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SOURCING AND SUPPLY CHAIN MANAGEMENT, 5e

Supply Management and


Commodity
Click Strategy
to edit Master title style
Development
Chapter 6

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Chapter Overview

 Aligning supply management and


enterprise objectives
 What is a category strategy?
 Category strategy development
 Types of supply management
strategies
 E-reverse auctions
 Evolving sourcing strategies
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Aligning Objectives

 What markets will firm compete in?


 On what basis?
 What are the long-term and short-term
business goals?
 What are budgetary and economic
resource constraints?
 How will these be allocated to functional
groups and business units?

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How Companies Create
Shareholder Value
Raise prices

1. Increase revenues
Increase volume

Reduce cost of employees


(downsize)

Reduce cost of process and


2. Decrease costs
waste

Reduce cost of goods and


services

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Integrative Strategy Development

Corporate strategies

Business unit strategies

Supply management strategies

Commodity/Category strategies

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Integrative Strategy Development

 Corporate strategies
 Definition of businesses in which to
participate
 Acquisition and allocation of resources to
these business units
 Business unit strategies
 Scope or boundaries of these businesses
 Basis of competitive advantage

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Integrative Strategy Development

 Supply management strategies


 Support desired competitive business-
level strategies
 How to complement other functional
strategies
 Commodity/Category strategies
 How to purchase commodities to support
higher-level strategies

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Components of Integrative Strategy
Company objectives

Cross-functional
Continuous
business
improvement
objectives

Performance
Purchasing and
measurement
supply chain goals
review

Performance Purchasing and


measurement supply chain
system strategies

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Enabling Effective Category Strategies

 Spend money on resources initially,


including assessment of current spend,
data collection, market research,
training, and people
 Validate savings or contribution to
other company objectives achieved by
supply management and drive them to
bottom line

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Enabling Effective Category Strategies

 Sustain initiative through presentations


to senior executives who support move
towards integrated supply management
function with other functional groups in
supply chain

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Translating Objectives Goals

 Cost reduction objectives


 Be low-cost producer in industry
 Reduce material costs by 15% in 1 year
 Reduce levels of inventory required to
supply internal customers
 Reduce raw material inventory ≤ 20
days’ supply

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Translating Objectives Goals

 Technology/new product development


objectives
 Outsource non-core competency activities
 Qualify 2 new suppliers for all major
services by end of fiscal year
 Reduce product development time
 Develop formal supplier integration
process manual by 12/31

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Translating Objectives Goals

 Supply base reduction objectives


 Reduce number of suppliers used
 Reduce total supply base by 30% in next
6 months
 Joint problem solving with remaining
suppliers
 Identify $300,000 in cost savings with 2
suppliers by end of fiscal year

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Translating Objectives Goals

 Supply assurance objectives


 Assure uninterrupted supply from
identified suppliers
 Reduce cycle time on key parts to ≤ 1
week within 6 months
 Quality objectives
 Increase quality of services and products
 Reduce average defects by 200 ppm on
all material receipts within 1 year
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Conducting a Spend Analysis

 What did the business spend its money


on over the past year?
 Did the business receive right amount
of products and services given what it
paid for them?
 Sarbanes/Oxley issue
 What suppliers received majority of
business?
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Conducting a Spend Analysis

 Did suppliers charge accurate price


across all divisions vs. P.O.
requirements, contracts, and SOWs?
 Which divisions spent their money on
products and services that were
correctly budgeted for?

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Conducting a Spend Analysis

 Are there opportunities to …?


 Combine volumes of spending from
different businesses
 Standardize product requirements
 Reduce number of suppliers
 Exploit market conditions for better pricing

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Challenges in Conducting
a Comprehensive Spend Analysis
 Difficulty in obtaining timely and
accurate information
 Impact of mergers and acquisitions
 Different recording procedures
 Different accounting systems
 Difficulty in translating data between
systems

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Best Practices in Spend Analysis
%
Average Best-in-class
90
80
70
60
50
40
30
20
10
0
Spend under Current year % of % of supply % of
management cost spending that base suppliers
reductions is non- accounting electronically
compliant for 80% of enabled
spend

