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Complex Tool Design in simple steps

Proven example illustrate in simple diagrams.
Self-explained, No lengthy theory.

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Complex Tool in Simple Steps

Copyright @2003 . WiseTool™ All Rights Reserved
To use this manual, you are agreed to our Terms & Conditions.

Notice of Liability
The information in this manual is distribute in an “as is“ basis, without express or implied warranty and hereby disclaimed.

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Content

Description Page

1. Product specification 4
2. Strip layout 5
3. Bottom Die assembly 6
4. Assembly side view 7
5. Design Detail
a. Emboss Insert & Punch 8
b. Lancing and Bend up 9
c. Cutting Profile 10
d. Edges Coining 11
e. Barrel Tooth Form 12
f. Ear Pre-form 13
g. Forming Sequence 14
h. 1st Barrel Pre-form 15
i. 2nd Barrel Pre-form 16
j. 3rd Barrel pre-form 17
k. Ear Close Form 18
l. Barrel Close Form 19

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PRODUCT SPECIFICATION
Material 430 stainless steel
Thickness 0.40 mm
DIMENSIONS IN MM

Material : Copper Beryllium

Feed pitch : 5.0 mm
Running speed : 550 spm

PRODUCT SPECIFICATION

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Progression Layout

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Red hidden lines

indicate material
guide

Material Material lifter

stopper

Bottom Die assembly

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Assembly Side View

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Punch & Die assembly

Punch Die Insert

Emboss Punch & Insert

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Lancing and Bend Up

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Lifter

Punch

Die Insert

Profile cutting

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½ material thickness

Lifter

Chamfer all over

Well Polished

Edges Coining

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Pilot guide
both sides

Stripper

Die Insert

Compression
Spring

Bend Up here
Barrel Tooth Forming

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1st Pre- form

2nd pre- form

3rd pre-form

Close form

Forming Sequence

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Form Punch

Die Insert

Ear Pre - Form

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Punch

Insert

1st Barrel Pre- Form

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Punch

Before

After
Die Insert

2nd Barrel Pre-form

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Punch

3rd Barrel Pre-form

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Ear Close Form

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Barrel Close Form

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Note

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