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2014 Bookmatter BoschAutomotiveElectricsAndAut
2014 Bookmatter BoschAutomotiveElectricsAndAut
a W D+ B+
D+ u v w
U
D– DF
B–
b
W D+ B+
In addition to the symbol
G for generator/alternator G,
the circuit symbol also includes
3 the symbols for the three
windings (phases) 3
the star junction
U the diodes
and the regulator U .
B–
UAS0002-1E
Fig. 1
a With internal circuitry
b Circuit symbols
Robert Bosch GmbH (ed.), Bosch Automotive Electrics and Automotive Electronics,
DOI 10.1007/978-3-658-01784-2, © Springer Fachmedien Wiesbaden 2014
Symbols and circuit diagrams | Circuit symbols | 501
elements, signs and, in particular, circuit cate the shapes and dimensions of the de-
symbols for the following areas: vices they represent, nor do they show the
General applications Part 2 locations of their terminal connections.
Conductors and connectors Part 3 This abstract representation format repre-
Passive components Part 4 sents the only practicable option for illus-
Semiconductors and electron tubes Part 5 trating how the devices are connected us-
Production and conversion ing a circuit diagram.
of electrical energy Part 6 Every symbol should satisfy the follow-
Switchgear, controlgear and ing criteria: it must be easy to remember
protective devices Part 7 and identify, easy to understand, easy to
Measuring instruments, draw and should clearly indicate the type
lamps and signaling devices Part 8 of device which it represents.
Telecommunications, switching Symbols comprise symbol elements and
and peripheral equipment Part 9 designations (Fig. 2). Designation codes
Telecommunications, can take the form of letters, numbers,
transmission equipment Part 10 mathematical and special-purpose sym-
Architectural and topographical bols, abbreviations of units, characteristic
installation plans curves, etc.
and circuit diagrams Part 11 If a circuit diagram showing the internal
Binary components Part 12 circuitry of a device becomes too complex,
Analog elements Part 13 or if the function of the device can be illus-
trated without showing all of the details, the
Requirements circuit diagram for this specific device can
Symbols are the smallest components of a be replaced by a single symbol (without in-
circuit diagram, and are the simplest way ternal circuitry, refer to Figs. 1b and 2).
to represent electrical devices and their Simplified representations are usually
component parts. They illustrate how a de- used for integrated circuits, with their typ-
vice operates, and are used together with ically high levels of compactness (synony-
circuit diagrams to illustrate how technical mous with high levels of functional inte-
sequences proceed. Symbols do not indi- gration within an individual component).
λ
λ,t° t°
UAS0001-1E
502 | Symbols and circuit diagrams | Circuit symbols
UAS1235-1Y
drive
In order to keep the connecting lines as
straight as possible and to avoid crossed
lines, symbols can be rotated by 90° incre-
ments or shown as mirror images as long
as their significance remains unaltered. 4 Terminals
UAS1236-1Y
without a node point. No electrical con- mechanical
nection is made at junctions without a drive
connection a b C
0 1 2
UAS0099-1Y
0.1
30
Symbols and circuit diagrams | Circuit symbols | 503
0 1 2
Shielded wire Variability, intrinsic,
in response to a physical quantity,
linear/nonlinear
0 1 2
Adjustability, general
Switches
Connection, general; Detent; non-automatic/automatic Push-button switch, NO/NC contact
separable connection return in the direction of the arrow
(if portrayal is required) (push-button)
Plug-in connection; socket; Activation, general (mech., pneum., Detent switch, NO/NC contact
plug; 3-pin plug connection hydraul.); piston drive
n p Q
UAS1230-1E
t t°
Table 1
504 | Symbols and circuit diagrams | Circuit symbols
