Copy, © BST controlled aanzsenne. Licensed copy:Rechtal tira, BRITISH STANDARD BS 466:1984 Specification for Power driven overhead travelling cranes, semi-goliath and goliath cranes for general useUncontrolled Copy, © BST 12/2006 Jicensed copy:Bechtel Lta, BS 466.1984 Committees responsible for this British Standard “The preparation ofthis British Standard was entrsted by the Mechanical Enpinscrng Standards Committe (MED!) to Techneal Committee MBB ‘pon whi the fallowing bodies were represented: Acscnto Ofces Tcnnizal Commitee ‘Association of Consulting Bagineors British Copstrusona Stewart Asueiation Bateh Porte Auction and Te National Assocation af Port ployer Baitoh Trangport Deke Board Buren of Baineer Surveyors (Conateution Plant hire Asoition Crown Agents for Oversee Governments and Adinistations Department ofthe Environment (Building Research Etabihinent) Department ofthe Environment (Property Sarco Agency) Deperiont of Tends end Industry (Mochanil and Becta! Bgincring ‘Benen Bnginsoring Equipment and Materials Ue! Asecation Poderation of Gil Hagincering Cantraciors Federation of Manufacturers of Construction Equipment and Cranee Federation of Wire Rope Manfacaners of Grea Britain (Cumbia (BEAMA Lte) Hesith ard Safty Executive Independent Engineering Ineurere’ Commatoe Talia of Materials Handing nation of Meehan Eagineare Inatitton of Production Bgineers “titan of Sauer Engineers ‘Mechanical Hending Engineers’ Ausciaton Ministy of Defence NatiolRedertin of Bulding Trades Bmployrs ‘Weiding institate Hetteliiecme Corte memter satpa RSIUUNT vised “Ama No [Date oft | Commenta Amendments ieeued since publicationuncontrolled Copy, © 8S: Licensed eopy-Bechtel Lea, 11/12/200/ Contents Commitee repose Foreword _ Section 1. General 1 Scope 2 Daliitione 3. Information tobe provided 4 Classiiation '5_Servion conditions Sesion 2. Structural 5 Pemienble treats in tructuree 1 Vera defection 8 Vibration oferane structure 8 Strustoal sectane 10. dinte 1 Bridge girder 12 Endcarriegee 1 Endstope 15 Drop tape 1G Asner platforms, walkways, lers ond stairs 17 Brnergeny escape provision 18_Driverscabin Seaion& Mechanical 19 Perminmbl stress in mechanlone 21 Motion limiting devine 22 Lond indication and Kiting device 23 Gearboxes 24 Labmcation of tesrnge 25 Keys, keyways splines and erations Becton & ects 27 General 28 Power supply 29° Baring 20 Power ditribution 31 Control equipment 88 Notore or erane motion dive 34 nolmurer 35 Brakes 85 Power supplies for suary equpment 51 Keatore 88 Radio ntarorence 80 _ Cables und conductors Sesion §, Protection and painting 40) Frotaction and painting of metalwork 4 Sunfce condition of strucarel membersuncontrolled Copy, © BSI 11/12/200° Licensed copy:Bechtel Ltd, 4$2_Protection of machinery " Bedion 6 Testing marking snd crlication 4S Testing et manufacturers works ” ‘Testing afer final esembly and before putting into vervice uw 45 Marking 18 46 Teele information 1° 11 Testcotifeaten 10 2 2 25 ‘Appendix D Cssifiestion of canes and crane mechanisms 25 Appendix Bean 2 ‘Appendix F Grane gates = ‘Appendix G United Kingdom and EEC legiltion relating o power ‘Given overhead traveling cranes s ‘silableforunein the manufacture oferanes a Figure 1— Typical crane pes 7‘ ‘igure 2— Ilntration ypu! fing atachment in ration totals working load 5 [igure 3 Crane clearance dimensions 2 Figure 4— Toleranoes on crane tracks st igure 5 — Permarble deviation of track straightnee in lateral. (Gonzantal) plane 38 ‘igure 6— Permisible deviation of track straightness in vertical plane 38 38 15 ‘Feb 1— Typ fl peed relative to mechani eaeiietion 4 ‘Table ¢— Clas of utliastion for the crane sea whole ‘Teble 8 — State oflonding forthe rane asa whsle 20 ‘Table 6— Group daseifietin for tho crane asa whole 9 ‘Table 7—Typia casication for overhead traveling industrial Lupe cranes (OTC) 0 ‘Table @— Typical clasication for overhead traveling enlworke canes » ‘Table 9— Type clacication for wansporters 30 ‘Table 10— Types cassfcrtion for freight container cranes Fo ‘Table 11 — Chaae of wiisetin or mecenians a ‘able 12 — Stee ofoading for moshaniams Py ‘Tabi 13 — Grup clasifeation for mechanisms 2 “Table 14 — Typical clanifaton or overhead teveling stra tpe crane (TC) mechanisms 2 ‘Table 16 Typical lasifiaton for transporter machaieme 3%uncontrolled Copy, © aSz 11/12/200 ute, Licensed copy:Bech: BS 466:1984 Foreword ‘hie British Standard has been prepared under the drction cf the Mechanical Tngineering Standards Cammite, lt epersedee BS 4581060 whichis other ‘hie standard wae fie published in 1992 and wae evee in 197 and 1980 an [estoy been updntad to refloe current tends tnd echoolopal progres within he ndustey tho major new provisions ars ') the introduction af the new claifiaton sytem based on that adopted by {he international Organization fr Standardzation ubised e 80 #901) 1) the reference where appropriate tothe design procedures contained in BS 257-1 and BS 207e ©) the rcommendaton of prefered lifting capac, iting bights and ‘working speeds. Stunts are adopted throughout this standard ‘The new clssifentionratem provides a mean offing the ansicpatd duty ‘fan aplianes and ite mechani whch serves ae Ue basse agreement, Seweon the pucharerene te manufactre, and uppleenfrmation on which ‘huh ofthe dccgnenages canbe bused Te claaieation of the appliance ae 2 ‘thoes Rie defined frm the numberof operating cjoes and from te nispeted leading tvll enpeience during asondly the clas of sch ‘techansem ofthe appliance ie defied em thelr inivdual operating ies and ‘Relonding thet hey wll xperence during ther fe Te dy of he appliance na te mathanam eWerefore ull defied to giv a sound bss for etina] Absgn along ith score prvcton. Use icoportane tet eb nie from eenes shuld be within levels that wil void {heir emiangering helth, and Appendix Barve tention to Health and Sesty [eoutve anoumente covering Une subject As inadoquate desig and contevtion of rane gars can criuaiyafect the tafety and operation ofthe rane itis inportane tht eareflconideration i [ves to ha dosgn and consteation i orrdence with BS 81, (anes are designe and conetruced to operat atsfactoly on tacks that are ‘thn certain tloracas snd Append Phas therefore bean inside tobringtbe Srsemary information tothe atestion of ganey designer and eestor ‘Appendix G gives details of United Kingdom and EBC legalation relating to ‘etre verhendtenveling eames ‘Append J compre lit of Bish Standard for material and equipment ‘ppeableto the manufacturing a erance ‘hie tended forme one of series fr cranes: the other Briah Standard inthe [BS S27, Paver driven derrick cranes BS 357, Power driven raelling jib crane (aiLmaunted Tow carriage ps). 