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US 20190145241A1

( 19) United States


(12 ) Patent Application Publication ( 10) Pub . No.: US 2019 /0145241 A1
YAO et al. (43) Pub . Date: May 16 , 2019
(54 ) GUIDED WAVE ATTENUATION WELL
LOGGING EXCITATION OPTIMIZER
(52 ) CPC
U .S . CI......... E21B 47/ 0002 ( 2013.01); GOIN 21/ 954
BASED ON WAVEFORM MODELING ( 2013 .01 ); E21B 47 / 12 (2013.01); E21B 41/02
(2013.01 )
(71) Applicant: Baker Hughes, a GE company, LLC ,
Houston , TX (US) (57) ABSTRACT
( 72 ) Inventors : Xiaochu YAO , Conroe, TX (US ); Methods and apparatus for inspecting oilfield infrastructure
Pawel J . MATUSZYK , Spring, TX components. Methods include estimating an optimal value
(US); Douglas J. PATTERSON , for at least one excitation parameter for an acoustic excita
Magnolia , TX (US ); Rajdeep DAS , tion source to produce a guided wave of mixed multiple
Houston , TX (US ) modes in the component; selecting at least one excitation
parameter corresponding to an optimal simulated guided
( 73 ) Assignee : Baker Hughes, a GE company, LLC , wave determined in dependence upon the application of
Houston, TX (US ) waveform criteria to the time domain waveforms; and
generating a guided wave in the tubular using the at least one
( 21) Appl. No.: 15 /809,779 optimal excitation parameter. Methods may include calcu
lating a guided wave dispersion relation ; modeling each of
(22 ) Filed : Nov . 10 , 2017 the plurality of simulated guided waves , wherein the mod
Publication Classification eling comprises generating a time domain waveform for
each of a plurality of wave modes in dependence upon the
(51 ) E21B
Int. Cl47. /00 acoustic excitation source ; selecting the at least one excita
tion parameter corresponding to an optimal simulated
(2006 .01)
E21B 41/02 ( 2006 .01) guided wave determined in dependence upon the application
E21B 47 / 12 (2006 .01) of waveform criteria to the time domain waveforms.

het om 200
202
Inputparameters oro
204 ) 206 )
Wave reconstruction
SAFE-PMLmodel for cemented casino
208 210
Wave reconstruction Processing
for free casing windows
212 . 214
5 weights for free 5 weights for
casing cemented casing
216
Excitation score
maps
Orologio orologio orologio origipooooo toto

218
Opimal firing
parameters
220
Att,- velocity
Curves

224
201.0 Faleiston Sinal decay
Final excitation
choice
222
Signal decay
0101010101010101010100000000101010101010 200701
Patent Application Publication May 16 , 2019 Sheet 1 of 12 US 2019 /0145241 A1

217

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Patent Application Publication May 16 , 2019 Sheet 2 of 12 US 2019 /0145241 A1

( 180

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FIG . 1B
Patent Application Publication May 16 , 2019 Sheet 3 of 12 US 2019 /0145241 A1

200
2022
Input parameters
204 206
Wave reconstruction
SAFE -PMLmodel for cemented casing
208 210
Wave reconstruction Processing
for free casing
ppppppppppppppppppppppppppppppppppppppppp
Windows
pppppppppppppppo

2121 214
15 weights for free 5 weights for
casing
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cemented casing oppoppooooooo

216
Excitation score
maps TTTTTTTTTTTTTTTTTTT

218
Optimal firing
. . . . . . .
parameters
.

Att.- velocity
curves
224 222 UUUUUUUUUUUUUUUUUUUU

Final excitation Signal decay


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FIG . 2A
Patent Application Publication May 16 , 2019 Sheet 4 of 12 US 2019 /0145241 A1

F313 F312| 5310 F309|


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Con
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SHO50 kHz
F113 F112 F1101F109 F108 F106 F105 F104F103 F102 F101
)kHz( Freq
Patent Application Publication May 16 , 2019 Sheet 5 of 12 US 2019 /0145241 A1

Mixed SHO
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SH1 SH2
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Patent Application Publication May 16 , 2019 Sheet 6 of 12 US 2019 /0145241 A1

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Patent Application Publication May 16 , 2019 Sheet 7 of 12 US 2019/0145241 A1

SSSSS SS W
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Patent Application Publication May 16 , 2019 Sheet 8 of 12 US 2019 /0145241 A1

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Rx Near Rx Far
Patent Application Publication May 16 , 2019 Sheet 9 of 12 US 2019/0145241 A1

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Patent Application Publication May 16 , 2019 Sheet 10 of 12 US 2019/0145241 A1

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AT Mixed SHO .
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SH2 ago Mixed •-SHO SH1 -
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Patent Application Publication May 16 , 2019 Sheet 11 of 12 US 2019/0145241 A1

MMMMMMMMMMMM

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Shear Velocity

FIG . 9
Patent Application Publication May 16 , 2019 Sheet 12 of 12 US 2019/0145241 A1

novog comes to
1010
Convey tool
1020
Estimate optimal value for
excitation parameter W

1030
Generate guided wave in
component
1040
Measure wave property of
guided wave
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1050
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component
1060
Conduct further operations in
dependence upon property
WOD
FIG . 10
US 2019/0145241 A1 May 16 , 2019