Double-make contact Drive with two opposed windings Heating resistor, glow plug,
flame plug, screen defroster
0 1 2
Table 1
(continued)
Symbols and circuit diagrams | Circuit symbols | 505
t°
Negative temperature coefficient Plug connection
(NTC) resistor
Regulator, general
B B
Light emitting diode (LED) Display element in general; Switch, general, without function lamp
voltmeter; clock
v
Hall alternator Tachometer; temperature gauge; Switch, general, with function lamp
speedometer
t°
UAS1232-1E
n v
Table 1
(continued)
506 | Symbols and circuit diagrams | Circuit symbols
M
p
U
M
M
UAS1233-1E
Table 1
(continued)
Symbols and circuit diagrams | Circuit symbols | 507
U
const. n
QL
Flasher, pulse generator, Air-mass meters Converter, transformer
interval relay (quantity, voltage)
G m Q
t U
Lambda oxygen sensor Flow sensor, fuel-gauge sensor Inductive-type sensor
(not heated/heated)
λ
Q
Thermostatic switch,
temperature sensor
t° t°
Instrument cluster (dashboard)
U
UAS1234-1E
const. V n Q t
N1 P2 P3 P4 P5 H1 H2 H3 H4 H5 H6
Table 1
(continued)
508 | Symbols and circuit diagrams | Circuit diagrams
cal action takes place from left to right bled representation, detached represen-
and/or from top to bottom tation, and topographical (positionally
correct) representation. One circuit dia- structure, layout and operation of an elec-
gram may employ all of the above forms trical system, or part of it. This format also
of representation. serves as the initial reference for under-
standing more detailed circuit diagrams.
Block diagram Squares, rectangles and circles together
The block diagram is a simplified represen- with attendant symbols based on EN 60 617,
tation of a circuit showing only the most Section 2 are employed to illustrate the
significant elements (Fig. 8). It is designed devices. Wiring is usually shown in single-
to furnish a rapid overview of function, pole form.
Fig. 8
A1 ECU
B1 Engine-speed
sensor
B2 Reference-mark
30 M sensor
G1 D2 B3 Air-mass meter
M1 B4 Intake-air
50 temperature sensor
S1
B5 Engine-temperature
sensor
B1 CPU RAM ROM 1 0 B6 Throttle-valve
U1
D1 D3 D4 D5 N1 K1 switch
D1 Microprocessor
B2
U2 (CPU)
D2 Address bus
m
B3 t D6 D3 User memory
U3
N2 T1 (RAM)
D4 Program data
B4 t memory (ROM)
U4
D5 I/O
B5 t D6 Data bus
U5 D7 Microcomputer
N3 Y1
G1 Battery
B6
U6 K1 Pump relay
M1 Electric fuel-supply
D7 A1 pump
S2
N1 to N3 Power-output
stages
S1 Ignition switch
S2 Program map
selector
T1 Ignition coil
U1 and U2 Pulse
UMK0052-2Y
shapers
U3 to U6 Analog/digital
converters
Y1 Fuel injector
510 | Symbols and circuit diagrams | Circuit diagrams
the circuit diagram for a starter, in the internal circuitry, to facilitate testing,
form of assembled (composite) and de- trouble-shooting, maintenance and
tached (exploded) representations. replacement (retrofitting)
▶ Reference codes to assist in finding
9 Two different ways of showing the circuit diagram for a Type KB starter motor for parallel operation
a 50 30 50b 30f
K1
K2
M1
31
b 30 30
30f
Fig. 9 K1 K1 K1
a Assembled 50
representation 50b
M1
b Detached K2
representation
M1
K1 Control relay K1 K2
K2 Engagement relay,
hold-in winding, M
UAS1221-1Y
pull-in winding K2
M1 Starter motor with M1
31 31
series and shunt
winding
Symbols and circuit diagrams | Circuit diagrams | 511
Topographical representation
This type of representation places the sym-
bol in a position that completely or partly
corresponds to its location within the device
or component.
b +
Ground (earth) symbols
For the sake of conceptual simplicity, most
vehicles employ a single (hot) conductor
31 layout, relying on the metallic body to con-
duct the return current. Designers resort
to insulated return wiring either when
restraints prevent using the body for
satisfactory ground connections or when
c + voltages in excess of 42 volts are being
handled.
