CARDIOLINE®? Baa! TECHNICAL SERVICE MANUAL ELECTROCARDIOGRAPH MODEL Cardioline® AR 1200 VIEW PIN: 80509531 80509532 Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 1CARDIOLINE®? Bawa Index 1° Introduction 4 1.1 Particular recommendations and warnings 5 2 Description of the device 6 24 Mother board 6 22 Battery 6 23 Display 6 24 Keyboard 6 2'5 Printer unit 6 216 IRModule (RS232) 6 27 Motor assembly 6 3 Inputs and outputs 7 3.1, Connection to the patient input port 7 4 Testing the safety characteristics 8 4.1. Leakage currents test 8 5 Testing the main technical characteristics of the ecg 9 5. Instruments necessary 9 5.2 Sensitivity test 9 5.3 Testing the ECG leads ° 5.4 Testing the paper feed rate 10 5.5 Frequency response test 40 6 Functional blocks 12 6.1 Mother board 2 6.1.1 Processor 2 6.1.2 Connection to mains 42 6.1.3 Battery charger 2 6.1.4 Internal circuit power supply B 6.1.5 ECG acquisition B 6.1.6 Motor control B 6.1.7 Display control 3B 6.2 Display assembly 13 63 Battery B 6.4 Keyboard card 14 65 Printer unit 4 6.6 IR Module 4 Trouble Shooting 16 How to dismantle and reassemble the device 17 8.1 General precautions 7 8.2 Opening and closing the device (table T1) 7 8.3 Removing the mother board (table T2b) 7 8.4 Removing the battery (table T3) 48 8.5 Removing the keyboard card (table T2b) 48 8.6 Removing the display (table T2b) 18 8.7 Removing the motor assembly (table T2b) 18 8.8 Removing the printer assembly (table T2b) 18 8.9 Removing mark sensor board (table T2a) 48 rrr Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 2CARDIOLINE®? Bawa 10 11 12 13 14 15 16 17 8.10 Dismantling the paper feed (table T1) 8.11 Dismantling and replacing the keyboard membrane (table T1) Calibration and setting 9.1 General information 9.141 Self-test 9.1.2 Mark calibration 9.1.3 Speed calibration 9.1.4 Metres of paper printed 9.1.5 Firmware upgrades 9.1.6 Print Screen 9.2 Print head alignment Periodic maintenance 10.1 Inspection frequency Cleaning and disinfection Ta Cleaning the device, electrodes and patient cable 142 Clean thermal head 41.3 Cleaning the paper feed roller 114 Cleaning the mark sensor Spare parts list Interconnections with medical systems Technical characteristics APPENDIX A 15.1 Procedures for manipulating and storing components (ESD) APPENDIX B 16.1. Figures and illustrated tables, Revision Sheet Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 3CARDIOLINE®? Baa! 1 Introduction ‘ar1200 view combines reliabiity, modularty, versatility and capacity to be updated which characterise the latest generation of cardioline” electrocarciographs ‘ar1200 view is a portable electrocarciograph with dual power supply, (mains and rechargeable internal batteries), which in the basic configuration wil record an EGG exam m automate cr manual made reproduce the ECG signal on 120 mm paper in 8-6 channel frm thanks tothe high esoluton thermal pater; storage of th most recent rcerdng in automate mode and print addtional pies “In ust a few minutes, your ar1200 view can be equipped with memory opto to tre upto 40 ful ECG exams, wih no need to rt out immediatly on pape (paper saving’ mods) *£CG measuremerts option’: automatic ECG parameter measurement program; “L0G signal irtergronve open a set and dependable dagnosnes suppor provided bythe HES" ogra: “tytn oie” program ening detection of arhtrania ever during ceninunus Peering: HRV analysis option’ program enabling detection of vations in hear rate; “LEMS - PO ative option to store tho exam to archive on & Personal Computer running “LEMS. (Looal EGG Nanagemert System) sotware, ¥-"RLTLE,- PC-ECG option for rel tine dpa ofthe twave leads on your computer sateen to allow management of ptiont ‘metioal records and archiving of exams in aigtal format using " ATE" (Real Time ECG) sofware. LTE has an optional "HES" moduofor axomatc mterprotaton of to ECG signa * By updating the firmware. Contact your distributor for further details. pee Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 « ReCARDIOLINE®? Baa! 1.1. Particular recommendations and warnings ¢ This service manuals for the use of compete teckioa staff only ‘Aways use the equipment aosording tothe instructions inthis manual he devce i equpned mth a cet of sendard aoosssors. For reasons of eae, ellaty and conformity withthe Medial Devices Drectve 93(22EEC, use orl oiginal aessoties or aoovssoties approved by the manufacturer ‘he devo» equpped wth a spect! ong-tethennal hea wring system, which allows maamum wrtng ebalon. 