61767, Speffetion fr power dicen mobile ean BS 2761, Single ache excavators af the crater mounted freion-driven ype. BS 2482, High pedestal or portal ib cranes. BS 2570, Rule forthe design of eranee— Part 1 Speication for closifction, tres oizaloions ame deigneieri for atrucares Part 2 Speifcation for leslfction, tee cletatons ond design or mechani 1352709, Power driven tower ovine for biling ond engineering contruction [BS 8678 Heavy diy ltric overhead traveling dnd epi ean for uein tel ‘toreUncontrolled Copy, © 8S: Bechtel Ltd, 11/12/20" Licensed copy: BS 466:1084 Er, Spsfcton for ire reps hone Bt, Sewing jb cranes Aten sawn to BS5744 which covers the gfe woof renes. ‘Arie Standard doesnot purport to nludo ell the nocesnry provisions af ‘Sontact Users of Bah Stands are seoponible for Shei comec appear Compliance with a British Standard does not of Itself corfer immunity, ‘rom legal obligations Semmary of pages ‘Thin dacnen corprows a fon pve, an nde font cover, pages iy, paste fe insde bark cover end aback over. ‘Thisclandard hae been updated on copyright ate) and may have had ‘mendmenteieneprated This wil be indeated ir the amendment abe on then front cover.olled Copy, © BS: aapazyann Licensed copy:Bechtel itd Section 1. General 1 Scope ‘This British Standard spsfos requirements fr power driven overbead travelling eran, sem-giath tnd gobnth anes for general es The claus of hi tandard that deal specially wih the mena ol yower donot aply to de, hydraulic br pneumatic powered crane, bt the remainder ofthe standard ube applied othe Jasin and ‘Siernictionoferans of thes ype where relevant. ‘Tho standard dos aot eppy to fxed runway (usually singletrack of he type deat with in BS 2858 2 Definitions Forth purpoes of this British Standard, the following defiiuons ply rab (or erally) ‘an atsumby incorporating on or more iting units thet taveres the bdge of he cane 22 duty eyele ‘cycle electrical input) tos motor) that commences when loads icked upandende when the crane leks up the next ocd ‘oliath crane ‘crane comprising «bridge supported by legs and capable of traveling on race at ground a ec evel Semi goliath crane ‘crane comprising abridge eupported at one nd by let) anda the oer end by an end carriage) pablo reveling alg tracks, ne ct ground o deck level snd ta oboe lovtod 125 Operational charactarietio of control complete start peraton ofthe conrller by balding he control in ied ysition until nominal sted epee ie reached 282 operation ofthe contller to give partial starts slectrical beaking ‘motor tong apple in the dreton opposite to the existing mote (ea a raking argu) overhead travelling crane ‘acrane comprising «bridge supported by end exrriage capable of teaveling long elovated tracks fale working fond of crane ‘the simu lod that under speciod conditions ia permitted tobe efely handled by the crane [NOTE Than angst mats a ot ode ta 3Uncontrolled Copy, © BST Licensed copy:Bechtel Ltd, 11/12/2007 BS 466:1984 as tafe working load of lifting attachment ‘he meximum lod that, under spa conditions, e permitted tbe sfaly handed bythe iting ‘nchment face Figure 29.Serviee conditions the conditions that borin physienl race Suto service the condition that apples to crane whi no leds suspended and itis not under the conto of the rene ‘ver 210 lhe horizontal distance bebween the centres ofthe tracks that eupport the era spl toa crane whet in ua unde, on with any loa pt the safe working load, "ae toda under te contre of he crane ier ‘he ranges of sped ut which ent rotons operate ose ear tan 00% fled Goma rid pd) 100% pane one om top ranning erane sn overhead travelling cane euppored fr lng travel motion onthe tp setae of lovaed tach on shih aval teheel base ofa crane) ‘the tence between the contre ofthe whose running on the tmetrack On ta casiages with more than aen as Uh disonce baleen the cones of the staid hese 214 ‘whos base (ofa cab) the distance betwoon the centres he wheels onthe came tack ‘Saderslang crane si oarhend raveling crane nupported, or ite ong tavel motion from the btm ange of racks on ‘whi’ eevee Daido ‘he structural member) on which the cea) ie supported Note Twn ney be entrar eed andUncontrolled Copy, © BST 2/200" Licensed copy:Bechtel Ltd, 11/ BS 46621084 motion ofthe xs) along the bigs Jong travel motion ofthe whol crane along the track 8 Information to be provided 18.1 Information to be provided by the purchaser "The purchaser should provide information in assordance with Appendix At enable the crane ‘manufacturer toflr the most ultabe crane and equipment to suis the duty requirements and service onion 132 Information to be provided by the manufacturer "The manalacter shall provi information othe purchaser of the erane being fered in aeoréance with Abend C 4 Classification ‘The clssfctin of th ran as whole and of ech mechani shal be ese on the infaemation povided {ncourdane with Appendix And aba be determined in aonedance with Appendix D 5 Service conditions 8:1 Normal service condition 19 indore; ‘jase at ambient traperstute between —10°C and 40 *C with no sours high lel heating such 26 ‘rac or radiant peel hess ‘wena analttade not exceoding 1 000 m soe aes vel (ve clean sil aif ors humiity sn free fom contamination and dope 1.2 Special service conditions 52:1 Gonra. The manfactarer shall ake any special service conditions required by the purchase into ‘trout end ages with the psconuer how be propose to met each of hese eguiemente ad any Istetora imposed in oneequence a the epoca conditions NOTH Aten anno apd wih ump ps nv ners at may gi ope eto, 5.2.2 Adeitional requirements 5.2.2.1 Fondling molen etal. For crate oa for handling mln meta the minimum casicaton for ‘he iing unit achaniom tative othe hazards loa shal be MB (ee Table 13) spd Ue ing ope [ithe crane ha ence cepaity to a lower clanifntion fr other use, then the cane markings (es 43.1) ‘hallepeaty the mesimum permenble weight of the hazardous oe, Le "Maximum ull lade wep $3.2. Petal explosive atmosphere, Cranes for potentially explosive and Narimableatmoopherse hall ‘erdesignsd to ment he appeopite inition protection reqsiement responding tothe enronmontal ‘rodons under which Ghey wl be rquied to Work as epeted in BS 648, For nora cove condition, the crane dal be ould for ‘onerous 3BS 466.1984 aston .52.2. Outoor wee {5.2.2.8 Wenter protein. The manvfactrer sll arrange weather protectin forall lets nd ‘Bechanlalsulpment, as heer, to meat tho eondtons pesifd. ‘The weathepreoing thal make allowances or the temperature ie oequpment under normal operating The weatherproofing shal efford ready accessor he routine inspection and mintenancs ofthe protected 52.2.2 Wied lade The cone shall be designed and constrcted for inserview and out aervio wind Teed epiiogn BS 2575.1 ‘pot angrier fhe rane ee ta 8 Ea:23.8 Surm onshore The crane sal be provided with table meane for anshoring when eft Snattended under ttm conn. {52.2.4 Brahe. The long crave motion shall be ted with a parking brake dat shall be automaticaly pplied whe the crane Ss akan out of service The os traverse motion skal be ted with «brake. ‘Section 2. Structural 6 Permissible stresses in structures 61 General. The permissible sresos and design ofcrane structures shal comply with 2 and BS 2573-1 663 Inertin forces Inert forces ehall comply wih BS 2579-1 with he excoption tha he hoist] {ner foee hal be akan au nat ne than 1/15 (aor mote tba US fr metalic Wheels on als) of the ‘eri loon he devon or braked wheal. Forte urgoees of strotarelsnalsia,the horizontal inert force tothe weigh af ach bridge ide, lnchsive of any attachments therts shall be satan sua catebste london the Sige girder Poe cd elamenta, such as crabs and lange em ot machinery, the loeds eval becovsiered ea forces ted tthe respective antes af nue The elect ofthe sugended land sal be consider ‘Sincenteael fre ate pola usps ‘Vertical deflection ‘Tae rie shal be designed co hat the verti deflection cased hy the safe warkng ned and the weight ofthe hott vrai the central potion shall nt exe 1790 of tho open. uncontrolled Copy, © BST 8 Vibration of erane structure Due consdeation shal be given to the crane crutur’swtratin characteristics to evi adverse effects 3 "cued toning ncn wher thw ct § Sitooront nt varhngelcnny cf aap onch-oeDhd casa "9 Structural sections {Esa conobnalonance Frans wing xoror ter coi mime cin