GUIDED WAVE ATTENUATION WELL ovality of the at least one tubular ; ii) deformation of the at
LOGGING EXCITATION OPTIMIZER least one tubular; iii) corrosion of the at least one tubular, iv )
BASED ON WAVEFORM MODELING perforation of the at least one tubular, v ) a presence of a
completion component outside of the at least one tubular, vi )
FIELD OF THE DISCLOSURE eccentricity of the at least one tubular with respect to another
[0001 ] This disclosure generally relates to borehole tools, component, vii ) a material property of the at least one
and in particular to methods and apparatuses for conducting tubular ; viii ) a material property of a material surrounding
well logging the at least one tubular.
[0006 ] The property may include at least one of: i) a shear
BACKGROUND OF THE DISCLOSURE modulus of the cement ; ii ) a Young ' s modulus of the cement;
iii) cement density ; iv ) compressive stress ; v ) casing thick
[0002 ] Drilling wells for various purposes is well-known. ness. Methods may include conducting further operations in
Such wells may be drilled for geothermal purposes, to the formation in dependence upon the property. The further
produce hydrocarbons ( e. g., oil and gas), to produce water, operations may include at least one of: i) geosteering; ii)
and so on . Well depth may range from a few thousand feet drilling additional boreholes in the formation ; iii) perform
to 25 , 000 feet or more . In hydrocarbon wells , downhole ing additional measurements on the formation ; iv ) estimat
tools often incorporate various sensors, instruments and ing additional parameters of the formation; v ) installing
control devices in order to carry out any number of down equipment in the borehole ; vi ) evaluating the formation ; vii )
hole operations. Thus, the tools may include sensors and / or optimizing present or future development in the formation or
electronics for formation evaluation , monitoring and con in a similar formation , viii ) optimizing present or future
trolling the tool itself, and so on . exploration in the formation or in a similar formation; ix )
[0003] Development of the formation to extract hydrocar installing equipment in the borehole ; and x ) producing one
bons may include installation of steel pipe , known as casing, or more hydrocarbons from the formation .
within a borehole , including the application of cement in the
annulus between borehole and casing. It is known to conduct [0007 ] Estimating the optimal value for the at least one
acoustic inspection of a casing cemented in a borehole to excitation parameter may include calculating a guided wave
determine specific properties related to the casing and sur dispersion relation in a frequency domain for each of a
rounding materials . For example , the bond between the plurality of simulated guided waves corresponding to a
cement and the casing may be evaluated , or the strength of plurality of frequency values; modeling each of the plurality
the cement behind the casing or the casing thickness may be of simulated guided waves , wherein the modeling comprises
estimated , using measurements of reflected acoustic waves . generating a time domain waveform for each of a plurality
This may be generally referred to as casing cement bond of wave modes in dependence upon the acoustic excitation
logging, which may be accomplished using a casing cement source ; and selecting the at least one excitation parameter
bond logging tool conveyed through the formation along the corresponding to an optimal simulated guided wave deter
interior of the casing while taking measurements . In other mined in dependence upon the application of waveform
examples of cement bond logging , a circumferential guided criteria to the time domain waveforms.
wave may be used to evaluate casing -related properties. For [0008 ] Methods may include modeling an attenuation
example, Lamb and shear wave attenuation measurements velocity response for each of the plurality of simulated
may be used to determine cement properties. guided waves .Methods may include summing the estimated
time domain waveforms to model each guided wave. Meth
SUMMARY OF THE DISCLOSURE ods may include estimating a processing window for calcu
[0004 ] In aspects , the present disclosure is related to lating acoustic wave information from characteristics of a
time domain waveform for at least one of the plurality of
methods and apparatuses for inspecting oilfield infrastruc wave modes .
ture components . In general embodiments , oilfield infra
structure may include downhole tubular. Some aspects may [0009 ] Methods may include generating at least one first
be directed to well logging using a logging tool in a borehole excitation parameter for free casing, at least one second
in an earth formation .Methods of the present disclosure may excitation parameter for fully cemented casing , and at least
include estimating an optimal value for at least one excita one third excitation parameter for partially cemented casing .
tion parameter for an acoustic excitation source to produce The at least one excitation parameter may comprise at least
a guided wave of mixed multiple modes in the component, one of: i) frequency ; ii ) number of firing cycles; iii) pulse
the at least one excitation parameter comprising at least shape ; iv ) firing length ; v ) number of unique frequencies ; vi)
frequency ; selecting the at least one excitation parameter amplitude.
corresponding to an optimal simulated guided wave deter [0010 ] Methods as described above implicitly utilize at
mined in dependence upon the application of waveform least one processor. Some embodiments include a non
criteria to the time domain waveforms; and generating a transitory computer- readable medium product accessible to
guided wave in the tubular using the at least one optimal the processor and having instructions thereon that, when
excitation parameter. Methods may include measuring at executed , causes the at least one processor to perform
least one wave property of the guided wave in the tubular methods described above . Apparatus embodiments may
with the logging tool; and estimating a property relating to include, in addition to specialized borehole measurement
the component, such as, for example , a property relating to equipment and conveyance apparatus , at least one processor
installation of casing, using the at least one wave property . and a computer memory accessible to the at least one
[ 0005 ] The property may comprise a characteristic of a processor comprising a computer- readable medium having
structural feature relating to the at least one tubular. The instructions thereon that, when executed , causes the at least
structural feature may comprise at least one of: i) tubular one processor to perform methods described above .
US 2019/0145241 A1 May 16 , 2019

