isopropanol. Two endpoints were determined during the titra-
®. Briefly, a suspension of 10.5 g dry pulp in 70.5 ml 0.15 M citrate e tion, the first endpoint corresponds to the carboxyl content and the
1482 Q. Ibrahim et al. / Renewable Energy 153 (2020) 1479e1487
Fig. 2. The composition of the prehydrolyzate after an uncatalyzed and acid catalyzed
the prehydrolysis process. (Water: uncatalyzed prehydrolysis, SA: Sulfuric acid, PA: Fig. 3. The yield of the recovered lignin and pulp after one-stage organosolv deligni-
Phosphoric acid, OA: Oxalic acid). fication and two-stage processes of catalyzed and uncatalyzed prehydrolysis followed
by organosolv delignification. (OS: one-stage organosolv process, Water: uncatalyzed
prehydrolysis, SA: Sulfuric acid, PA: Phosphoric acid, OA: Oxalic acid).
second endpoint corresponds to the total weak acid content, i.e.
phenolic hydroxyl groups.
formation of degradants (5-HMF, furfural and acetic acid) that are
not obtained by using water (Fig. 2). This is a consequence of the
2.2.4.4. Fourier transform infrared (FTIR). FTIR spectra of organosolv
reduction of the stability of xylan under acid conditions lead to the
lignin samples measured by ATR spectrophotometer equipped with
formation of 5-HMF and furfural by dehydration mechanism
a single reflection diamond (Bruker Platinum-ATR Alpha series,
[34e36]. Furthermore, furfural can polymerize with itself to pro-
Germany). The spectra of the recovered lignin were recorded in
duce another precursor, therefore, leads to enhance the recon-
400e4000 cm1 regions with 2 cm resolution and 30 scans.
densation reactions [37].
Fig. 5. M w, M n and M w/M n of the recovered lignin after a one-stage and two-stage
Fig. 4. The composition of the centrifuged recovered lignin after one-stage and two- process. (OS: one-stage organosolv process, Water: uncatalyzed prehydrolysis, SA:
stage processes. (ASL: acid soluble lignin, Carbohydrates: total residual sugars in Sulfuric acid, PA: Phosphoric acid, OA: Oxalic acid, M w: the weight-average molecular
lignin, OS: one-stage organosolv process, Water: uncatalyzed prehydrolysis, SA: Sul- weight, M n: the number-average molecular weight, M w/M n: the polydispersity).
furic acid, PA: Phosphoric acid, OA: Oxalic acid).
Table 2
the increase in the low M w lignin when the pH value of the black Elemental analysis results of the recovered lignin samples.
liquor was dropped from 3.45 ± 0.02 to 2.51 ± 0.02. Additionally, No. Lignin Elemental composition (db wt. %)
the solubility of lignin was enhanced, and the dissolved compounds
C H N O
undergo different reactions like condensation with carbohydrates,
intermolecular condensation and degradation reactions, which 1 OS 61.6 ± 0.2 6.2 ± 0.4 0.3 ± 0.2 31.9 ± 0.5
2 Water 65.2 ± 0.4 6.2 ± 0.4 0.3 ± 0.2 28.3 ± 0.6
leads to the formation of ASL [42].
3 SA 63.7 ± 0.3 6.0 ± 0.3 0.2 ± 0.1 30.1 ± 0.1
Although all the recovered lignin samples were washed with 4 PA 63.9 ± 0.5 5.9 ± 0.1 0.3 ± 0.2 29.9 ± 0.5
deionized water to remove the residual carbohydrate, sugar anal- 5 OA 59.1 ± 0.2 5.6 ± 0.1 0.2 ± 0.1 35.1 ± 0.2
ysis results (Fig. 4) showed the presence of carbohydrates (main
*db ¼ dry basis.
xylan), which are similar to found in the literature [44]. The pres-
ence of covalent and ether bonds between the hemicellulose and
lignin makes it difficult for the complete separation of the carbo- prehydrolysis followed by organosolv delignification provided
hydrates [45e47]. higher C and lower O contents (No. 2) compared with the other
three lignin samples (No. 3e5). A possible explanation is newly
generated hydroxyl groups in the lignin during the two-stage
3.3. Characteristic of the recovered lignin
process of catalyzed and uncatalyzed prehydrolysis as well as
during the organosolv delignification via hydrolysis of ether bonds
The characteristics differ significantly from the type of the
and methoxy groups [51]. Additionally, the N content of lignin re-
recovered lignin. Lignin obtained after the use of uncatalyzed water
flects contamination by protein residues from cell-wall. Conse-
and PA during the prehydrolysis stage display a Mw which is 1.21
quently, N amounts are very low (about 0.3 wt %), implying that the
and 1.16 times respectively higher than lignin from the one-stage
weak chemical bond between proteins and the recovered lignins
process (Fig. 5). However, a low- Mw was obtained for the lignin
[52].
recovered after using SA and OA as a catalyst during prehydrolysis.
