BID DOGUMENFS: REHABILITATION AND TRANSFER OF THE EXISTING 10MVA FONER, TRANSFORVER AT 604G 5(S_INGLUDING "SUPPLY, DELIVERY. CONSTRUCTION, INSTALLATION TESTING AND COMISSIONING GF NEW IOUIVA MGGPOG SUBSTATION PROICCT SECTION VI= TECHNICAL SPECIFICATIONS, Lusprazenise PART | - TECHNICAL SPECIFICATIONS MW - MECHANICAL WORKS TABLE OF CONTENTS CLAUSE NO. TITLE PAGE NO. MW4.0 GENERAL. MWw-2.0 MW3.0 MWw-3.4 MW32 — Testof Materials. MW-33 Submittals . MW-4.0 DOMESTIC WATER SUPPLY SYSTEM. MW-44 General MW4.2 rita, Develonng and Testing of Deep well. MVI-4.2.1 Scape of Work MV/-4.2.2 Drilling... AWi-423 Wel Completion and Development MW-4.2.4 Pumping Test. MW43 Convertible Jet Pump... NWY-4.3.1 Sope of Work MVI-4.32 Operating Conditions... MMV/-4.3.2 Matorais and Construction. MVvi-4.3.4 Jet Pump House... MW4.3.5 Submittal... MW-4.3.6 Spare Parts, MW-44 Elevated Water Storage Tank. MW-4.4.1 General... MW-4.4.2 Water Storage Tank MW-46 Domestic Water Supply Piping System .. MW-4.5.4 Scope of Work...... MW-4.5.2 Pipe, Fittinge and Accessories MW-4.5.3 Valves and Accessories MW-4.5.4 _ Installation Mw.4.6 Testing and Clesning...... MWH-4.0.1 General... MW-4.6.2 Convertible Jet Fump MW46.3 Flevaled Water Storage Tank MWi-4.6.4 Domestic Water Piping System. M47 Painting... MEMWH13 MIN-48 Disinfection of Elavated Water Slorage Tank and Domestic ‘Water Piping System. pon so VENW 44 Mw-49 — Suomittal... VENWH14 ‘NATIONAL POWER CORPORATION D TE1D DOCUMENTS: REMABLITATICN AND TRANSFER OF THE EXISTING 10MVA POWER, TRANSFORMER AT. BOAG S/S INCLUDING SUPFLY, OSLIVERY, CONSTRUCTION. INSTALLATION TESTING AD COMMISSIONING OF NEW YOMVA MOGPOS SUBSTATION PROJECT. SECTION Vi- TECHNICAL SPECIFICATIONS Lueb10z0945e, CLAUSE NO. TLE PAGE NO. MW.5.0 — AIRCONDITIONING AND VENTILATION SYSTEM MEWS MW-S.4 General. so MEAS, MW-5.2 Design Conditions... eV EMS UW.83 Schedule of equipment VEMW-18, MW-S.4__ Inverter Type Air-conditioning System MENW-16 MW-5.4.1 Scope of Work. son MEAG MW-5.4.2_— Spli-Type Air-conditioning Systems MENWA7 NWV-5.4.2.1. Fan Coil Unit (Indoor Unit... oN NW-5.4.2.2 Condensing Unit (Cutdoor Unit) VENWAT NW.5.4.2.3. Refrigerant and Piping System MEN AB MW-6.6 Ventilation Uni — MMW NWW-5.5.1 Scope of Work.... VEMWIB MW-5.5.2_ Wall Mounted Exhaust Fans MEMWA18 MWV-6.6 Installation and Painting . MENW-19 WW-5.7 Spare Parts. MEWS MW-5.8 Acceptance Tes! VLMW-18 MW6.9 Submittal. . VEMW-18 MW-6.0 FIRE FIGHTING SYSTEM..... _VENW-20 8.41 LVI-RIAL20 WW6.2 |» MIENMW-20 M83 -VENW=20 ww-7.0 _VEMW-20 NATIONAL, POWER CORPORATION DD Wee810 DOCUMENTS REHABILITATION AND TRANSFER OF THE EXISTING TUMVA POWER TRANSFORMER AT SOAC S/S INCLUDING | SUPPLY, DELIVERY, CONSTRUCTION, INSTALLATION TESTING AND COMMISSIONING OF NEN "ghVa MOGPOS SUBSTATION PROJECT SEGTION V1 = TECHNICAL SPECIFICATIONS. LurP19z00%¢0 MW-4.0 Mw.2.0 MW - MECHANICAL WORKS GENERAL The Work to be done under this section shall include the furnishing of all lebor, materials, equipment, tocls and other incidentals for all mechanical works enumarated hereunder cr as shown on the accompanying drawings and installation manuals or a8 otherwise directed by NPC. ‘Tre work shall be performed and compieted with high quality workmanship in accordance with gererally accepted modem practice in installation/eraction works of Mechanical Equipment for the 10 MVA MOGPOG SUBSTATION PROJECT. Ail oquipment and materials which the Contractor shall suppiy and insiall shall be new and unused. They shal be sutable for their intended purpose and shall comply with all applicable regulations, quality and dimension standards, The Contactor shall closely coordinate with other disciplines to avoid interference with otier works specified in the relevant sections of this specification. SCOPE OF WORK In accordance with the specifications contained in this section and as shown on the drawings, the scope of this Contract covers the supply, installaticn/erection and test of all mechanical equipment and materials a6 required, but not limited to the folowing: 2) Well driling, Well development and pumping test with a minimum dopth of approximately 20m, 50mm @ well casing and pump suction oipe installation and wall disinfection: b) ne (1) unit of convertible jet pump, 2.6 m*Mhr (14.5 gpm) ©) One (1) unit of clevated woter tank with a capacity of not lass than 800 liters (237 ga): a} Two (2) units of Split Type, Inverter Type, Air Conditioner for the Control House complete with its mounting accessories and controls, 2) Two (2) unite of Wall Mounted Exhaust Fan for the Battery Room and GR, complete with its mounting accessories and conto's, Exhaust Fan for Battsry Room shall be explosion prao. One (4) lotof Domestic Water Supply Piping materials, valves, including ive fittings, gaskets, flanges, bolts and nuts, pipe supports, excavation and backfiling werks for embedded pipes and other incidentals to complete the domestic water supply piping system; TATIONAL POWER CORPORATION wD WEBID BOGUMENTS: REMAGILITATION AND TRANSFER OF THE EXISTING T0MVA POWER, TRANSFORMER AT” BORG S/S INCLUDING SUPPLY, OELIVERY, CENSTRUGTION, INSTALLATION TESTING AND COWRNSSIONING OF NEI IOWA IOGPOG SLESTATION PROJECT SEQTION VI TEGHNICAL SPECIFICATIONS LueP1 9200150 MW-3.0 mws.1 MW3.2 Mw.3.3 MW-4.0 Mw.44 g) Three (3) units of Portable Type Fire Extinguisher, Clean Agent (HCFC of Halotion | Type), 7.1 kg. (15.5 Ibs), wallhung type and UL/FM approved to be installed in designated areas as shown on the drawings; and bh) Allother works and services required to complete the project. MATERIALS General All materials, equipment, davices and accessories shall be new and unused. free from all defects and imperfections, end best suited for the purzose intended. Materials used in the manufacture and installation of all equipment to be furnished shall be of the required quality used in commercial praducis of reputable manufacturers. All equioment or substitute materiala to be used snall conform to the latest specifications and provisions of approved standards af engineering societies or other equivalent standards aporaved by NPC. ‘Test of Materials All materials, parts and assembles to be used shall be tested conforming to the latest specifications and provisions of approved Standards of Testing Materials. Reeults