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Spend Analysis Spreadsheet

 Sort data by commodity


 Find total spend by commodity
 Chart top 10 by descending $ spend
 Find number of suppliers by commodity
 Chart top 10 by descending number of
suppliers
 Find average spend/supplier/commodity
 Apply Pareto analysis for opportunities
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Sample Spend Categories
Supplier Commodity Annual Spend
Rebate Company Rebate fulfillment & call center $329,873,663
Invest Company Investments $130,328,512
Advert Company Advertising $56,134,490
Repair Company Service repairs $49,339,218
Benefits Company Benefits $48,969,149
Hardware Company Hardware $40,572,450
Partco Service parts $39,910,372
Telecom Telecommunications $31,055,599
Display Company Store displays $30,020.969
Penpaper Company Paper $29,175,843
Labor Company Contract labor $27,880,363
Supply Company Paper $23,844,707
Contract Company General contracting $22,579,113
Office Company Paper $22,257,690
Graphics Company Graphic design $21,966,989
Payment Company Business & management services $20,380,275
Freight Company Surface freight $19,369,010
Paper Company Paper $15,603,682
Service Plan Company Service plan $15,478,827
Service Company Service parts $14,868,023
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Company Consumer financing $14,833,333
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Energy website,
Company in whole or in part. Energy $14,087,177
Spend by Commodity
400 Total Annual Spend
350
300
Millions $

250
200
150
100
50
0

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Suppliers by Commodity

3,000 # of Suppliers
2,500
2,000
1,500
1,000
500
0

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Spend/Supplier by Commodity
$6,000 Spend/supplier (Million $)
$5,000
$4,000
$3,000
$2,000
$1,000
$0

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Percent of Total Spend
16% Percent
14%
12%
10%
8%
6%
4%
2%
0%

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The Strategic Sourcing Process

Step 1 Step 2 Step 3 Step 4 Step 5


Build the Team Market Research Strategy Development Contract Negotiation SRM

GOAL: GOAL: GOAL: GOAL: GOAL:


Develop a Understand the Classify suppliers Negotiate a win-win Continuously
statement of work supply market and define contract improve
and plan sourcing approach performance

INPUTS & TOOLS: INPUTS & TOOLS: INPUTS & TOOLS: INPUTS & TOOLS: INPUTS & TOOLS:
Project leader; Interviews; Market research; Negotiation plan; Contract;
Other team Online research; Portfolio matrix; Supplier evaluation Supplier scorecard
members Conferences Forecasted spend tool

OUTPUTS: OUTPUTS: OUTPUTS: OUTPUTS: OUTPUTS:


Baseline data; Report on supply Supplier evaluation Signed contract Supplier
Project charter; trends, changes, tool with desired development plan;
Work plan pricing, capacity, relationship Communication
etc.

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Step 1: Build the Team
and the Project Charter
 Identify key cross-functional team
members and subject matter experts
 Assign knowledgeable project leader
 Define scope of category strategy
 Publish project charter
 Develop work and communication plan

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Step 1: Build the Team
and the Project Charter
 Project summary document
 What is prime motivation for project?
 What is scope of commodity?
 Who will be impacted by decision?
 What is process that will be followed?
 How much time and efforts will be required?
 What is nature of potential savings and
value created?

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Step 1: Build the Team
and the Project Charter
 Consider stakeholder needs
 Draw map of stakeholders and verify with
key stakeholders
 Identify success criteria for each
stakeholder
 Check perceptions of each stakeholder’s
success criteria
 Critically review all success criteria

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Step 1: Build the Team
and the Project Charter
 Consider stakeholder needs (cont.)
 Ensure success criteria are mutually
consistent and in line with what can be
delivered
 Work with stakeholders to reconcile gaps
and differences
 Check and amend success criteria on
ongoing basis

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Steps in Identifying Stakeholders

 Identify and name each stakeholder


 Note degree to which they are ready for
change
 H, M, or L
 Note their capability for change
 H, M, or L

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Steps in Identifying Stakeholders

 Note their power (formal or informal) to


make change happen
 H, M, or L
 Identify factors which will help or
inhibit change
 Identify stakeholders and factors you
need to work with to make change
happen
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Sample Stakeholder Map
Stakeholder Example Needs
• Creation and capture of both current and future value
Senior Management
• Adherence to the corporate business strategy
• Assurance of supply and no discontinuity in deliveries
Operations
• Compliance to GMP quality standards
Supply Chain • Reduction of temperature control deviations
Management • Inventory visibility and control of expired product
• Product characteristics satisfying brand equity criteria
Strategic Marketing • Superb product quality
• Customizable product design
• Transactional service operational efficiency
Transactional Services
• Feasibility of planned information sharing arrangements
Non-Direct Material • Freedom to customize specifications
Internal Customers • Lowest achievable purchase price and ownership cost
• Absence of possible negative effects on other categories
Procurement (other)
and geographies
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Stakeholder Needs Analysis Tool
Change
Stakeholders Example Needs
(H, M, L)

