Professional Documents
Culture Documents
Economic and Political Weekly, Vol. 20, No. 42 (Oct. 19, 1985), pp. 1790-1796
ECONOMIC AND POLITICAL WEEKLY October 19, 1985
cillary units form about 10 per cent of the units.A good numberof the sampleunits- Faridabad,respectively.As is well known,
sample.This low figureseems to be broadly 158 out of 748 units belonging to the in- Ludhianais the biggest bicycle producing
similar to the estimate based on the RBI dustrygroup34-described theirproduct(or centrein the countryand two majortractor
sample survey discussed in Part I of this principalactivity) as 'job-work'.These are producers are located in Faridabad. It is
paper. relativelysmallerunitsemployingaround10 likely that the sample units are in fact sub-
workers.Theseunitsinvariablymanufacture contractors to the larger firms located in
TEMPORAL DISTRIBUTION OF SAMPLE
components and part or simply undertake these places. The data seems to supportthe
UNITS some machining operations (like turning, often repeated statement that the bigger
Using the information about 'year of plaining, shaping, drilling, boring, etc) on firmsin fact are apparentlyjust assemblers.
commencementof production',an industry- a contract basis from larger units. The In a numberof schedulesin category 3701
wise temporaldistributiontable is drawn.It customeralso usuallysuppliesdrawingsand it is clearly stated that they producedparts
reflectsthe growthof small scale units sub- specifications and at times provides raw for Escorts.
ject to the same limitationdiscussedearlier. materials,like iron and steel, and may also The same could be true, probably to a
As can be seen from Table 10 (a) the undertakequality control checks. lesserextent, for the machinerycomponent
proportionof the sample units which com- If our aboveunderstanding is correct,then manufacturersin the industry group 35.
mencedproductionbefore 1950is insignifi- the detailed product description seems to However,it shouldbe notedthat a good pro-
cant.Thereis gradualincreasein the number providesome insightsinto the emergingrela- portion of the component manufacturers
of units starting production over time tionship betweenthe largerand small units, may be producing for the replacement
(Table10b). However,the increaseis percep- known as industrialsubcontracting.It has marketand not-for the original equipment
tibly sharpin the 1960sand the 1970scom- been argued 17 that since the mid-sixties, manufacturers.Therefore,to this extentthe
pared to the fifties. When the data is re- when the industrial sector in general and component manufacturershave little con-
classified into two periods, 1950-65 and engineering industries in particular faced nectionswith the largeproducersand hence
1966-79,the proportionof units commenc- widespreadrecession, there seems to be a cannot be categorised as subcontractors.
ing productionin the post mid-sixtiesperiod growing tendency of subcontracting to
is more than twice the proportion in the reducecosts of productionand increasepro- MARKETINGOF OUTPUT
earlierperiod (Table10 c). This again, as in ductivity of capital and labour resources. Table 11 shows the number (and percen-
the case of the RBI sample survey,suggests Given the lower wages and overheadcosts tage) of the sample units marketingtheir
that the growthof this segmentof the small in smaller units, and plentiful supply of output to variouscategoriesof customers.18
scale sector seems to be a post mid-sixties labour,it seemsprofitablefor the largerunits As the data on quantityof output marketed
phenomenon. Howeverthis is not equally to offload manufacturingof simpler com- through various channels is incomplete in
true of all the industry groups in the sam- ponents (or certain simpler mechanical a largenumberof scheduleswe do not have
ple. While in plastics (20-NIC) 80 per cent operations) to the smaller units. the corrosponding data on the quantity
of the units started after the mid-sixties, Although the argumentis fairly simple, marketed.The Tible showsthat the majority
in the transport equipment (37-NIC)-a the evidence to support this alleged grow- of producersmarkettheiroutput directlyto
majority of whom are manufacturersof ing tendency is very little. The official firms in the privatesector, small scale sec-
bicyclesand their parts-about 50 per cent surveysof smallscaleunitshavenot attemp-
TABLE 10(C): INDUSTRY-WISE
TEMPORAL
of the units are relativelymuch older units. ted to collect data on such questions.In our
UNITSBy YEAR
OFSAMPLE
DIsTRIBuTION
classification'job-work'seems to be a clear OFCOMMENCEMENTOFPRODUCrION
PATTERN OF OUTPUT case of subcontracting.This could be true
of a number of other categories also, like Industry
As mentioned earlier,we have developed
'fabricationand welding' (3402), 'turning, Code 1951-65 1966-79 ibtal
a 4-digit classification (collapsible into the
2-digit NIC) to describe the range of pro- drilling, shaping, plaining, etc' (3403).
