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500 | Symbols and circuit diagrams | Circuit symbols

Symbols and circuit diagrams

The electrical systems in vehicles contain Circuit symbols


a wide array of electric and electronic
devices for open and closed-loop engine- The circuit symbols shown in Table 1 are
management systems as well as numer- a selection of the standardized circuit sym-
ous comfort and convenience systems. bols relevant to automotive electrical sys-
Only by using expressive symbols and tems. With a few exceptions, they conform
circuit diagrams is it possible to provide to the standards of the International Elec-
an overview of the complex circuits in trotechnical Commission (IEC).
the vehicle’s electrical system. Circuit, The European Standard EN 60 617
schematic and terminal diagrams are a (Graphical Symbols for Electrical Circuit
help during troubleshooting. They also Diagrams) corresponds to the interna-
facilitate field installation of accessories, tional standard IEC 617. It exists in three
and furnish support for trouble-free in- official versions (German, English and
stallations and modifications on the French). The standard contains symbol
vehicle’s electrical equipment.

1 Circuit diagram of an three-phase alternator with voltage regulator

a W D+ B+

D+ u v w
U

D– DF

B–
b

W D+ B+
In addition to the symbol
G for generator/alternator G,
the circuit symbol also includes
3 the symbols for the three
windings (phases) 3
the star junction
U the diodes
and the regulator U .
B–
UAS0002-1E

Fig. 1
a With internal circuitry
b Circuit symbols

Robert Bosch GmbH (ed.), Bosch Automotive Electrics and Automotive Electronics,
DOI 10.1007/978-3-658-01784-2, © Springer Fachmedien Wiesbaden 2014
Symbols and circuit diagrams | Circuit symbols | 501

elements, signs and, in particular, circuit cate the shapes and dimensions of the de-
symbols for the following areas: vices they represent, nor do they show the
General applications Part 2 locations of their terminal connections.
Conductors and connectors Part 3 This abstract representation format repre-
Passive components Part 4 sents the only practicable option for illus-
Semiconductors and electron tubes Part 5 trating how the devices are connected us-
Production and conversion ing a circuit diagram.
of electrical energy Part 6 Every symbol should satisfy the follow-
Switchgear, controlgear and ing criteria: it must be easy to remember
protective devices Part 7 and identify, easy to understand, easy to
Measuring instruments, draw and should clearly indicate the type
lamps and signaling devices Part 8 of device which it represents.
Telecommunications, switching Symbols comprise symbol elements and
and peripheral equipment Part 9 designations (Fig. 2). Designation codes
Telecommunications, can take the form of letters, numbers,
transmission equipment Part 10 mathematical and special-purpose sym-
Architectural and topographical bols, abbreviations of units, characteristic
installation plans curves, etc.
and circuit diagrams Part 11 If a circuit diagram showing the internal
Binary components Part 12 circuitry of a device becomes too complex,
Analog elements Part 13 or if the function of the device can be illus-
trated without showing all of the details, the
Requirements circuit diagram for this specific device can
Symbols are the smallest components of a be replaced by a single symbol (without in-
circuit diagram, and are the simplest way ternal circuitry, refer to Figs. 1b and 2).
to represent electrical devices and their Simplified representations are usually
component parts. They illustrate how a de- used for integrated circuits, with their typ-
vice operates, and are used together with ically high levels of compactness (synony-
circuit diagrams to illustrate how technical mous with high levels of functional inte-
sequences proceed. Symbols do not indi- gration within an individual component).

2 Sample composition of a circuit symbol: the Lambda oxygen sensor

Element Designation code Physical Circuit symbol


parameter,
mathematical
symbol
Galvanic
monitor cell + Non-linear
response pattern + Excess-air factor
(Lambda), = Lambda oxygen
sensor
temperature

λ
λ,t° t°
UAS0001-1E
502 | Symbols and circuit diagrams | Circuit symbols

Representation 3 Operating state of the symbol deviating from the


Symbols show circuits in their passive base position

(base) state, unaffected by physical param- Base position Deviation


eters such as the application of current,
voltage or mechanical force. Other operat- NO contact
ing states, i.e. any condition that varies
from the base state defined above, is indi-
cated by a juxtaposed double arrow
(Fig. 3).
Symbols and connecting lines (electrical
and mechanical linkage elements) feature Electro-

a single standard line width. mechanical

UAS1235-1Y
drive
In order to keep the connecting lines as
straight as possible and to avoid crossed
lines, symbols can be rotated by 90° incre-
ments or shown as mirror images as long
as their significance remains unaltered. 4 Terminals

The direction of continuation conductors


may be freely selected. Tangential connec-
tions may be shown as emerging from any
At resistor
convenient point on the symbols; the sole
exceptions are resistors (connections only
at the narrow ends) and the terminals for
electromechanical drives (connections
only at the long sides, Fig. 4).
Branches may be shown either with or Electro-

UAS1236-1Y
without a node point. No electrical con- mechanical
nection is made at junctions without a drive

Fig. 5 node point (Fig. 5). There is no mandatory


a Branch with format for illustrating terminals on electri-
electrical
cal devices. Terminals, plugs, sockets and
connection
threaded connections are identified by 5 Branch and junctions
b Junction with
electrical
symbols only at those points relevant for
installation and removal. All other junc-
UAS1212-1Y

connection a b C

c Junction without tions are represented by dots.


electrical In the case of assembled representation,
connection actuators with a common drive are illus-
trated as responding to this motive force
by all moving in the direction indicated by 6 Mechanical actuation link on multi-position switch

the dashed line (– – –) which represents the


15 50
mechanical linkage (Fig. 6).

0 1 2
UAS0099-1Y

0.1

30
Symbols and circuit diagrams | Circuit symbols | 503

1 Selected circuit symbols

Connections Mechanical functions


Conductor; conductor junctions Switching positions Variability, not intrinsic
(with/without connection) (base position: solid line) (external), general

0 1 2
Shielded wire Variability, intrinsic,
in response to a physical quantity,
linear/nonlinear

0 1 2

Mechanical actuation link;


electrical conductor (retrofitted)

Adjustability, general

Junctions Manual activation, with sensor (trip),


(with/without connection) thermal (bimetal strip)

Switches
Connection, general; Detent; non-automatic/automatic Push-button switch, NO/NC contact
separable connection return in the direction of the arrow
(if portrayal is required) (push-button)

Plug-in connection; socket; Activation, general (mech., pneum., Detent switch, NO/NC contact
plug; 3-pin plug connection hydraul.); piston drive

Ground Actuation at engine speed n, Changeover contact, make before


(housing or vehicle ground) pressure p, quantity Q, time t, temp. t° break or break before make

n p Q
UAS1230-1E

t t°
Table 1
504 | Symbols and circuit diagrams | Circuit symbols

1 Selected circuit symbols (continued)

Switches Various components


Three-position switch with three Drives with one winding Resistor
contact modes (e.g. turn-signal indi-
cator switch)

NO/NC contact Drive with two windings acting in Potentiometer


same direction (with three terminals)

Double-make contact Drive with two opposed windings Heating resistor, glow plug,
flame plug, screen defroster

Multiple-position switch Electrothermal drive, thermal relay Antenna

0 1 2

Cam-lobe switch (e.g. ignition Electrothermal drive, tractive solenoid Fuse


contact breakers)

Thermal switch Solenoid valve (closed) Permanent magnets

Initiator trigger Relay (drive and switch), example: Winding, inductive


NC contact without delay and delayed
NO contact
UAS1231-1E

Table 1
(continued)
Symbols and circuit diagrams | Circuit symbols | 505

1 Selected circuit symbols (continued)

Various components Devices for automotive applications


Positive temperature coefficient Dotted/dashed line to delineate Battery
(PTC) resistor or frame logically associated
circuit components


Negative temperature coefficient Plug connection
(NTC) resistor

Shielded device, frame connected


t to ground

Diode, general, current flows Lamp, headlamp


toward the apex of triangle

Regulator, general

PNP transistor Horn, fanfare horn


NPN transistor
E = Emitter (arrow indicates
flow direction)
Control units
C = Collector
B = Base

E C E C Heated rear windshield


(heating resistor in general)

B B

Light emitting diode (LED) Display element in general; Switch, general, without function lamp
voltmeter; clock

v
Hall alternator Tachometer; temperature gauge; Switch, general, with function lamp
speedometer


UAS1232-1E

n v
Table 1
(continued)
506 | Symbols and circuit diagrams | Circuit symbols

1 Selected circuit symbols (continued)

Devices for automotive applications


Pressure switch Spark plug Engine with blower, fan

M
p

Relay, general Ignition coil Starter motor with engagement relay


(with/without internal circuitry)