of the test shall be made to provide means of determining comptiance wih the applicable specifications. When requested, all tests or trials shall be made in the presence of NPC's duly authorized representative. If the equipment fails to meet the guaranteed performance as detennined by the test, the Contractor shall promptly make the necessery modifications at no cost to NPC. Submittals The Contractor shall submit the technical specifications/data and brochures/catalogs of all equioment and materals to be supplied for NPC's review and approval prior to purchase and/or implementation inciuding cther necessary documents as required o specified in'the relevant sections of this specification, DOMESTIC WATER SUPPLY SYSTEM General This section provides the essential information for the design, supply, dolivery, installation, construction, test and commissioning of the complete Domestic Water Supply System to provide the water requirement for the 10 NVA Mogpog Substation Project including excavation and tackfiling works for the piping system NATIONAL BORER CORPORATION DD WERE510 DOCUMENTS, RENABILITATION AND TRANSFER OF THE EXSTING 10MVA_POIVER, TRANSFORMER AT” BOAC S/S INCLUDING SUPFLY, DELIVERY, GENSTRUGTION, INSTALLATION TESTING AND GOMMISSICNING OF NEA ‘OLIVA MOGPOS SUBSTATION PROJECT SECTION V1 = TECHNIGAL SPECFIDATIONS Lub 1879018 M42, MW-4.2.4 MW.4.2.2 tallation and test of the following The work shall include the supply equipment and materials but not fimited to: a} One {1} tot of Drilling and Well Development, Casing Installation, and Well Disinfection; b) One (1) sat of 26 mishr (14.5 gpm) Convertible Jet Pump and accessories; ©} One (1) set of Elevated Water Storage Tank with a capacity of net less than 900 liters (237 gal) ; d) One (1) lot of Spare Parts (as specified andfor per manufacturer's recommendation) for the Cenvertible Jet Pump for one (1) year operation; @} One (1) lot cf piping, fittings, valves and necessary accessories including the required excavation and beckfiling works for the domestic water Suppl piping system; and 1) Disiniection of weler supply line from shallow well to cistribution systems, Drilling, Developing and Testing of Deep Wall Scope of Work The Contractor shall furnish labor, materials and equipment and perform all operations in connaction with the criling, placing of casing, well development, pumping test and disinfection of the well which shall be drilled to an appropriate size and depth necessary to obtain the rated capacity of the convertible pump. Depth of well shall be approximately at 20m or at a water level that provides safe water for drinking purposes. Location of proposed well shall be as indicated cn the drawing, The Contrector, however, shall be responsible for the geological study 28 to where the well will be drilled taking into consideration the location of the elevated water tank and convertible jet pump. Dr ing Driling of the well shall be done by an appropriate method most suited to the canditions of the deep well site to be drilled. When necessary, temporary easing shall be used in sectons in the hole through over burden or unstable materials to prevent caving-in of the well Driling shall be extended until such depth wherein at least 2.6 mishr well capacity is cbiained. Location of the well driling site shail be as near as possible to the place of the elevated water tank. NATIONAL BONER CORPORATION wD WASBID BOCUMENTS: REMABILITATION AND TRANSFER OF THE EXISTING 10MVA POWER, TRANSFORMER AT BORG. S/S INCLUDING SUPPLY, DELIVERY, GENSTRUGTION, INSTALLATION TESTING AND GOWMISSIONING OF NEI {OMVA MOGPOS SUBSTATION PROJECT. SECTION V1= TECHNICAL SPECIFICATIONS, kuPrazonice Mw.4.2.3 MW-42.4 Well Completion and Development ‘The Contractor shall develop the well by an appropriate method most suited for the conditions of the well site and placing ready for installation of the convertible pump. The Contractor shall undertake alt operations pertaining to completion and development of the well which shell consist of installation of casing, installing well screen in a sand and gravel formation, developing toe water bearing, surging and back vrashing, All permanent casing materials shal be new. The well casing to be installed shall be 50mm minimum diameter or as recommended by the pump's Manufacturer's, ASTM A53, Grade A hot cip galvanized stee! pipe. Pump discharge pipe dameter is $2 mm or as recommended by Manufacturer, hot- dip galvanized steel pipe conforming to ASTM A-53, Grade A, schedule 40. Opening of the well ecreens shall be sized to prevent clogging and shall be free from jogged edges, irregulatities, etc. that will accelerate clogging or corrosion. The Contractor shall provide and install formation stabilizer or gravel pack which shall consist of well rounded, water-worm siliceous grains. Angular pings or road stone must under no circumstances be used as formation slabiizerigravel pack material. ‘The method of placing the formation stabilizer/gravel pack in the annulus shall be such that separation of the gravel and bridging is avoided. The formation stabilizer or gravel pack shall be of approved type. The formation stabiizergravel pack shall immediately upon completion of casing installation, be placed In the annulus between the borehole and the casing, in the screened sectionis) of the casing by the use of tremi pipe te ensure proper installation. Pumping Test Pumping test shall be performed by the Contractor fo determine the well capacity and other hydraulic characteristics of the water bearing strate, ‘The Contractor shall furnish and operate a pump for this purpose that is capable of continuous operation at sustained delivery of 2.6 m°ihr (11.8 gpm) capacity or more in a duration of a least thirty (30) minutes of pumping test operation. Measurements of the volume of water pumped per minute, the depth of static water level before pumping started, the depth of piping level at ene of more constant rate af puriping, the rate of recovery of water level after pumping test stopped, and the length of pumping time of each pumping rate shall be made by the Contractor in the presence of NPG or ts representatve. The Contractor shell consiruct ditches or other structures necessary te conduct water away