The otherexamplesof subcontractingap- 30 45 (19.31)187 (80.26) 233
ductsmanufacturedby the sampleunits.The 33 68 (33.33) 120 (58.82) 204
pearsto be in transportequipment,'bicycle
2-digitclassificationof the smallunitscould 34 227 (30.35) 501 (66.98) 748
components and spare parts' (3705) and 35 117 (34.41)206 (60.59) 340
give the impression that they produce a
similar rangeof productsas the large scale 'components and spare parts for auto in- 36 69 (28.75) 166 (79.17) 240
sector belonging to the same groups. This dustry'(3701).Geographicallymost of these 37 62 (40.26) 84 (54.55) 154
units are concentrated in Ludhiana and
does not seem to be quite true. We find that
the small units producea relativelylimited TABLE 10(b): INDUSTRY-WISE
TEMPORALDISTRIBUTION
OF SAMPLEUNITh BY YEAR OF
range of items using apparently simple COMMENCEMENT OF PRODUCTION
technology. Moreoverin certain categories Industry Code 1951-60 1961-70 1971-79 Total
like manufactureof machinery(35-NIC)the
smaller units mostly concentrateon manu- 30 17 ( 7.30) 63 (27.04) 152 (65.24) 233
factureof componentsand veryfewproduce 33 33 (16.18) 72 (35.29) 83 (40.69) 204
complete machinery. 34 93 (12.43) 289 (38.64) 346 (46.26) 748
Secondly, it is found that the usual pro- 35 54 (15.88) 133 (39.12) 136 (40.00) 340
duct classification does not seem to ade- 36 39 (16.25) 68 (28.33) 128 (53.33) 240
quatelycapturecertainactivitiesof the small Total 265 (13.81) 685 (35.69) 902 (47.00) 1919
TABLE 10(a): INDUSTRY-WISE TEMPORAL. DISTRIBUTION OF SAMPLE UNITS BY YEAR OF COMMENCEMENT OF PRODUCTION
Industry Code Before 1950 1951-55 1956-60 1961-65 1966-70 1970-76 1976-79 Total
30 1 (0.43) 3 (1.29) 14 (6.01) 28 (12.02) 35 (15.02) 87 (37.34) 65 (27.90) 233
33 16 (7.84) 6 (2.94) 27 (13.24) 35 (17.16) 37 (18.14) 47 (23.04) 36 (17.65) 204
34 20 (2.67) 31 (4.14) 62 ( 8.29) 134 (17.91) 155 (20.72) 202 (27.01) 144 (19.25) 748
35 17 (5.00) 12 (3.53) 42 (12.35) 63 (18.53) 70 (20.59) 107 (31.47) 29 ( 8.53) 340
36 5 (2.08) 10 (4.17) 29 (12.08) 30 (12.50) 38 (15.83) 71 (29.58) 57 (23.75) 240
37 8 (5.19) (8.19) 21 (13.64) 33 (21.43) 27 (17.53) 33 (21.43) 24 (15.58) 154
Total 67 (3.49) 70 (3.65) 195 (10.16) 323 (16.83) 362 (18.86) 547 (28.50) 355 (18.50) 1919
1791
October 19, 1985 ECONOMICAND POLITICAL WEEKLY
tor and public sectOrin descending orders its members. This tendency could enable, receiverawmaterialsfrom their customers.
of importance.The role of distributorsand small enterprisesto overcomethe disecono- This is particularlytrue for the category
agents is not significant. However,a larger mies of small productionby obtainingcer- 'job-work' (3400). It seems to provide
number of the units sell directly to in- tain goods and services collectively. evidence to support our earlier argument
dividuals/households, which gives the im- Another interestingfinding is that some about the plausiblesubcontractingrelation-
pressionthat they either sell their output to sample units, though very small in number, ship between the large and small units.