Sh rmoubn tenant is starred tenes nanan T_ da fepeur accidental damage Spal crn sal bin hes of antes 'B thatare likey tbe exposed to accidental damage. Any increase of thicknees required for this purpose shall 2 pummel usiee sictnet penton Larrabee! ttre pl aoe ead tntag ata a Seer we ea ty te fp Eis celessnc tutus wee renerprncaatvesasd spr Ses B Souls tee atte manbon iva wiakeDa mention aabiead Wena ee Fm!11/12/200° uncontroiled copy, © 88T 10 Joints “The strength of a ote joint at any sarton of a structural member shall beat bast 1.25 tines the Irisimam strength ofthe sorton required that pas 11 Bridge girder 1,1 ectve section. Whee the rie scared tothe top beam o ang of crane bridge girder, the Tail sl etogrded as part ofthe effective seston of the beat oeOange for ln carrying purpovet 1) the means adopted to acure the aire eulicent to eit the hriontal doar leading botwosn the {allan the flange beam under the applied lod, in sition fo the atral force resulting rom the ‘neti ofthe hiing unit and land cletatd Ia oesrdance with 62: ‘jay ln in heal thet are oeted within the nd hid of he span ae all enatration welds ‘thls thet ere hot hl povetestion wea are in och a pation hate interruption of tho all ‘recy dient ill rot cause te see the rozeiningoetiom the dere exec the permite {when cleulating the ection contibutad bythe ri thera Werth al isnot saute a speed in) or nt welded asin b), the cross tion of the ral sal ot belincuded when caoalating the effective recon of he pier. 112 Biect of wheel Lond 1.2: General Covsdertion hall be give oleae of wheal lading onthe tease inthe bdgeetrer. 11.2.2Load dre over web, When a wheel i placed rectly over the web a brie der, it hall ‘Sor be sesuned to be datuted over ditance of Ure mes the distance fom the application of the ‘wee oad to the pont at which the sree iting eneulated, ting ino acount any dacotinuanoe heTaetaralnsor «more dated calolatin al be made Pevtclar attention salle given tall the euling streare pasting through he connection betwees the Itoh apd the ange iffull pentention bite wel are not wed for he conection, shal ot be earned hat eve e ded cota burweon web nd Mange parent material 11.28 Load betonn webs Where the wheel lode carted betwean the webs, that pat of he Hangs late ‘tween the webs shal not be sonuned to give adequate suppore i necosar, the ange pln shal be ‘Supported nteres to tram the aed tothe ede webs, 11.2 Leadon lace girders. Brace or lattice girders abl withstand, nadton tothe rest tensile or ‘apestve eaten te fangr, te lcl bending seesce due tothe maximum wheel or rolle loads ‘Sod air own waight between he pane! pits, 118 raced and letce girders 11.8:1Loea bending moments Loca bending moments wd in the clelain seesies shall bent eee than WI atthe peal conte aod WLI atthe panel pointe where Wi the tollVrtial loa on tht tnombereneing rom ive eed aa he weight ofthe member, end Lis the stance between panel pits 11,32 Tenion members, Where single angle bars cineca by one leg are ea as tasion members, he Mace econo aren shale taken a thee eeshonal ares othe connate og aod tone if the ‘tonal react the fee log. When te outetand ing cletod eth end connects, De et ecciona ares Stthe ale sal be taken 1.3.8 Compression members Tha eticing of compression members shall be proportioned to resist « teanavrue shear at any point in he lng of he mamber not es than 5% othe ail oad inthe 11.8-4Flos late bre. Te thichnte Dt atie bas shal be ot ees Uh 10 ofthe sorte tance teem the cones of consectnn i the cae single ntcing ad 60 in te cas of double ating owanceie made for 6m wearin the depth of epson :uncontrolled Copy, © BSI censed copy:Bechtel Ltd, 11/12/200 1 12 End carr ges 12:1 Length, The length ofthe end carviages call be auch that thay proven. contact by anyother par of {Recrana inthe event of eision between ranar onthe sme racks or with the snd stops 122 Wheelbace, The wheslbae eam end carriage shal enti the lowing minimum requirements where applicable 1) Top runing crave. The wheelbase sll be not less than 11 af the erene span 1 Undereung crane The whee bao shal be not less than 7 ofthe rane span where the cravl spd tte ran more thes {0 sna sn UB where the tel sped of the crane x4 mlm ese 123 Withdrawal of rack wheels Bo caring shale devigredsoas tet to track whos tobe 13 Buffers 18:1 Resilient buffer. Rent bull bal b ited to crocs teaver and long travel motions unless ‘toton timing devises (co 2.2) are povdad or te speeds ae les than 40min. 132 Two or more units onthe same tracks. Whare two or mare units Ge cranes or eae) are onthe toe tal, slat bers sballbe provided tetneen them nls ant olson derice sre fed (Ge021.3 ore snaximu ptanil caliion sped eles Une 40 ws 14 End stops ‘The manufacturer hl provide end stops onthe cane bridget prevent the crab rom over travering NOPE Tp iE be nna og tepson th ee opr vr eel te eee 15 Drop stops ‘Toe ead carriages and crab) shall be ted with drop stops to prevent a drop f more than 25 mm nthe ‘ron of breakage ofa trek whee Deaeng orale 16 Access platforms, walkways, ladders and stairs 161 Genera. Acco platforms, walways, ladders, lars, handhold and fool hal be provided as ‘ctanry poe ef acne tothe deve cabin (wes ied) and to prt ofthe crane requ routine [Rapecion and maintenance, Whee theue axe mounted on or form part ofthe rane Uy shall be provided bythe manufacturer OPE teh vet ete ern nha i 12 Guard rails and toe hoards. The outer sides of platforms and walkways shall be cocurely fenced ‘wih Weoboards and double teed guardrails Te guar ase ball ava minum height of mabe The walking surface sad the tos bod hal ave a hinimem beight of 0 mes above the Walon erfce 168 Openings in platforms and wallrways. ll openings in patorms and walkways shall be fenced a yoied in 162. ea Wallowny surfaces, Walkway surtses salle non-ip 16 Ladder. Ladders cll comply with BS 4211 excep that afty haope ae not required where euialent protection ie provided 266 Seaire Stairs shall comply with BS 5895 where applicable, Whee space itd, stairs shall inno (be be ae dha 490 mes we 17 Emergency escape provision Winer river camnce descend efely om an elevated cabin by hi normal route if the ran {vay ier the normal sacar pint rin abe of emerges, a ltmnative men cf exape a proneled Copy, © BS: 11/12/200 uncontro sntel 16, Licensed copy:Be: BS 466-1084 18 Driver's cabin 18:1 General. Wher a divers abn ie tet abel aves lear hendroom of notes than 80, ‘The intern dimension ofthe eabin bal provide for any enna gear, or apparatus therein ad give the ‘Tireradaquate epee for safe operon: Bcc cable and hyernce pipes sal be arranged to ev0id ‘eldatl damege [tend thar te cree yt i ithe Siw rc . eos soe nt 18.2 Aocese, Wvenover aces the aba not va the eran rie platform butie drt from a fixed {ecto plt in he buléing, an ect ptr shall be provided tached Lo he eb, complete ith edrae and ont gets or chain, 18.3 Baclorure, Contra sbi a rotons ad the environment ‘Total exlooed cabin shell be fited with sfety gas and provision abll be ade to provent the driver ifom fling tour the pas. The windows shall be arennged so that Uy canbe cleaned, Opencabine shall proved with guard ails high or euivalont protoction fr the driver. To botrde of 80 minima eight shal be ted othe welking erlce 184 fHumination. Where naturl oar amination isioadeqete, ddionl urination shallbe provid to afford cfs scvess ote ene and ta enable the divert operas tho crane sll. 4183 Audible warning devioe, An able warning device shall bo ted to cranes operated from