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Vega R2004 5er9
Vega R2004 5er9
1D5ER-460E2
( )
T105SE
PARTS CATALOGUE
©2004 by Yamaha Motor Co., Ltd.
1st edition, September 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5LM–E1111–10 HEAD, CYLINDER 1 1
3 93440–10153 .CIRCLIP 2
5 4ST–E1161–00 ABSORBER 1 8
7 93210–638G6 O-RING 1
10 93210–448G4 O-RING 2 UR
93210–44802 O-RING 2 UR
17 4ST–E1310–02 CYLINDER 1
18 4ST–E1162–00 ABSORBER 2 4
19 93210–568G8 O-RING 1
21 90465–08230 CLAMP 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5LM–E1400–10 CRANKSHAFT ASSY 1
2 5LM–E1412–00 .CRANK 1 1
4 93310–326X6 .BEARING 1
6 5LM–E1422–10 .CRANK 2 1
7 5ER–E1445–00 .SPACER 1
9 93306–304X6 .BEARING 1
10 93306–205YG BEARING 1
14 93450–14088 CIRCLIP 2
2
FIG. 3 VALVE
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–E2111–01 VALVE, INTAKE 1
10 90170–05302 NUT 2
3
FIG. 4 CAMSHAFT & CHAIN
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–E2170–30 CAMSHAFT ASSY 1 1 UR
2 5HU–E2171–00 .CAMSHAFT 1 1 UR
5HV–E2171–00 .CAMSHAFT 1 1 UR
3 93306–003X2 .BEARING 1
4 93306–002X2 .BEARING 1
5 90387–167L5 .COLLAR 1
6 4ST–E111F–00 PLATE 1
7 91317–06012 BOLT 1
10 90101–08590 BOLT 1
11 94568–63084 CHAIN 1
14 91317–06016 BOLT 2
16 4ST–12228–00 .BOLT 1
17 4ST–12223–00 .GASKET 1
18 4ST–12216–00 .SPRING 1
20 90430–06014 GASKET 2
21 91317–06016 BOLT 2
4
FIG. 5 OIL PUMP
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5LM–E3300–00 OIL PUMP ASSY 1
3 99001–05600 .CIRCLIP 2
8 90430–12812 GASKET 1
11 4GL–13451–01 FILTER,ROTARY 1
5
FIG. 6 INTAKE
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–E3586–10 JOINT, CARBURETOR 1 1 UR
2 5WT–E3595–00 JOINT 1
3 93210–258G2 O-RING 2
4 91317–06025 BOLT 2
5 91317–06025 BOLT 2
6 95317–06700 NUT 2
11 4ST–E4452–00 SEAL 1
17 90467–11106 CLIP 1
19 90387–06803 COLLAR 2
6
FIG. 7 CARBURETOR
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5WT–E4101–00 CARBURETOR ASSY 1 1
2 4GL–14239–00 .SEAL 1
3 5HN–14185–00 .FLOAT 1
10 4YS–14348–00 .PIPE 1 1
12 241–14147–00 .O-RING 1
15 4NM–14198–00 .GASKET 1
25 4ST–E4197–00 PIPE 1
26 90467–07029 CLIP 1
7
FIG. 8 EXHAUST
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–E4711–10–93 MUFFLER 1 1 CM
8
FIG. 9 CRANKCASE
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–E5150–00 CRANKCASE ASSY 1
3 4ST–E5371–00 BREATHER 1
7 90467–13064 CLIP 1
12 90462–10812 CLAMP 1
9
FIG. 10 CRANKCASE COVER 1
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–E5411–30–33 COVER, CRANKCASE 1 1 YB
8 93210–148F8 O-RING 1
10 93210–328G3 O-RING 1
11 4ST–E5113–00 PLATE 1
20 93210–198F9 O-RING 1
10
FIG. 11 STARTER
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–E5660–00 KICK AXLE ASSY 1
3 90468–23194 CLIP 1
6 4WH–E5644–00 SHIM 1
7 99009–19400 CIRCLIP 2
11 99009–15400 CIRCLIP 1
13 97017–06025 BOLT 1
11
FIG. 12 STARTER CLUTCH
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–15512–00 GEAR, IDLER 1 (51T/16T) 1
4 4WH–E5644–00 SHIM 1
9 91317–06012 BOLT 3
12
FIG. 13 CLUTCH
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 90387–16803 COLLAR 1
11 90179–12813 NUT 1
12 90560–17384 SPACER 1
23 90387–17004 COLLAR 1
25 90179–14469 NUT 1
13
FIG. 13 CLUTCH
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
28 93340–210Y0 BEARING 1
14
FIG. 14 TRANSMISSION
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–E7411–00 AXLE, MAIN (12T) 1
5 93410–20038 CIRCLIP 1
8 93306–203X2 BEARING 1 UR
93306–203X3 BEARING 1 UR
9 93306–001Y1 BEARING 1
12 93410–20038 CIRCLIP 1
16 90387–1503D COLLAR 1
18 93440–15012 CIRCLIP 1
19 93306–202X8 BEARING 1