Solenoid valve, injection valve Ignition distributor, general


(injector), cold-start valve

Thermo-time switch Voltage regulators Wiper motor


(one/two wiper speeds)

U
M

Throttle-valve switch Three-phase alternator with voltage


regulator (with/without internal
circuitry)
G M 2n
3
U

Rotary actuator Intermittent-wiper relay

Auxiliary-air valve with Electric fuel-supply pump, Car radio


electrothermal drive hydraulic pump motor

M
UAS1233-1E

Table 1
(continued)
Symbols and circuit diagrams | Circuit symbols | 507

1 Selected circuit symbols (continued)

Devices for automotive applications


Loudspeaker Piezoelectric sensor Rpm sensor

Voltage stabilizer Resistive position indicator ABS wheel-speed sensor

U
const. n

Inductive-type sensor, reference- Air-flow sensor Hall sensor


mark controlled

QL
Flasher, pulse generator, Air-mass meters Converter, transformer
interval relay (quantity, voltage)

G m Q
t U
Lambda oxygen sensor Flow sensor, fuel-gauge sensor Inductive-type sensor
(not heated/heated)

λ
Q

Thermostatic switch,
temperature sensor

t° t°
Instrument cluster (dashboard)

U
UAS1234-1E

const. V n Q t
N1 P2 P3 P4 P5 H1 H2 H3 H4 H5 H6
Table 1
(continued)
508 | Symbols and circuit diagrams | Circuit diagrams

Circuit diagrams In automotive electrical systems, block di-


agrams are used to provide a quick over-
Circuit diagrams are idealized representa- view of circuit and device functions. They
tions of electrical devices, rendered in the are usually unipolar and also dispense
form of symbols. Such diagrams also in- with representations of internal circuitry
clude illustrations and simplified design components. The circuit diagrams in their
drawings as needed (Fig. 7). A circuit dia- various permutations (as defined by differ-
gram illustrates the relationship between ences in symbol arrangements) provide a
the various devices and shows how they are detailed diagram of the circuit. As they il-
connected to each other. A circuit diagram lustrate how the circuit operates, they are
may be supplemented by tables, graphs, or suitable for use as a reference for repair
descriptions. Circuit diagrams vary accord- operations. The terminal diagram (with
ing to the intended application (e.g. show- equipment terminal locations) is used by
ing circuit operation) and the selected rep- service facilities in replacing defective
resentation mode. A “legible” circuit dia- electrical equipment and when installing
gram will meet the following requirements: supplementary equipment.
▶ The representations must reflect the ap- Depending upon the type of representa-
plicable standards; explanations should tion, we distinguish between:
be provided for any exceptions ▶ Unipolar and multipolar representation
▶ Current paths should be specially ar- and (according to symbol arrangement)
ranged so that current flow or mechani- ▶ Assembled representation, semi-assem-

cal action takes place from left to right bled representation, detached represen-
and/or from top to bottom tation, and topographical (positionally

7 Circuit diagrams: breakdown

Circuit diagrams for vehicle electrical systems (compliant with EN 61346-1)

Classification according to purpose Classification according to type of representation

Circuit diagrams Circuit diagrams Single or Arrangement Representation


which explain the which explain the multipole of switch acc. to actual
operation connection representation symbols position

Mainly showing internal


connections

Overview Circuit Terminal Connected Partially Separated


circuit diagram connection connected
diagram diagram
UAS0968-2E
Symbols and circuit diagrams | Circuit diagrams | 509

correct) representation. One circuit dia- structure, layout and operation of an elec-
gram may employ all of the above forms trical system, or part of it. This format also
of representation. serves as the initial reference for under-
standing more detailed circuit diagrams.
Block diagram Squares, rectangles and circles together
The block diagram is a simplified represen- with attendant symbols based on EN 60 617,
tation of a circuit showing only the most Section 2 are employed to illustrate the
significant elements (Fig. 8). It is designed devices. Wiring is usually shown in single-
to furnish a rapid overview of function, pole form.

8 Motronic ECU block diagram

Fig. 8
A1 ECU
B1 Engine-speed
sensor
B2 Reference-mark

30 M sensor
G1 D2 B3 Air-mass meter
M1 B4 Intake-air
50 temperature sensor
S1
B5 Engine-temperature
sensor
B1 CPU RAM ROM 1 0 B6 Throttle-valve
U1
D1 D3 D4 D5 N1 K1 switch
D1 Microprocessor
B2
U2 (CPU)
D2 Address bus
m
B3 t D6 D3 User memory
U3
N2 T1 (RAM)
D4 Program data
B4 t memory (ROM)
U4
D5 I/O
B5 t D6 Data bus
U5 D7 Microcomputer
N3 Y1
G1 Battery
B6
U6 K1 Pump relay
M1 Electric fuel-supply
D7 A1 pump
S2
N1 to N3 Power-output
stages
S1 Ignition switch
S2 Program map
selector
T1 Ignition coil
U1 and U2 Pulse
UMK0052-2Y

shapers
U3 to U6 Analog/digital
converters
Y1 Fuel injector
510 | Symbols and circuit diagrams | Circuit diagrams

Circuit diagram The circuit diagram must contain the fol-


A circuit diagram is the detailed represen- lowing:
tation of a circuit. By clearly depicting in- ▶ Wiring

dividual current paths it also indicates ▶ Device designation (EN 61 346,

how an electrical circuit operates. In the Section 2)


circuit diagram, presentation of individual ▶ Connection designation or terminal

circuit components and their spatial rela- designation (DIN 72 552)


tionship to each other must not interfere
with the clear, logical and legible presenta- The circuit diagram may also include:
tion of circuit operation. Figure 9 shows ▶ Comprehensive illustrations including

the circuit diagram for a starter, in the internal circuitry, to facilitate testing,
form of assembled (composite) and de- trouble-shooting, maintenance and
tached (exploded) representations. replacement (retrofitting)
▶ Reference codes to assist in finding

symbols and installation locations,


especially in detached representation
diagrams

9 Two different ways of showing the circuit diagram for a Type KB starter motor for parallel operation

a 50 30 50b 30f

K1

K2

M1

31

b 30 30

30f
Fig. 9 K1 K1 K1
a Assembled 50
representation 50b
M1
b Detached K2
representation
M1
K1 Control relay K1 K2
K2 Engagement relay,
hold-in winding, M
UAS1221-1Y

pull-in winding K2
M1 Starter motor with M1
31 31
series and shunt
winding
Symbols and circuit diagrams | Circuit diagrams | 511

Circuit representation Detached (exploded) representation


Circuit diagrams usually use multipolar Symbols for the elements within electrical
component connections. In accordance devices are shown separately in displays
with EN 61 346, Section 1, symbols can be designed to show with maximum clarity
represented in the following ways, all of the various routes taken by the current.
which may be combined within the same No attempt is made to orient the symbols
circuit diagram. for individual devices and component
parts in their actual spatial relationship
Assembled (composite) representation to each other. Priority is assigned to ar-
All parts of a device are shown directly ranging the symbols so that the individual
next to one another, and mechanical link- current paths are as clear and free of
age of one part to another is indicated by crossovers as possible.
a double line or broken connecting lines Primary purpose: to indicate function
(dashes). This format may be employed to and operation of a circuit.
depict simple circuits of relatively limited
complexity without unduly hindering A system of symbols defined in EN 61 346,
clarity (Fig. 9a). Section 2 can be used to indicate the rela-
tionships between the individual compo-
nents. Each separately illustrated device
symbol includes the code for the device.
10 Ground representation If it is necessary in the interests of clarity
and comprehension, a section of the cir-
cuit diagram should be set aside for the
a + complete and assembled representation of
devices which have otherwise been shown
in the detached form (Fig. 9b).

Topographical representation
This type of representation places the sym-
bol in a position that completely or partly
corresponds to its location within the device
or component.
b +
Ground (earth) symbols
For the sake of conceptual simplicity, most
vehicles employ a single (hot) conductor
31 layout, relying on the metallic body to con-
duct the return current. Designers resort
to insulated return wiring either when
restraints prevent using the body for
satisfactory ground connections or when
c + voltages in excess of 42 volts are being
handled.
All terminals represented by the ground Fig. 10
a Individual ground
symbol are mutually connected electri-
symbols
UAS1222-1Y

cally through the component (housing) or b Common ground


vehicle ground. connection
All components with a ground symbol c With common
must be mounted on the vehicle ground to ground point
512 | Symbols and circuit diagrams | Circuit diagrams

which they must have a direct electrical ground. In high-tension circuits this outer
connection. line is frequently combined with the pro-
Figure 10 depicts several options for tective conductor (PE), also represented as
showing connections to ground. a broken dotted line.