The content of carboxyl groups in the recovered lignin was
This high-M w is associated with the incomplete removal of ester/
determined to evaluate the degradation of the lignin structure.
ether linkage and the increment in aryl ether linkage [48]. However,
After the one-stage process and using PA and OA as catalysts, the
the highest value of the (Mw/M n) is obtained after the one-stage
highest amount of carboxyl groups was obtained (Fig. 6). Addi-
process, the values of M w/Mn obtained in this study with acid
tionally, only the use of OA produced lignin with the content of
catalyzed prehydrolysis is slightly lower than the results reported
phenolic compounds similar to the one-stage process. This is due to
in previous studies [48e50]. This effect might be due to the fact that
the fact of using the organosolv delignification process with high
prehydrolysis could facilitate the cleavage of the inter-unit bonds in
proton levels enhances the loss of terminal groups in the lignin
lignin, therefore producing smaller fragments of lignin with low-
structure, therefore increasing the phenolic hydroxyl group content
M w. The dissolution of these low- M w fragments and condensation
[49]. In addition, the content of the phenolic hydroxyl groups is one
reactions of lignin worked together to enhance the increase in the
of the factors as well as the purity (low carbohydrates and high
M w and decrease the polydispersity.
Klason lignin) that determine the antioxidant activity of lignin [53].
The organosolv lignin obtained by a one-stage process contains
Fig. 7 is shown the FT-IR spectra of the five lignin samples
slightly lower carbon content than obtained by the two-stage
recovered after one and two-stage processes. The FT-IR spectra of
process (Table 2). Lignins obtained after SA and PA catalyzed pre-
the lignin without prehydrolysis was used as a reference for the
hydrolysis with subsequent organosolv delignification show similar
comparison with catalyzed lignins. The literature data from [54,55]
C (64 wt %), H (6 wt %), N (0.3 wt %) and O (30 wt %) contents (e.g.
used to assign the peaks for different functional groups of lignin
No. 3 and 4). Yet, the lignin recovered after uncatalyzed
1484 Q. Ibrahim et al. / Renewable Energy 153 (2020) 1479e1487
Fig. 8. The composition of hemicellulose after one-stage and two-stage processes. (OS:
one-stage organosolv process, Water: uncatalyzed prehydrolysis, SA: Sulfuric acid, PA:
Phosphoric acid, OA: Oxalic acid).
Fig. 6. The content of carboxyl and phenolic hydroxyl groups of the recovered lignin
after one-stage and two-stage processes. (OS: one-stage organosolv process, Water: by organosolv delignification processes had not undergone major
uncatalyzed prehydrolysis, SA: Sulfuric acid, PA: Phosphoric acid, OA: Oxalic acid).
structural modification. However, the obtained lignin samples
showed different intensities in some bands [56]. The wavelength
structure. Assignment of the labelled peaks: C]O stretch in un- (1594, 1323 and 1512, 1270) in the FT-IR spectrums corresponded to
conjugated ketones at 1735 cm1, carbonyls and ester groups the S and G rings respectively of the hardwood lignin [50]. The peak
(mostly, from carbohydrate origin), aromatic skeletal plus C]O at 1703 cm1 corresponds to the formation of ester due to the
stretch at 1594 cm1, aromatic skeletal vibrations (G > S) at esterification reaction of the aromatic unit and alcohol of the pro-
1512 cm1, aromatic ring breathing (S and condensed G) at pane chain during the combined fractionation process [55].
1323 cm1, aromatic ring breathing (G) at 1270 cm1, CeH bending
out of the plane in position 2 and 6 of S at 830 cm1. The peaks at 3.4. Composition of hemicellulose
1594 cm1 and 1323 cm1 correspond to syringyl units (S) and at
1512 cm1 and 1270 cm1 correspond to guaiacyl units (G). Further, A co-product after the separation of the lignin and liquor by
at 1120 cm1 and 1034 cm1 the aromatic in-plane CeH bending is centrifugation is aqueous phase rich in carbohydrates. This liquor is
observed for S and G units respectively, while the out-of-plane CeH distilled in a Snyder column at 81 C to recover the ethanol, and the
bending of syringyl content is observed at 830 cm1. remaining liquid phase is mainly water with soluble carbohydrates.
The obtained lignin samples had rather similar FT-IR spectra This liquor contains residual hemicellulose (quantify as xylan) that
indicating that the lignin after one stage organosolv delignification was not possible to separate along the process. As was expected, the
and two-stage of catalyzed and uncatalyzed prehydrolysis followed liquor after two-stage contains less amount of xylan than with a
one-stage process, because the prehydrolysis stage removes most
of the initial hemicelluloses as shown in Fig. 8.
4. Conclusion
Acknowledgement
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