from te well, TATIGNAL POWER CORPORATION wD WanaBID DOGUMENTS: REHABILITATION ANO TRANSFER OF THE EXSTING 10¥VA_FOWER TRANSFORWER AT BOAC 5 INCLUDING. SUPPLY, DELIVERY, CONSTRUCTION, INSTALLATION TESTING AND GONMISSICNING CF NEW 1OMVA MOGPOG SUBSTATION PROJECT SECTION vi- TECHNICAL SPECIFICATIONS byePrez0016e Mw.4.3 MW.4.3.4 Mw43.2 All the necessary equipment and measuring devices for testing the well shall be calibrated and provided by Contractor at his own expense. After developing and testing operations are completed to the satisfaction of NPC. the Contractor shall measure the depth of the well and record the tolal open dapth of tho woll and casing. Sterilization of the well is done by pouring a solution of one (1) pound of high-tes: calcium hypochlorite in ten (10) galons of water or as recommenced by the Manufacturer subject to aporoval by NPC, Convertible Jet Pump ‘Scope of Work The scope of work covers tha supply, delivery, installation and test of one (1) set of convertible jet pump wilh sufficient horsepower rating capable of delivering a rated capacity of 2.6 mmr (11.5 gam) at 35m head complete with all controls and naceseary accessories, equipment foundation and anchor bolls including spare parts required during the 1 year warranty period as recommended by the pump manufacturer. ‘The supply shall include but not limited to the following: 2) One (1) unit of 32mm @ Gate Valve @ pump's suction; b) One (1) unit of 26mm @ Gate Valve @ pump's discharge, One (1) unil of 2mm B Check Valve @ pum’s discharge; d) Two (2) units of Pressure Gauges @ pump's suction and discharge; 2) One (1) set of 32mmg Stainless Steel Screen with 5mm @ Slots and Brass Foot Valve @ pump’s suction pipe; and f} One (1) lot of Standard spare Parts for convertible jet pump as recommended by the manufacturer for one (1) year operation. Opetating Conditions The convertible jet pump shall be installed in a well suitably criled and developed under Section MW 4.2 of this specification, The pump shall be capable of automatically operated by a level switch installed in the elevated water storage tank or manually from a local control panel installed in the jet pump house. RATCHET FONER CORPORETION VRIESBip DOCUMENTS REHEBLITATION AND TRANSFER OF THE EXISTING 10MVA POWER TRANSFORMER AT BOAG S/S INCLUDING SUPPLY, DELIVERY, CONSTRUCTION, INSTALLATION TESTING AND COVMISSICNING OF NEW. TOMVA MOGPOG SUBSTATION PROJECT. SECTION VI TEGHVICAL SPECIFICATIONS LixP1029015¢ MW.4.3.3 Materials and Construction a) b) Pump Assembly Pump shall be centrifugal type capable to discharge not less than 2.6 m/e (11.5 gom) of water against a total dynamic head of not less than 35 meters. The pump shall be designed to operate continuously oF intermittently with no fear of damage to the motor. The materials used shall he cast iton body with corrosion and abrasion resistant impeller made of glass filed Noryl plastic or approved equivalert. Shaft shall be of high grade stainless steel, cesigned for maximum load-carrying capabiity. ‘The pump shall be of convertible jet pump, packer type designed to handle source water up to a depth of approximately 20 meters at reduced capacity. The pump shall be complete with necessary fittings and accessories to provide the safe and reliable operation of the pumping system Pump shall be ditectiy coupled to the electric motor which compiies with the latest NEMA standards. The motor shall be operated on 230V, single phase, 60hz suitable for continuous operation, The motor shall be equipped with builtin overload protection and automatic reset to assure safe motor operation under normal field concitions. Motor shall be provided with suitable electrica! control ard complete protective devices. The control relays of the motor starter shall be contained in the steel meta! enclosures or control panel, The pump shall be operated in conjunction with the level controller that is to be installed with the above ground Elevated Water Storage Tank. Power Cable Power supply and control cables shall ve included in the supply. Power supply shalt be sourced from the field office and terminated in the pump's loca! control pane! installed in the convertible jet pump house. The cabies stall be sed suitably for the propst pump operation conforming to the requirements specified in the relevant Electical specifications, TATTONAL POWER CORPORATION DD WEBID OOCUMENTS: REHABILITATION AND TRANSFER OF THE EXSTING 1OMVA FOIVER: TRANSFORVER AT GOAG S/S INCLUDING | SUPPLY, DELIVERY. (CONSTRUCTION, INSTALLATION TESTING AND COWMISSIONING OF NEW Tova MOGPGO SLESTATION PROJECT SECTION VI= TECHNICAL SPECIFICATIONS Lup 620015 } Controls Motor shall be provided with suitable electrical controls and complete protective devices. The control equipment shall be of level switch actuated control type. The control relays shall be contained in the stool metat enclosures/control panel of the motor starter. The pump shall either be opsrated automatically in conjuncton with the ‘evel switch installed in elevated water storage tank or manua-local control push buttons provided af the pump’s local control panel installed in the jet pump house, ‘The local control panel shell include pump starter, circuit breaker, moter overload protection. pump control relay. internal 220-24 volt control transformer for supplying power to the instruments and control system, starlstop push buttons with ingicating lights, power supply indicating light, failure or trouble alarm and other components required for proper operation of the convertible jet pump, The change over switch for AUTO-LOCAL operation shall be provided in the control panel. MW.4.3.4 Jot Pump House ‘The Contractor shall construct the Pump House which will house the Convertible Jet Pump in accordance with the attached Civil Work drawings The pump house shall be provided with lighting and other amenities to conform with the requirements speoified in the celevant Electrical and Civil works Technical Specifications and drawings. MW-4.3.5 Submittal The following documents shall be submitted by the Contractor for NPC's review and approval 8) Technical data, specifications and catalogues; b) Cutline, assembly and instaliation drawings showing all the dimensions; ©) Operation and maintenance