[0011 ] Examples of some features of the disclosure may Lorentz forces. These forces cause an acoustic excitation in
be summarized rather broadly herein in order that the the object. In a reciprocal use, an electric signal will be
detailed description thereof that follows may be better generated in the wire as a result of acoustic excitation in a
understood and in order that the contributions they represent metal placed close to a permanent magnet. Attenuation
to the art may be appreciated . and/or reflection of the acoustic waves bear information on
the defects and surroundings of the object. See , for example ,
BRIEF DESCRIPTION OF THE DRAWINGS U .S . patent application Ser. No. 15 /288,092 to
Kouchmeshky et al, which is commonly owned and incor
[ 0012 ] For a detailed understanding of the present disclo porated by reference herein in its entirety .
sure , reference should be made to the following detailed
description of the embodiments , taken in conjunction with [0024 ] Guided wave attenuation cement bond logging
the accompanying drawings, in which like elements have ( CBL ’ ) measures wave attenuation along a casing circum
been given like numerals , wherein : ferential direction . Multiple transmitters and receivers may
10013] FIG . 1A schematically illustrates an acoustic well be placed inside the casing for compensated attenuation
bore logging system having a downhole tool configured to measurements . See, for example, U .S . Pat. No. 7 ,660, 197 to
acquire acoustic measurement information . Barolak et al. and U . S . Pat. No . RE43, 960 to Barolak et al,
incorporated by reference herein in their entirety. The
[0014 ] FIG . 1B illustrates an acoustic logging tool in mechanical properties ( e . g ., Young' s modulus , shear modu
accordance with embodiments of the present disclosure . lus ) of the cement layer behind the casing determine the
[0015 ] FIGS. 2A & 2B illustrate the excitation optimizer. attenuation of the waves. An EMAT may be designed to
[0016 ] FIGS. 3 -5 illustrate corresponding free casing produce a single waveform , such as shear horizontal waves
waveforms for SHO , SH1, and SH2 , respectively . (SH ) or Lamb waves .
[ 0017 ] FIGS. 6 - 8 show curves representing the corre 100251. Due to the multi -mode nature of guided waves ,
sponding cemented casing waveforms. different modes have different wave velocities, attenuations ,
10018 ] FIG . 9 shows automatically generated attenuation and amplitudes. If multiple modes are mixed together, the
response curves for these three excitations. attenuation measurements may have very large errors. Usu
[ 0019 ] FIG . 10 shows a flow chart illustrating methods for ally , the attenuation response of a guided wave is derived
performing well logging in a borehole intersecting an earth from dispersion relations using a single frequency .However ,
formation in accordance with embodiments of the present this approach doesn 't take the source excitation effect into
disclosure . account. The frequency -domain attenuation may be very
DETAILED DESCRIPTION different from the attenuation measurements of waveforms
in the time domain .
[ 0020 ) Aspects of the present disclosure relate to appara 0026 ) Due to the multi-mode nature of guided waves , it
tus and methods for well logging, including measurement is highly beneficial to optimize the excitation for a target
and interpretation of physical phenomena indicative of well . Aspects of the disclosure may include estimating an
parameters of interest of infrastructure installed in the for optimal value for at least one excitation parameter for an
mation ( e.g ., casing). Embodiments described herein are acoustic excitation source to produce a guided wave of
particularly suited to cement bond logging inspection . mixed multiple modes in the tubular.
[ 0021] Historically , EM corrosion -monitoring tools have [0027 ] Aspects of the present disclosure include calculat
relied upon the physical phenomena of flux leakage and /or ing a CGW dispersion relation in the frequency domain by
electromagnetic induction . A flux leakage tool may magne using known techniques such as the Semi Analytical Finite
tize the pipe to be inspected until substantially saturated . Element and Perfectly Matched Layer (SAFE - PML ). SAFE
Near a point of defect (e.g ., a pit, hole , or corroded area ) on PML is highly efficient, computationally. Time domain
either the interior or exterior of the tubular, a portion of the waveform reconstruction may then be achieved while taking
magnetic flux leaks out of the tubular and is detected by coils into account the effect of the excitation source . An excitation
on the tool' s sensors . Since the magnet must be as close as optimizer is introduced herein which may automatically
possible to the tubular, tubing must be removed in order to sweep through all the possible firing parameters, find the
inspect overlying casing. Further, detection of slowly vary optimal choices , reconstruct their waveforms, and estimate
ing corrosion with a flux leakage tool may be problematic . response information (e . g ., attenuation response curves ).
0022 ]. The generation of acoustic signals and detection of Guided wave attenuation responses determined directly
reflections of these signals is well known , and these reflec from modeling waveforms with the influence of the excita
tions may be conventionally processed to estimate cement tion source are much accurate than those from dispersion
thickness, cement bond quality , and so on . Cement evalua relations.
tion may be carried out based on the use of detected signal [0028 ] Techniques in accordance with the present disclo
amplitude decay to assess casing thickness , cement density, sure calculate circumferential guided wave ( CGW ' ) disper
and bond integrity. Evaluation of other tubulars,both down sion relations in the frequency domain . Techniques may
hole and above ground, is known in the art. include reconstructing downhole time- domain raw wave
[0023] Electromagnetic - acoustic transducers (EMATS ) forms by taking into account the transducer excitation effect.
have been used in non -destructive testing, including in the [0029] Based on the waveform modeling , an excitation
borehole, using well- understood physical phenomena . In optimizer is configured . For example , processing windows
one type of EMAT, when a wire is placed near the surface may be automatically determined from the waveforms.
of an electrically conducting object and is driven by a Important information is extracted from the modeling wave
current at a suitable ultrasonic frequency, eddy currents are forms for free and fully cemented casing, as well as for
induced in a near surface region of the object . If a static casing having various degrees of cementation between these
magnetic field is also present, these eddy currents experience extremes. Several criterion may be taken into account to
US 2019/0145241 A1 May 16 , 2019