10 ave frequore and costly relacements and ropa, always Use tha onghal paper ct psper approved by the mandacturse. The rmanufacturot w nck aboot for ary Garage to tho dovice of sry other acvorso offer caused by the use of Ursutable oper. DDonot subject the devioeto impactor exossave wbations, 1 ret allow quid to penetrate inside the devios, the should academtaly doar, have the devoe tect by an Authorized ‘Acsetane Cerreto vey ts funeral eicency, before using taoal "Make sur thatthe value of the supply vltagecomesponds to that indloated onthe data plat ofthe device, you are using the dewoa in connection wits others, eosus tha all ennactons are made by skilled persons; al cannsctione comply wth eafety requsions; all ther devioss comected respond likewise to regulations. Nor-somplanoo with these regulon tan cause pysioal harm to the pater connected ato the person oparaing the devon, Shad ibe fou to tba the necessary Irlommation Tor assecang the nak ofthe Individual cornoctons, apply drocby to the marutacrers ‘oncemed or aveld malang the connections. bh the overt of other equamert bang connected del or Inne to the plot, check torte possible risks caused bythe ‘Sum of th leakage ourantson tho body of tho pation. ‘ho dewoo i protected aganstcetbilaton discharge n ascordance wth IEG standard 601-125; to ensue that the signal 1s restored, use oriy orignal slctodes or electrodes responding to IEC and AMI starards, 1 an elecrosurgical scalpel isn use, he patet cable shouldbe tscormected Irom the dewce. bh any overt, to greatest care should be taken when using defibiatrs or hahsrequency surgical dewoes atthe seme tine Ste EUG. F you have any doubs whie using suon devioes, Assannect the patent rom the elorocerdogragh tampon ‘the dose recogni the rreulses ganerted by a pacemaker and doos not Irtecore with RS operation, 96 presonbed by tandards in use athe bme draft ts man Avald exposing the equpmert te extreme temperatures, emessive dust o dt, and very saky or damp envrorments;cbsews ‘he ambient conations desarbedin deal under he “Testricsspectioatons” heading, Penodtoaly chook the ettoenoy of al aooossores and ot the doviee tot. Uso tho bul n est unction to perform an tal fficieny check. Cantaot the Authorized Aesstanoe Carre whenever the Geos seme tobe operating Iraguay. {0 prolong he Ie ot your r1200uew, have t petdloally checked at an Auhonsed Assistance Gente Wiaming do not use the devoe inthe presence of ansestetesorvlatle gases Wong: the indoations obtsined using automatic leering programs ct aber dagnosie aids must be reviewed and counteraigned by a qualified medal person! Waning: the deve is provided with an IR interface fr the transfer of data to other devioes. The IR interface must not be racked , oven aoddortaly, ass wil adversely affects capabtty ands operation, Irearmupong and provertng tho Correct Mow of dita, ‘amg: krwronmentalprteoton: When nolonger muse the device must be disposed of aocorng o lca regulation, donot spose as ordrary ruse, ‘he merxtacturer al acknowledge ty or the salty, rainy and uncon etn othe device ony: ‘+ modfoanons and repars are performed by the manufacturer or by an Autherized Assistance Gente; ‘+ the 26 mains powor supply ofthe promises in which he devos Is used conespands to curent eguons: 1 the dowoe i operated according to userinstustions: any accessones in use are those approvedby te manufacturer Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 Pam www. cardioline.bizCARDIOLINE®? Bawa 2 Description of the device ‘The device consists ofthe following basic elements: 2.1 Mother board This is a “Fine ine” multilayer printed circuit board for mounting SMD components. It houses most ofthe electronic circuits ofthe device. 22 Battery Battery Pack mace of 10 cells NIMH 12V. 23° Display Display assembly is composed of: frame, monochromatic LCD display 320 x 240 pixel (4,7 inch) as well as a step up converter. 2.4 Keyboard ‘The keyboard card consists of the device functional keys and LED messaging devices. 25° Printer unit This consists of the thermal printer head support and the mechanical elements recuired to position it comectly. 