manuals; and d) Complete test soporte, MW43.6 Spare Parts The Contractor shall supply recommended spare perls for one (1} year operation of the submersible pume which include but not limited to the following 2) Gne (1) set of bearing for each kind/type b) Gre (1) set of special gaskets ©) One (1) lot of spares per Manufacturer's recommendation, ‘RATIONAL POWER CORPORETION WMTBb DOGUMENTS REHAAILITATION AND TRANSFER OF THE EXISTING 10MVA PONER. TRANSFORMER AT OAC SS INCLUDING SUPPLY, DELIVERY, CONSTRUCTION, INSTALLATION TESTING AND COWMISSIGNING OF NEW TOWVA MOGPSG SUBSTATION PROJECT SECTION I= TEGHNICAL SPECIFICATIONS LyeP1az8018e Mw. MW4.44 MW.4.4.2 MW45 M451 Elevated Water Storaye Tank General This section provides the essential information for the design, supply, installation, construction, test anc commissioning of the complete Comestic Water Supply System to provide the water requirements of the Substation including the required excevation end backiling of pipe trenches. The work shall include, but not limited ‘o the following: a) One (1) set of 900Iiter Elevated Water storage tank complete with accessories; and b) One (1) lot of piping, valves, level switches and fittings including the requited excavation and backfil The work covers the supply, delivery, Installation and test of one (1) unit of elevated water storage fank with a capacity of not less than 800 iters (287ga)). Water Storage Tank The Contractor shall supply, deliver, install and test one (1) set of Water storage tank. The water storage tank shall have a minimum canacity of 900 liters and shall be of triplo layor polyethylene type. Tho wator storago tank snalt be complete with manhole, inlet and outlet nozztes with valves, overflow pips, strainer, drain nozzle with valve, pipe supports, access ladder and Supporting stool structures, Tank foundation and supporting stee! structures shall be in eccordance with requirements of relevant Civil Works specifications and drawings. Comestic Water Supply Piping System ‘Scope of Work The Contractor shail supply, install and test the Domestic Water Supply and Cistribution Piping System including piping supports, fittings, all required excavation anc backfill of pipe trenches. The work shall include the installation of valves, valve boxes if necessary, gauges and other accessories to complete and make ready for safe and reliable operation of the system, but not kmited to the following: @) Two (2) units of 25mm 2 Gate Valve @ tank’s outlet and drain line: b} One (1) unit of 20mm @ Geto Valve for isolation @ the Control Houso; ©} Two (2) units of 20mm @ Garden Hose Valve or Hose Bibb @ different locations outside the contral House; and RATIONAL POWER CORPORATION wD VNRBID DOCUMENTS: REHABILITATION AND TRANSFER OF THE EXISTING 10MVA FONER, TRARSFORNER AT BORG 93 INGLUOING SUPPLY, CELIVERY. CONSTRUCTION, INSTALLATION TESTING AND COWMISSIONING GF NEW YOMVA MOGPOG SUBSTATION PROJECT SECTION VI- TECHNICAL SPEGIFIGATIONS usr 9z0n1se ww4.5.2 MW.-4.5,3 ¢} One {1} lot of domestic water accessories. e Fittings and other necessary Pipe, Fittings and Accessories Domestic water supply piping to be used shall generally be made of Unolasticized Polyvinyl Chloride (uPVC) pipe, schedule 80 or class 160, conforming 0 ASTM D-1764 or approved equivalent, unless otherwise specified. Unplasticized PVG pipe connection joints 80 mri (3°) @ and above shall be joined by rubber ring or solvent cement tyre connection per manufacturer's standard, Smaller sizes shall be of sovvent cement type connection. Flanged connections may be used for connecting to flanged surfaces and shall be of the same material with the connacted pipe with a rating of class 150 or ANSI 150. Hot-dip galvanized steel pipe shall be used for deep well casing confonning to ASTM A 53 Gr. A schedule 40 including pump suction pipe and discharge pipe up to pump outlet gate valve. The domestic water system piping shall generally be faid underground. All trenches shell be provided with @ cushion pad of at least 150mm sand and sandy soll bedding materials. All pipeline excavations shall be backfiled up to the level of the finished grade surface in layers of 150 and each layer shall be thoroughly compacted. Backfill materials shall be compatible soil taken from trench excavation and epproved by NPC. All pipes that cross roadways shaill bo provided with pipe sleeve made of stee! Material or RGF pipe to protect the pipe from various loads imposed by vehicles and shall extend 600mm beyond shoulder of each pavement side. Embedded water supply pipes in open areas shall be laid not less than 300mm from the ground surface to the bottom of pipe. PVC pipe installed aboveground shall be property supported to avoid pipe sagging. Pipe covering made of steel or metal shall be provided in case there, is high risk of damaging the pipe during normal operation and maintenance. All trench excavation and backfill works shall be done in accordance with pertinent provisions specified in the Civil Works Specifications, Valves and Accessories All gate and globe valves, 65mm @ and over shall be of OS & Y with rising ‘tem, solid wedge type disc for gate valves and plug type disc for gobo valves, bolied, bornet, bolted gland and have Nanged ends with the following materials cf components: a) Body & bonnet = Castiron b) Stem - Bronze or brass TIATIGNAL POWER CORPORATION VERSjv DOCUMENTS REHABILITATION AND TRANSFER OF THE EXISTING 10MVA_POWER TRANSFORMER AT BOAC S/S INCLUDING SUPPLY, OCLIVERY, CONSTRUCTION, INSTALLATION TESTING ARD COMMISSIONING OF NEA SONA MOGPOS SUBSTATION PROJECT SECTION vi -TECHVICAL SPECIFICATIONS Lush 14200860 c} Seat ring & seat - Bronze or bronze faced di Wedge or dise - Bronze or bronze faced ww. Gate and globe valves, 50mm @ and smaller shall be made of bronze, rising stem, union bonnet, solid wedge or plug type dise, and scrowed ands. Vaives installed in valve boxes shall have flanged ends for easy replacement or if valves with screwed ends are used, appropriate unions shall be installed. Check valve shall be of swing disc type, cast bronze body for 50mm @ and below and designed for mounting in horizontal piping runs. Valves of all sizes shall have a rating of not less than Class 180 or equivalent. Garden hose connection