cabin {oenae the aver tov washing to persons in the iin. Ibe either open type oly enclosed, pending on the operting Section 8. Mechanical 19 Permissible stresses in mechanisms 19, Genera. The perminibleetreter and design of rane machanams chllcomply with BS 25782, 1912 Wheels running on rails or tracks 182.1 Lateral lation, Provision shall be made to ensue theatre lation the wheels on he vil ot take 182.2 Meal ohel, Mata whose shall be machined to sie and any Manges 193 Ropes and rope reeving components 18.1 Wire ropes 1811 General. Wire ropes shall comply with BS 902, BS $580 or 150 2408 withthe eception that Setecton salle baard othe grup clasifation of the mechanism (8 (se use ) athe Fecuinmente of BS 2079, 18:11 To or more rapes in aeytam. Where two or mae ope are use in apse, means shal be ‘provid for nung atte ene forcenn he roper are dstebuted in the signed peopetiens 1983 Rope drums 1935.21 Drum width, Where a rope drum of eutherent watt aezammoan the open on yet, pci arrangements sell be yeoded to enoure the eoret reeling af the op. The cape othe am ‘Eivivtutncen to enue tat or the height o tepid 1) fewer than two dead turns remain the drum a ch soehored endl Use lower Lit of iting: te dram wil accommodate ane further ture of rope at the upper limi fhoitng 193.22 Fanger. The dum ell hve Mangve a both ends excopt where rope guide ie ted that ‘Seely guides the rope into he drum reoves and coeur tha ie etained therein. Flange ball, frojecnot ene than two rope dismaters above the Topeuncontrolled Copy, © BST 1112/200° Licensed copy:Bechtel Ltd, BS 466:1984 19.8.2 Rope anchorage Hope anchorage shal be ren accesible 18.24 Dram surfoes, Rope drum surface shall be Grshed emoathly and be fee rom surfce defects [ite te damage there 19.3.2 Groooe Tu contour atthe bottom ofthe groves hal be ciculr ove minimum angle of 120 ‘The radive othe groote salle notes tha 088 tne the nominal diameter ofthe rope. ‘Th groove pitch or single layering sal eno es than: 9) 108d fer ropes of exe Usa 38 mm ameter, where dis the nominal rope diameter or 2) 4-8 mm fr ropas of 8 mm diameter and above ‘Te oove pitch shall alzencure tht the ope eeving the drum does not contac the adjacantturn of ope Under any endtion ofoperation. "The ead angle ofthe ropa al not ese 1 12 the ide of the helix angle ofthe groove inthe dru. 183.8 Rope pulleys 19.2.1 Rope pulley euros. Rope pally curfacer shall be ished smoothly and be fe ron surface defects abl to damage the roe 18.32 Groowe. Rope pulleys shall be groved to depth not ss than 15 times the diameter othe rope ‘The contour atthe hotamof the ereave shal be ccur over a minimum angle of 120" and have an {nchuded ange of 8 18.333 Ange of le. The angle of Net between the rope anda plane perpendicular tothe ai of he loys not exe I in 12 othe minim ply diametar ovope dnmtor rts permed by BS 29703. ‘NORE Freely Siem trope tr ing ection tad ets eg tie pee are DER Rep elite 14a. Pulley guorde Pulleys carrying rope hat are ily tobe unloaded inservice salle provided sith gard to retain the ropes in te grooves 184 Lifting hooks. Lifting hooks eal empy with BS 2908 oF BS 8017 as applicable ‘Swivelling books shall be mounted on anton bearing. OTE: seeray ea shane msi i B21 mayb rind ith vino ee Nore “mend perc lhing dvi ny etl peat ai ef on 4195 Shackles, Shackoe shell comply with the requirements fr srengls ard eafety epee in BS 3082 (or BS 2651, Shackles ned fr steching the heck salle provided with screwed pine. angular loaded shackles sel et be robjacted a aoe exceeding ope-thrdefhe epee proafoad Wee the shackle i permanent iting, the pin shal be effectively locked. 20 Brakes 1201 General rakes shall comply wit the flowing =) Dram and duc shall be manfatared fromm herd wearing materia. The rubhing nurare hall be moot and fe rom delet. 1) Brake drums and ins shall have adequate thermal capacity fr che duty required 6) The bering preasure onthe lnings shall be conducive to uniform braking and longi {Power released brakes shall be applied automatically by spring) or weight) when the ower spy {2 thebrete i interupted. Power applied trae shal at bo ited withot aback rim ofthe power ralansed type ©) Beake shal be provide with mean of adjustment ta compensator wear. 1 Springs or letrmechania brakes shall be the compeaton type and ell not be sbessed in ores of 08 ofthe elastin he mate £2) Under service conditions brakes applied by ba St iehandlo. Brakes applcd by fot shal not require fre of wore than 180 8 4 Ib cute pede rer shall be potted from hot envzvements kay to adversely affect ht opestin, {neieding enn, end grese ‘atone12/12/200- uncontratied Copy, © RST Licersed copy:Rechte? Ltd, 20, Hoist brake. Abit Deak shall be provided which, when the power is ut for fis, will are the footon and hl iret any losd pt and naling Ue overoed tt ond (oe cause 44 any poston tho ift Te lad shal be Dovght tore nthe sbortet Ge consstnt with efe crane opertion Provision abl be tade to enle any lad capable of overcoming te friction in he sytem up to and {ncluding the overload fest ed toe lowered safely in a controled mariner in the event of power flue ‘The brake hl be dasigned ener restrsning orque of! est 90 greater than che maximm torque ‘anomie othe brake drs ro the surpended led under erie coniins In etimating this trae, the etfectsoffeton in the tenemenon sytem between the land and he broke shal be ignored 1203 Long tavel motion brakes, Cranes ell be ted with lng tavel motion brake) capac ‘ringing ally oade rene ores without hack, fom the igh! specd ean ata ee aso 8:22.80, ‘hen a footoperated brake a provided na cebin mourted onthe crane bridge, he brake peda shal be {eaignd and pstone ofedtat safe porate of Ue era y the river ‘When ran i contrlled fom other than a cabin mounted on te rane bie, the long travel motion brake) shal be of hep eens” pe 204 Cross traverse motion brakes. The ce traverse motion of crane shall be provided with a brakaie 1) the epee tewversng speed under ull load is greatar Shan 38min; 1 the crab mounted on unt eon Deasings 1th der’ eain in tached to the eas {0 he cre infor outdoor use oe 5:2.2.8.4) ‘Te croe reverse motion brakes) shall capable of bringing the fully loaded crab to ret without bee, fom the hghee sped tenn stain. 21 Motion limiting devices 21.1 Molating. A postvely operstd motion iting device shallbe provide that stops the wpward motion ‘when « predecrmined lve io eached [OPE Toe igri tl brad 1 aetna ce mes ge spe SudEitonce lodge) oo ate eho rane ‘vere quired by the purchase (oe tem 220f Appendix A, «device shall be prove to sap the Aownmard ncdon wher predgermined lve reached 21.3 Grove averse and long travel limiting devices, Limiting devices, when fied (sete 22 of ‘Append 8) sal 1) proven over raveraing and overavetng, 1 prove clson where two or more unite (cranes or cab) operate onthe ame track 22 Load indication and limiting devices {Load indzation and iting devin, when ited, (ee tem 22 of Appendix A shall sna the oso the {ane by mene cer than the curent coursed bythe holt motor 23 Gearboxes 23,1 Lubrication, Gearbones sal be designed ao thatthe gears which they endoee willbe automaticaly beste all pereting specie Te bate shall prevent exape or coataminaton of the brent and breathing sal be provided Where oil rlacement ia nceesry, fits fling, drainage and means of indieatng clery the ervet level be providedLicensed copy:Bechtel utd, 11/12/2006, U-controlled Copy, © BST BS 466:1984 28.2 Change-gea lovers, Manusly operated change gear lover shall be positively locked in position on ‘it geartnae Provan shall be mad to prevet tha Hack overhauling whilst changing peat 22.2 Inepostion covers. If aepstion covers are Eited tothe gearbox, hey shall be of quick rau type {hat do netruire the ue of to fr their removals thet the gear tenth can be nape and lubaed than rhode oe 263). 