Current paths and conductors (wiring) Interruptions, codes, destination reference


Circuits should be arranged to be clear and For clarity, connecting lines (conductors
easy to follow. When possible, individual and lines denoting mechanical linkage)
current paths should indicate a force-trans- can be interrupted if they would otherwise
fer direction from left to right and/or from extend too far within the circuit diagram.
top to bottom, as well as being straight and Only beginning and end of the connecting
free of crossovers and changes in direction. line are shown. The association of these
They should also be parallel to the border interrupted points must be clearly recog-
of the circuit diagram. nizable. The code and / or destination ref-
When a number of conductors run par- erence may be used for this.
allel to each other, they are grouped in sets
of three with spaces between the groups. The codes on associated ends of the open
circuit match. The following may be used
Lines of demarcation, borders as codes:
Dot/dash demarcation or border lines are ▶ Terminal designations (DIN 72 552),

used to separate individual components Figure 11a


within a circuit as an indication of func- ▶ Indication of the function

tional and/or structural relationships. ▶ Identification using alphanumeric

In illustrations of automotive electrical symbols


systems, these alternating dots and dashes
represent a non-conductive border around The destination reference is shown in
a device or circuit component. The line parentheses to avoid confusion with the
will not always correspond with the com- code; it consists of the section number
ponent housing and does not indicate of the target (Fig. 11b).

11 Broken-line designation using terminal destinations

a b

2 Ignition 8 Lighting

30 30 30 30
30 30
15 15
–S1 15 15 15 –S1 (8) (2) 15
50 –F2 50 –F2

Fig. 11
–S16 –S16
a By terminal
designation,
–H10 –H10
UAS1223-1Y

e.g. terminal 15
b With destination
31 31 31 31
reference, e.g. in
section 8 and 2
Symbols and circuit diagrams | Circuit diagrams | 513

Section identification ▶ Device identifier


The section-identification code along the
upper border of the diagram is used for
locating circuit sections. This designation Example: Starter – M 1

can be in one of three forms:


Prefix for the type of
▶ Consecutive numbers at equal intervals
device
from left to right (Fig. 12a) Code letter for device
▶ Indication of the content of the circuit Sequence number
sections (Fig. 12b)
▶ Or a combination of the two (Fig. 12c).

Designation codes ▶ Terminal designation

Devices, parts or symbols are labeled in


circuit diagrams with a letter and a serial
Example: Terminal 30 : 30
number as defined in EN 61 346, Section 2.
This code is located to the left of or under-
neath the symbol. Prefix for
The prefix to designate the type of de- terminal
vice (as specified in the standard) can be Terminal code
omitted as long as this does not lead to
ambiguity.
In nested devices, one device is a com-
ponent part of another, e.g. starter M1 with Identification of related symbols in de-
built-in engagement relay K6. The device tached views: each individual symbol
identifier is then: – M1 – K6. is shown separately and all symbols for
a particular device are assigned a code
which is the same as that used for the
device itself.
Connection designations (such as those
12 Different methods of section identification defined in DIN 72 552) must be placed out-
side the symbol and, if boundary lines are
a present, outside these lines if possible.
1 2 3 4 5 6 7 8 …
For horizontal current paths: the data
associated with the individual symbol is
provided beneath the circuit symbol con-
b cerned. The terminal code is above the
1 Power supply 2 Starting system 3 Ignition connecting line, just outside the symbol
proper.
For vertical current paths: the data ap-
plying to the individual symbol are pro-
c vided to its left. The terminal code is just
1 2 3 4 5 6 7 8 9 10 outside the symbol. It the type is horizon-
Fig. 12
1 Power supply 2 Starting system 3 Ignition tal, the code is provided next to the con-
a With consecutive
necting line on the symbol’s right; if the
numbers
UAS1204-1E

type is vertical, it is on the left. b With section


indication
c With a combination
of a and b
514 | Symbols and circuit diagrams | Circuit diagrams

Terminal diagram Labeling


The terminal diagram shows the terminal Devices identified in accordance with
locations of electrical devices. It also illus- EN 61 346, Section 2. Terminal connectors
trates the external (and internal as re- and plugged connections are identified
quired) connections (lines) at these points. with the terminal designations present on
the device (Fig. 13).
Representation Detached views dispense with continu-
Individual electrical devices are illustrated ous connecting lines between devices. All
using squares, rectangles, circles, symbols conductors leaving a device have a desti-
or illustrations, and their locations may nation reference (EN 61 346, Section 2),
correspond to their installed positions. consisting of the code for the target device
The connections are represented by cir- and the terminal designation with – if nec-
cles, dots, plug connectors, or simply by essary – statement of the wiring color code
the connecting line. The following conven- as specified in DIN 47 002 (Fig. 15 and
tions govern the methods of representa- Table 1).
tion used in automotive electrical systems:
▶ Assembled, circuit symbols complying ▶ Device identifier

with EN 60 617 (Fig. 13a) Example: alternator – G1


▶ Assembled, pictorial representation of

the device (Fig. 13b) Prefix for the type of


▶ Detached, representation of the device device (may be omitted)
Code letter and serial number
with symbol, terminals with destination
of the device (alternator)
references; wiring color codes optional
(Fig. 14a and Table 2)
▶ Detached, pictorial representation, ▶ Destination reference

including terminals with destination


Example: wire from – G2 : + / rd
references; wiring color codes optional alternator G1 to battery G2
(Fig. 14b) Prefix for the type of
device (may be omitted)
2 Color coding for electrical conductors Code letter and
(in accordance with DIN 47 002) serial number (battery)
bl blue gn green bk black Terminal prefix
br brown or orange tq turquoise Terminal designation
of the destination terminal
ye yellow pi pink vi violet
Wire color code (red)
gr gray rd red wh white
Table 2

13 Terminal diagram, assembled representation

a b 15
15 50a 30
S2 50a
H1 30 H1 S2

D+ B+ 30 50
G D+
M 50
3 B+
B– 30
U
UAS1224-1Y

G1 B– G2 M1 G1
Fig. 13
G2
a With symbols M1
b With devices
Symbols and circuit diagrams | Circuit diagrams | 515

14 Terminal diagram, detached view

A B

G1 G1
G D+ H1 D+ H1
3 B+ G2:+ B+ G2:+
U B– B–

G2 G1:B+ G2 G1:B+
+ S2:30 + S2:30 Fig. 14
M1:30 M1:30
a With circuit
– –
symbols and
destination
references
b With devices

M1 M1 and destination
30 G2:+ 30 G2:+ references
M 50 S2:50a
50 S2:50a G1 Three-phase
alternator with
voltage regulator
G2 Battery
H1 Charge indicator
lamp
H1 S2:15 H1 S2:15
G1:D+ M1 Starter motor
G1:D+
S2 Ignition switch
XX Device ground on
vehicle chassis
S2 YY Terminal for ground
S2
UAS1225-1Y

15 H1 15 H1 connection
30 G2:+ 30 G2:+ :15 Conductor
50a M1:50 50a M1:50 potential,
e.g. terminal 15

15 Device identifier (example: alternator)

Fig. 15
Device representation Destination indication a Device identifier
(code letter and
G D+ H1/bk
B+ G2:+/rd sequence number)
3 B– b Terminal designation
U on device
G1
c Device to ground
a b c d d Destination
reference (code
UAS1055-1E

letter plus serial


number/terminal
designation/wire
color code)
516 | Symbols and circuit diagrams | Circuit diagrams

Block diagram 3 Explanation of component codes


Bosch has responded to the requirements Position Description
associated with trouble-shooting on
complex, networked systems with a self- A1865 Electric power-seat system
diagnosis function by developing system- A28 Theft-deterrence system
specific circuit diagrams. Bosch makes A750 Fuse/relay box
block diagrams for further systems in a F53 Fuse C
great number of motor vehicles available F70 Fuse A
in ESI[tronic] (Electronic Service Informa- M334 Fuel-supply pump
tion). This provides automotive repair S1178 Warning-buzzer switch
shops with a useful tool for locating faults Y157 Vacuum actuator
or wiring retrofit equipment. Figure 17 Y360 Actuator, door, right front
shows the block diagram for a door-lock- Y361 Actuator, door, left front
ing system. Y364 Actuator, door, right rear
The representations in the block dia- Y365 Actuator, door, left rear
grams diverge from those in the standard Y366 Fuel filler-flap actuator
circuit diagrams by relying on US symbols Y367 Actuator, lock, luggage compart-
with supplementary legends (Fig. 16). ment, trunk lid
Table 3
These legends include component codes
(for instance: “A28” for theft-deterrence
system), as shown in Table 3, as well as 4 Wire color code chart

the color codes for wiring (Table 4). Both Position Description
tables can be accessed in ESI[tronic].
BLK Black
BLU Blue
16 Supplementary data in the block diagrams BRN Brown
CLR Transparent
DK BLU Dark blue
DK GRN Dark green
GRN Green
GRY Gray
GRN/BLU