Conclusions
(Issues to Be Addressed)
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Sample Change Summary

Readiness Capability Power


Stakeholder
H M L H M L H M L
President, Division A X X X
Vice President, Marketing X X X
Senior Vice President, Finance X X X
Regional Director, Europe X X X
Regional Director, East Asia X X X
Vice President, Global Logistics X X X
Vice President, Human Resources X X X

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Level of Commitment Analysis Steps

 Name individual or group stakeholders


 Mark current status
 Opposing the change
 Passively letting it happen
 Actively supporting it
 Forcefully making it happen
 Mark where stakeholder needs to be for
project to be successful
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Sample Commitment Analysis Model

Let Make
Individual (or Group) Oppose Support
Happen Happen
CEO X √
Corporate Sourcing Council X √
J. Torrez X √
E. Alegria X √
J. Cox X √
J. Gramma √ X

Key:
X = current position
√ = where needs to be

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Planning for the Team Meeting

 Understanding …
 Who needs to be part of team?
 Who may have challenges with change?
 Rationale for lack of willingness to change
 Who can you count on to commit and
support team?

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The Meeting Agenda

 Define challenges and objectives of


team
 Identify sponsors at high level
 Maintain communication with sourcing
council and/or key stakeholders
 Meet with team members individually
and explain situation

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Step 2: Conduct Market Research on
Suppliers
 Understand purchase requirement
relative to business unit objectives
 Conduct thorough spend analysis
 Each commodity and supplier
 Total expenditures as % of total spend
 Identify specific internal users
 Identify current suppliers
 Research supply marketplace
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Step 2: Conduct Market Research on
Suppliers
 Information required
 Total annual purchase volumes
 Interviews with stakeholders for forecasts
 External market research on …
Key Available Technology
suppliers capacity trends
Price data Cost data Technical
and trends and trends requirements
Environmental Regulatory Other
issues issues available data
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Step 2: Conduct Market Research on
Suppliers
 Triangulation – explore, compare, and
contrast data from multiple sources

Trade Annual
Internet Books
journals reports
Snowball Trade Category
Headlines
sampling consultants managers
Investment Industry Other
Suppliers
reports analysts sources

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Step 2: Conduct Market Research on
Suppliers
 Porter’s Five Forces Model
 SWOT analysis
 Supplier analysis
 Establish benchmarks through industry
databases
 Requests for information
 Value chain analysis
 Supplier research
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Porter’s Five Forces Model
Threat of New
Entrants

Supplier Buyer
Market Internal
Bargaining Bargaining
Competition
Power Power

Other possible forces:


Source:
Competitive Strategy
Pressure from • Globalization
Michael E. Porter (1980)
Substitutes • Digitization
• Deregulation
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Market Internal Competition

 Speed of industry growth


 Capacity utilization
 Exit barriers
 Product differences
 Switching costs
 Diversity of suppliers

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Threat of New Entrants

 Access to capital markets


 Availability of skilled workers
 Access to critical technologies, inputs,
or distribution
 Product life cycles

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Threat of New Entrants

 Brand equity and customer loyalty


 Government deregulation
 Risk of switching
 Economies of scale

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Pressure from Substitutes

 Relative performance of substitute


products and services
 Relative price of substitutes
 Switching costs
 Buyer propensity to switch

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Buyer Bargaining Power

 Buyer concentration
 Buyer volume
 Buyer switching costs
 Price sensitivity
 Product differences

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Buyer Bargaining Power

 Brand identity
 Impact on quality or performance
 Buyer profits
 Availability of substitutes

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Supplier Bargaining Power
 Price of major inputs
 Ability to pass on price increases
 Availability of key technologies or other
resources
 Threat of forward or backward integration
 Industry capacity utilization
 Supplier concentration
 Importance of volume to supplier
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Sample SWOT Analysis
• Broad • Low product
customer base innovation
• Established Internal Factors • Traditional,
product range unionized
• Established business
distribution Strengths Weaknesses processes
channels • Low patent
protection

• Emergence of • Emerging
other uses and overseas
markets Opportunities Threats suppliers
• Emerging • New product
overseas development
External Factors
markets costs are high
• High barriers to • Environmental
entry regulations

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Benchmarks

 Identify critical performance criteria


 Identify relative competitive
performance
 Use of industry benchmarks
 CAPS
 Third party consulting firms
 Use of external benchmarks
 Not in same industry
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Requests for Information (RFIs)