final consumersor that they havetheir own TABLE 12: DISTRIBUTION
OF ToTAL NUMBEROF CUSTOMERS
marketingnetwork.But neitherseems to be
correct.When we looked into the schedules Industry 1 2-3 4-5 5-10 11-20 21 and Total
we found that in the majorityof cases 'out- Above
put sold to traders' is filled under the 30 4 7 7 19 20 176 233
heading 'individuals/households'.It seems 33 8 7 6 20 36 127 204
to suggest that it is not the established 34 44 49 32 69 95 459 748
distributorsbut probablypetty traderswho 35 - 1 - - 4 335 340
mediate between the actual users and the 36 2 - 2 3 4 229 240
producers.It appearsthat the role of traders 37 - - - 2 2 150 154
is significantin the marketingof consumer Total 58 64 47 113 161 1476 1919
products,like plasticgoods, though it is dif-
ficult to make a categorical statement. TABLE 13: NUMBEROF CUSTOMERSBY SIZE OF UNITS
It is interestingto note (Table12)that the
proportionof the sample units selling their SI No of Wo-kers 1-2 3-5 6-10 11-20 21 and Total
No Above
output to a limited number of customers,
less than five, is very small. Majorityof the 1 1 4 8 4 48 13 77
units have20 or more customers.Moreover, 2 2 1 1 1 22 30 55
as can be seen in Table 13, no systematic 3 3 0 1 1 51 60 113
association between the size of the unit 4 4 8 1 2 64 94 169
(measuredin termsof numberof employees) 5 5 3 4 4 96 124 231
and the numberof customersis discernible. 6 6-10 38 32 35 323 498 926
These resultsseems to question the usually 7 11-15 53 22 30 274 370 749
acceptedview on this issue. It is quite often 8 16-20 41 25 15 209 288 578
said that the small units in general are 9 21 and above 17 5 14 61 106 203
'dependent' on a limited number of large
firms/distributors for orders. This is con- TABLE 14: DISTRIBUTION
OF SAMPLEUNITS ACCORDINGTO MAJOR SOURCEOF RAWMATERIALS
sideredto be a cause of an 'unequal' rela-
Industry Customer Agents/ Public Private Public Sec- Total No of
tionship betweenthe large and small firms. Supplied Distributors Sector Sector tor Agency Others Units
H-owever, at the disaggregatedlevelsome in-
dustries,like 'job-work',are relativelymore 30 1 84 83 99 16 46 233
dependenton a limitednumberof customers 33 3 70 90 48 15 67 204
(less than 5). 34 - 272 125 173 45 284 748
35 - 163 59 88 17 127 340
PURCHASE OF INPUTS 36 - 113 68 131 17 64 240
37 - 76 22 64 11 43 154
As can be seen from Table 14, agents and Total 5 778 447 603 121 631 1919
distributorsform the single largestsourceof
raw materialsupplies for the sample units. Note: Row totals are much higher than the total number of units. This is because a number of
The residual category 'others' forms the units have reported multiple source of raw materials.
second largest source. A close look at the
schedulesrevealedthat in a largenumberof TABLE 15: NATUREOF THE PkODUCT
cases 'traders'areclassifiedunderthis group. Industry Consumer Industrial Both Unspecified Total
Interestinglyin a numberof cases we found Product Product
that the industry associations providedthe
raw materials to its members. If this kind 30 97 (41.63) 75 (32.19) 59 (25.32) 2 (0.86) 233 ( 12.14)
of arrangementis fairly widespread, and 33 43 (21.08) 139 (68.14) 22 (10.78) - 204 ( 10.63)
growing,then it points to an emergingform 34 222 (29.68) 431 (57.62) 94 (12.57) 1 (0.13) 748 (38.98)
of organisationof production in the small 35 39 (11.47) 283 (83.24) 17 ( 5.00) 1 (0.29) 340 (17.72)
scalesectorwherethe collectivebody of pro- 36 58 (17.06) 136 (40.00) 46 (13.53) - 240 (12.51)
ducers(in a region and in an industry)pro- 37 27 (17.53) 106 <68.83) 21 (13.64) - 154 ( 8.03)
Total 486 (25.33) 1170 (60.97) 259 (13.50) 4 (0.21) 1919 (100.00)
vides for common facilities and inputs for
TABLE 11: NUM,BEROF UNITS MARKETINGI
THiEIROUTPIUTTO DIFFERENTCHANNELS
Industrv Distributors Government Dept Public Sector Private Sector Small Scale Sector Households
Note: The percentage figures in brackets are usually more than 100 since the same producer can be using more than one marketing channel.