GRN/BLK

BLU/RED

LT BLU Light blue


LT GRN Light green
1
NCA No Color Assigned

3 2 3 4 C4 2 ORG Orange
PNK Pink
PPL Purple
RED Red
Table 4
TAN Tan
VIO Violet
WHT White
3 2 C4 2 YEL Yellow
Fig. 16
1 Wire color 1 GRN /
BLU
2 Connector number
3 PIN number
UAS1260-1Y

(dashes between
PINs indicate that
all PINs are part of
the same plug)
Symbols and circuit diagrams | Circuit diagrams | 517

17 Block diagram for a door-locking system (example)

Term. 15/54 Term. 20


A750
F70 F53
16A 16A

BLK/YEL RED/WHT RED/WHT


RED/WHT
RED/WHT
RED/WHT
BLK/YEL
2 3 1
M334
M P

2 2 1 2 1 1 3 2
RED/WHT
BLU YEL BRN A1865 YEL YEL GRN RED/WHT
2

UN- 2
LOCK 1
BLU BLU Y360
UN-
Y157 LOCK Y361 GRN 1
LOCK

Y157
3 A28 GRN LOCK

YEL BRN

A28 3

BRN/BLK
YEL
YEL

Y364

Y157
BRN

YEL

CONNECTOR
BLOCK
BRN

YEL

Y157 S1178
BRN

Y365
BRN/BLK

0202

RED/WHT

Y366 2 Y367
UN-
LOCK
1 YEL
YEL YEL

Y157 Y157 LOCK

YEL
3

BRN/BLK
UAS1261-1Y
518 | Symbols and circuit diagrams | Circuit diagrams

Block diagrams are classified according ▶ Suspension and


to system circuits, with further divisions ▶ Drivetrain
by subsystem as indicated (Table 5). Clas-
sification of system circuits reflects the It is important to be aware of the ground-
standard ESI[tronic] practice as used for ing points, particularly when fitting ad-
other systems, according to which they are ditional accessories. For this reason,
assigned to one of four assembly groups: ESI[tronic] includes the vehicle-specific
▶ Engine location diagram for the grounding points
▶ Body (Fig. 18) in addition to the block diagrams.

5 System sub-circuits 18 Ground points

1 Engine management
2 Starter/charging circuit
3 Heating and air conditioning 2
4 Radiator fan
Fig. 18
1 Left front fender 5 ABS
1 3 5
2 Forward section 6 Vehicle-speed controller/tempomat
3 Engine 7 Power-window unit
4 Bulkhead 8 Central locking system 4
5 Right front fender 9 Instrument panel 6 8
6 Footwell panel or 7
10 Wiper/washing system 11 11
instrument panel
11 Headlamps 12
7 Left front door
12 Exterior lighting
8 Right front door 16 13 16
13 Power supply 9 10
9 Left rear door
10 Right rear door 14 Ground allocation 15 15
12
11 A-pillars 15 Data line
12 Passenger 16 Shift lock
compartment 17 Theft-deterrence system
14

UAS1262-1Y
13 Roof 18 Passive safety and security systems
14 Rear section
19 Electric antenna
15 C-pillars
20 Alarm system
16 B-pillars
21 Heated screen/mirror
22 Supplementary safety and
security systems
23 Interior lighting
24 Power-assisted steering
25 Mirror adjuster
26 Soft-top controls
27 Horn
28 Trunk, trunk lid
29 Seat adjustment
30 Electronic damping
31 Cigarette lighter, socket
32 Navigation
33 Transmission
34 Active bodywork components
35 Vibration damping
36 Mobile phone
37 Radio/sound system
38 Immobilizer (drive-away protection)
Table 5
Symbols and circuit diagrams | Designations for electrical devices | 519

Designations for electrical ▶ Device identifier

devices Example: Alternator G2, Terminal 15


Prescribed designation code: – G 2 : 15
The designation defined in EN 61 346, prefix (may be omitted,
Section 2 (Table 6) serves as the basis for as long as this does not cause
unambiguous and internationally-recog- ambiguity)
nized labeling conventions for assemblies, Code letter for type (here
components, etc., as represented in circuit an alternator) from Table 6
Sequence number
diagrams by circuit symbols. It appears
Terminal (here: Terminal 15)
next to the circuit symbol and consists of
as standard designation
a sequence of defined prefixes, letters and or as affixed to the device
numerals.

6 Identification codes for electrical devices

Identification code Type Examples

A System, assembly, ABS control unit, radio, two-way radios,


component group mobile phone, alarm system, equipment assembly,
ignition trigger box, electronic control unit,
cruise control

B Converter of non-electrical Reference-mark sensor, pressure switch, fanfare


to electrical quantities horn, horn, Lambda oxygen sensor, loudspeaker,
and vice-versa air-flow sensor, microphone, oil pressure switch,
sensors of all types, ignition triggering device

C Capacitor All types of capacitors

D Binary component, On-board computer, digital equipment, integrated


memory circuit, pulse counter, magnetic tape recorder

E Various devices Heating system, air-conditioning system, lamp,


and equipment headlamp, spark plug, ignition distributor

F Protective equipment Initiator trigger (bimetal), reverse-polarity guard,


fuse, current protection circuit

G Power supply, Battery, alternator, battery charger


alternator

H Monitor, indicator, Audible alarm, function lamp, flasher indicators,


signaling device turn-signal lamp, brake-pad wear indicators,
stop lamp, high-beam indicator, alternator-charge
indicator, indicator lamp, indicator, oil pressure
monitor, optical indicator, signal lamp, buzzer

K Relay, contactor Battery relay, turn-signal flasher, flasher relay,


engagement relay, starting relay, hazard warning
light flasher

L Inductance Choke coil, coil, winding

M Motor Blower motor, fan motor, pump motor for


ABS/TCS/ESP hydraulic modulators,
windshield washer/wiper motor, starter motor,
servomotor

N Regulator, amplifier Regulator (electronic or electromechanical),


voltage stabilizer
Table 6
520 | Symbols and circuit diagrams | Designations for electrical devices

6 Identification codes for electrical devices (continued)

Identification code Type Examples

P Measuring device Ammeter, diagnosis socket, rev counter,


pressure display, tachograph, measuring point,
test point, speedometer

R Resistor Sheathed-element glow plug, flame plug,


heating resistor, NTC resistor, PTC resistor,
potentiometer, regulating resistor, series resistor

S Switches Switches and push-buttons of all kinds,


ignition contact breaker

T Transformer Ignition coil, ignition transformer

U Modulator, converter DC converter

V Semiconductor, Darlington transistor, diode, electron tube, rectifier,


electron tube semiconductors of all kinds, varicap, transistor,
thyristor, Zener diode

W Transmission path, Vehicle antenna, shielding, shielded cable,


conductor, antenna all types of cable, wiring harness,
(common) ground conductor

X Terminal, plug, Terminal stud, electrical connections of all types,


plug-in connection spark-plug connector, terminal, terminal strip,
electric wiring coupling, cable tie, plug, socket,
multipoint connector, (multiple) plug connection,
distributor connector

Y Electrically operated Permanent magnet, (solenoid) injection valve,


mechanical equipment solenoid clutch, electromagnetic brake,
electric air valves, electric fuel-supply pump, solenoid,
electric start valve, transmission control,
tractive solenoid, kickdown solenoid valve,
headlamp range control, ride-height control valve,
switching valve, start valve, door lock,
central locking system, auxiliary-air device

Z Electric filter Interference suppressor, suppression filter,


Table 6 (continued)
filter network, clock
Symbols and circuit diagrams | Terminal designations | 521

Terminal designations For this reason, the terminal designations


need not be written on the wires.
The system of standard (DIN 72 552) termi- In addition to the terminal designations
nal designations prescribed for use in au- listed, designations according to DIN VDE
tomotive applications has been designed standards may also be used on electri-
to facilitate correct connection of devices cal machines. Multi-pin plug connections
and their wiring, with emphasis on repairs large enough to exhaust the range pro-
and replacement. vided by DIN 72 552 are allocated consecu-
The terminal designations (Table 7) are tive numbers or letters, avoiding any char-
not wire designations, as devices with dif- acters to which the standard has already
fering terminal codes can be connected to assigned a specific function.
the opposite ends of a single wire.