select the at least one excitation parameter. Methods may on as will occur to those of skill in the art. Additional sensors
include determining an optimal simulated guided wave in in 45 may be used to take electromagnetic measurements in the
dependence upon the application of waveform criteria to the borehole . The acoustic sensor may be configured for trans
time domain waveforms, and selecting the at least one mission and reception of acoustic signals . The sensor may
excitation parameter corresponding to the optimal simulated comprise an acoustic transmitter -receiver, or transceiver
guided wave . The selected optimal excitation parameters ( e . g ., transducer). In one embodiment, electronics 30 asso
may be implemented and plotted out, and corresponding ciated with sensors 40 may be configured to record and/ or
predicted response information calculated and presented process the information obtained .
[0030 ] Aspects of the present disclosure include systems, [0034 ] The system 100 may include a conventional derrick
devices, products, and methods of well logging using a 60 erected on a derrick floor 70 . A conveyance device
logging tool in a borehole in an earth formation . Methods (carrier 15 ) which may be rigid or non -rigid , may be
may include conveying the logging tool in the borehole on configured to convey the downhole tool 10 in the wellbore
a carrier ; taking acoustic well logging measurements with 50 intersecting the earth formation 80. Drilling fluid (“mud )
the logging tool, and estimating a property of a volume of 90 may be present in the borehole 50 . The carrier 15 may be
interest of the formation . The volume may include at least a drill string, coiled tubing, a slickline, an e - line, a wireline,
one tubular, and the property may include the relation of etc . Downhole tool 10 may be coupled or combined with
multiple tubulars to one another, the relation of a tubular additional tools , including, e . g ., some or all the information
( e.g ., casing) to another component, properties of bonding processing system ( inset). Thus, depending on the configu
materials, adhesives , treatments, fluids , and the formation ration , the tool 10 may be used during drilling and /or after
surrounding the casing, and so on . Aspects of the disclosure the wellbore 50 has been formed . While a land system is
may be useful for the excitation of guided wave modes in shown , the teachings of the present disclosure may also be
tubular as part of any technique . utilized in offshore or subsea applications. The carrier 15
[0031] Aspects of the present disclosure include systems may include embedded conductors for power and/ or data for
and methods for formation evaluation , such as performing providing signal and / or power communication between the
well logging in a borehole intersecting an earth formation , as surface and downhole equipment (e .g ., a seven conductor
well as casing integrity inspection . Drilling systems in cable ).
accordance with aspects of the present disclosure may have [0035 ]. A surface control system 65 receives signals from
an acoustic " logging-while -drilling” (“LWD ') or “ measure downhole sensor 40 and other sensors used in the system
ment-while -drilling ” (“MWD ' ) system as part of a bottom 100 and processes such signals according to programmed
hole assembly . In other aspects production tubing downhole instructions provided to the surface control system 65 . The
or above ground may be inspected and evaluated for corro surface control system 65 may display desired parameters
sion , damage , eccentricity , ovality , or other abnormalities. and other information on a display /monitor that is utilized by
[0032] Aspects of the present disclosure relate to using at an operator. The surface control system 65 may further
least one acoustic sensor as part of one or more downhole communicate with a downhole control system 20 at a
acoustic well logging tools or distributed sensor systems to suitable location on downhole tool 10 . The surface control
produce acoustic information responsive to an acoustic wave system 65 may process data relating to the operations and
from the earth formation . The sensor may include at least data from the sensor 40, and may control one or more
one acoustic transmitter configured and at least one acoustic downhole operations performed by system 100 .
receiver disposed on a carrier in the borehole , and config [0036 ] FIG . 1A schematically illustrates an acoustic well
ured to implement techniques of the present disclosure , as bore logging system 100 having a downhole tool 10 con
described in further detail below . A receiver and transmitter figured to acquire acoustic measurement information . FIG .
may be implemented as the same transducer, different trans 1B illustrates an acoustic logging tool in accordance with
ducers , or one or more transducer arrays. Transducers may embodiments of the present disclosure . The tool 110 is
be selected from the group consisting of: (i) electro -mag configured to be conveyed in a borehole intersecting a
netic acoustic transducers (?EMATs '), ( ii ) piezoelectric formation 180. The borehole wall 140 is lined with casing
transducers , and ( iii ) wedge transducers . The information is 130 filled with a downhole fluid 160, such as, for example ,
indicative of a parameter of interest. The term " information ” drilling fluid . Cement 120 fills the annulus between the
as used herein includes any form of information (analog , borehole wall 140 and the casing 130 . In one illustrative
digital, EM , printed , etc .), and may include one or more of: embodiment, the tool 110 may contain a sensor unit 150 ,
raw data , processed data, and signals. including , for example, one or more EMATs, including a
[0033] FIG . 1A schematically illustrates an acoustic well magnet array and at least one sensor coil (or other acoustic
bore logging system 100 having a downhole tool 10 con transducers ), and configured for evaluation of the cement
figured to acquire acoustic measurement information . This bond existing between the system of the casing 130 , the
measurement information may be used for producing an borehole wall 140, and the cement 120 according to known
acoustic image of a borehole 50 in an earth formation 80 or techniques . Sensor unit 150 may include may include elec
another parameter of interest of a formation 80 using a tronics configured to record and / or process the information
sensor 40 comprising at least one acoustic transducer . Sen obtained , or these electronics may be elsewhere on tool 110
sor 40 may include a plurality of transducers in an azimuthal or at the surface.
array about the circumference of the tool, a transducer that [0037 ] The system 101may include a conventional derrick
rotates through a plurality of azimuthal orientations via the 170 . A conveyance device (carrier 115 ) which may be rigid
rotation of the drill string or of an independent platform or non -rigid , may be configured to convey the downhole tool
attached to the carrier, a transducer capable of sending 110 into wellbore 140 in proximity to formation 180. The
acoustic pulses to and receiving signals from a plurality of carrier 115 may be a drill string, coiled tubing , a slickline ,
azimuthal orientations via the use of beam -forming, and so an e -line, a wireline , etc . Downhole tool 110 may be coupled
US 2019/0145241 A1 May 16 , 2019

or combined with additional tools . Thus, depending on the arrays (*FPGAs'), application -specific integrated circuits
configuration , the tool 110 may be used during drilling (‘ ASICs'), other combinatorial or sequential logic hardware ,
and /or after the wellbore (borehole ) 140 has been formed . and so on .
While a land system is shown , the teachings of the present [0040] In one embodiment, electronics associated with the
disclosure may also be utilized in offshore or subsea appli transducers may be configured to take measurements as the
cations . The carrier 115 may include embedded conductors tool moves along the longitudinal axis of the borehole
for power and /or data for providing signal and /or power ( axially ’) using sensor 40 . These measurements may be
communication between the surface and downhole equip substantially continuous, which may be defined as being
ment. The carrier 115 may include a bottom hole assembly , repeated at very small increments of depth , such that the
which may include a drilling motor for rotating a drill bit . resulting information has sufficient scope and resolution to
provide an image of tubular parameters (e . g ., properties of
[ 00381 Certain embodiments of the present disclosure may the tubular or supporting infrastructure ).
be implemented with a hardware environment 21 that [0041 ] In other embodiments, all or a portion of the
includes an information processor 17 , an information stor electronics may be located elsewhere ( e . g ., at the surface , or
age medium 13 , an input device 11, processor memory 9 , remotely ). To perform the treatments during a single trip , the
and may include peripheral information storage medium 19 . toolmay use a high bandwidth transmission to transmit the
The hardware environment may be in the well, at the rig , or information acquired by sensors 40 and 45 to the surface for
at a remote location . Moreover, the several components of analysis . For instance , a communication line for transmitting
the hardware environment may be distributed among those the acquired information may be an optical fiber, a metal
locations. The input device 11 may be any data reader or user conductor, or any other suitable signal conducting medium .
input device, such as data card reader , keyboard , USB port, It should be appreciated that the use of a “ high bandwidth "
etc . The information storage medium 13 stores information communication linemay allow surface personnel to monitor
provided by the detectors . Information storage medium 13 and control operations in “ near real-time.”
may include any non - transitory computer-readable medium [0042 ] One point of novelty of the systems illustrated in
for standard computer information storage, such as a USB FIGS. 1A & 1B is that the at least one processor may be
drive ,memory stick , hard disk , removable RAM , EPROMs, configured to perform certain methods (discussed below )
EAROMs, flash memories and optical disks or other com that are not in the prior art. A surface control system or
monly used memory storage system known to one of ordi downhole control system may be configured to control the
nary skill in the art including Internet based storage . Infor tool described above and any incorporated sensors and to
mation storage medium 13 stores a program that when estimate a parameter of interest according to methods
executed causes information processor 17 to execute the described herein .
disclosed method . Information storagemedium 13 may also [0043 ] Techniques described herein are subject to appli
store the formation information provided by the user, or the cation in various different embodiments. In some general
formation information may be stored in a peripheral infor embodiments, carrier 15 is implemented as a tool string of
a drilling system , and the acoustic wellbore logging may be
mation storage medium 19 , which may be any standard characterized as “ logging -while -drilling” (LWD ) or “mea
computer information storage device, such as a USB drive, surement-while - drilling ” (MWD ) operations .
memory stick , hard disk , removable RAM , or other com
monly used memory storage system known to one of ordi
nary skill in the art including Internet based storage. Infor Processing Window Determination
mation processor 17 may be any form of computer or [0044 ] From SAFE - PML modeling and wave reconstruc
mathematical processing hardware , including Internet based tion process , the time- domain waveforms for the m " mode
hardware . When the program is loaded from information u , (t ) can be summed up for the generally mixed waveforms
storage medium 13 into processor memory 9 ( e .g . computer umir (t). Practically, a limited number of modes may be
RAM ), the program , when executed , causes information emphasized for particular implementations. In one instance ,
processor 17 to retrieve detector information from either only the first three modes are used . That is , for shear wave
information storage medium 13 or peripheral information modes (SH ), only SHO, SH1, and SH2 are considered ; for
storage medium 19 and process the information to estimate lamb wave modes (LM ), only A0, So , and Al may be
a parameter of interest. Information processor 17 may be calculated .
located on the surface or downhole .
[ 0039 ] The term “ information ” as used herein includes any
form of information (analog , digital, EM , printed, etc.). As Umir ( t) = Um ( t )
used herein , a processor is any information processing m =