1792
NATUREAND END USES OF PRODUCTS stituted consumer products. There is little producedgoods which havetheir industrial
Table 15 shows that three-fifths of the systematicassociation between the size of and household uses. The data seem to sug-
sample units produced industrial products the unit and the nature of the products gest that a major portion of the output of
while only a quarter of them manufactured manufactured(Table16). Howeverthis pro- this segmentof the small industriesenteras
consumer goods. A very small proportion portion is much higher in plastics and a inputsinto furtherprocessing,mainlyin the
of the metal-based industries' output con- quarterof the units in this industrygroup private and public sector manufacturing
units. Thereforeone can infer that this seg-
TABLE 16: NATURE OF THE PRODUCT PRODUCED BY SIZE OF UNIrS ment of the small scale sector seems to be
Si Size of Units Nature of the Product Total No of well integratedinto the overall cycle of in-
No Consumer Industrial Both Unspecified Units dustrial production.
An overwhelminglylarge percentageof
I 1 5 9 - - 14 the units have reportedproducing'finished
2 2 12 17 3 - 32 products'as against 'intermediateproducts'
3 3 20 39 6 - 65 (Table 17). No relationship is discernible
4 4 35 54 18 - 107 betweenthe end uses of theiroutput and the
5 5 55 56 21 1 133 size of the unit (Table18). This seems to be
6 6-10 171 333 79 1 584 questionablesince the informationis based
7 11-15 93 298 74 - 465 on the responseof the entrepreneurs and not
8 16-20 67 266 42 1 376
on any objectivecriteria.An examinationof
9 21 and above 28 98 16 1 143 the schedules does seem to confirm our
Total 486 1170 259 4 1919
doubt. For example,a 'turned'component
TABt E 17: END USES OF THE PRODUCT
manufacturedfor a customer accordingto
the latter'sspecificationis objectivelyan in-
Industry Intermediate Finished Product UnSpecified Total termediateproduct used in the production
Product of anotheritem. But suchcases arerecorded
as finished productsin many schedules. If
30 13 ( 5.58) 218 (93.56) 2 (0.86) 233
a finished product is defined as one which
33 63 ( 30.88) 135 (66.18) 6 (2.94) 204
6 (0.80) 748 is producedas an 'interchangeable' partwith
34 66 ( 8.82) 676 (90.37)
317 (93.24) 340 standardengineeringdimensionsusable by
35 23 ( 6.76) -
14 ( 5.83) 225 (93.75) 1 (0.42) 240 a variety of customersand/or can be sold
36
37 9 ( 5.84) 145 (94.16) - 154 'off the shelf' as an independentproduct,
Total 188 ( 9.80) 1716 (89.42) 15 (0.78) 1919 then in our view a largenumberof the pro-
ducts of the small units cannot conform to
TABLE 18: END USES of PRODUCTSPRODUCEDBYSIZF OF UNITS this definition.
No of Workers End Uses of the Products Total No of NATUREOF COMPETITIONAND PRICING
Si
No Intermediate Finished Units As can be seen from Table 19 the sample
Unspecified
units face very little competition from the
I I 1 13 - 14 public sector units and imports. However,
2 2 2 30 32 the privatesector does seem to offer some
3 3 1 64 - 65 competitionto the small producers.But the
4 4 8 98 1 107 most important source of competition
5 5 10 121 2 133 comes from within the sector:The number
6 6-10 55 524 5 584 of competitors on average is very large
7 11-15 54 411 - 465 (Table20).
8 16-20 46 325 5 376 Sincemost of the smallunits seem to pro-
9 21 and above 11 130 2 143 duce technologicallysimpler products-as
Total 188 1716 15 1919 evidenced in the 4-digit classification-
which probably requiresmall amounts of
PATTERNOF CONIPETITION
TABLE 19: INDUSTRY-WISE
capital, and since labour is availablefairly
Industry No Competition from Total No of in abundance,it seems naturalfor these in-
Code Competition Public Private SS Sector Foreign Units dustries to be competitive. Moreover,the
Sector Sector Supplies promotionalefforts like the fiscal conces-
sions offered, reservation of a growing
30 5 6 56 207 3 233 numberof productsfor the small scale sec-
33 5 12 70 184 2 204 tor and the soft loans from the financial in-
34 27 25 196 666 7 748 stitutionscould definitelyhave contributed
35 14 23 119 281 9 340 towardsincreasingthe level of competition
36 10 28 111 196 10 240
in this sector.