7 DIN 72 552 terminal designations

Terminal Definition Terminal Definition

1 Ignition coil, ignition distributor 31 b Return line to battery negative


Low voltage or ground via switch or relay
(switched negative)
Ignition distributor with two
Battery changeover relay 12/24 V
isolated electric circuits
31 a Return line to battery II negative
1a To ignition contact breaker I
31 c Return line to battery I negative
1b To ignition contact breaker II
Electric motors
2 Short-circuit terminal 32 Return line 1)
(magneto ignition) 33 Main terminal 1)
33 a Self-parking
4 Ignition coil, ignition distributor
33 b Shunt field
High voltage
33 f For second reduced-rpm operation
Ignition distributor with two 33 g For third reduced-rpm operation
isolated electric circuits 33 h For fourth reduced-rpm operation
4a From ignition coil I, terminal 4 33 L Rotation to left (counterclockwise)
4b From ignition coil II, terminal 4 33 R Rotation to right (clockwise)
Starter motor
15 Switched plus downstream from battery 45 Separate starting relay, output
(output from ignition [start] switch) Starter: input (primary current)
15 a Output on series resistor to Dual starters, parallel activation
ignition coil and to the starter Starting relay for pinion-engagement
current
Glow plug switch 45 a Starter I output
17 Start Starter I and II input
19 Preglow 45 b Starter II output
48 Terminal on starter
30 Line from battery positive terminal
and start-repeating relay for
(direct)
monitoring the starting process
Battery changeover relay 12/24 V Turn-signal flasher (pulse generator)
30 a Input from battery II positive 49 Input
49 a Output
31 Return line from battery negative
49 b Output to second flasher circuit
or ground (direct)
49 c Output to third flasher circuit Table 7

1) Polarity reversal terminal 32/33 possible


522 | Symbols and circuit diagrams | Terminal designations

7 DIN 72 552 terminal designations (continued)

Terminal Definition Terminal Definition

Starter motors 58 Side-marker lamp, tail lamp,


50 Starter control (direct) license plate lamp, and
instrument lamps
Battery changeover relay
58 b Tail lamp mode selection on
50 a Output for starter control
single-axle tractors
Starter control 58 c Trailer gladhand assembly
50 b Parallel operation of two starter for single-strand tail lamp
motors with sequence control with fuse in the trailer
58 d Adjustable instrument
Starting relay for sequence control illumination, tail and
of engagement current in parallel side-marker lamp
operation of two starter motors 58 L Left
50 c Starter I input at starting relay 58 R Right, license-plate lamp
50 d Starter II input at starting relay
Alternator
Start-inhibit relay (magneto alternator)
50 e Input 59 AC voltage output
50 f Output rectifier input
59 a Charging armature output
Start repeating relay 59 b Tail lamp armature output
50 g Input 59 c Stop lamp armature output
50 h Output
61 Alternator charge indicator
Alternator Tone sequence controller
51 DC voltage at rectifier 71 Input
51 e DC voltage at rectifier with choke coil 71 a Output to horns 1 and 2 (bass)
for daylight operation 71 b Output to horns 1 and 2 (treble)
Trailer signals 72 Alarm switch
52 Supplementary signal transmission (rotating beacon)
from the trailer to the towing vehicle
75 Radio, cigarette lighter
53 Wiper motor, input (+) 76 Loudspeaker
53 a Wiper (+), self-parking
77 Door valve control
53 b Wiper (shunt winding)
53 c Electrical windshield washer pump Trailer signals
53 e Wiper (brake winding) 54 Trailer gladhand assembly and
53 i Wiper motor with permanent light combination, stop lamp
magnet and third brush 54 g Pneumatic valve for retarder
(for higher speed) on trailer, electromagnetically
actuated
55 Fog lamps
Switch, NC contact
56 Headlamps and changeover contact
56 a High beam with indicator lamp 81 Input
56 b Low beam (dipped beam) 81 a First output (NC contact side)
56 d Headlamp-flasher contact 81 b Second output (NC contact side)
NO contact
57 Motorcycle parking lamp 82 Input
(also for passenger car, 82 a First output
truck etc. in some export markets) 82 b Second output
57 a Parking lamp 82 z First input
57 L Parking lamp, left 82 y Second input
Table 7 57 R Parking lamp, right Multiple-position switch
(continued)
Symbols and circuit diagrams | Terminal designations | 523

7 DIN 72 552 terminal designations (continued)

Terminal Definition Terminal Definition

Switch, NC contact Three-phase alternators


and changeover contact (continued) U, V, W Three-phase terminals
83 Input
Turn-signal lamp
83 a Output (position 1)
(turn-signal flasher)
83 b Output (position 2)
C Indicator lamp 1
83 L Output (left position)
C0 Main terminal for turn-signal flasher
83 R Output (right position)
not connected to turn-signal lamp
Current relay
C2 Indicator lamp 2
84 Input: drive and
C3 Indicator lamp 3 (e.g. for
relay contact
dual trailer operation)
84 a Output: drive
L Left-side turn-signal lamp
84 b Output: relay contact
R Right-side turn-signal lamp
Switching relay
85 Output: drive
(negative winding end or ground)
Input: drive
86 Start of winding
86 a Start of winding
or first winding
86 b Winding tap
or second winding
Relay contact for NC contact
and changeover contact
87 Input
87 a First output (NC contact side)
87 b Second output
87 c Third output
87 z First input
87 y Second input
87 x Third input
Relay contact for NO contact
88 Input
Relay contact for NO contact
and changeover contact
(NO side)
88 a First output
88 b Second output
88 c Third output
Relay contact for NO contact
88 z First input
88 y Second input
88 x Third input
Alternator and
voltage regulator
B+ Battery positive terminal
B– Battery negative terminal
D+ Generator positive terminal
D– Generator negative terminal
DF Generator field winding
DF 1 Generator field winding 1 Table 7
DF 2 Generator field winding 2 (continued)
524 | Index of technical terms, |, Sachwortverzeichnis

Index of technical terms


Technical terms Battery changeover, 391 Charge-balance calculation, vehicle
Battery chargers, 430 electrical system, 386
0-ampere speed, alternator, 452 Battery charging relay, commercial- Charging characteristics, 429
3-phase bridge circuit, 439 vehicle electrical system, 393 Charging methods, starter battery, 428
Battery-cutoff relay, commercial- Charging procedure, starter battery, 408
A vehicle electrical system, 393 Circuit diagrams, 508, 510
ABS control loop, 48 Battery designs, 411 Circuit symbols, 500
Absolute humidity, 295 Battery maintenance, 427 Classification, hybrid drives, 368
Absolute rotating-speed measure- Battery management, 388 Classification, starter battery, 402
ment, 269 Battery master switch, commercial- Classification of bus systems, 85
Acceleration sensors, 271 vehicle electrical system, 392 Claw-pole alternator, 456
Accelerator-pedal sensors, 328 Battery relay, commercial-vehicle CMOS technology, 309
AC firing, airbag, 68 electrical system, 393 Coils, 174
Active material, 403 Battery status recognition, 389 Communication controller, 134
Active speed sensors, 310 Battery testers, 430 Communication layer, 78
Active wheel-speed sensor, 317 Belt-force limiters, 63 Compact-diode-assembly alterna-
Actuators, 354 Bernoulli’s equation, 290 tor, 457
Adaptive cruise control (ACC), 54 Bi-Litronic projection, 40 Compact alternator, 455
Adaptive frontlighting system (AFS), Bi-Litronic reflection, 39 Compact ignition coil, 22
42 Bimorph, 274 Completely maintenance-free bat-
Adaptive rearlighting system (ARS), Bipolar transistors, 178 tery, 413
42 Bit stuffing, 101 Concentration sensors, 294
Addressing, MOST, 116 Block diagram, 509, 516 Consequential-damage protection
Addressing, network, 74 Bluetooth, 122 device, alternator, 451
Administrative functions, MOST, 118 Bluetooth architecture, 128 Contact systems, plug-in connec-
AGM technology, 415 Bluetooth versions, 123 tions, 398
Air system, Motronic, 15 Bolometer, 306 Content-based addressing, 96
Alternator, 434 Boost charging, 428 Continuity equation, 290
Alternator circuit, 442, 453 Booster, 369 Control algorithms, ACC, 56
Alternator designs, 455 Braking-force distribution, recupera- Controlled system, ABS, 49
AMR sensors, 311 tive braking, 378 Controlled variables, ABS, 50
Anemometer, 291 Breakdown voltage, 172 Control mechanisms, 78
Anisotropic magnetoresistive sensors, Bulk current injection method, 497 Control units, 196
248 Bus access method, 74 Control unit software, 204
Antenna system, ACC, 59 Bus driver, 134 Conventional batteries, 411
Antilock brake system (ABS), 47 Bus guardian, 135 Cooperative recuperative brake sys-
Application layer, 78 Bus systems, 92 tem, 377
Application protocols, 146 Bus topology, 71 Coriolis acceleration, 270
Arbitration, 97, 149 Cornering lights (Europe), 43
Architecture, 155 C Course setting, ACC, 54
Architecture of electronic systems, Calibration process, sensors, 210 Cranking resistance, 482
152 CAN bus, 92 Current characteristic, three-phase
ASIC modules, 182 CAN controller, 102 alternator, 452
ASSP modules, 182 CAN protocol, 96 Current generation in the vehicle, 434
Asynchronous machines, 362 Capacitance, 173 Cyclic redundancy check, 100
Automatic starting systems, 480 Capacitive coupling, 488
Automotive networking, 82 Capacitor motor, 364 D
Autosar Initiative, 160 Capacitors, 173 Damping, 272
Axle sensors, 335 Capacity, battery, 420 Data processing, control unit, 196
CARTRONIC® concept, 158 Data processing, EDC, 26
B CCD sensors, 309 Data transfer, MOST, 115
Back-bias magnet, 314 Cell connectors, 404 Data transfer rate, 83
Barber pole sensor, 249 Cell voltage, 407, 418 Deep-cycle resistant battery, 416
Basic CAN, 102 Characteristic curve type, sensors, Development methods, mechatron-
Bathtub pattern, 221 216 ics, 164
Battery-cable terminals, 404 Characteristics, alternator, 451 Diagnosis interfaces, 144
Battery case, 402 Characteristic curves, battery, 418 Diagnostic protocol, 145