valves or hose bidbs shall be of bronze material, 20mm size and outfitted with male thread hose connections, Strainers shall be of Y-type with cast iron or PVC body material and flanged of screwed ends. Screen elements shall be of stainless steel construction with minimum of 40-mesh size, ‘The pressure gauge shall be of bourdon tube type with design measurement range to be selected so that normal pressure measured shall lie between 50 to 78% of the designed range. The cauge shall have a solid front case with at least 80mm 2 minimum size of dial gauge. Each pressure gauge shal! be provided with cast bronze material Isolation valve. A tevel switch shall be supplied and designed for proper operation of the jet Pump to control water level ir the tank. Itohall be of magnetic type with a float carrying a pormanent magnet that sets, on switch mountac on tank top. The convol shall be supplied with normally closed contacts. The operation shall be such that two (2) controls shall be used to control operation of the jot puma. One contro! is set for tum-off level and the cther Is set for the turn-on level which is approximately 60% capacity of the tank. A magnetic starter or contactor wit; a halding contact shall be supplied, which hold circuitin aftor loval drops below turn-on control. The level switch shall have siainless steel chember end float with 2-level set points (adjustable). Installation The Contractor shall install the piping system in a thorough manner and with good workmanship in accordance with the construction drawings and specification or as directed by NPC. No installation werk for underground pipe shall commence unless trench excavation has besn approved by NPC. TATIONAL PONER CORPORRTION wD VinBID OOGUMENTS REHAGLITATION AND TRANSFER OF THE EXISTING 10MVA POWER TRANSFORMER AT EOAG SiS _INGLUDING SUPPLY, DELIVERY, CONSTRUCTION, INSTALLATION TESTING AND GOWMISSIONING OF NEW TOMVA MOGPOG SUBSTATION PROJECT SEOTION VI- TECHNICAL SPECIFICATIONS LuzP 18790186 All pipes, fittings, valves and appurtenances shail be free from dit or other foreign matters before laying. in the installaGon of the pipes, care shall be taken to prevent the pipes from becoming clogged during the progress of the work. Should any pipe become either partially or wholly clogged before final completion of the work, it shali be cleaned out by the Contracter ina manner satistactory to NPC or shall be replaced by and at the expense of the Contractor. Open ands shall be temporarily plugged, otherwise suitably ‘closed when necessary. Special care shall be taken in carrying cut the Installation of Joints, branches, valves and other fitings. All piping works shall be coordinated with any other work at site and wih existing installation so that interference between piping and other structural features will be avoided. In case interferences occur, NPC will decide which work is to be relocated Where pipeline are laid, the trench shall be provided with a cushion pad of at least 100 mm sand and sandy soil bedding materials. Embedded water supply pipes in open areas shall ko laid not loss than 306mm from the ground surface to the bottom of pipe. All pipeline excavaticn shall be backfillad up to the level of the finished grade surface in layers of 150 rom and thoroughly compacted. Backfit materials shall be compacteble soil taken ‘tom trench excavation and approved by NPC. Tranch excavation and backfiling works shall be done in accordance with the pertinent provisions of the Civil Works Technical Specifications. All pipes that cross roadways shall be provided with pipe sleeve of steel material or reinforced concrete pipe to protect the pipe from various loads Imposed by vehicies and shall extend 600mm beyond shoulder of each pavement side. PVC pipe installed aboveground shall be properly supported to avoid pipe sagging. Pipa covering made of steel or metal shall be provided in case there is high risk of damaging the pipe during normal operation and maintenance. All existing facilifes affected and damaged during the installation of piping shall be replaced and/or restored to ts original appearance by the Contactor at his own expense. Transportation, storage and erection shall be in strict accordance with manufacturers recommendations. Erection shall.be such as to prevent stress inthe piping. All trench excavation and backfill works shall be done in accordance witht pertinent provisions specified in the Civil Works Specifications. ‘NAT EOHAT BOWER CORPORATION WRT0 DOCUMENTS. REHAELITATICN AND TRANSFER OF THE EXISTING YOMVA FONER TRANSFORMER AT BOAG S/S INCLUDING "SUPPLY. DELVERY, CONSTRUCTION, INSTALLATION TESTING AND) COVMISSICHING OF NEW TOMVA MCGPOS SUBSTATION PROJECT SECTION V1~ TECHNICAL SPECIFICATIONS Luertazootse MW46 Testing and Cleaning MW-46.1 General After installation of the equipment and piping system the Contractor shall parfomm necessary tesis at site to determme its compliance with the requirements of tha specifications. All costs for testing shall be tome by the Contractor. The Contractor shall submit the following for review and/or approval by NPC. prlor to the conduct of test for all equipment and system supplied by the Contractor: a) Test procedures prior to test; anc b) Test and inspection reports. All equipment and appurtenances necessary to carry out the tests and any repair, if required, shall be borne by the Contractor. W.4.6.2 — Convertible Jet Pump The sump and motor shall be subjected to factory tests to determine its conformance with tha requirements of the specifications and approved test procedures which shall include but not limited to the following: a) Preseure hydrostatic proof of the casing to 1.5 times the mayimum pressure for 30 minutes; b) Report of the charanteristic curves such as Head vs. Fiow and Efficiency vs. Flow, ets.; ©} Test of uninterrupted operation fo full Fow and maximum height of cach ump motor set for one( 1) hour; ¢) Tost of uninterrupted operation without load for each pump moter set for ‘oneti) hour, and @} Functional test of the control system of the assembly, sub-assembly or paris of the equipment. MW463 — Elovated Wotor Storage Tank Upon completion of she tank, it shall be filled with water at a proper pressure to fill the tank to tha maximum