24 Lubrication of bearings ‘Provision sl be made fr the service ubiaton of al heating lee selad or bce fori all land lletearings shall x edition, be rstablyhabricated belre ese. Latrcaing nipples shal ‘Smrly with BS 1486-1 or BS 14862” All nppls on rane hall be the same pe and so. 25 Keys, keyways, splines and serrations 25:1 Keys and keyways. Keys and keyway shall omply with RS 4236, 1.2 Splines and serrations Splines and cerations shell be of straight sided or invlut form. ‘Strightaled splines and erations sell comply with BS 2089 and invlut spline ball craply with Beate 26 Guarding 26:1 General. Guard design shal comply wih BS 550 postion covers. Where a inapecion cover is provided he posibiity of aces to dangerous partwnenthe covered hl be provented (og. by «Wo tech est Unless ho cover ie ascurd Ejtastner that gure the uso of alt open the cover 283 Gear wheels pinions and chain drives All eur wheel plsions and chain dives shall be Sompltaly messed unleesich pars ar ao situted in relation (othe seutire of the rane a8 obese une fcanpiteenceersent ner proved Bk Revolving chefte and coupling. Guards shal be provided for rovlving shafts and couplings Unless hey hae no petring ste ere, bls ar keys ed are co sitated in ration tthe structure of Uerane ato be aan se guards were provided )NOTH Where eel ie ha mardi al by vite iin ar on a at ered 18 Hookeblocke Hook blocks shall be Sted with guards to prevent the pony of rapping betwee Section 4. Electrical 27 General ‘Toe lotrel netallatin ofthe crane shal ear atthe long travel coletrs or other mar ‘rdcup en this shall be the ott which data othe Secaing supply eal be tefered. ofporer [OEE ‘Teeurwclcmmed mt ap toge poner sepion, 28 Power supply ‘Toe rane al be daigned wo operte onthe power eupply epee bythe purchaser (Ge tam af Appendlensed copy:Bechtel Ltd, 11/12/2006, Uscontxolled Copy, © BST BS 466.1084 29 Earthing "The cree structure stall be connected to earth. The matrfezes and motl cases ofl lati ‘Seupmnt incuding metal cond and cable guar shal be bonded to earth th crane structure by & proactive conductor ‘The rane wheal shall not be used a the meana of erehing 30 Power distribution 30. Ieelation. Acnees hal be provided onthe rane for ioatng the crane fom the power suply close ‘othe cso or other meane of power plck.up This ell ake te form of oiatirg devices fin 1) forte motion even 1 forthe ausiliaey eens; forthe iting magnet if ited ‘The isting devices sal comply with BS 6819. Provision shall be made for locking echo hese isolating devcein eof postion “The ntti eves for motion divs shall be capable ofimtarrpting the otal curren of thelargest electric ‘bot tte to the crane 430.2Stort cirenit protection. Shor cre protection shall be provide et each ofthe ilatr pation wie in tens 2) 00) oF 80. 150.8 Power ewitehing in the drive's osbin If power cables ar brought into the dvr cabin, an ‘diene witch eclator thal be povided in the cabin expable of etn off the sppl the motion ‘ives 430.4 Main contactor. A main contactor capable of ting off che power supply tthe maton dives ell ie ronda Tua contactr sll be opersted from te contel potion y rere stop device). 480.5 Emergency stop device. An emergency stop devise sall be provided et enchcontrl facto essere the tain contact fo the motion aves (oe BS 830%). 31 Control equipment 431.1 Control supply. Cone crits sal be supplied at « nominal weltage not exonding 16 V ‘1.8 Control cineuit earthing, Oneendof he rosndary winding oa onto cru transformer hall be In hewae ofc contol iret one pole of the etifier shal te earthed vin bot link ‘One ent ofthe col fal relays and catastore ball be connected to the earth sido ete eontrel ect ‘Stoplyand this connection sal ob intrroped by any fue or ott {8 Contactors Contactos shall empl with BS 5424-1, Reversing contactors shill be interiocked eo that ony one srectional contactor can bein he closed postion 214 Control eoule transformers {14:1 Cenral. Cento ieee transformers sal comply with BS 3836. An earthed ccreen shall be provided between ie primary and secondary winding: The tranformer (une call sath 21.4.2 Asing Te primsry winding of he control crt tanaformer shal be protected bya fe in ach Tin eeneton The unearthed pole ofthe ssoondary winding al else be ose. ceoeten seo 2jontrolled Copy, © BST 2/2006, (2% ur Licensed copy:Bechtel Ltd, BS 466:1984 81.5 Control devices 31.52 General Ifporeris laser any rato, it shell ot be pousible wo restart the dove on restoration of ‘he supply alos the contol devin has Bret been retrmed to the postion, SERED Shed et he rs ih noi in pt er 3153 Selection of otrl acilies. Crane having stenativecontrl fetes shall be provided with ieana fo prevent operation fom mare than oe fact) at any one ine. 31.5 Push buttons, Push button control devices, with the exception of emergency stop batons, shall be Bde 31.4 Markings ot she contol On or adiacet to each contel device tore denping the motion controlled, and the dzecton af movement 31.55 Markings onthe cane When the coro device are oer than in aed position relative othe trate the desiguation of orzata icons marked on the control ceric hallbe marked onthe crene ‘thai iscoarly visible wo the aver: 31.6 Pendant controle 31.6.3 Genera. Cranes wth pendant controle chal not hav long travel peed in exes of 63min. 131.62 Barthing Ifthe pendent coneoenlooure ie of stl teal Deoerted Th arth ahall nt depend Sneha or hen or os. 31.88 Support and construction. The weight ofthe pendant contzl shall be supported independently fit eal ondctore OTD Th pnd orl shal etn tat ti pt waning ug bing 31.7 Non-conductive controls Equipment that operate the crane by radio, induction or othe n-sonusive means thal nade te flowing 1) Akay swith or equvaont security devin onthe transmiter that canbe uted to prevent Uiuthoried woe ofthe renemter The sending of continuous or continual repesting scare signal when the tanamitter en se, tsi the erae rvler cen Went ‘Atom thutdown of cane aperstion the secre sana not Sensi by the reaver during & penod 2 {D An emergency stop device. The system wed fre eal only bo usd for omergency stop where it Iniroduoe no ean! inbult time dale 1) A careyng harness, bl, shoulder atup or lanyar onthe tennant. open these es erg valent ng pee ment sew sear See" nent she ssred ta enable waned oar ae 32 Resistor rating Resistors salle red auch hat the temperatte ie does ot exceed the mit spuied in BS E7. The Fasinge shal be & si or groupe M3 to Me 10 infor grosp MG ad net asta 10 mi for groups M7 OME, according to sence ondtins 38 Motors for crane motion drives 32:1 General. Motors sal comply with BS 8000-99 and with 38.2 and 38. Motors shall bo capable of trithetending& masini epee of ot ee tan timer ated sped or 2000 sini. whichever ithe Tetervegontrolied Copy, © BSI Licensed copy:Bechtel Ltd, 11/12/2006, {882 Service conditions and rating. Metrs hl be suitable forthe normal service conditions and any ‘petal sore conitns advised he purchaser in ecrdance with claus 8. Te ating ofeach motor ‘Raith scleied sch tat the lime of operate rn oot exzned hee in in BS 4009-92 for the ‘ss ofondstion enploes “A uty typerating eal be determined fr ech motor with ference to