device that transmits, receives, manipulates , converts , cal


culates, modulates, transposes, carries , stores , or otherwise
utilizes information . In several non - limiting aspects of the [0045 ] For EMAT based tubular inspection measurements
disclosure , an information processing device includes a ( e . g ., measurements using the INTeXTM , casing integrity
computer that executes programmed instructions for per explorer tool provided by Baker Hughes, a GE company ),
forming various methods. These instructions may provide processing windows may be a factor in extracting a wave
for equipment operation , control, data collection and analy package for calculating acoustic wave information ( e . g .,
sis and other functions in addition to the functions described attenuation calculations). Since all modes are calculated
in this disclosure . The processor may execute instructions separately, windows can be simply determined from the
stored in computer memory accessible to the processor, or separated waveforms. The start and end time of the process
may employ logic implemented as field -programmable gate ing window win . (t) is determined by window amplitude
US 2019/0145241 A1 May 16 , 2019

ratio winatio, such as 50 % , 70 % , and 80 % for SHO/ AO , [0057] Selection of clean guided modes excitation may
SH1/SO , and SH2 respectively . generally include a comparison of modeling mixed modes
Umiz (t) with separate modes waveform um (t),
winn (t) =
10 if um (t) = max(um (()). winratio ,
if Um (t) > max (um (t)).winratio (6)
ulmi:0= §umo).
m = 1

[0046 ] Amplitudes of the waveforms are determined by


the maximum envelope of the certain modes: [0058 ] Here , only the first three modes are considered . The
Am =max(abs (hilbert(u (t)-winm (t))) (3). processing windows determined from Eq. (2 ) winm (t) are
[0047] Attenuation may be calculated using propagation applied on umi (t), and um (t) separately for the mth mode. The
distance (pd ) as amplitude extraction method of Eq. (3 ) may be used to have
Amixn , Amix Amn, Amp
att = [ 20 log10(4,/Aj)]/pd (4), Mixed mode attenuations attrit and separate mode attenua
usually with units of dB /ft. tions att ,,, are respectively calculated using Eq. (4 ). Theo
retically , if a mode is not contaminated by other modes , there
Excitation Optimizer should be no difference between selected mixed modes and
separate modes, satisfying :
[0048 ] In embodiments, the EMAT excitation tool may dAn = Amixn - Amn = 0 ,
have 20 , 30 , 60 or more different firing frequencies ranging
from less than 100 kHz to 500 kHz or more. Due to the 84F \Amiss- Amyl =0,
complex electrical circuit design , firing frequencies may not
represent a true center frequency . Additionally , the number dAtt = lattmix - at?ml= 0.
of firing cycles may vary , and can be selected to be from 1 [0059 ] An Ag, and dAtt are weights that may be com
to 10 cycles or more . The higher the cycle number, the bined together to quantify how clean the mode could be.
narrower the excitation frequency bandwidth may be. Thus, Another important criteria is the amplitude of the waveform ,
for particular applications, there may be more than 50 , 60 , which may be quantified by weight Amn . Since these values
75 , or 100 different firing parameter combinations to choose have different range and units , a normalization algorithm is
from for each mode. applied using,
[0049 ] Optimization of firing parameters for each specific
casing may be highly desirable . Due to the multi-mode
excitation nature of guided waves, it is quantification of stdNorm ( X ) = X –mean ( X ) ( 10 )
optimal firing parameters is non-intuitive . An excitation std ( X )
optimizer module may be employed to select at least one
excitation parameter corresponding to an optimal simulated
guided wave. This optimal simulated guided wave may be where X is an array or matrix , mean ( x ) calculates the mean
determined in dependence upon the application of waveform value of X , and std (X ) calculates the standard deviation of
criteria to the time domain waveforms. X A sigmoid function is applied to the normalized weights
[ 0050 ] Criteria may incorporate a variety of practical in order to constrain criterion weight function values from 0
considerations and knowledge of best practices in guided to 1 .
wave measurement and anomaly detection in downhole
infrastructure . Example criteria may include:
(11)
10051] 1 . Lack of EM noise contamination for first arrival Sigmoid(x) = 1 + e-t
waveforms.
[0052 ] 2 . Separation of the mode of interest from other SAM = Sigmoid - stdNorm (& An)), (12 )
modes , either in time-domain or in frequency - domain . SA's = Sigmoid - stdNorm ( Ap)), (13 )
[0053 ] 3 . Waveform attenuation close to modeling attenu 8Att' = Sigmoid - stdNorm (& Att )), (14 )
ation for the selected modes .
[0054 ] 4 . Sufficient amplitude of the waveforms to meet Amn = Sigmoid( stdNorm ( Amn)), (15 )
threshold signal-to -noise ratio .
[0055 ] 5 . Attenuation response of the target volume (e .g .,
cemented casing ) within measurement limits. [0060] The sign of each of dAn , An, and dAtt is reversed
[0056 ] Implementing the first criteria may be carried out after normalization to ensure weights vary from 0 to 1 when
using a flag variable noise flag, expressed as excitation goes from bad to good . Geometric mean may be
applied on the weights to arrive at a final excitation score :
( 0 if twins < Inoise ,
noise flag = 1 if twins > Inoise E = " noise flag ·SA; · 8A ; .8 Atr ·Ann (16 )