All terminals represented by the ground Fig. 10
a Individual ground
symbol are mutually connected electri-
symbols
UAS1222-1Y
which they must have a direct electrical ground. In high-tension circuits this outer
connection. line is frequently combined with the pro-
Figure 10 depicts several options for tective conductor (PE), also represented as
showing connections to ground. a broken dotted line.
a b
2 Ignition 8 Lighting
30 30 30 30
30 30
15 15
–S1 15 15 15 –S1 (8) (2) 15
50 –F2 50 –F2
Fig. 11
–S16 –S16
a By terminal
designation,
–H10 –H10
UAS1223-1Y
e.g. terminal 15
b With destination
31 31 31 31
reference, e.g. in
section 8 and 2
Symbols and circuit diagrams | Circuit diagrams | 513
a b 15
15 50a 30
S2 50a
H1 30 H1 S2
D+ B+ 30 50
G D+
M 50
3 B+
B– 30
U
UAS1224-1Y
G1 B– G2 M1 G1
Fig. 13
G2
a With symbols M1
b With devices
Symbols and circuit diagrams | Circuit diagrams | 515
A B
G1 G1
G D+ H1 D+ H1
3 B+ G2:+ B+ G2:+
U B– B–
G2 G1:B+ G2 G1:B+
+ S2:30 + S2:30 Fig. 14
M1:30 M1:30
a With circuit
– –
symbols and
destination
references
b With devices
M1 M1 and destination
30 G2:+ 30 G2:+ references
M 50 S2:50a
50 S2:50a G1 Three-phase
alternator with
voltage regulator
G2 Battery
H1 Charge indicator
lamp
H1 S2:15 H1 S2:15
G1:D+ M1 Starter motor
G1:D+
S2 Ignition switch
XX Device ground on
vehicle chassis
S2 YY Terminal for ground
S2
UAS1225-1Y
15 H1 15 H1 connection
30 G2:+ 30 G2:+ :15 Conductor
50a M1:50 50a M1:50 potential,
e.g. terminal 15
Fig. 15
Device representation Destination indication a Device identifier
(code letter and
G D+ H1/bk
B+ G2:+/rd sequence number)
3 B– b Terminal designation
U on device
G1
c Device to ground
a b c d d Destination
reference (code
UAS1055-1E
the color codes for wiring (Table 4). Both Position Description
tables can be accessed in ESI[tronic].
BLK Black
BLU Blue
16 Supplementary data in the block diagrams BRN Brown
CLR Transparent
DK BLU Dark blue
DK GRN Dark green
GRN Green
GRY Gray
GRN/BLU
GRN/BLK
BLU/RED
3 2 3 4 C4 2 ORG Orange
PNK Pink
PPL Purple
RED Red
Table 4
TAN Tan
VIO Violet
WHT White
3 2 C4 2 YEL Yellow
Fig. 16
1 Wire color 1 GRN /
BLU
2 Connector number
3 PIN number
UAS1260-1Y
(dashes between
PINs indicate that
all PINs are part of
the same plug)
Symbols and circuit diagrams | Circuit diagrams | 517
2 2 1 2 1 1 3 2
RED/WHT
BLU YEL BRN A1865 YEL YEL GRN RED/WHT
2
UN- 2
LOCK 1
BLU BLU Y360
UN-
Y157 LOCK Y361 GRN 1
LOCK
Y157
3 A28 GRN LOCK
YEL BRN
A28 3
BRN/BLK
YEL
YEL
Y364
Y157
BRN
YEL
CONNECTOR
BLOCK
BRN
YEL
Y157 S1178
BRN
Y365
BRN/BLK
0202
RED/WHT
Y366 2 Y367
UN-
LOCK
1 YEL
YEL YEL
YEL
3
BRN/BLK
UAS1261-1Y
518 | Symbols and circuit diagrams | Circuit diagrams
1 Engine management
2 Starter/charging circuit
3 Heating and air conditioning 2
4 Radiator fan
Fig. 18
1 Left front fender 5 ABS
1 3 5
2 Forward section 6 Vehicle-speed controller/tempomat
3 Engine 7 Power-window unit
4 Bulkhead 8 Central locking system 4
5 Right front fender 9 Instrument panel 6 8
6 Footwell panel or 7
10 Wiper/washing system 11 11
instrument panel
11 Headlamps 12
7 Left front door
12 Exterior lighting
8 Right front door 16 13 16
13 Power supply 9 10
9 Left rear door
10 Right rear door 14 Ground allocation 15 15
12
11 A-pillars 15 Data line
12 Passenger 16 Shift lock
compartment 17 Theft-deterrence system
14
UAS1262-1Y