BS 498-0 by ‘passing ty bed on inmatin ney her 00 Arend ‘eaten asd onthe esis drain factor and th starting eles jn soedance wth Table NOTE Math st tere mat ef een 33:8 Tocque. The pull orate of oltng mote supplied at sted voltage and fequeey abl be not fis than 3b mes the ried largo or siping moss tn not leas than to ine he ria org for uel ngs mote 34 Enclosures 14.1 Protection, Enclosures shal be provided forall electrical equipment. The minimum degre of Peston tr enciwurechetfePea «RR faa wit he axepon af meters which ehallhavyeminimtn ‘Togess of tection of 1b29 and reator whch shall haves eiumam Sores of protection of E21 ‘Table 1— Duty type factors “pap Gree drain ay a conta as 50 Ms i040 16010200, us o 300 er 60 ‘00 08 o 30010 600 epi aang at cig ete wns os peal ened sale i ext spin, serge mp i gs apni S—thenenarceompe tats 3 leteSumest eee option 3 fetechmors etal anager rip anemone cage mtr Kates memantine eg ee ‘a2 Access, Meano occas to encovure containing erponed equipment operating t nominal vellagse ‘exceeding 18 hs 1) be inelckod wth thei isolator person devices he inebaing ter leennedto prevent avidantalsntet or 1 ru the woe of tool open tems ot 6) requ the us of «key to open them, in which case a warning notice complying with A2.8 of BS bvaiaseo seal be etachel, 35 Brakes 835.1 Magnet and thrustor motor ratings. Ass minimum the ratings o bake magnets and thrust ‘molot chal be compatible with the casted rive motor ratings a given i 8-2 45.2 Brake magnet opersting voleage. The brake shal liftoff when the voltage atthe cil ‘minimem 85 orate voltage fal euplits shall be12/2006, uncontrolled Copy, © BSI sa, Bechtel Li Licensed copy BS 466.1964 85:3 Connection of hoisting motion magnetic brake cols Inthe arrangement of connection othe lot motion brake cole mean shal be provided oenaute that when the easlatad drive molars are de-neaied, th cored crcl energy in their motors wil be diverted away rom he brake cle (eg into an energy dump oo ae motto delay the application ofthe trek 36 Power supplies for auxiliary equipment 8:1 General. Where required bythe purchser, provision shal e made fr the power euplie vena Bea wass 36 Permanent lighting, heating and auxiliary cirevite Permanent lighting, hosting end ailiary bath operate tesa lage ont ering 250. Bah crac able 36.8 Portable lighting. Hand lamp cell be operted at not more then 25 V. The guppy shall be then ‘case fom one endef the secondary winding af transformer, the otber end of ae secondary winding ‘eingearthed 46.4 Portable tools Soske outlets fr portable lati tonssallopaate at nominal voltae nit more than 10 V- The sppiy thal be taken rom te sacondary winding ornate, the centre apo Which tall cashed Heth en fhe stondary winding shall be fund 836.5 Socket outlets. Soot outlets shal comply With BS 198 o BS 4548 and interchangebilty between fecker outlets abd plug of diferent voltage dal be prevented ty postive meane 87 Heaters 38 Radio interference Uneesary, provision shall be made to prevent equipment causing rao intecference. This proviion hall Tein scordance win BS 800 und BS B88 89 Cables and conductors 40.1 Protection of eables. Cables shall be encated, pine oe constrcted to prtect them fom ‘becheeal damage ®t running in conduit, sranking a on ys 1 being lipped othe eaneetracture na poston where they are protected from machen, Aasage: ©) ty Being of armoured constraction, ‘Trunling shal comply with BS 487.1, Ieabas are drawn nts tel tube, the abe halle hear gauge ‘rede oad drawn in asordane with clans of BS 91 or BS 4368 38: Minimum size, Conducts for power wiring electric moter shall have w sectional area nt eat han 0mm : “= ~ 394 Cable rating. The currant cevid by the cable in crate related to mechanism group MS shal be fot gate han the appropriate vale given inte lnaitaton of Betsal Engineers G8) Wise Begala with renpen to ambient tespesatire, (pe of ates carrntpetecion and volt rv. 525 Power pick-up conductors, Power pick-up conductor shal be protected to prevent persons, Including maintenance and inspection personel, making ecldental contact wid the condueare OTE, Sgr i st eee ae ian ome ft rs haUecontrntied Cony, @ BS: Licensed copy:Bechtel Lt, 11/12/2006 BS 466:1984 able 2— Uprating of eables for mechanism groups Taig a Ti tng ki re 7 a la “ 20 IMs an 20 Ms 4 18 Mr 4 1s ms 10 [ro Section 5. Protection and painting 40 Protection and painting of metalwork Protacion of metal work upto and ining «primary cost aba bein accordencs with BS 498 as 8 41 Surface condition of structural members 141. Steuctural members Material sa inthe manufactreof structural members hal beter fee {tnd sss coroeion {412 Proveetion of bolted (or riveted) jlnts, Where surfate are permanently joined together dusing ‘Siemtly or etetin, hey sul be ented up tothe primary sags (oe clause 40) ble Deng bout together ‘Where joints ae fastened with ition erip bls, dhe surfaos shall be untreated before assembly unless {ur allowance ha been made nthe design 42 Protection of machinery Machinery other tan bright cr otherwise protected parte shall be treated upto the priming stage (Gee ciaure 40, ‘Unplated bright parts ehallbepetecte with an enticorsoion treatment ‘Ares that are inatsaube ar assembly or erection shal be treated before assembly or eet. Section 6. Testing, marking and certification 43 Testing at manufacturer's works ‘All lectrcal and mechanic! equipment sll be tested in accordance with the appropriate Beis Standards the crane or egspment manufacturer works 44 Testing after final assembly and before putting into service 464.1 General Tests chal carried out aftr fine atsombly and before puting the cane into service in condone with 4420 44 {142 Insulation ents, After completion a erosion and before connection of the power sup, the ‘Reuisin of the electrical ines be txted The valtag wed eal be we alge of es han {fice th ated vltage of re stam cononrned anda pubes hall be checked for exh crane motion orLicensed copy:Bechtel Ltd, 11/12/2006, T-controlled Copy, © BSE BS 466-1984 ‘Ta insulin reietance af Ue spats tested hal be not less than 0 MA Ifnscesny, i ball be ‘ermiassie to dscsnneet ndvidal item of equipment o prevent dare wale making his tt, reading lees than DMA btsined the syteme under tet shall be eubéivided. Bach subdivision shall then show a reading of nt less tn 0.3 MA 448 Barth continuity. Earth continuity othe euipment thin greater than 5 0 1444 Punctional oats. Aer the supply ba been connctd test hallbcatidoutto ensure the correct ‘poration ofeotrls, wits, contactors, rele and other vis ‘The funtion and core adjustment of brakes and lini wishes shall be checked end vaste cased out to ly tbe checked to ensure that st no pint ie 465 Overload vests 145.1 General. The crane shall be tested auch dt each Rng uni ech crab andthe cane ata whole resunjeted to 195 of har efe working and) ‘Daring te eta the cane motion cal be tested as flows 1) iting units, The iting uni duct) sal be oie through one evolution euch that ll gor tet tte tot under overaud condition. 