Robert Bosch GmbH (ed.), Bosch Automotive Electrics and Automotive Electronics,
DOI 10.1007/978-3-658-01784-2, © Springer Fachmedien Wiesbaden 2014
Index of technical terms | 525

Diaphragm-type sensors, 276 Engine-speed sensors, 310 Global positioning system, 257
Differential Hall sensor, 242, 311 Engine management system, EDC, 31 GMR multilayers, 254
Diodes, 176 EOL programming (End of Line), 198 GMR sensors, 311
Direct-contact sensors, temperature Epitaxy, 187 GMR spin valves, 254
sensors, 299 Error types, sensors, 218 Gradient correction, 141
Direct-current machines, 361 Event control, 78 Gradient sensors, 266
Direct-drive starters, 470 Excitation circuit, alternator, 441
Discharge procedure, starter bat- Excitation current, alternator, 436 H
tery, 409 Excitation diodes, alternator, 440 Half-differential short-circuiting ring
Discrete semiconductor components, Excitation field, alternator, 436 sensor, 237
176 Excitation winding, alternator, 436 Half-wave rectification, 437
Doping, 169 Exhaust valve, 48 Hall angular-position sensors, 243, 329
Doping processes, 186 External excitation, alternator, 436 Hall phase sensors, 312
Doppler effect, 58 Hall rod sensors, 312
Drag torque increase, 376 F Hall sensors, 266
Drag torque simulation, 376 Failure quota, 219 Hall switch, 240
Drive concepts, hybrid drives, 366 Failure rate, 219 Hall vane switches, 265
Dual-spark ignition coils, 21 Faraday’s law, 435 Halogen lamp, 32
Dual-winding rotary actuator, 357 Fault-tolerant average algorithm, 141 Headlamp leveling control, 40
Dynamic RAM, 203 Fiber-optic sensors, 224 Heavy-duty battery, 417
Dynamic segment, 139 Field-effect transistors, 180 Hella sensor, 238
Dynamic system characteristic curve, Film circuits, 194 High-pin-count plug-in connections,
vehicle electrical system, 386 Finger-type sensor, 349 397
Finite state machine, hybrid drives, 374 High-pressure fuel injector, 18
E FlexRay, 132 High-pressure sensors, 326
Echo-sounding process, 256 FlexRay controller, 134 High beam, 36
EC motors, 363 FlexRay protocol, 136 Hot-film air-mass meter, 292, 336
EDC, overview of functions, 28 Flowmeters, 288 Hot-wire air-mass meter, 292
EDC systems, torque-controlled, 30 Flow profile, 289 Hybrid circuits, 194
Eddy-current sensors, 235, 287 Fluid-mechanical actuators, 359 Hybrid controller, 370
EE system architectures, 157 Force sensors, 279 Hybrid drives, 366
Electrical energy accumulators for Frequency-hopping method, 123 Hybrid topologies, 73
hybrid vehicles, 380 Frequency modulation, 57 Hydraulic modulator, 47
Electrical energy management, 388 Frictional connection, 469
Electrical energy supply, 384 Front airbag, 63 I
Electrical machines, 360 Fuel-injection calculation, 28 iBolt™ force sensor, 344
Electrodynamic actuators, 357 Fuel-injection calculation, EDC, 29 Ignition, 20
Electrodynamic principle, 355 Fuel-injection control, EDC, 28 Ignition coils, 22
Electrolyte density, 427 Fuel injector, 16 Illuminance, 35
Electromagnetic actuators, 356 Fuel-level sensor, 234 Imaging sensors, 307, 308
Electromagnetic compatibility, 486 Fuel system, Motronic, 15 Impact-pressure gage, 290
Electromagnetic induction, alterna- Full CAN, 103 Incident interference, 492
tor, 435 Full-wave rectification, 437 Incident radiation, 494
Electromagnetic principle, 355 Functional structure, 155 Incident radiation via antenna, 498
Electromagnetic voltage regulators, Individual control, ESP, 46
444 G Inductance, 174
Electromechanical actuators, 354 Gage factor, 282 Inductive coupling, 488
Electronic charger, 431 Galvanic coupling, 487 Inductive ignition system, 20
Electronic components, 168 Galvanomagnetic effect, 240 Inductive speed sensors, 310
Electronic diesel control, 24 Gas-discharge lamps, 33 Inductive-type sensors, 261
Electronic stability program (ESP), 46 Gas inflators, airbag, 68 Intake valve, 48
Electronic voltage regulators, 445 Gas sensors, 294 Integration level, 181
Emitted interference, 494 Gassing, 409 Interference immunity, 83
Energy accumulator for hybrid sys- Gassing voltage, 419 Interference suppression, 486
tems, 381 Gateway, 87 Interference-suppression categories,
Energy supply in the vehicle, 434 Gel-electrolyte batteries, 415 493
Engagement relay, 466 Giant magnetoresistive sensors, 253 Intrinsic conductivity, 170
526 | Index of technical terms, |, Sachwortverzeichnis