13 Roof 18 Passive safety and security systems
14 Rear section
19 Electric antenna
15 C-pillars
20 Alarm system
16 B-pillars
21 Heated screen/mirror
22 Supplementary safety and
security systems
23 Interior lighting
24 Power-assisted steering
25 Mirror adjuster
26 Soft-top controls
27 Horn
28 Trunk, trunk lid
29 Seat adjustment
30 Electronic damping
31 Cigarette lighter, socket
32 Navigation
33 Transmission
34 Active bodywork components
35 Vibration damping
36 Mobile phone
37 Radio/sound system
38 Immobilizer (drive-away protection)
Table 5
Symbols and circuit diagrams | Designations for electrical devices | 519
Robert Bosch GmbH (ed.), Bosch Automotive Electrics and Automotive Electronics,
DOI 10.1007/978-3-658-01784-2, © Springer Fachmedien Wiesbaden 2014
Index of technical terms | 525
Diaphragm-type sensors, 276 Engine-speed sensors, 310 Global positioning system, 257
Differential Hall sensor, 242, 311 Engine management system, EDC, 31 GMR multilayers, 254
Diodes, 176 EOL programming (End of Line), 198 GMR sensors, 311
Direct-contact sensors, temperature Epitaxy, 187 GMR spin valves, 254
sensors, 299 Error types, sensors, 218 Gradient correction, 141
Direct-current machines, 361 Event control, 78 Gradient sensors, 266
Direct-drive starters, 470 Excitation circuit, alternator, 441
Discharge procedure, starter bat- Excitation current, alternator, 436 H
tery, 409 Excitation diodes, alternator, 440 Half-differential short-circuiting ring
Discrete semiconductor components, Excitation field, alternator, 436 sensor, 237
176 Excitation winding, alternator, 436 Half-wave rectification, 437
Doping, 169 Exhaust valve, 48 Hall angular-position sensors, 243, 329
Doping processes, 186 External excitation, alternator, 436 Hall phase sensors, 312
Doppler effect, 58 Hall rod sensors, 312
Drag torque increase, 376 F Hall sensors, 266
Drag torque simulation, 376 Failure quota, 219 Hall switch, 240
Drive concepts, hybrid drives, 366 Failure rate, 219 Hall vane switches, 265
Dual-spark ignition coils, 21 Faraday’s law, 435 Halogen lamp, 32
Dual-winding rotary actuator, 357 Fault-tolerant average algorithm, 141 Headlamp leveling control, 40
Dynamic RAM, 203 Fiber-optic sensors, 224 Heavy-duty battery, 417
Dynamic segment, 139 Field-effect transistors, 180 Hella sensor, 238
Dynamic system characteristic curve, Film circuits, 194 High-pin-count plug-in connections,
vehicle electrical system, 386 Finger-type sensor, 349 397
Finite state machine, hybrid drives, 374 High-pressure fuel injector, 18
E FlexRay, 132 High-pressure sensors, 326
Echo-sounding process, 256 FlexRay controller, 134 High beam, 36
EC motors, 363 FlexRay protocol, 136 Hot-film air-mass meter, 292, 336
EDC, overview of functions, 28 Flowmeters, 288 Hot-wire air-mass meter, 292
EDC systems, torque-controlled, 30 Flow profile, 289 Hybrid circuits, 194
Eddy-current sensors, 235, 287 Fluid-mechanical actuators, 359 Hybrid controller, 370
EE system architectures, 157 Force sensors, 279 Hybrid drives, 366
Electrical energy accumulators for Frequency-hopping method, 123 Hybrid topologies, 73
hybrid vehicles, 380 Frequency modulation, 57 Hydraulic modulator, 47
Electrical energy management, 388 Frictional connection, 469
Electrical energy supply, 384 Front airbag, 63 I
Electrical machines, 360 Fuel-injection calculation, 28 iBolt™ force sensor, 344