 Use before specific requisition is


issued
 Use to obtain general information about
services, products, or suppliers
 Does not constitute binding agreement
 Use when large or complicated
purchase is considered and when pool
of suppliers must be prequalified
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Value Chain Analysis

 Help identify cost savings


opportunities
 Provide insights to …
 Origin of products
 Where products end up
 i.e., “cradle to grave” analysis

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Supplier Research

 Cost structure  How company is


 Financial status viewed
 Customer  Core capabilities
satisfaction levels  Strategy/future
 Support capabilities direction
 Relative strengths  Culture
and weaknesses
 Buyer’s fit with
supplier
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Step 3: Strategy Development

 Portfolio analysis
 Critical commodity – strategic supplier
 Routine commodity
 Leverage commodity – preferred supplier
 Bottleneck commodity – transactional
supplier
 Determine strategic importance of
commodity to buyer

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Portfolio Analysis
High
Complexity or
Risk Impact

Bottleneck Critical

Routine Leverage
Low
Low High
Value Potential
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Critical Commodity

 Critical to profitability and operations


 Few qualified sources of supply
 Large expenditures
 Design and quality critical
 Complex and/or rigid specifications

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Critical Commodity

 Strategy
 Form partnership with suppliers
 Tactics
 Increase role of selected supplier

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Critical Commodity

 Actions
 Heavy negotiation
 Supplier process management
 Prepare contingency plans
 Analyze market and competition
 Use functional specifications

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Routine Commodity

 Many alternative products and services


 Many sources of supply
 Low value, small individual
transactions
 Everyday use, unspecified items
 Anyone could buy it

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Routine Commodity

 Strategy
 Simplify acquisition process
 Tactics
 Increase role of systems
 Reduce buying effort

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Routine Commodity

 Actions
 Rationalize supply base
 Automate requisitioning, e.g., EDI, p-cards
 Stockless procurement
 Minimize administrative costs
 Little negotiating

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Leverage Commodity

 High expenditures, commodity items


 Large marketplace capacity with ample
inventories
 Many alternate products and services
 Many qualified sources of supply
 Market /price sensitive

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Leverage Commodity

 Strategy
 Maximize commercial advantage
 Tactics
 Concentrate business
 Maintain competition

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Leverage Commodity

 Actions
 Promote competitive bidding
 Exploit market cycles/trends
 Procurement coordination
 Use industry standards
 Active sourcing

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Bottleneck Commodity

 Complex specifications requiring


complex manufacturing or service
process
 Few alternate productions/sources of
supply
 Big impact on operations/maintenance
 New technology or untested processes

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Bottleneck Commodity

 Strategy
 Ensure supply continuity
 Tactics
 Decrease uniqueness of suppliers
 Manage supply

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Bottleneck Commodity

 Actions
 Widen specifications
 Increase competition
 Develop new suppliers
 Medium-term contracts
 Attempt competitive bidding

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Supplier Evaluation

 Capabilities
 Process and design capabilities
 Management capability
 Financial condition and cost structure
 Planning and control systems
 Environmental regulation compliance
 Longer-term relationship potential
 Supplier selection scorecards

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Step 4: Contract Negotiation

 Establishing tasks and time lines


 Assigning accountabilities and process
ownership
 Ensuring adequate resources are made
availability
 Strategy communicated to all
stakeholders
 Market and price analysis
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Step 4: Contract Negotiation

 Develop negotiation plan and ideal


contract
 Create contingency plan
 Conduct negotiation
 Sign contract

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Step 4: Contract Negotiation

 Preferred supplier lists


 Preference in future contracts
 Proven performance and capabilities
 Types of final supplier selection
 Competitive bidding
 Negotiation

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Price Analysis

 Define marketplace
 Best price
 Average price
 Business unit’s price
 Expected trends in pricing

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Effective Competitive Bidding

 Buying firm can provide qualified


suppliers with clear descriptions of
items or services to be purchased
 Volume is high enough to justify cost
and effort
 Buying firm does not have preferred
supplier
 Price is usually dominant criterion
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Effective Negotiation

 Item is new or technically complex,


with only vague specifications
 Purchase requires agreement on wide
range of performance factors
 Buyer requires supplier to participate in
development effort
 Supplier cannot determine risks and
costs without additional buyer input
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Step 5: Supplier Relationship
Management
 Continuous monitoring of both strategy
and supplier
 Continuous monitoring of supplier’s
performance using predetermined
criteria on goals and objectives
 Supplier scorecard
 Update, usually quarterly
 Review results with supplier
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Supplier Scorecards