where twins is the starting time of the processing windows for [0061] Although description herein references firing
a certain modes, and tnoise is the end timeof the EM noise . parameters for free casing , cemented waveforms and par
US 2019/0145241 A1 May 16 , 2019

tially cemented waveforms of varying degrees may also be The parameters depicted in FIG . 2 are frequency and cycle .
considered . Guided modes have direct decay rates. So while Frequency may vary, for example , between 100 and 500
waveforms for a free casing may look valid , the cemented kHz. The instrument may be configured for use with a
casing waveforms may be quite different. For example, number of predefined frequencies (f101 - . . f113 ) in combi
excessive attenuation may result in noisy waveforms, or nation with a cycle value (C11 . . . C15). Not all combinations
processing windows under free casing waveformsmay not may be valid for all modes . In some instances different
extract the desired modes . Therefore , the excitation score values may be used for each mode . These values may be
map Er is evaluated for free casing . Next, the similar unique to a particular mode , hence , predefined frequencies
excitation score map Ec is evaluated also for targeted ( f201 . . . f213 ) in combination with cycle values (C21 . . . C25 )
cemented casing, with additional inputs of the cement den and predefined frequencies (f301 - . . f313 ) in combination
sity pc, cement shear velocity V , and cement compressional with cycle values (C31 . . . C35) . Darker colors indicate better
velocity Vp. The processing windows for the cemented excitation for each mode. Optimal parameters 250 (SHO ),
waveforms may be those determined from the free casing 251 (SH1) , and 252 (SH2) are shown. The solutions for FIG .
waveforms. Combining excitation maps Erand Ec, we arrive 2B result from inputs of shear mode , OD of 5 . 5 inches,
at E . thickness of 0 .304 inches, cement density 1920 kg/m " ,
E -VE?E (17) cement shear velocity of 1600 m / s and cement compres
sional velocity of 3000 m / s.
Usually, excitation score map E is a 13x5x3 matrix , con [0064 ] FIG . 1A schematically illustrates an acoustic well
taining excitation scores of all combinations of frequencies bore logging system 100 having a downhole tool 10 con
( f), number of cycles ( cn ), and modes . For each mode , figured to acquire acoustic measurement information . FIG .
maximum E values may indicate the best firing parameters . 1B illustrates an acoustic logging tool in accordance with
A plurality ( e .g ., three ) of optimal firing parameter combi embodiments of the present disclosure . FIGS. 2A & 2B
nations may be generated for each mode . These values may illustrate the excitation optimizer. FIGS. 3 -5 illustrate cor
be used as inputs for the modeling of waveforms and responding free casing waveforms for SHO, SH1, and SH2,
attenuation response curves . To avoid selecting modes with respectively . FIGS. 6 -8 show curves representing the corre
too much attenuation , the signal decay rates Sigdecay are sponding cemented casing waveforms. FIG . 9 shows auto
evaluated as , matically generated attenuation response curves for these
three excitations. If the Sigdecay is greater than a threshold
value , such as , for example 75 dB / ft, the selection may be
(18 ) indicated as a dangerous selection .
Sig decay = 20
20 10810 -Afreen
log10 Acmef 10065 ] Aspects of the present disclosure are subject to
application in various different embodiments . In some gen
eral embodiments, carrier 15 may be implemented as a tool
where , Afreen is the near amplitude for the free waveforms, string of a drilling system , and measurements taken in the
Ametf is the far amplitude for the cemented waveforms. borehole may be characterized as “ logging -while -drilling ”
Sig decav (in dB ) characterizes the ratio between the maxi (LWD ) or "measurement-while -drilling” (MWD ) opera
mum signal amplitude and the minimal signal amplitude. tions. An application that is especially suitable for tech
[0062] FIGS. 2A & 2B illustrate the excitation optimizer. niques described above is the inspection and evaluation of
FIG . 2A is a data flow diagram illustrating interactive downhole tubular, such as, for example , to detect corrosion ,
modules of the optimizer in accordance with embodiments damage or other defects , particularly including casing integ
of the present disclosure . FIG . 2B shows excitation score rity inspection .
maps for each mode. The excitation optimizer 200 may [0066 ] As described herein , “ borehole” or “ wellbore ”
accept input parameters 202 such as mode type ( e . g ., refers to a single hole that makes up all or part of a drilled
SH /LM ), the OD , thickness H , the cement density , and the well. Depending on the configuration , the system 701 may
cement shear velocity Vs, and , for LM , the cement com be used during drilling and /or after the wellbore 712 has
pressional velocity Vp . The planner will then sweep through been formed , including, in some instances after the instal
all firing parameter combinations and , for each combination , lation of casing or production infrastructure. While a land
uses SAFE -PML modeling module 204 to calculate wave system is shown , the teachings of the present disclosure may
forms for free 208 and cemented 206 casing, respectively . also be utilized in offshore or subsea applications. As
The processing windows 210 are automatically determined described herein , " formations” refer to the various features
from the modeling waveformsof the free casing 208 and are and materials that may be encountered in a subsurface
used to calculate a variety of acoustic wave information , environment and surround the borehole . The term “ infor
such as amplitudes , attenuations, arrival times, wave packet mation ” includes, but is not limited to , raw data , processed
characteristics, and velocity. Weights 212 and 214 are gen data , and signals .
erated for free and cemented casing, respectively . Then the [0067 ] Mathematical models, look -up tables, or other
planner will calculate excitation scores and output excitation models representing relationships between the signals and
score maps 216 for each mode. Optimal firing parameters the values of the formation properties may be used to
218 are selected in dependence upon the results . The optimal characterize operations in the formation or the formation
firing parameters are used to calculate acoustic wave infor itself, optimize one or more operational parameters of a
mation , such as attenuation - velocity curves 220 . Along with production or development, and so on . The system may
signal decay 222 , attenuation -velocity curves 220 may be carry out these actions through notifications, advice , and /or
used to make the final excitation choice 224 . intelligent control.
[ 0063] The score maps of FIG . 2B show a visual repre [0068 ] Modeled waveforms may be validated with tool
sentation of the level of excitation for each set of parameters. waveforms.Modeled attenuation -velocity responses may be
US 2019/0145241 A1 May 16 , 2019