37 5 11 62 133 4 154
1919
This resultseems to give rise to a number
Total 66 105 614 1666 35
of questions. If the industriesin this sector
are competitive then how do the units fix
TABLE 20: DISTRIBUTION OF TOTAL NUMBER OF COMPETITORS
their prices and how intensively does the
Industry Number of Competitors Total No capacity gets utilised.
Code 0 1-5 6-10 11-20 21-50 51 and of Units The data shows that the entrepreneurs
Above mainly rely on to two criteria: 'cost-plus'
principleand 'the currentprice chargedby
30 9 48 31 37 37 71 233 their competitors' (Table 21). A small
33 6 52 43 22 18 63 204 number of the sample units have also
34 29 131 119 89 76 304 748 reported'price recommendedby customer'
35 17 82 47 46 29 119 340 as one of the considerationsin decidingthe
36 11 79 47 23 18 62 240 price. Howevier,the majority of them use
37 7 32 26 24 29 36 154
1919
one, or at best two, criteria for price fixa-
Total 79 424 313 241 207 655
tion (Table22).
1793
October 19, 1985 ECONOMIC AND POLITICAL WEEKLY
1794
ECONOMIC AND POLITICAL WEEKLY October 19, 1985
Appendix 1
PERCENTAGE DISTRIBUTION OF SAMPLE UNITS WITHIN EACH TWO-DIGIT INDUSTRY GROUP
30 Manufacture of rubber, plastic, petroleum and coal products 3440 Miscellaneous metal products 9.22
3000 Job orders 1.29 Sub-total 748 100.00
3001 PVC Industrial products and components 5.58
3002 Textile industry products, like obins 4.29 35 Manufactureof machinery, machine tools and parts except electrical
3003 PVC electrical components 3.00 machinery
3004 Polyethylene granules and powder from 3500 Machinery repair and reconditioning work 5.88
used plastic 2.58 3501 Machinery spare parts and components 22.65
3005 Blow mould plastics 1.72 3502 Spare parts and components for tractors
3006 Plastic packing natural, like box strap 3.86 and agricultural implements 5.29
3007 Nylone and PVC ropes, yarn and resin 3.00 3503 Spare parts and components for boilers,
3008 PVC footware, raincoats, etc 3.43 diesel engines and pumps 6.76
3009 PVC bloun films, bags, sheets, tubes, 3504 Spare parts and components for textile
monofilament 24.89 machinery and food industry 10.29
3010 Buttons and combs 1.29 3505 Machine tool accessories and components 6.76
3011 PVC containers, injection moulds, plastic 3506 Precision tool of machinery components,
toys, plastic caps, tops, etc 11.59 gauge and components 3.24
3012 PVC pipes and tubes 7.30 3507 Gears and pinions, worms 2.35
3013 PVC stationery, pens and ball pens 3.43 3520 Earth moving, construction, material
3014 Miscellaneous PVC, rubber and plastic handling equipment 2.35
products 22.75 3521 Boilers and oil engines 2.06
Sub-total 233 100.00 3522 Food industry equipment 2.94
3523 Textile machinery equipment 5.00
33 Basic metal and alloy industries
3524 Chemical and pharmaceutical equipment 2.65
3310 Cast iron casting, forgings 41.67 3525 Industrial machinery 3.53
3311 (Unspecified) ferrous castings 6.86 3526 Machine tools 8.53
3312 (Unspecified) non-ferrous castings 3.43 3528 Pumps 3.82
3313 Bars, rods, sheets, angles, billets, beams 3529 Miscellaneous non-electrical equipment 5.83
rounds and plates 11.27 Sub-total 340 100.00
3314 All types of wires and wire products 11.76
3315 Tubes and pipes 5.39 36 Electric equipment and machinery
3316 Die and die castings 2.94
3317 Cast iron products 0.49 3600 Repair of electrical equipment, rewinding,
3328 Aluminium castings, forgings and products 4.41 job work 3.33
3330 Lead, bronze, brass, copper castings and 3601 Electric motor and components 8.75
products 7.84 3602 Transformers 12.50
3340 Alloy casting 3.92 3603 Insulated wire, cables, magnetic tape,
Sub-total 204 100.00 battery eliminator and transformer coil 4.58
34 Manufacture of metal products and parts except machinery and 3604 Electric fan, lamps, bulbs, choke starter 9.58