2.6 IR Module (RS232) “The funston ofthe IR module isto transmit and reoeve data from an extemal PC. 2.7 Motor assembly The DC motor wth gears for paper speed. Also inclucied strobo disk for speed feedback. Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 5CARDIOLINE®? Bawa 3 Inputs and outputs Direct connections from the ar2100 view to external equipment may only be made using the IR serial port, not by cable. 3.1 Connection to the patient input port [vl] OQOOOOOO®O ®QOOOOOGO Port irom connection side IN C2 (electrode 62) IN C3 (electrode C3) IN C4 (electrode Ca) IN C5 (electrode C5) IN CB (electrode C6) ‘AGND (analogue ground) NC D@ND (Gigital ground) INR (electrode R) INL (electrode INF (electrode F) IN C1 (electrode C1} NC (ron connected) Pin 142 INN (electrode N) Pin 152 NC (ron connected) Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 7CARDIOLINE®? Baa! 4 Testing the safety characteristics ‘The safety regulations envisage two Important tests: ¥-Iielbakage exerts test measure te value ofthe currents lost relation tothe salty of he pater ance operate Warning: Ail safety tests must be performed according to standards EN.60601-1(1990 paragraphs 19 -20) EN 60601-2-25 (1995) unless otherwise specified in the local safety regulations. 4.1 Leakage currents test Warning: This test must be performed every time the device has been opened for inspection andior repair, and in any event every two years, unless otherwise specified by the local safety regulations. Connect the electrocarciogram to the battery charger, and then connect this assembly to the measuring instrument according to the instrument's manual, recalling that: 1) The leekage curent tothe casing ls measuring betwoen the mans cupply drouts and a metal sheet no grater than 20 x 10 om pressed against tw casing of ho doce, 2) ne leekage ourrae in the patents mesoured between the mains and the appl part, For esnnscton tothe alled part use the patort lad ts 3) _Theleskag curt nthe patent wth min vatage dct cn the apie pat alicecnston mes awa he mata Seatentecelinedotovsnate sped pat 4) The ausiary current inthe patents measured singly on each slecirode (excusing the reference elects) compared to all the ether socredae oonnsctadtagebr ‘Note: Make the measurements folowing the indications inthe instrument user manual, and check thet the leckage evirent valves ‘meesured are fess than or equal 0 those listed in table WV. Table IV. ‘Acimissible permanent values for leakage and auxilary currents in the patient in mA {milliamperes}, WE. Leakage current to earth 05 1 Leakage current in case o1 os Leakage curtent in the patient d.c ~ a. 0.01 0.05, Laakage current in the patent 0.05, {mnains voltage in applied part) ‘Auxiliary current in patent d.c ~ a.c. oot 05 Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 os RCSCARDIOLINE®? Bawa 5 Testing the main technical characteristics of the ecg Warning: Ail tests must be performed in compliance with the provisions of the related general, detailed and performance safety regulations listed in the technical characteristics section 5.1 Instruments necessary: 4} sample mV generator with tho falling charactors: 5) low fequeroy sine wave generator 0} ECG smuatr. 5.2 Sensitivity test -setthe cevios upto racrd 6 channels on sade V1 to VE wth seri of 20 mm: ¥ comect te patort cable othe doves + connect tamrina’ O1 # OS of tho pation cable connected to the dovios tothe postive pin of instumont S..ahconnect all the ‘ther cabs terminals othe nagatve pin nsrument 81 3 record the signal for afew saconds: chesk that the amplitude ofthe recorded signal ls 20mm. «! §% on all channels 5.3. Testing the ECG leads ¥sitohthe deve on ¥conectthe paint eableto the davies connect the reg terminston ofthe pater cate tothe postve pn of the instrument pected In pat S..8 and the remaining ‘res tothe negative pn stat recording and check thatthe ampltude in ie ofthe signal, and its play (poste or negative} comply wih the values Indloaod intabl 5.3. repeat the measurements sequence wih the remaining active terminations G -V = C1 02-09 - C4 «05-8 ofthe patio (able usingthe method desorbedin ), and check that te values corespand to those lcated in able 5.3, a Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 ° OSsCARDIOLINE®? Baa! PATIENT CABLE AND LEADS TEST ‘CONNECTIONS FOR