Electrodynamic actuators, 357 Fuel-injection calculation, EDC, 29 Ignition, 20
Electrodynamic principle, 355 Fuel-injection control, EDC, 28 Ignition coils, 22
Electrolyte density, 427 Fuel injector, 16 Illuminance, 35
Electromagnetic actuators, 356 Fuel-level sensor, 234 Imaging sensors, 307, 308
Electromagnetic compatibility, 486 Fuel system, Motronic, 15 Impact-pressure gage, 290
Electromagnetic induction, alterna- Full CAN, 103 Incident interference, 492
tor, 435 Full-wave rectification, 437 Incident radiation, 494
Electromagnetic principle, 355 Functional structure, 155 Incident radiation via antenna, 498
Electromagnetic voltage regulators, Individual control, ESP, 46
444 G Inductance, 174
Electromechanical actuators, 354 Gage factor, 282 Inductive coupling, 488
Electronic charger, 431 Galvanic coupling, 487 Inductive ignition system, 20
Electronic components, 168 Galvanomagnetic effect, 240 Inductive speed sensors, 310
Electronic diesel control, 24 Gas-discharge lamps, 33 Inductive-type sensors, 261
Electronic stability program (ESP), 46 Gas inflators, airbag, 68 Intake valve, 48
Electronic voltage regulators, 445 Gas sensors, 294 Integration level, 181
Emitted interference, 494 Gassing, 409 Interference immunity, 83
Energy accumulator for hybrid sys- Gassing voltage, 419 Interference suppression, 486
tems, 381 Gateway, 87 Interference-suppression categories,
Energy supply in the vehicle, 434 Gel-electrolyte batteries, 415 493
Engagement relay, 466 Giant magnetoresistive sensors, 253 Intrinsic conductivity, 170
526 | Index of technical terms, |, Sachwortverzeichnis
Abbreviations C E
CAC: Channel Access Code E-ECU: Engine Electronic Control Unit
A CAD: Computer Aided Design EAB: Solenoid-operated shutoff valve
A/C: Air Conditioner CAL: Computer Aided Lighting (German: Elektrisches Abstellventil)
A/D: Analog/Digital converter CAN: Controller Area Network EAS: Electronic Active Steering
AAS: Activation Arc Suppression CAS: Collision Avoidance Symbol EBS: Extended Byte Sequence
ABC: Active Body Control CBG: Central Bus Guardian EBS: Electronic Battery Sensor
ABS: Antilock Brake System CC: Communication Controller ECU: Electronic Control Unit
AC: Alternating Current CCD: Charge Coupled Device EDC: Electronic Diesel Control
ACC: Adaptive Cruise Control CD: Compact Disc EDR: Enhanced Data Rate
ACL: Asynchronous Connection Less CDMA: Code Division Multiple EE: Electrics/Electronics
ACSD: Automatic Child Seat Detection Access EEM: Electrical Energy Management
ADC: Analog/Digital Converter CHI: Controller Host Interface EEPROM (E2PROM): Electrically
AFH: Adaptive Frequency Hopping CISPR: Special Committee for Erasable Programmable Read
AFM: AntiFerroMagnet Electromagnetic Interference Only Memory
AFS: Adaptive Frontlighting System (French: Comité International EGAS: Electronic throttle control
AGM: Absorbent Glass Mat Spécial des Perturbations) (German: Elektronisches Gaspedal)
ALWR: Automatic headlamp range CMOS: Complementary Metal Oxide EGR: Exhaust-Gas Recirculation
control (German: Automatische Semiconductor EL: ElectroLuminescence foil
Leuchtweitenregulierung) CMS: Control Message Service EMC: ElectroMagnetic Compatibility
AMA: Active Member Address COP: Coil on Plug EMM: Electrical Energy Management