water level. The water shall remain in the tank for at least Twenty (24) hours after which observations for ‘eaks and other defects shall be made. All defects shall be corrected by the Contractor to the satisfaction of NPC betore final aoceptance of the work is made. Any leakage that is disclosed in the test shall be reazired by the Contractor. TRATIGRAL POWER CORPORATION WRIABip DOCUMENTS: REHABILITATION AND TRANSFER OF THE EXSTING 10MVA POWER TRANSFORVER AT BOAC 8/5 INCLUDING SUPFLY, CELIVERY, ‘SCNSTRUCTION, INSTALLATION TEGTIHG AND CONMISSICNING CF NEW f0uIva MOGPGG SUBSTATION PROJECT SECTION VI TECHNICAL SPECIFCATIONS LysPsaze01Se MW4.6.4 MW.47 All equipment and appurlenances necessary te carry out the tests and any ‘repair, if required, shall bo borne by the Contractor. Domestic Water Piping System The piping system shall be hydrostatically tested at a pressure 1.5 fimes the design pressure or maximum working pressure of the system for a period of not less than 30 minutes. Test may be applied to whole assembly of the entire piping system. During the test, valves shail be opened and closed. Betore starting the test procedure, the piping shall be flushed and cleaned thoroughly. When filing the line with water, all air shall be removed. ‘There shall be no leakage of whatsoever trom the piping, fittings and connactions for each assembly tested while the system is under test pressure for a period of not less than the specified time or the total time to inspect all portions of the water line under test, whichever Is longer. Any leakage of defect disclosed by the test prior to the acceptance shall be corrected and repaled by the Contractor at his own expense and to the satisfaction of NPC. Before any tests are made, the Contractor shall notify NPC so that such test may be witnessed by NPC or Ns culy authorized representative. All expenses incurred during the tast shail be borne by the Con‘ractor, Before any test is made, the Contractor shall notify NPC in advance so that such test may be witnessed. All expenses that may be incurred during the tests shall be bore by the Contractor. Painting ‘The Contractor shall be responsible for the adoption of preparation procedures and protective coating systems that are suitable for the environment experienced by the various equipment and piping systems and conforming manufacturers recommendaton and applicable standarcs. Painting shall generally be applied to metallic surfaces unless othenwise specified, Where a specific coating system is mentioned elsewhere in the spectfication, the Contractor shall accept reoponsibility for the suitability for such systom. ‘The Contractor has the option to nominate an alternative coating system that is of equal or beter quality subject for the approval of NPC. All other equipment and steal piping Installed outdoors and indoors shall be prime coated with 80 microns DFT zinc rich epoxy paint and 80 microns DFT of chiorinated rubber for each intermediate and topcoat, RATIONAL POWER CORPORATION int VMEsip pOCUMENTS, REYABILITATION AND TRANSFER OF THE EXISTING 1OMVA FOIVER, TRANSFORVER AT BORG 5S INCLUDING SUPPLY, DELIVERY, GCNSTRUCTION, INSTALLATION TESTING AND GOMMISSIONING OF NEW YOHVA MOGPOS SUBSTATION PROJECT SECTION i TECHNICAL SPECFICATIONS susPtez00t6e mwa MW.-4.9 Disinfection of Elevated Water Storage Tank and Domestic Water Piping System The water storage tank and domestic water piping system shall be cisinfacted after testing and before being put into use. Before disinfection, the tank and piping should be drained, flushed, re-draned and refilled. in retiling, care must be taken to avoid entraining or entrapping air in the tank. The Contractor may use any of the methads of disinfection as recommended by the Amencan Water Works Association (AMWVA\ or any of the following kinds af treatment: a) Chlotine Gas-Water Mixture; } Calcium-Hypochlorte or equal; or ¢} Dry Calcium Hypochlorite or Chlerinated Lime and Water Mixture. Retention pericd shail be at least 24 hours and shall produce not less than 10 pom at extreme end of the lines at the end of the retenton period. After flushing, residual chlorine must be reduced to Joss than + ppm Disinfection of the well shall be done after developing and ‘esting operations are completed to the satisfaction of NPC and shail be performed to conform with the requirements as specified in Clause MW-4.2.4. ‘Submittal ‘The Contractor shall submit to NPC the complete installation details prior to start of works and the complete welldrawdown test results upon completion of the oriting The Contractor shall also submit the technical specificationsidata and brochures/catalogs of the jet pump, elevated water storage tank, fevel switchesigauges. piping materials, valves and other accessories for review ‘and approval of NPC prior to purchase. The following documents shall be submitted by the Contractor for NPC's reviow and approval. a} Complete data, specifications and catalogues; b) Cutline aad assembly drawings; © Field assembly, installation and test procedures; Complete shop and field test reports for convertible jet pump and elevated water storage tank; ©) Operation and Maintenance Manuals of convertble jet pump and elevated water storage tank; and f} Wiring diagram of tha electrical control and termination including arrangement and type of control boxes/panel, TRTIONAL PONER CORPORETION wD WinansBID DOCUMENTS REHABILITATION AND TRANSHER OF THE EXISTING 1MVA_POWER. TRANSFORMER AT GOAC SS INCLUDING SUPPLY, CELNERY, (CONSTRLGTICN, INSTALLATION TESTING AND GOMM SSIONNG GF NEW TOMVA MOG?CG SUBSTATION PROJECT SEGTION VI TEGHNICAL SPECIFICATIONS, Luzetsz90196, M50 MW-5.1 Mve5.2 AIRCONDITIONING AND VENTILATION SYSTEM General This section provides the essential information for the Air Conditioning and Ventilation System equipment to be supplied, installed and tested by the Contractor All air-conditioning equipment and Ventilation System shall preferably have ‘one Brand name and shall be the standard product of a reputable A/C manufacturer. In case other brand of WC and Ventilation equipment are to be used to meet with the speciic requirements in the bid document, catalogues and other supporting documents shall be submitted for NPC’s review and approval Power