20 93306–204Y6 BEARING 1 UR
93306–204Y7 BEARING 1 UR
23 93410–20038 CIRCLIP 1
15
FIG. 15 SHIFT CAM & FORK
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5LM–E8540–00 SHIFT CAM ASSY 1
8 99009–10400 CIRCLIP 2
16
FIG. 16 SHIFT SHAFT
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5HV–E8101–00 SHIFT SHAFT ASSY 1
2 5HV–E8179–00 GUIDE 1
8 99009–20400 CIRCLIP 1
12 5LM–E8337–00 SPRING 1
14 93340–212Y1 BEARING 1
21 93210–068F7 O-RING 1
24 97027–06020 BOLT 1
17
FIG. 17 FRAME
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–F1110–20 FRAME COMP. 1
5 4ST–F117F–00 COVER 1
6 4ST–F139X–10 DAMPER 1
8 90480–10334 GROMMET 2
9 4ST–F117G–01 PROTECTOR 1
10 90387–06681 COLLAR 2
11 4ST–F117N–00 COVER 3 1
18
FIG. 18 FENDER
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4US–F1511–00–33 FENDER, FRONT 1 UR YB
2 90480–12314 GROMMET 3
3 90387–06803 COLLAR 3
4 97027–06020 BOLT 3
9 97007–06020 BOLT 2
10 90387–060G7 COLLAR 2
12 90480–13398 GROMMET 2
14 97007–06014 BOLT 2
16 90387–06500 COLLAR 2
19 90387–06681 COLLAR 2
20 97007–06020 BOLT 1
22 4ST–F1638–00 DAMPER 1 1
23 4ST–F160E–00 BOX 1
19
FIG. 19 SIDE COVER
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4US–F1721–00–P9 COVER, SIDE 2 1 VOM2 FOR YB
3 90480–15397 GROMMET 1
9 90387–06681 COLLAR 1
10 90480–13398 GROMMET 1
13 90480–13398 GROMMET 1
17 90387–060G7 COLLAR 1
18 90480–13398 GROMMET 1
20
FIG. 19 SIDE COVER
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
20 5ER–F173F–L0 GRAPHIC 2 1 UR FOR VRC1
23 90387–06681 COLLAR 1
24 90480–13398 GROMMET 1
26 90480–13398 GROMMET 2
30 90387–060G7 COLLAR 1
31 90480–13398 GROMMET 1
21
FIG. 20 REAR ARM & SUSPENSION
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–F2110–10–33 REAR ARM COMP. 1 YB
2 3HB–F2123–00 BUSH 1 2
11 95307–10600 NUT 2
22
FIG. 21 STEERING
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 156–23412–00 RACE, BALL 2 1
2 93501–04830 BALL 19
5 93503–16831 BALL 22
7 90179–25033 NUT 2
10 4US–F317J–00 DAMPER 1 2
12 90387–06681 COLLAR 2
14 5ER–F3108–20 EMBLEM 1
17 90387–058M9 COLLAR 2
23
FIG. 21 STEERING
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
22 90105–10036 BOLT, FLANGE 1
24 5ER–F331A–20 STAY 1
31 90387–06676 COLLAR 2
32 90480–15397 GROMMET 2
24
FIG. 22 FRONT FORK
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4US–F3100–00 FRONT FORK ASSY 1
8 2JG–F3147–00 .O-RING 2
12 509–F3158–L0 .GASKET 2
14 3YR–F3346–00 .BOLT 1 2
25
FIG. 23 FUEL TANK
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4US–F4110–00–33 FUEL TANK COMP. 1 YB
3 97007–06020 BOLT 2
5 90480–18476 GROMMET 3
6 90387–084N8 COLLAR 3
10 5ER–F4312–00 PIPE 2 1
11 4ST–F4313–00 PIPE 3 1
12 90467–10008 CLIP 4
26
FIG. 24 SEAT
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–F4730–10 DOUBLE SEAT ASSY 1
10 90387–068S7 COLLAR 4
12 90109–065E0 BOLT 1
13 95607–06100 NUT, U 1
19 3AY–F4742–00 GROMMET 2
22 3AY–F4796–00 COVER 1
27
FIG. 25 FRONT WHEEL
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4NS–F5111–01–33 HUB, FRONT 1 YB
2 90560–10292 SPACER 1
4 93306–300X9 BEARING 2
10 90387–10277 COLLAR 1
28
FIG. 26 FRONT BRAKE CALIPER
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4NS–F582U–00 DISK, BRAKE (RIGHT) 1 UR
2 90111–08815 BOLT 4
7 4TT–25937–00 .BOOT 2 2
11 90149–10800 SCREW 2
29
FIG. 27 REAR WHEEL
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 23T–F5311–01–33 HUB, REAR 1 YB
3 90560–12145 .SPACER 1
4 93306–301Y9 BEARING 1
5 93306–301Y8 BEARING 1
6 93210–418G7 O-RING 1
7 23T–F5364–00 DAMPER 4
11 3Y6–F5351–00 CAMSHAFT 1
13 90101–06278 BOLT 1
14 95307–06600 NUT 1