THE TEST INSTRUMENT PATIENT CABLE CONNECTIONS Connector | Paton cable terminations Wi Termination to postive apart fom Blk cs 1. Terminations to negative with 5 wire cable -° Beooeoese 1M. 9 Terminations to negative with 10 wire cable ‘Square wave signal from Electrocardiograph: ampification Amy/10mm iitesi% impo 29% ‘signal recorded in mim +5% ‘TABLE OF VALUES Term. LEADS AND VALUE OF IMPULSE | me ) ne | avR av ave Vi v2) v3 | va | v5) V6 positive mm omm oo mm om omm | mm mm mm oo mm mm mm mm R |-i0|-a0 | 0 | +i0) -5 | -5 |-33)-33|-33)-33 | -33 | -33 c [+0] 0 |-0|-s [+0 |-s|-33|-33|-33|-s3 | -s3 | -33 v_ | 0 | +40) +40) -5 | -s |+i0|-a3/-33/-a3|-33 | -33-33 (Caf Om a Oca nae ee Oca] nom] tO] a Oma) me0) @ > oo 0 0,06 |0,0 + 0 0 oo @ oo ooo |0 0.0 + 0 oo oes ae a te een fatee| m0 g| erm |eaO co) oo oo |0,0 0,0, 0 +0) 0 i ) 0 +10 Table 5.3 5.4 Testing the paper feed rate toh on the devoe and oonneat hepato cai comect terminals C1 #05 ofthe ptr obi tothe posite pin ef nstamert a connec the other cable tominas tothe negative pin fnsrurent 5.1 sng the instrument wth a square wavect 1 He and an amplitude of 1 mp: rwo0rd the signal on loads V1 # V6; pase ho longth of the wave cyte recersed onthe pape. ‘The results should be as follows: Period = 9 mm /- fora foed rate of 60 mms Period = 25 mm a/-8%for a feed ate of 25 mms: Period = Simm 4/-10% fora feed ate of S mi: 5.5 Frequency response test sah on the devils and connect hepato cai comect terminals C1 #05 ofthe pallor ble tothe posite pin ef nstamert 6. cornea al the other cable tominals oth nega pin fnsrument 5.1} ‘atthe sino wave goneatorto 10H2 with an amptude of. top: ‘select loads VI VE anda sensoyof 10 mmm. make a recording and agus the ampituse ofthe generator so aso obtan a 10 mm excursion ofthe signal recorded vary the generator frequency fom 0.5Hz to 10OHe wih constark amplitude check hat the frequency response in accordance wih the vabesintable SS pee Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 10 SeCARDIOLINE®? Baa! “Amplitude of sign Unfiltered sinusoid mvpy input signal in Hz From 0.67 to 40 From 40 to 100 05 From 100 to 150 Table 55 Note: The 0.5 Heplich lineer phase ant-aitfiter is always on and cannot be switched of The £0 oF 60 Hz filter eliminstes modified notch digital type mains alsturbences in the Hnear phase, with @ frequency response of 32 He ~ 348. pee Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 1 RCECARDIOLINE®? Baa! 6 Functional blocks 6.1 Mother board The motherboard is based on the following principal componerts: 6.1.1 Processor 32-bit Fuytsu MBGI101 FSG microprocessor with 12 MHz cook 2x4 Mb statiorams 2x8 Mb flash memeris induing the folowing sotwore: + boot code operating system sftware; epploatons sofware + calbraton cata: © ECG archive Execution of sao ram sito. 6.1.2 Connection to mains ‘The equipment must be connected to a mains vokage 115 V~ or 230 V~ £ 10%, 50- 60 Hz The mains voltage switch Is located under the label (see table T1, rit. 5-6) Changing mains voltage imply the replacement of the mertioned label. Only original ones can be used to assure proper electrical isolation. In order to change rains voltage move the 3 jumper as illustrated in the picture below. Changing mains voltage coes not require mains fuses rate modifcation. 230V~ 50-60Hz 0.08A [eres] 115V~ s0-60Hz o16a |lesiel Bottom view Warning: Changing mains voltage imply the replacement of the mentioned label. Only original ones can be used to assure proper electrical isolation. In order to change mains voltage move the 3 jumper as illustrated in the picture below. The Manufacturer declines all responsibility for any damage caused as a result of tampering. 6.1.3 Battery charger ‘The battery charger section consists of the following parts: ¥ Acager crout, 290/11 S¥ac, swatched taugh per onthe equpmont batt, out 22 Var fuse prowected, and PIC protection gaint ovemesting Main ter against ecromagnate dsturbancas Restos, voltage stablton and cument maton cout, Tosting the battory chargor circut (soe shoot 2 ol diag) Ifthe mains on led does not ight up, chook using the flowing procodkre: ¥-Dsconneet he mans cable; Check the extemaly accessible mans fuss; Disconnect the bar rom the devioe as inceated in chapter 86 Service Manual Rel, 1.01 - Ed, 1.0 - 2006-07-01 Pag www.cardioline.biz