1) Crabs Th rab) shall be ravered rom one en ofthe bridge to Ue other. © Long travel The erane shal be moved zlicently to ensure that each ger tothe he long travel ‘notion i subjected to the everaad condition Tis et hel be repeated wit the abl) teach end of their teaver [NOTH Pullman pede note tune! ig nba 144.2 Aceptance criteria. Te ata ell be omsdere usceaeul i no erack, permanent deformation, print ning or dacage hat fects the function and safety ofthe cane seal and no conection has [tecenedorboes damaged 4446 Deflection teat. A tet shall be cari out to very thatthe vertical deflection ofthe crane beige dee not exceed tat specie in clause T {Reforma tne Pearman abe arcu matin ath cane wih hee ‘trig load sunpenedtoeneure that they arecapabe of meting the specie pends of operation within ‘olennce af plus or minoe 10st the designed supply waage and frequencs During these tests the erect functioning of be echanisr) and bake( shal be verified. Daring these tet the crane ahall be operated in aserdance with the marufctrer instructions. 45 Marking “45:1 Marking of safe working load (SWL). The crane brie structure hell ear a permanent iseription on each side, ral lola fom ground ev statng the safe working os) the cane in tonne ors kilgrams fits les than 1 ‘Where more than ene iting uit te, the fe working load of ach lifting unit sal be shews.on the ‘Where fe working lon elated othe reed of he ing uni, this hall be indented 453 Crane Kentiction, The ase lie prominent and permanent marked wih owing 8) the manufacturers name or redomark; 1) tne manfeturer® serial number 6) the your of manufactur, {the crane cnsifention with state of loading and class fuiliaton; ‘the clasiGeation ofeach meshaniem with wate of lading and dass utization; Dane sting “Any space or placement companents must be in accordance with Une manufacturer's eodatonsLicensed copy:Bechtel Ltd, 11/12/2006, Uncontrolled Copy, © BSI BS 466:1984 46 Technical information "The masufactarr shall provide the flloing technical infermation prior to commicining ofthe crane ‘ment arrangement drewinge shoving all lading éimenaioes and inaallaton deta; eimai wiring diagrame: © operating end maintenance intrvtions 47 Test certificates ‘Test cificates in acerdance with relevant statutory quirement shalbesaplid to the purchaser ensioi| 19Licensed copy:Bechtel Ltd, 11/12/2006, vr-ontrolled Copy, © BSI BS 466.1904 “Appendix A Information to be supplied with enquiry or order ‘The purchaser shall upply the followin information with Ub enguiry or order 6 Seen toe nin ‘| (cone 2.8) mn ene oan ot iene atc Shaheen eee eee 12 Ponca eh ceo rca v (ronnat Phe m owt ocory, © BST , Ursontretled 11/12/2006. Licensed copy:Bechte! BS 466:1984. 16. Coe: herent mo atin ype rb onc onre, a Pon: meh Sennen 18 Sree ey {eh Catan procnny 13 at tanning an ht ing {eSinmtornmeinemtomn secrete scien (id Yoemestor ps pena gente {Sil share nt fm non vt {D Anyrosto nena pemrber “eer emma {Seyret cra ean ropes in reg ge coasters 2olled Copy, © BS: 11/12/2006, pront: Licensed copy:Bechtel Ltd, BS 406.1904 2, Ape reid eh Pont am ti 2 Satta: ova 2. eer tc amano fin ‘mena nt aye Oot iw ak 5, Stem! ‘na action 29, Pr ii an oatBS 466:1984 8 z ‘Ado pe toxqwosUyBS 466:1984 Appendix B Crane performance 1. General Tosi economic manufacture iia resoramended thatthe rane parameters given in B.2to Bu feoseced fam a popreson based upon the prefered number aie given i BS 2035. 2 Prfered iting caacies (10 4p and iactuing 125 an a0 above) The preerel Misg ‘njaas Gin tonne) ase a alow 30 32 10 2 100 295 «00 12m 40 126 40 125 250. 0 1s 60 36 60 140 260. 500 20 68 20 63 160 320 560 25 80 2% 8) 200 360 ee 1 Preferred lifting helghts.(R5 up tonnd including 16m, R1Oabove thi igure) Tho preferred ing Seles in nates) rea elows 2880 o 6 2 @ 1A Preferred speeds of operation (fl feos) (RS and R10 respectively) The preerrd opcode of bpraton in etre per mina ae ab fale, oe 18 40. 10 25° 62160 os 20 50 128 s2 80 200 fo 25 68 18 4 100 copy, © BSI ‘Typical eponte relative to mechani clasietions are shown in Tele 3 ‘Table 3— Typical full speed relative to mechanism classification a pore oo 20 ew a [erm Fv Dee ee ware a] oo SB finctucing s |2.6 to 125/10 to 25 |16 to 40 § [owe [zo E0| 69 w TSI to 20] 5 aie owe cow aol a [are fee [ae a Soe 3 haven ieee ow aL aT bes ie peep z [NOTE Lone travel apeeds in wosee of 6 mln are ot parnlied foe pandant coated cranes (ase 31.8. Licensed copy: a ‘comoneerontrolled Copy, @ ASE 1192/2006, censed copy:Bechtel ita, ‘Th following infrmation sal be [Apendix € Information to be supplied by manufacturer id by he manetarer. rosette ing uit rumen oe han hig en: at | ho nf ich onset psd 11, Cam ance agar na dns nin tp 3.0 def wy estonia ‘awn it tasaon on 18 aap 12. Typeatman ate 1. Crom er sere pp em 17. Let sane 0 re. 20 camratay ponent 21 Gene row cag ign 22, Yat intent ingen ceoeeenerees tien ne ‘lg. end int12/2006, Uncontrolled Copy, © BST Licensed copy:Bechtel Ltd, BS 466:1984 24 bean or sano ney nd oe z , 25, open ites pat. z D Classification of eranes and crane mechanisms a Classification of the erane as a whole ‘DL General To rovde a rtional snd uniform bai or certain aspects ofthe design of to crane Strictare 1 grovpclasifeton fer the srane ae a whole inthe range of Alto AB Geo Table) shall be ‘eabiod in aesordance with D-L2 to Dac St ea ft (Cran shall be lied ino groupe according ') the clas of tition as detersinod from the required numberof porating eee for he era, in ‘tcrdance with D2 ‘toe stteofloeding. as detrined fom th conditions of loeding to which the crane willbe subjected, Baectodance with Ba. 4.2 Clas of utilization 121 General The cas wilson of th crane sal be determined fom itz acamed total number of ‘operating eyes during it intended ie, forthe purpoms of eassctton, an operating ele shal De ‘cstdsed to contmencs wien load picked up and end athe moment whca the canes You 0 ck Sp the net load 1.22 Dsarmining the clas of wliztion 1.22.1 Where ulicen information ie avilable the amber of operating cycles shal be cletated fom kovladge ofthe die tht the eens mil be expected to perform, efor crane performing pet ca Wcotinsus epee prota, the umber cen rend be derived rm the nate of porting lon per our end he total umber of working oars during the landed Le ‘he ce of wization ofthe cane ell then be selected fom Table scoring tothe tabulated number ‘operating cycles tat i beeratn, but at ees then, the umber ce-latea bythe procedure prevoualy D122 Where neuen information i avaiable for calculating the total nant of operatingyees. {x maybe the car when the case tune fer avait of dates, sable vlan etimated onthe ‘fexperincnshlbe od, Waere theres dticaly in assigning OTE pa chat srt 7Uncontrolled Copy, @ BST 22/2006, Licensed copy:Bechtel Ltd, BS 466:1984 ‘Table ¢— Clase ofwilzation for the crane 25. whole Note, anual ein tie han rsd bane pepe mr B20 ae es ae Hafequent we [e eT iu sna Fairy gent wee tg 5a Frequent use FJ ue TC Ver requent ue a 2 nF ~ ive meet Continuous or ner coninaous use ig |areatrtien er 1.1.3 State of loading and nominal load spectrum factor 1.1.8.1 Generel The tate of adage the rane andthe corresponding nominal oed spectrum factor shall, ‘haceterive the enon to which ne rane ite the imma permitted load fer Ue coniguration, oF ‘ull ond SORE Daytime ai ie rh msm i nd ‘ewsoment ofthe sat of loading sal ba Ded on the same cycles as are wed in D.1.2.2 to determine thet of wlition Alu, he weight ofthe ied lad eal include the weight f any iting ttachnent, och ao bucket ray oagnt or Ming beam, whsther permanenty ted o detachable, and the weights ‘ther curpended componente, auch toe Rttom bo oak and hoist rope tha are ited together Wh ‘helen. he axitnum permits loed eth oe specie sae working ne pus the weight any euch Led componente or atachment tha are not included in the epeited eae working oud age, Dando mem mn thre ce apn ee TT D8. Determining the oad spectrum fctor DL3.2.1 Where desis aro avaible of te magnitude cf the loads and