17 90387–127Y0 COLLAR 1
21 5LM–F5412–00 WASHER 2
22 90101–08672 BOLT 4
23 90179–08168 NUT 4
30
FIG. 27 REAR WHEEL
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
27 94322–17858 BAND, RIM (1.20-17) 1 INOUE
32 90387–121U1 COLLAR 1
35 95307–06600 NUT 2
38 9X568–97097 CHAIN 1
40 90109–08183 BOLT 1
43 95307–08700 NUT 2
44 90468–12007 CLIP 2
31
FIG. 28 STEERING HANDLE & CABLE
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4WH–F6210–00 HANDLE 1
2 97007–08016 BOLT 3
4 3AY–F6113–00 DAMPER 6
18 4NS–F6241–00 GRIP 1
20 3FS–F629T–00 .BOOT 1 1
22 3FS–F629T–00 .BOOT 1 1
24 4ST–F6393–00 HOLDER 1
32
FIG. 28 STEERING HANDLE & CABLE
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
26 5ER–F6246–00 END, GRIP 2
28 4US–F6219–00 EMBLEM 1
33
FIG. 29 FRONT MASTER CYLINDER
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4WH–F5872–00 HOSE, BRAKE 1 1
8 36Y–2589H–00 .SCREW 2
10 91317–06025 BOLT 2
34
FIG. 30 STAND & FOOTREST
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–F7111–10–33 STAND, MAIN 1 YB
5 93430–12809 CIRCLIP 1
10 90249–12008 PIN 1
15 90109–08034 BOLT 1
16 95307–08700 NUT 1
18 5ER–F7411–00–33 FOOTREST 1 1 YB
23 90209–18070 .WASHER 2
24 90109–066F1 BOLT 1
25 95607–06100 NUT, U 1
35
FIG. 30 STAND & FOOTREST
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
28 90209–18070 .WASHER 1
29 90109–066F1 BOLT 1
30 95607–06100 NUT, U 1
33 97027–10020 BOLT 2
36
FIG. 31 LEG SHIELD
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–F8311–00–33 LEG SHIELD 1 1 UR YB
3 90387–060G7 COLLAR 1
5 90480–13398 GROMMET 1
6 90480–13864 GROMMET 2
9 90387–060G7 COLLAR 1
11 90480–13398 GROMMET 1
12 90480–13864 GROMMET 2
13 5ER–F8321–00 STAY 1 1
14 97007–06020 BOLT 2
37
FIG. 31 LEG SHIELD
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
17 5ER–F8391–E0 GRAPHIC 1 1 UR FOR VRC1
24 90480–13864 GROMMET 2
25 90480–18418 GROMMET 2
28 4US–F842M–00 COVER 1 1
31 4US–F842N–00 COVER 2 1
33 5ER–F8371–00 DAMPER 2
34 4US–F8345–00 MOLE 1 1
38
FIG. 32 GENERATOR
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–H5550–10 ROTOR ASSY 1
3 4ST–81403–00 .STATORCOMP. 1
6 91317–06025 BOLT 3
7 91317–06014 BOLT 2
39
FIG. 33 STARTING MOTOR
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–H1800–00 STARTING MOTOR ASSY 1
3 4ST–H182L–00 .O-RING 1 1
4 4ST–H1861–00 .GASKET 1
6 4ST–H1828–00 .BOLT 2 2
40
FIG. 34 FLASHER LIGHT
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
41
FIG. 35 METER
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–H3510–00 SPEEDOMETER ASSY 1
5 2XF–83781–V0 .TUBE 1
42
FIG. 36 HEADLIGHT
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–H4310–20 HEADLIGHT UNIT ASSY 1
4 3XA–H4317–00–92 ..NUT 1 ZC
43
FIG. 37 TAILLIGHT
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 5ER–H4710–20 TAILLIGHT UNIT ASSY 1
9 90480–18895 GROMMET 2
11 90387–062E0 COLLAR 2
12 90480–13428 GROMMET 2
44
FIG. 38 HANDLE SWITCH & LEVER
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 3XA–H3973–00 SWITCH, HANDLE 3 1
2 90209–10131 .WASHER 1
9 4US–H3922–00 LEVER 2 1
10 90109–06577 BOLT 1
11 95607–06100 NUT, U 1
12 90149–06131 SCREW 1
13 90170–06010 NUT 1
17 90464–65801 CLAMP 1
45
FIG. 39 ELECTRICAL 1
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–H2310–00 IGNITION COIL ASSY 1
2 97007–06016 BOLT 2
12 91317–06012 BOLT 2
46
FIG. 40 ELECTRICAL 2
REF.
5ER9
PART NO. DESCRIPTION REMARKS
NO.
1 4ST–H5540–00 C.D.I. UNIT ASSY 1
3 93210–228G1 O-RING 1 UR
93210–22800 O-RING 1 UR
12 3AY–H3371–V0 HORN 1
15 5ER–H5757–00 RETAINER 1
47
NUMERICAL INDEX
48
NUMERICAL INDEX
49
NUMERICAL INDEX
50