K Micromechanical yaw-rate sensors, Overvoltage protection, alternator,


K line, 146 320 448
KWP 2000, 145 Microsystem technology, 225 Overvoltage-protection devices, 449
KWP 71, 145 Microtick, 140 Oxygen-concentration cell, 348
Mild Hybrid, 369
L Minimum starting temperature, 482 P
Laser diode, 185 Minislots, 139 p-n junction, 171
Lead-antimony alloy, 411 Modulation method, Bluetooth, 124 p-type doping, 170
Lead-calcium-silver alloy, 413 Moisture measurement, 294 Parallel hybrid drive, 367
Lead-calcium alloy, 412 Moment of ignition, 21 Passive components, 172
Lead cell, 407 Monolithic integrated circuits, 181 Passive (inductive) wheel-speed
Light-emitting diode (LED), 35, 184 MOST application layer, 119 sensor, 316
Lighting systems, adaptive, 42 MOST bus, 112 Pencil coil, 23
Lighting technology, 32 Motor-vehicle bulbs, specifications, Phase sensor, 312
Light sensor, 347 44 Photodiode, 184
LIN bus, 106 Motronic engine-management sys- Photolithography, 188
LIN protocol, 108 tem, 13 Photoresistor, 183
Lithium ion system, 382 Movable magnet, 243 Phototransistor, 185
Lithium-polymer battery, 382 Multi-plate overrunning clutch, 469 Photovoltaic cell, 184
Litronic, 38 Multifunction controller, 448 Physical layer, 76
Longitudinal effect, 273 Multimaster, 75 Piconet, 124
Low beam, 36 Multiplex applications, 86 Piezoelectric “tuning-fork” yaw-rate
Low-maintenance batteries, 411 sensor, 323
Low-pin-count plug-in connections, N Piezoelectric acceleration sensors,
398 n-type doping, 169 343
Low-temperature test current, 422 Nernst principle, 348 Piezoelectric effect, 297
Luminous flux, 35 Networking, 70 Piezoelectric knock sensors, 339
Luminous intensity, 35 Network management, LIN, 110 Planar Lambda oxygen sensor, 351
Network nodes, 93 Planar wide-band Lambda oxygen
M Network organization, 74 sensor, 352
Macrotick, 140 Network topology, 70 Plate blocks, 403
Magnetically inductive-type sensors, Nickel metal hydride systems, 381 Plug-in connections, 396
235 Nominal capacity, battery, 421 Position control, 272
Magnetoelastic principle, 280 Nominal voltage, battery, 418 Position sensors, 232
Magnetoresistive sensors, 247 NTC resistors (thermistors), 178 Position sensors for transmission
Magnetostatic sensors, 240, 265 control, 332
Magnetostriction, 280 O Potentiometer sensors, 233
Main headlamps (Europe), 36 Occupant-protection systems, 62 Power classes, Bluetooth, 124
Main headlamps (North America), 37 Offset correction, 141 Power generation in the vehicle, 434
Maintenance-free battery, 412 Ohmic resistors, 172 Powerline communication, 161
Market volumes of electrics/electron- One-piece cover, 403 Preexcitation, alternator, 441
ics, 11 One-way clutch, 468 Preexcitation circuit, alternator, 440
Master-slave, 75 Open-circuit voltage, 418 Pressure sensors, 276
Mat technology, battery, 416 Operating conditions, sensors, 223 Printed-circuit boards (pcb), 189
Maximum current, alternator, 452 Operating point optimization, hybrid Propagation time measurement, 57
Maximum speed, alternator, 452 drives, 372, 374 Protocol layers, 96
McMess, 146 Operating strategies, hybrid drives, Pseudo Hall sensors, 249
Mechatronics, 162 370 PTC resistors (thermistors), 178
Meshing, starter, 462 Operating strategy and internal-com- Pulsation, 288
Mesh topology, 73 bustion engine concepts for gaso- Pulse wheels, 318
Microbending effect, 224 line hybrid vehicles, 373 PWM signals, 198
Microcontroller, 200 Operating strategy for diesel hybrid
Micro Hybrid, 369 vehicles, 372 R
Micromechanical bulk silicon accel- Optoelectronic components, 176, 183 Radar signal processing, 59
eration sensors, 342 Oscillation gyroscope, 270 Rain sensor, 347
Micromechanical pressure sensors, OSI reference model, 76 Random-access memory, 203
324 Output signals, control unit, 198 Range, lighting technology, 35
Index of technical terms | 527

Ranging radar, 57 Single-phase asynchronous motors, Three-phase machines, 362


Rapid-start charger, 431 364 Throttle device, 15
Rated current, alternator, 452 Single-spark ignition coils, 21 Throttle-valve position sensor, 234
Rated speed, alternator, 452 Single-winding rotary actuator, 357 Through-fitting method, 191
Read-only memory, 203 Single-wire line, 94 Timer control, 79
Real-time applications, 85 Sintered-ceramic NTC resistors, 300 Time synchronization, 141
Real-time capability, 84 Sleep mode, 136 Tolerance requirements, sensors, 218
Rectifier diodes, 177, 439 Sliding-gear starters for commercial Torque control, 30
Recuperative brake system, 376 vehicles, 474 Torque motor, 357
Reduction-gear starters, 470 Smart sensor, 209 Torque sensor, 346
Redundancy, 221 Software architecture, 158 Torque sensors, 279, 284
Regenerative braking, 376 Speed sensors, 259 Traction-control system (TCS), 50
Relative humidity, 295 Spinning current, 241 Transistors, 178
Reliability, 219, 222 Split-power hybrid drive, 368 Transmission agent, MOST, 114
Resistance to exhaustive discharge, Spur-gear overrunning clutch, 469 Transmission speed sensors, 313
starter battery, 425 Starter batteries, 400 Transverse effect, 274
Resistance to overcharge, starter bat- Starter motors, 462 Trickle charging, 429
tery, 425 Starting power, starter batteries, 424 Two-battery vehicle electrical system,
Resistive sensors, 299 Starting systems, 476 390
Reverse-current block, 438 Star topology, 71 Two-step Lambda oxygen sensors,
Ring topology, 72 Startup, 136 348
Roller-type overrunning clutch, 468 Static RAM, 203 Two-wave rectification, 437
Rollover protection systems, 65 Static segment, 139 Two-wire line, 94
rpm sensors, 259 Steady-state voltage, 418 Type designations, battery, 422
Steering-angle sensors, 330 Types of protection, alternator, 449
S Strain gage pick-off, 277
Salient-pole alternators, 460 Strain gage principle, 282 U
Scatternet, 125 Strain-gage resistor, 277 Universal motors, 364
Seat belt, 62 Strain-gage strips, 277, 282
Seat-belt pretensioners, 62 Stripline method, 496 V
Section identification, 513 Strong Hybrid, 369 Vacuum bulb, 32
Self-discharge, starter battery, 423 Sulfation, 432 Value creation structure, 11
Self-excitation, alternator, 436, 440 Surface micromechanical accelera- Variable-capacitance diode, 177
Self-excitation speed, alternator, 440 tion sensors, 340 Vehicle dynamics controller, 46
Semiconductor components, 176 Surface-mounting method, 191 Vehicle electrical systems, commer-
Semiconductor memories, 202 Switch-off function, starter, 465 cial vehicles, 391
Semiconductor resistors, 178 Symbol window, 140 Vehicle electrical systems, hybrid
Sensor, 208 Synchronous machines, 363 drives, 380
Sensor classification, 216 System blocks (EDC), 24, 25 Vehicle system architecture, 155
Sensor measuring principles, 232 Vibration-proof battery, 417
Sensor model, 209 T V model, 166
Sensor types, 310 Tangential sensors, 267 Voltage distribution, ignition, 21
Separators, 404 TCS interventions, 51 Voltage regulation, alternator, 443
Serial hybrid drive, 366 TEM cell, 497 Voltage-regulator characteristics, 443
Series characteristics, 361 Temperature sensors, 298, 327
Shear effect, 274 Terminal designations, 521 W
Short-circuiting ring sensors, 236 Terminal diagram, 514 Wakeup, 136
Short-stroke linear motor, 357 Terminal posts, 404 Water consumption, starter battery,
Shoulder-belt tightener, 62 Terminal voltage, 419 425
Shunt characteristic, 361 Thermal acceleration sensors, 275 Wave-propagation sensors, 256
Side airbag, 64 Thermal radiators, 32 Wheel-speed sensors, 316
Signal conditioning, control unit, 197 Thermocouples, 303 Windingless rotor, alternator, 457
Signal processing, control unit, 197 Thermopile sensor, 306 Wiring harnesses, 394
Silicon semiconductor resistors, 302 Thick-film resistors, 302
Single-phase alternating-current Thin-film metallic resistors, 301 Z
machines, 364 Three-phase alternating voltage, 438 Zener diode, 177
Three-phase alternator, 434, 436
528 | Abbreviations, |, Abkürzungen