supply for the ventilation and air-concitioning equipmert shall be 230V, single phase, 60 hz. Refrigerant to be used shall be environmental friendly, All necessary transformers and electrical materials shall be included in the Contractor's supply if power ratings provided ate other than the one’s specified above. Design Conditions 2) Outdoor Conditions: Dry Bulb Temperature + 388 Wet Bulb Temperature FPG Relative Humigity = 80% to 100% b} Indoor Conditions {for air-conditioned areas): Dry Bul Temperature 24°C + 3°C Relative Humidity : 50% + B% ¢) Area to be air-conditioned shall be: 1. Control Room (as indicated in the Schedule of Equipment and as shown in the Bid Drawings) @) Areatobe ventilated shall be: 1. Battery Room - 10 air changes per hour 2. Comfort Room - 10 airchenges per hour RATIONAL POWER CORPORATION ia) Vena10 GooUMENTS REMORILITATION AND TRANSFER OF THE EXWSTING 10MVA POWER TRANSPORVER AT’ BOAG 6/9 INCLUDING. SUPPLY, DELIVERY, CGNETRUSTION, INSTALLATION TESTING AND COMMISGIONING OF NEW TOMA MOGPOG SLASTATION PROJECT SECTION in TECHNICAL SPECIFICATIONS, syePtazooise uws.3 Schedule of equipment @) Air-Conditioning Unit Location Quantity Rating Type a1 Control Reom Two {2) units 18,000 KWHr Split - inverter (Wall Mounted) b) Ventilation Unit Lecation ‘Quantity Rating Type. ww5.4 MW5.44 b1 BatteryRoom One (I)unit_ 425 mh Wail Mounted (Explosion Proof) 2 ComfortRoom — One (t)unit_ 160mm Wall Mounted Inverter Type Air-conditioning System ‘Scope of Work ‘The Work called for In this specification includes the design, fumishirg, delivering, instaling and testing of inverter, split type air conditioners to provide @ fully ventilatod and air conditioned rooms. The work shail include other accessories even though no! specifically mentioned in this specification but are necessary to obtain a complete set for the safe and reliable operation of the system as a whele. All instalation works shall include provision of opening on concrete walls, boring through walls, construction of concreta foundations for outdoor units as required, structural supports for indoor and outdoor units, layout of insulated refrigerant piping, piping supports including excavation and backfiling for reffigerant piping 28 required, and cables/witng and other necessary Alll electrical materials such as circuit breakers, automatic controls, including all power and control wires, supervision, electrical outlets, fittings and conduits for interlocking the operation of the indecr units and outdcor units shall be included and provided by the Contractor including complete system cf automate temperature controls. “The type and quantity of air conditioning equipment to be supplied shall be as specified in Clause 5.3 (Schedule of Equipment) or shown on the drawings. RATGNAT BORER CORPORATION wD VERNA810 DOCUMENTS, REHASILIIATION AND TRANSFER OF THE EXISTING 10MVA POWER, TRANSFORWER AT BOAC S'S INCLUDING SUPFLY, DELVERY, CONSTRUCTION, INSTALLATION TESTING AND COMMISSIONING OF NEA {QMVA MOGPOG SUBSTATION PROJECT SECTION VI ~ TEGHNIGAL SPEGIIGATIONS. Lub t0z0015= MW.5.42 — Split-Type Air-canditioning Systems MW-5.4.2.1 Fan Gol Unit (Indoor Unit) The fan coil units shell be factory-built, factory-tested, and installed in atcordance with the manufacturer's recommendations, The unit shall be complete with motoriblower assembly, evaporator coil, low vollage components, frame, cabinet, cleanable air filers, condensate drain, ete, Unit casing shall be fabricated of heavy-gauge galvanized steel or other approved corrosion-resistent materials reinforced with steal angle framework and shail be Insulated with Mhergiass or other approved Insulated materials for excellent thermal and acoustic insulation. ‘The centrifugal biower wheels shall be statically and dynamically balanced for smooth and quiet operation. Fan housing and motors shall be designed to minimize vibration ineide the urit, Fan and motor bearings shall be easily accessible for maintenance and lubrication. The avaporetcr coll shall bo factory tested under pressure for leaks and completely dehydrated under vacuum. Refrigerant control shall utlize thermostatic expaneion valve. Air fiters shall be cleanable and removable tyre. Condensate drain pan shall be of heavy geuge galvanized steel or other approved corrosion-resistant material. Condensate from FOU shall be drained to the nearest drain line using G. |. piping or otter approved corrosive-resistant material, The cooing system shall be provided with safety devices to protect the system against damage from unusual operating conditions. The Contractor shall provide other accessoties such as discharge griles, return grilles, etc, ‘Types of indoor units (ceiling suspended, well mounted or floor standing) shall be as specified in the schedule of equioment or shown on tho drawings. MW.5.4.2.2 Condensing Unit (Cutdoor Unit) The condensing units shall be weatherproof, factory-built, factony-tested and inetalled in accordance with manufacturer's recommendations. The unit shall be air-cooled type, complete with compressormotor, condenser cols, condenser fanimotor, sately devices, controls, etc, The unit casing shall be weatherproof constructed of heavy gauge galvanized steel topped with two (2) coats of baked enamel for durability and protection against corresion or other approved cormsive-resistant material. RATIONAL PORER CORPORATION D VERATip DOCUMENTS REHABILITATION AND TRANSFER OF THE EXISTING 10MVA POWER, TRANSFORMER AT. BOAG. S/S INCLUDING SUPPLY, DELIVERY, GONSTRUCTION, INSTALLATION TESTING ANO COMMISSIONING OF NEM SOWA MOGPOS SUBSTATION PROJECT SECTION (1 TEGHVICAL SPEOFICATIONS Lyeptazeeise M5423 MW.5.5. MW-5.5.1 MW5.5.2 ‘Condenser fans shall be direct-driven dynamically balanced propeller type. Fansimotors shail be designed to minimze vibration inside the unit. Fan and motor bearings shall be easily accessible for maintenance and lubrication. “Type of compressor depends on the capacity of tho system (see schedule of equipment) or manufacturer's standard. Safely devices shall be piovided to protect the system against damage from unusual operating conditions. Refri rant and Piping System ‘The Contractor shall design, furnish and insiall the refrigerant piping from fan coil unit to the condensing