AMR: Anisotrop Magneto Resistive CPU: Central Processing Unit EN ECU: Vehicle Electrical System
AMS: Application Message Service CR: Common Rail Electronic Control Unit
APB: Automated Parking Brake CRC: Cyclic Redundancy Checksum EOL: End of Line
ARS: Angle of Rotation Sensor CVG: Coriolis Vibrating Gyros EPROM: Erasable Programmable
ASC: Active Suspension Control CVSD: Continuous Variable Slope Read Only Memory
ASG: Automatic transmission Delta Modulation ESD: ElectroStatic Discharge
(German: Automatisches CVT: Continuously Variable Trans- ESI: Electronic Service Information
Schaltgetriebe) mission ESP: Electronic Stability Program
ASIC: Application Specific Integrated ETN: European Type Number
Circuit D EU: European Union
ASIS: Active Shift Strategy DAC: Device Access Code
ASSP: Application Specific Standard DAC: Digital Analog Converter F
Product DC: Direct Current FEC: Forward Error Correction
AT: Attention Sequence DF: Speed sensor FES: Frame End Sequence
AT: Automatic Transmission (German: Drehzahlfühler) FET: Field-Effect Transistor
ATF: Automatic Transmission Fluid DGPS: Differential GPS FFT: Fast Fourier Transformation
Autosar: AUtomotive Open Systems DI: Direct Injection FH/TDD: Frequency Hop/
ARchitecture DIN: German Institute for Standard- Time Division Duplex
ization (German: Deutsches FHSS: Frequency Hopping Spread
B Institut für Normung) Spectrum
BCI: Bulk Current Injection DKG: Double-clutch transmission Flash-EPROM: Flash-Erasable
BD: Bus Driver (German: Doppelkupplungs- Programmable Read Only Memory
BDC: Bottom Dead Center getriebe) FMCW: Frequency Modulated
BG: Bus Guardian DRAM: Dynamic RAM Continuous Wave
BGE: Bus Guardian Enable DRO: Dielectric Resonance Oscillator FMVSS: Federal Motor Vehicle Safety
Bit: Binary digit DRS-MM: Yaw-rate sensor, Standard
BLDC: BrushLess DC Motor micromechanical FOT: Fiber Optic Transceiver
BM: Bus Minus (German: Drehratesensor, FSK: Frequency Shift Keying
BNEP: Bluetooth Network Encapsula- mikromechanisch) FSS: Frame Start Sequence
tion Protocol DSP: Digital Signal Processor FTDMA: Flexible Time Division
BP: Bus Plus DTS: Dynamic Trailing Sequence Multiple Access
BSR Battery Status Recognition DVD: Digital Versatile Disc FTM: Fault-tolerant average (German:
BSS: Byte Start Sequence Fehlertoleranter Mittelwert)
Abbreviations | 529
T V
TAS: Torque Angle Sensor VCSEL: Vertical Cavity Surface
TCS: Traction-Control System Emitting Laser
TCS BIN: Telephony Control Protocol VCO: Voltage-Controlled Oscillator
Specification – BINary VDE: Association of German Electrical
TDC: Top Dead Center Engineers (German: Verband der
TDD: Time Division Duplex Elektrotechnik Elektronik Informa-
TDMA: Time Division Multiple Access tionstechnik)
TEM: Transverse ElectroMagnetic VHD: Vertical Hall Devices
Field VHDL: Visual Hardware Description
TIM: Twist Intensive Mounting Language
TPO: True Power On VLSI: Very Large Scale Integration
TSS: Transmission Start Sequence
TTNR: Bosch part number W
(German: Typteilenummer) WAN: Wide Area Network
WD: WatchDog
U WLAN: Wireless Local Area Network
UAP: Upper Address Part WUP: WakeUp Pattern
UART: Universal Asynchronous WUS: WakeUp Symbol
Receiver/Transmitter
UIS: Unit Injector System Z
UDS: Unified Diagnostic Services ZD: Zener Diode
UPS: Unit Pump System
UTP: Unshielded Twisted Pair
UV: UltraViolet