calculated directly from reconstructed waveforms and vali tion from characteristics of a time domain waveform for at
dated with experimental measurements. The response at a least one of the plurality of wave modes . For example,
number of offset receivers may be used , such as , for attenuation may be modeled from a window amplitude ratio
example , a near and a far receiver. Data points (measure of the time domain waveform for at least two of the plurality
ments ) from in -situ cement test results are in good agree of wave modes . Other characteristics may include velocity ,
ment with attenuation response curves derived through arrival time, and other wave packet characteristics.
modeling [0074 ] Some implementations include generating at least
[ 0069 ] FIG . 10 shows a flow chart 1000 illustrating meth one first excitation parameter for free casing , at least one
ods for inspecting an oilfield infrastructure component in second excitation parameter for fully cemented casing, and
accordance with embodiments of the present disclosure . In at least one third excitation parameter for partially cemented
optional step 1010 , wherein the method is related to per casing. The at least one excitation parameter may include at
forming well logging in a borehole intersecting an earth least one of: i) frequency ; ii) number of firing cycles ; iii)
formation , an acoustic well logging tool is conveyed in a pulse shape; iv ) firing length ; v ) number of unique frequen
borehole using a carrier. In other embodiments , the tool may cies; and vi) amplitude.
be conveyed in production tubing, ormay be employed with [0075 ] Optional methods may include using the parameter
non -tubular flow ways (e .g ., rectangular ducts , plate , etc .). of interest to estimate a characteristic of a formation . Esti
[0070] Step 1020 comprises estimating an optimal value mation of the parameter may include the use of a model. In
for at least one excitation parameter for an acoustic excita some embodiments , the model may include, but is not
tion source to produce a guided wave of mixed multiple limited to , one or more of: ( i) a mathematical equation , (ii )
modes in the component. The at least one excitation param an algorithm , (iii) an deconvolution technique , and so on .
eter may include at least frequency . Estimating the optimal Reference information accessible to the processor may also
value may be carried out by calculating a guided wave be used .
dispersion relation in a frequency domain for each of a [0076 ] Method embodiments may include conducting fur
plurality of simulated guided waves corresponding to a ther operations in the earth formation in dependence upon
plurality of frequency values ; modeling each of the plurality formation information , estimated properties of the reflector
of simulated guided waves, wherein the modeling comprises (s ), or upon models created using ones of these . Further
generating a time domain waveform for each of a plurality operations may include at least one of : i) geosteering ; ii )
of wave modes in dependence upon the acoustic excitation drilling additional boreholes in the formation ; iii ) perform
source ; and using an excitation optimizer module for select ing additional measurements on the casing and /or the for
ing the at least one excitation parameter corresponding to an mation ; iv ) estimating additional parameters of the casing
optimal simulated guided wave determined in dependence and/or the formation ; v ) installing equipment in the bore
upon the application of waveform criteria to the time domain hole ; vi ) evaluating the formation , vii ) optimizing present or
waveforms. The simulated guided waves may correspond to future development in the formation or in a similar forma
a plurality of test values of the at least one excitation tion ; viii) optimizing present or future exploration in the
parameter . formation or in a similar formation ; ix ) drilling the borehole ;
[0071] Step 1030 comprises generating a guided wave in and x ) producing one or more hydrocarbons from the
the component, such as , for example, tubular (e. g., casing ) formation .
using the at least one optimal excitation parameter. Step [0077) Estimated parameters of interest may be stored
1040 comprises measuring at least one wave property of the ( recorded ) as information or visually depicted on a display .
guided wave in the component with the logging tool, such The parameters of interest may be transmitted before or after
as, for example, wave speed , group velocity of different storage or display . For example , information may be trans
modes, and so on . Optional step 1050 , specific to installed mitted to other downhole components or to the surface for
casing , comprises estimating a parameter of interest ( e . g ., a storage, display , or further processing. Aspects of the present
property ) relating to installation of the casing using the at disclosure relate to modeling a volume of an earth formation
least one wave property . The property may include one of i) using the estimated parameter of interest, such as , for
a shear modulus of the cement; ii ) a Young' s modulus of the example , by associating estimated parameter values with
cement; iii ) compressive stress ; iv ) thickness ; and v ) cement portions of the volume of interest to which they correspond,
density . Step 1060 comprises conducting further operations or by representing the boundary and the formation in a
in the formation in dependence upon the property . global coordinate system . The model of the earth formation
[0072 ] A forward model response may be established for generated and maintained in aspects of the disclosure may
the applicable casing survey tool used to acquire the mea be implemented as a representation of the earth formation
surements, such as, for example, based on an ideal structure stored as information . The information (e.g., data ) may also
previously defined from a prior infrastructure knowledge . be transmitted , stored on a non -transitory machine - readable
An inversion may be performed with the forward model medium , and /or rendered (e.g., visually depicted ) on a
response to establish borehole and casing geometry, thick display.
ness , and corrosion variations , cement density , and so on . [0078 ] The processing of the measurements by a processor
Cement density calibration may be carried out by iterative may occur at the tool, the surface , or at a remote location .
solutions ( e. g., waveform matching ) inverting for enhanced The data acquisition may be controlled at least in part by the
cement properties such as cement density . electronics . Implicit in the control and processing of the data
[0073 ] Optional steps may include modeling an attenua is the use of a computer program on a suitable non -transitory
tion -velocity response for each of the plurality of simulated machine readable medium that enables the processors to
guided waves, summing the estimated time domain wave perform the control and processing . The non -transitory
forms to model each guided wave , and/ or estimating a machine readable medium may include ROMs, EPROMs,
processing window for calculating acoustic wave informa EEPROMs, flash memories and optical disks. The term
US 2019/0145241 A1 May 16 , 2019