unit Exact location of equipment and siping route shall be coordinated with NPC prior to installation. Refrigerant to be used shall be environment friendly. Refrigerant piping shell be seamless hard drewn copper preferably singlo ping connection from the indoor unit to the outdoor urit for simple installation, All parts in contact with copper piping shall be copper plated. Hangers and supports fer all piping shall be selected as applicable to suit actual condition Of the existing structures. All suction piping fo compressor shall be insulated with ore-sized fiberglass insulation covered with aluminum vapor barrier or other approved insulation per manufacturer's standard. Insulation should be installed on clean and cry surfaces. All insulation shall be continuous through walls, celings and sleeves. Ventilation Unit Scope of Work The Contractor shall funish, deliver, instal and test the ventlation system equipment complete with all the necessary appurtenances for its efficient operation. The scope of supply shail include all mounting supports and fixing materials required to complete the installation and ready for operation. Wall Mounted Exhaust Fans Thnuthe-wall propeller exhaust fans shall be provided at tho areas as specified in the schedule of equipment. Each unit shall be properly sizeo to conform with the required air changes per our al free ait for this particular application but in no case ba less than those specified elsewhere in this specification. Unit installec/mounted an the wall and directly discharges exhattst outside tho building shall be provided with automatic shutter, It shall be of the direct driven type and corresion sesistant to operate on a 230 V, single phase. 80 Hz. RATIONAL POWER CORPORATION VETTE51D DOCUMENTS: REHABILITATION AND TRANSFER QF THE EXISTING 10MVA POWER TRANSFORMER AT SOAC S/S INCLUDING SUPFLY, DELIVERY, ECRSTRUGTION, INSTALLATION TESTING AND COMMISSICNING OF NEA TGLAVA OGPOG SUBSTATION PROJECT SECTION VI ~ TEGHVIGAL SPECIFICATIONS, Lusrrazeorse MW.5.6 W577 MW-5.8 MW.5.9 Exhaust fan for the batiery room shall be explasion-proof and shalt be of Corrasion resistant materials considering its exposure to acid fumes. inatallation and Painting ‘The Air-Conditioning Units and Exhaust Fans shall be installed as indicated in the drawings or 2s directed by NPC. After installation, all exposed and unfinished surfaces shall be thoroughly cleaned .and washed possibly by chemical of all rust, oll and other foreign matters and shall be repeinted in accordance with the marufacturer's standard or as approved by NPC. Likewise, all surfaces and supports shall be thoroughly cleaned of rust, oil and other foreign matters and shall be painted with epoxy primer and two (2) cenate of finish paint Spare Parts The Contractor shall supply the stenderd spare parls for one (1) year operation or as recommended by the manufacturer. Acceptance Test Prior to acceptance of the Works, the equipment chall be tested in the presence of NPC to determine whether the requirements of the specifications have been met, Any defects found tnat are inherentin the equipment shall be remedied at the expense of the Contractor. ‘Submittal Prior to purchase end imptementation of the works, the Contractor eball prepare and subrrit five (5) copies of the following drawings/documents for review/approval of NPC: 2) Gimensicnal cutline/assembly drawings of mechanical equipment and associated devices, b) Manufacturers catalog sheets, marked as necessary, to indicate materials or equipment being furnished including instruments for contro! aystem, ©) Complete control schematic and wiring ciagrams for ail ecuipment to be furnished, List of recommended Spare Parts and Sp Toots; and ©) Operation and Maintenance Manuals. NATIONAL BOWER CORPORATION BD VieBFD DOCLMENTS: REHABILITATICN AND TRANSFER OF THE EXISTING IOMVA POWER TRANSFORMER AT BDAC S/S INCLUDING | SUPFLY, OCLIVERY, BENETRUSTION, INSTALLATION TESTING AND CONMISSIONING OF NEW "GlIVa MCGPOS SUBSTATION PROJECT SECTION VI ~ TECHNICAL SPECFIGATIONS. LuzP18z00180 MW8.0 FIRE FIGHTING SYSTEM MW6.1 ‘Scope of Work mw-6.2 MW63 MW-7.0 The Contactor shall supply the specified number of Underwriter Laboratorles/Factory Mutual approved Portable Type Fire Extinguishers complete and ready for operation and shall be instaléd at their corresponding place of use as epacified in the particulsr specifications and as shawn on the drawings. a) Three (3) units of Portable Type Fire Extinguisher, Clean Agent (HCFC or Halotron | Type), 7.1 kg. (15.5 Ibs}, wall-hung type and ULM approved, Fire Extinguisher Fire extinguishers shall be Underwriter Laboratories!Factory Mutual approved and of rechargeable cylinder with five (5) years guarantee against leak, Each fire extinguisher cyinder shall be complete with release valve, dial ‘gauge indicator, appropriate length of hose with nozzle and locking pin, The 7.1 kg (185 Ibs.) capacity wall-hung type fire extinguishers shall be complete with carrying handle and wall-mounting bracket, Portable fire extinguishers shall be suitable for the protection against class ABG fires using Clean Agent {HydroChloroFiuaraCarben or Halotron | Type) that is environmentally safe and leaves ro residue The fire extinguishers shall be check. weighed at interval of six (6) months from the date of delivery for a fetiod of one (1) year and if found to be undercharged (unless used by an NPC personnel) shall be filled and rachargad by the Contractor at no expense to NPC. Submittal The Contractor shall submit the technical specifications/data_and brechures/catalogs of the fire extinguishers for the approval of NFG prior to purchase, MEASUREMENT OF PAYMENT Measurement for payment for all works shall be based on the bid price of each item as shovm in the Bill of Quantities. The cost shail cover all works required and described in the pertinent provisions of the specificatons. Measurement for payment for pipes shall be based on the bid price of actual langth of pipe installed as shown in the Bill of Quantities. The cost shall cover all works required including excavation, sand bedding, backfiling, teating, painting and other works and services described in the pertinent provisions of the specifications, TETENAL POWER CORPORATION wD VERO