 Typical categories
 Price
 Quality
 Delivery reliability
 Responsiveness
 May include feedback and input from
suppliers

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Elements of the Monitoring Process
 Regular review meetings to ensure that
strategy is aligned with buyer’s
organizational objectives
 Share results with top management
 Assess internal customer and supplier
perceptions
 Determine if key goals have been
achieved
 Provide feedback to those involved
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Types of Strategies

 Insourcing/outsourcing
 Supply base optimization
 Supply risk management
 Global sourcing
 Longer-term supplier relationships

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Types of Strategies

 Early supplier design involvement


 Supplier development
 Total cost of ownership
 E-reverse auctions

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Insourcing/Outsourcing

 Complex and strategic decision


 Long-term impact
 Factors
 Emerging technologies
 Business strategies on core competencies
 Poor performance levels
 Demand changes
 Geographical location of demand
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Enterprise Risk Management

 Greater levels of outsourcing in low


cost countries
 Potential for operational disruption
 High cost impact
 Volatility of prices

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Global Sourcing

 Provide immediate and dramatic


improvements in cost and quality
 Introduces competition to domestic
suppliers
 Gain exposure to product and process
technology
 Increase number of sources
 Establish presence in foreign markets
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Facilitating E-Reverse Auctions

 Must have clearly defined specifications


 Buyers and suppliers are able to
communicate in real-time, worldwide,
via the Internet
 Development of robust, user-friendly,
third-party auction systems
 Significant improvements in goods and
service quality and cycle time reduction
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Evolving Sourcing Strategies
Basic Moderate Limited Fully Integrated
Beginnings Development Integration Supply Chains
• Quality/cost • E-reverse • Global sourcing • Global supply
teams auctions • Strategic supplier chains with
• Longer-term • Ad hoc supplier alliances external
contracts alliances • Supplier TQM customer focus
• Volume • Cross-functional development • Cross-enterprise
leveraging sourcing teams • Total cost of decision making
• Supply base • Supply base ownership • Full-service
consolidation optimization • Nontraditional suppliers
• Supplier quality • International purchase focus • Early sourcing
focus sourcing • Parts/service • Insourcing/
• Cross-location standardization outsourcing to
sourcing teams • Early supplier maximize core
involvement competencies of
• Dock-to-stock firms throughout
pull systems supply chain
• E-systems
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Phase 1: Basic Beginnings

 Supply management characterized as


lower-level support function
 Short-term approaches
 Reactionary to complaints
 Impetus for change is driven by
management
 Ensure adequate capacity

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Phase 1: Basic Beginnings

 Adversarial supplier relationships


 Limited resources for improvement
 Mid-level reporting
 Efficiency-related performance
measures
 Focus on price reduction
 Transaction-based information systems
 Supply base optimization
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Phase 2: Moderate Development

 Some centralization of supply


management function
 Commodity management
 Company-wide databases
 Company-wide agreements
 Single sourcing with long-term
agreements

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Phase 2: Moderate Development

 Limited cross-functional integration


 Recognition of strategic supplier
relationships
 Evaluated on achievement of
competitive objectives
 Supplier viewed as resource
 Informal internal integration

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Phase 3: Limited Integration

 Concurrent engineering
 Supplier development
 Lead time reduction
 Early supplier involvement
 Supply management strategies
integrated early in product and process
design activities
 2nd/3rd tier suppliers more involved
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Phase 3: Limited Integration

 Supply management evaluated on


strategic contribution
 Extensive functional integration
 Focus on building competitive
advantage
 Strong external customer focus
 Global databases
 Total cost modeling
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Phase 4: Fully Integrated
Supply Chains
 Supply management assumes strategic
orientation
 Automated non-value-adding activities
 Greater focus on strategic objectives
and activities
 Developing global supplier capabilities
 Demand higher performance from
suppliers
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Phase 4: Fully Integrated
Supply Chains
 More aggressive development of
supplier capabilities
 Global suppliers
 Full-service suppliers
 Systems thinking approach over entire
supply chain
 World-class performance expectations

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Observations on Supply Management
Strategy Evolution
 Few organizations have fully executed
complex Phase 3 and Phase 4
strategies
 Relative complexity
 Inadequate resources and commitment
 Lack of supply base optimization effort
 Personnel requiring higher level skills

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