processor is intended to include devices such as a field The term processor is intended to include devices such as a
programmable gate array (FPGA ). field programmable gate array (FPGA ).
[0079] The term " conveyance device” as used above 100831. While the foregoing disclosure is directed to the
means any device , device component, combination of one mode embodiments of the disclosure , various modifi
devices, media and /or member that may be used to convey , cations will be apparent to those skilled in the art. It is
house, support or otherwise facilitate the use of another intended that all variations be embraced by the foregoing
device , device component, combination of devices , media disclosure .
and /or member. Exemplary non -limiting conveyance What is claimed is:
devices include drill strings of the coiled tube type , of the 1. A method of inspecting an installed oilfield infrastruc
jointed pipe type and any combination or portion thereof. ture component, the method comprising :
Other conveyance device examples include casing pipes , estimating an optimal value for at least one excitation
wirelines , wire line sondes , slickline sondes , drop shots , parameter for an acoustic excitation source to produce
downhole subs , BHA 's, drill string inserts,modules, internal a guided wave of mixed multiple modes in the com
housings and substrate portions thereof, self - propelled trac ponent, the at least one excitation parameter compris
tors . As used above, the term “ sub ” refers to any structure ing at least frequency, comprising :
that is configured to partially enclose , completely enclose , calculating a guided wave dispersion relation in a
house, or support a device. The term “ information ” as used frequency domain for each of a plurality of simulated
above includes any form of information (Analog , digital, guided waves corresponding to a plurality of fre
EM , printed , etc . ). The term " processor” or “ information quency values ;
processing device” herein includes, but is not limited to , any modeling each of the plurality of simulated guided
device that transmits , receives , manipulates, converts , cal waves , wherein the modeling comprises generating a
culates, modulates, transposes, carries, stores or otherwise time domain waveform for each of a plurality of
utilizes information . An information processing device may wave modes in dependence upon the acoustic exci
include a microprocessor, resident memory, and peripherals tation source ; and
for executing programmed instructions. The processor may selecting the at least one excitation parameter corre
execute instructions stored in computer memory accessible sponding to an optimal simulated guided wave deter
to the processor, or may employ logic implemented as mined in dependence upon the application of wave
field - programmable gate arrays (“FPGAs') , application -spe form criteria to the time domain waveforms;
cific integrated circuits (“ ASICs ) , other combinatorial or generating a guided wave in the component using the at
sequential logic hardware , and so on . Thus , a processor may least one optimal excitation parameter .
be configured to perform one or more methods as described 2 . The method of claim 1 comprising modeling an attenu
herein , and configuration of the processor may include ation -velocity response for each of the plurality of simulated
operative connection with resident memory and peripherals guided waves.
for executing programmed instructions . 3 . The method of claim 1 comprising summing the
10080 ] In some embodiments, estimation of the parameter estimated time domain waveforms to model each guided
of interest may involve applying a model. The model may wave .
include , but is not limited to , (i) a mathematical equation , (ii) 4 . The method of claim 1 comprising estimating a pro
an algorithm , (iii) a database of associated parameters , or a cessing window for calculating acoustic wave information
combination thereof. from characteristics of a time domain waveform for at least
[0081 ] Control of components of apparatus and systems one of the plurality of wave modes .
described herein may be carried out using one or more 5 . The method of claim 1 comprising generating at least
models as described above . For example , at least one one first excitation parameter for free casing, at least one
processormay be configured to modify operations i) autono second excitation parameter for fully cemented casing, and
mously upon triggering conditions, ii ) in response to opera at least one third excitation parameter for partially cemented
tor commands , or iii ) combinations of these . Such modifi casing.
cations may include changing drilling parameters , steering 6 . The method of claim 1 wherein the at least one
the drillbit ( e. g ., geosteering ), changing a mud program , excitation parameter comprises at least one of:
optimizing measurements, and so on . Control of these i) frequency ; ii) number of firing cycles; iii ) pulse shape ;
devices , and of the various processes of the drilling system iv ) firing length ; v ) number of unique frequencies ; vi )
generally, may be carried out in a completely automated amplitude.
fashion or through interaction with personnel via notifica 7 . The method of claim 1 wherein the component com
tions, graphical representations, user interfaces and the like .
Reference information accessible to the processor may also prises tubular installed downhole .
be used . 8 . The method of claim 7 further comprising :
[ 0082] The processing of the measurements made in wire measuring at least one wave property of the guided wave
line or MWD applications may be done by a surface in the tubular with the logging tool; and
processor, by a downhole processor, or at a remote location . estimating a property relating to installation of the tubular
The data acquisition may be controlled at least in part by the using the at least one wave property .
downhole electronics . Implicit in the control and processing 9 . The method of claim 7 wherein the tubular comprises
of the data is the use of a computer program on a suitable casing installed in the borehole using cement.
non - transitory machine readable medium that enables the 10. The method of claim 9 wherein the property com
processors to perform the control and processing . The non prises at least one of: i) a shear modulus of the cement; ii)
transitory machine readable medium may include ROMs, a Young 's modulus of the cement; iii) compressive stress ; iv )
EPROMs, EEPROMs, flash memories and optical disks . thickness .
US 2019/0145241 A1 May 16 , 2019

11 . The method of claim 8 comprising conducting further


operations in the formation in dependence upon the property.
12 . The method of claim 11 wherein the further operations
comprise at least one of: i) geosteering; ii) drilling additional
boreholes in the formation ; iii ) performing additional mea
surements on the formation ; iv ) estimating additional param
eters of the formation ; v ) installing equipment in the bore
hole ; vi ) evaluating the formation ; vii ) optimizing present or
future development in the formation or in a similar forma
tion ; viii) optimizing present or future exploration in the
formation or in a similar formation ; ix ) installing equipment
in the borehole; x ) producing one or more hydrocarbons
from the formation ; xi ) repairing the component; xii ) replac
ing the component .
13 . The method of claim 8 wherein the property com
prises a characteristic of a structural feature relating to the at
least one tubular .
14 . The method of claim 13 wherein the structural feature
comprises at least one of: i) tubular ovality of the at least one
tubular ; ii ) deformation of the at least one tubular ; iii)
corrosion of the at least one tubular, iv ) perforation of the at
least one tubular, v ) a presence of a completion component
outside of the at least one tubular, vi) eccentricity of the at
least one tubular with respect to another component, vii ) a
material property of the at least one tubular ; viii ) a material
property of a material surrounding the at least one tubular.
15 . The method of claim 1 wherein the guided wave is a
circumferential guided wave.
* * * * *

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