Abbreviations C E
CAC: Channel Access Code E-ECU: Engine Electronic Control Unit
A CAD: Computer Aided Design EAB: Solenoid-operated shutoff valve
A/C: Air Conditioner CAL: Computer Aided Lighting (German: Elektrisches Abstellventil)
A/D: Analog/Digital converter CAN: Controller Area Network EAS: Electronic Active Steering
AAS: Activation Arc Suppression CAS: Collision Avoidance Symbol EBS: Extended Byte Sequence
ABC: Active Body Control CBG: Central Bus Guardian EBS: Electronic Battery Sensor
ABS: Antilock Brake System CC: Communication Controller ECU: Electronic Control Unit
AC: Alternating Current CCD: Charge Coupled Device EDC: Electronic Diesel Control
ACC: Adaptive Cruise Control CD: Compact Disc EDR: Enhanced Data Rate
ACL: Asynchronous Connection Less CDMA: Code Division Multiple EE: Electrics/Electronics
ACSD: Automatic Child Seat Detection Access EEM: Electrical Energy Management
ADC: Analog/Digital Converter CHI: Controller Host Interface EEPROM (E2PROM): Electrically
AFH: Adaptive Frequency Hopping CISPR: Special Committee for Erasable Programmable Read
AFM: AntiFerroMagnet Electromagnetic Interference Only Memory
AFS: Adaptive Frontlighting System (French: Comité International EGAS: Electronic throttle control
AGM: Absorbent Glass Mat Spécial des Perturbations) (German: Elektronisches Gaspedal)
ALWR: Automatic headlamp range CMOS: Complementary Metal Oxide EGR: Exhaust-Gas Recirculation
control (German: Automatische Semiconductor EL: ElectroLuminescence foil
Leuchtweitenregulierung) CMS: Control Message Service EMC: ElectroMagnetic Compatibility
AMA: Active Member Address COP: Coil on Plug EMM: Electrical Energy Management
AMR: Anisotrop Magneto Resistive CPU: Central Processing Unit EN ECU: Vehicle Electrical System
AMS: Application Message Service CR: Common Rail Electronic Control Unit
APB: Automated Parking Brake CRC: Cyclic Redundancy Checksum EOL: End of Line
ARS: Angle of Rotation Sensor CVG: Coriolis Vibrating Gyros EPROM: Erasable Programmable
ASC: Active Suspension Control CVSD: Continuous Variable Slope Read Only Memory
ASG: Automatic transmission Delta Modulation ESD: ElectroStatic Discharge
(German: Automatisches CVT: Continuously Variable Trans- ESI: Electronic Service Information
Schaltgetriebe) mission ESP: Electronic Stability Program
ASIC: Application Specific Integrated ETN: European Type Number
Circuit D EU: European Union
ASIS: Active Shift Strategy DAC: Device Access Code
ASSP: Application Specific Standard DAC: Digital Analog Converter F
Product DC: Direct Current FEC: Forward Error Correction
AT: Attention Sequence DF: Speed sensor FES: Frame End Sequence
AT: Automatic Transmission (German: Drehzahlfühler) FET: Field-Effect Transistor
ATF: Automatic Transmission Fluid DGPS: Differential GPS FFT: Fast Fourier Transformation
Autosar: AUtomotive Open Systems DI: Direct Injection FH/TDD: Frequency Hop/
ARchitecture DIN: German Institute for Standard- Time Division Duplex
ization (German: Deutsches FHSS: Frequency Hopping Spread
B Institut für Normung) Spectrum
BCI: Bulk Current Injection DKG: Double-clutch transmission Flash-EPROM: Flash-Erasable
BD: Bus Driver (German: Doppelkupplungs- Programmable Read Only Memory
BDC: Bottom Dead Center getriebe) FMCW: Frequency Modulated
BG: Bus Guardian DRAM: Dynamic RAM Continuous Wave
BGE: Bus Guardian Enable DRO: Dielectric Resonance Oscillator FMVSS: Federal Motor Vehicle Safety
Bit: Binary digit DRS-MM: Yaw-rate sensor, Standard
BLDC: BrushLess DC Motor micromechanical FOT: Fiber Optic Transceiver
BM: Bus Minus (German: Drehratesensor, FSK: Frequency Shift Keying
BNEP: Bluetooth Network Encapsula- mikromechanisch) FSS: Frame Start Sequence
tion Protocol DSP: Digital Signal Processor FTDMA: Flexible Time Division
BP: Bus Plus DTS: Dynamic Trailing Sequence Multiple Access
BSR Battery Status Recognition DVD: Digital Versatile Disc FTM: Fault-tolerant average (German:
BSS: Byte Start Sequence Fehlertoleranter Mittelwert)
Abbreviations | 529

G LIN: Local Interconnect Network POC: Protocol Operation Control


GAP: Generic Access Profile Litronic: Light-Electronics POF: Plastic Optical Fiber
GFSK: Gaussian Frequency Shift LMP: Link Manager Protocol ppm: parts per million
Keying LSB: Least Significant Bit PPP: Point-to-Point Protocol
GMR: Giant Magneto Resistive LSI: Large Scale Integration PPS: Peripheral Pressure Sensor
GOEP: Generic Object Exchange LSU: Planar wide-band Lambda PROM: Programmable Read Only
Profile oxygen sensor (German: Memory
GPS: Global Positioning System Lambda-Sonde Universal) PSK: Phase Shift Keying
LTCC: Low Temperature Cofired PTC: Positive Temperature Coefficient
H Ceramic PTFE: Polytetrafluoroethylene
HCI: Host Controller Interface PVDF: Polyvinylidenefluoride
HD: Heavy Duty M PWM: Pulse-Width Modulated
HDEV: High-pressure fuel injector MAC: Media Access Control PZT: Lead Zirconate Titanate
(German: Hochdruck- MAMAC: MOST Asynchronous
Einspritzventil) Medium Access Control R
HDL: Hardware Description Language MC, µC: MicroController RADAR: RAdiation Detecting And
HEV: Hybrid Electrical Vehicle MEMS: MicroElectro-Mechanical Ranging
HF: High-Frequency System RAM: Random Access Memory
HFM: Hot-Film Air-Mass Meter MHP: MOST High Protocol RBH: Replaceable Bulb Headlamp
HHC: Hill Hold Control MM: MicroMechanics RFCOMM: Radio Frequency COMMu-
MOS: Metal Oxide Semiconductor nication
I MOST: Media Oriented Systems RHD: Right Hand Drive
I/O: In-/Output Transport ROM: Read Only Memory
IAC: Inquiry Access Code MSB: Most Significant Bit ROM: Roll Over Mitigation
IC: Integrated Circuit MSC: Message Sequence Chart RTR: Remote Transmission Request
ICT: In-Circuit Test (printed-circuit- MSI: Medium Scale Integration RWG: Control-rack travel sensor
board manufacture, production MST: MicroSystem Technology (German: Regelweggeber)
process) MTS: Media Access Test Symbol
IDE: Identifier Extension Bit S
IDI: InDirect Injection N SAE: Society of Automotive Engineers
IEEE: Institute of Electrical and NAP: Non-significant Address Part SAF: Synthetic AntiFerromagnet
Electronics Engineers NIC: Network Interface Controller SAW: Surface Acoustic Wave
IMC: Integrated Magnetic Concen- NIT: Network Idle Time SCO: Synchronous Connection
trator NRZ: Non-Return to Zero Oriented
INIC: Intelligent Network Interface NTC: Negative Temperature SDAP: Service Discovery Application
Controller Coefficient Protocol
ISM: Industrial Scientific Medicine SDP: Service Discovery Protocol
ISO: International Organization for O SEFI: SEquential Fuel Injection
Standardization OBEX: OBject EXchange SEI: Software Engineering Institute
OC: Occupant Classification SIG: Special Interest Group
J ODB: Offset Deformable Barrier crash (Bluetooth)
JIS: Japanese Industrial Standard OSI: Open System Interconnection SiO2: Silicon Dioxide
SLIO: (Serial Linked Input/Output)
K P SMD: Surface Mounted Device
KSN: Customer search number PAN: Personal Area Network SMM: Surface MicroMechanics
(German: Kundensuchnummer) PAS: Peripheral Acceleration Sensor SMT: Surface Mount Technology
PC: Personal Computer SOC: State Of Charge (battery)
L PCB: Printed-Circuit Board SoC: System on a Chip
L2CAP: Logical Link Control and PCI: Protocol Control Information SOF: State Of Function (battery)
Adaptation Protocol PCM: Pulse Code Modulation SOH: State Of Health (battery)
LAN: Local Area Network PDA: Personal Digital Assistant SPP: Serial Port Profile
LAP: Lower Address Part PES: Poly-Ellipsoid System SRR: Substitute Remote Request
LCD: Liquid Crystal Display PLC: PowerLine Communication SSI: Small Scale Integration
ldf: LIN Description File PLL: Phase Locked Loop STP: Shielded Twisted Pair
LED: Light Emitting Diode PMA: Parked Member Address StVZO: German version of FMVSS/CUR
530 | Abbreviations, |, Abkürzungen

T V
TAS: Torque Angle Sensor VCSEL: Vertical Cavity Surface
TCS: Traction-Control System Emitting Laser
TCS BIN: Telephony Control Protocol VCO: Voltage-Controlled Oscillator
Specification – BINary VDE: Association of German Electrical
TDC: Top Dead Center Engineers (German: Verband der
TDD: Time Division Duplex Elektrotechnik Elektronik Informa-
TDMA: Time Division Multiple Access tionstechnik)
TEM: Transverse ElectroMagnetic VHD: Vertical Hall Devices
Field VHDL: Visual Hardware Description
TIM: Twist Intensive Mounting Language
TPO: True Power On VLSI: Very Large Scale Integration
TSS: Transmission Start Sequence
TTNR: Bosch part number W
(German: Typteilenummer) WAN: Wide Area Network
WD: WatchDog
U WLAN: Wireless Local Area Network
UAP: Upper Address Part WUP: WakeUp Pattern
UART: Universal Asynchronous WUS: WakeUp Symbol
Receiver/Transmitter
UIS: Unit Injector System Z
UDS: Unified Diagnostic Services ZD: Zener Diode
UPS: Unit Pump System
UTP: Unshielded Twisted Pair
UV: UltraViolet

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