transport equipment 3605 Battery and components 3.75
3606 Electrical instruments, motor starters 4.58
3400 Job work 16.44 3.75
3607 Electric switch, plug, holder, switch gear
3401 Job work plus other manufacturing but for
3608 Electrical appliances, heaters, wet grinders 3.33
job work is at least 50 per cent of the 3.33
3609 Radios, TV sets, and components
total manufacturing 4.68
3610 Electrical hardware like bus bar, resistors,
3402 Fabrication, welding 11.76
insulators 18.33
3403 Turning, drilling, shaping, plaining, etc 5.21
3404 Metal utensils and vessels 4.28 3611 Electric meters, control panels, switch
3405 Electroplating 2.01 boards, dampers for meters 7.92
3406 Agricultural implements, sugar cane 3612 Electronic components, capacitors, etc 5.75
crushers 5.21 3613 Miscellaneous electrical products 12.50
3407 Shafts, rigs, piston and components, Sub-total 240 100.00
cylinder and parts 1.74
3420 Nuts, bolts, screws, riverts, nails, hinges, 37 Manufacturing of transport equipment and parts
caps, etc 7.89
3700 Job work for auto industry, repairs and
3421 Grills, nets, gales, shutters and other
reconditioning of auto parts 14.29
structural products 7.49
3422 Springs and clips, industrial valves and 3701 Components and spare parts for auto
components 2.94 industry 31.82
3423 Steel trunks, almirahs, steel furniture, 3702 Bus and truck body building 7.14
buckets, etc 9.49 3703 Tractor trailer 3.90
3424 Moulds, dies and die casts, figs and fixtures 1.60 3704 Mopeds and bicycles 1.30
3425 Hand tools, cutting tools 2.81 3705 Bicycle components and spare parts 37.66
3426 Metal printing, metal stationery, 3706 Spare parts and components for railways 3.90
tin containers, pins of various types 7.22 Sub-total 154 100.00
1795
October 19, 1985 ECONOMIC AND POLITICAL WEEKLY
taken with considerablecircumspectionas in productivityis verysignificant.It suggests ability in the small scale sector as a whole
it does not takeinto account theirmortality that wagesaredeterminedby the competitive is higherthan that in the privatecorporate
which may not be insignificant. conditions in the labour marketand gains sector.The second resultcould be attributed
Registeredsmall enterprisesseem to have due to increase in productivitymainly ac- to lower wage costs and fiscal concessions
grown(in number)relativelyrapidlyafterthe crues to capital. Moreover,industrieswith to the smallscalesector.A partof the reason
mid-sixties. And this is more true in the higher productivity seem to offer greater for the observedinverserelationshipwithin
'modern'industrieslike engineering,chemi- volume of employment. the small scale sector could be the use of
cals and plastics, etc. Further, these in- Comparisonof profitabilitybetweenthe family labour in the smaller sized units
dustries are also the ones which form a privatecorporateand the smallscalesectors, whose costs are not imputed in the survey
greaterpart of the value added in the small and within the small scale sectoracrosssize data. But anotherplausiblereasoncould be
scale sector comparedto the traditionalin- class of units is revealingsince the findings the greaterexploitabilityof labour as size
dustrieslike handloomsthough they have a are at variancewith some of the accepted decreases. Smaller units use their labour
greater share in terms of number. views on this issue. Profitabilitywithin the more intensivelyand also seem to substitute
Wagesin the smallscalesectorcan be con- small scale sector is inverselyrelatedto size labour for capital to a considerableextent.
sidered to be low. While wages across in- of units as measuredby the 'originalvalue This is very clear from the fact that capital
dustries do not differ very much variation of plant and machinery'.Further,profit- efficiency is also inverselyrelatedwith size.
1796