the numberof tines each wil be lied daring the intended life of the era, the load epeceur acta, Kp, shall be ealeuated a flows Lat R ‘bethe magnitudes ofthe individual ited loudscharetriat of he duty of Be crane GaP Ph Pp = Po Poe ‘be the masznum permite fond (oe D8. q ‘othe estimated number af cyl whih cer tthe individual load level eC. CyCy CQ G the tot umber fal the individual cyl a al ad levels BEOHHCat Gt tO ee EG or the purpoe of lassieation f the crane as ¢whele, m= 8BS 466:1984 Seley ae): (J. 2) "The stat of loading shal be slated from Table 6 storing to the tabulate value of nominal Toad {puctram acer Ky that i the nena but nto tan, che caloulated vaueat Ky 18.2.2 Where detail ofthe nambers and weightef the ited loads during the intended ie the erane enol known, the eserpsivedefintons i Table & sal be seed sant te sclecion ofan eppropriate ‘Rats eflonding and sorrenponding nomial load spectra ac. Where there doubt in the selection of Sopopriate valine, the nox highest Eigure Tale Schall be uso. 12/2006, Uncontotled Copy, © Sr Licensed copy:Bechtel Ltd,Licensed copy:#ecntel Ltd, 11/12/2008, Unrontrolled Copy, © BSE BS 466:1984 ‘Table §— Stato of loading for the crane as a whole aoe Nominal eas IT spoon no rare ios Cranes at hae see Wo Taal vary AT land, normal, ig loads [rere [oar {Gennes Sat haa ale working ond Tair freuen and normaly moderate lads (aster om [Cranes tat Sat he ste working ose ERGUERI land normaly, heavy osde [aa Very Bea ro aes Wt ae ormallyOSUGL Cie ele WoRkng Dad Determination of group clasaieation of the crane The group dlassifation of the rane shall be Asterina rem Tabs ang theclae of wieaton an state loading ebtalned in accordance with Da ang Das. Nochenge in the group casicatinn of «crane, rin ita combination of state of oeding and cas of “tiastion within the same eowp daciation, shall be made witaout reference tothe ances or [ving though design chest eared out bya competent perce for the crane asa whole ES Cer Cec ed cc erties Jos Jar [ar [ae [as fara [ne (@ENodente [ose [ar [a2 [aa [aa ]as [as [a7 (QE Heavy [0a [ar as [aa [as [as a [a [arVery JO ar Jad Jas Jaa asa costar 29uncontrolled Copy, © BST 22/12/2006, 2a, yrrBechtel Li Acensed cop! BS 466:1984 ‘Table 7—Typica classification for overhead travelling industrial type cranes (O-T.C) "ype dl pple See | Sa | Power anton Tree er ar tos ight work sep duty (onintnance repaim, comb, ae) _[UFI0Ua _[@iw@ [ATwAC ight tras duty [Watts [Qi wo? [aPtoAt teiam and heavy duly (wrlabop, warehouse and aunaraTiook UAWOUS [QQ |ATwAB Jervis). Grane far ing wank USwUE |e |Arwas adleerane for foundry work Uw US |@aeae [AB wAT [Magnet rene fr wockyard work Usw Us jareai [ABmAT "Magnet ane erapyard work Taw Us [asmar [ABwAS [Proses crane WewUT [areas [Aw AE [Biiprardemne [usioue—[azmae [Ase AT Table 6 — Typical classification for overhend travelling steelworks cranes lUseur ae [aw AB Pigseray breaking crane [Usious ee las Tago erippar Souking pt mould handing crane lustous les las TFurnee harping rane a [ae [Fone ane [oste va arma [aren Froese cane on ine liste ve Qriegs [AT wae [races crane off ine sw Ue ew Ga ASAT [es mil serine cane Uew Ue wes [ABwAS Service and meintenanco rape [Uae Us (Qie@ — |asioas ‘Table 9— Typical classiflention for transporters teins au poner ae - Tews jarwees [enya iterator grabbing aad magaat work [US U7 [QS toe sea Geavy Guy continaous grabbing and magoat work USta US [QUIT “Table 10— Typleal classication for freight contalner cranes peer Gang | Sewing | Ti Tah container tanaparlar [User [ee lab toaT [Goliath or bridge crane Tor container handing ty [Uato UT [2 [tear Da Clasifcation of mechanieme 1.2.4 Goer! Machanivns sal bles nt eoupe acrording o thei desired service if and the ‘done of loading to which Uy are subeted OTe pean rina mire a ddd nama22/2006, Uncontrolled copy, © 3ST tacenses copy:Bechtel Ltd, 11/ BS 466.1984 ‘The two factors considered in determining the group to which a mechani belong hal be it las of ‘ination and it wate a nding. 2.2 Clas ualtion The cas of wiisason fra mechaniam call bo datarmined from ite assumed evil inhouse Ths the tal arbor of hour or which tne echeniam wl bein mation. Where {ee appliance ot wish the mecbaniam x pare has Know Gute, euch es would be the case where perotied part of sont reptsive proces the eric ie bel be calculated fom te eel dally {lation tne for he machen the umber of working dae per year snd the amber ef ear of ‘xjeced sevice Inthe tbsnceof tach inoration eparing the dy ofthe appliance, anassumed day ‘tiation time shall beso. ‘Th caso tation shal be elect snring to the valu of eric fe given in Table that it ‘pease ty but nt bas th, the asutned serie fe determined by the precede previously athined. "Table 11 — Classes of ulliztion for mechanizme ln 00 regular use Pre 00 agaar Tate I 300 Regalarieterniant use Pe 2000 [Replaritenrve ue jr 2 om [Santnwous ites ae - NOTE type soso lation mechan aormalysanoatod wih partclar Wp lane sn crane apolieatone ae given in also Da. State of lading 2.2.1 The state ofloadng charsstorzas the actent which « mechaniom is subjected tite maximus Toading and to emalr loadings 12.2.8 Where dats are available ofthe londing thatthe mechanism wil experince, the nominal loué ‘Speci acne Ky and corresponding wat of loading shal be determined a fooWs La Pi, —bethe individual od magitudeeCosding ethniam Gor Py Py Pam Po Pam bethe maximum lading applied tothe mechaniam, 9 characters of the duty ofthe 4 beth individu durations of ee of mechani et the individu loading owls Py, Fy Peto Ba ft tn Tee otal duration of ue atl laang lovee = (af ‘then the spectrum ft, Ky i given by the formule PE) Ae) "The nominal od spectrum factor and the corresponding state of lading are obtained fom Table 12 by (ecing te vale Ry that nearest, butte ess tho, the ealeulted vale of, Ky copstorisme aBS 466:1984 12.38 When details f the loading to which the mechani wil be subjected are not known, an {pproprate nominal tae of dng wall be elected end the descriptive roars in Table 12 zed to NGUe, eee tenn ray ish perenne pce ‘Bn Determination of rou clasifction When te clas of wlation andthe state of loading have bean ‘Sstcrminad in sxordace mith D2? and D3 the group clacton of mechanism shall be ‘termined from Tele 13, [Nochange inthe group clasiction of «mechanism, rin ite combination of stat ofloaing and ess of ‘lization within became group elasientn shall be made without ference to the manfartarer Ihavng a thorough design check carted ou by competent pertn. ‘Table 12— States of loading for mechanisms (ae Sa =< Tt om eta aaa TO fesmamond on ora voy bee fracas na aan aay AIRS fsaman'ecz hivoraabcovawrbpn 7 eax 4 frame am esate cnt a min od aa e normally, to loads of mediums magnitude 5 [aves ro ficsaaine an E cn or nines Tole Grup clacton for meshaione rama ——— B he ae pas fe spre fie fre Be no fico fate ace fare fe er fe fs bola wo fo fate ate tof fat te sf fate ce fur__fun__fvn_|oe_[v Licensed copy:Bechtel 5 ‘erstendicensed copy:Bechtel Ltd, 11/12/2006, Uncontrolled Copy, @ BST BS 466:1984 ‘Table 14 —‘Typleal classfleation for overhead travelling industria type crane (0.7.0) Paver atone sit and we ba ireis [ar lores traverse |T8 iieie fs ongteavel 78 be as. | iakeworkabop day Gaalnteance, | Holt and Bat] Leis pas repair, esembly, te) Jcresereverse (9 iwoLe fas rong travel | te a. Hight tare iy sit and wan at/75 [Er @ Ls lors traverse [73 tier fas Longteavel (8 tewls_|me team and heavy duty (workshop, [Rost andaax ha] T4i@ TS [LL wie [HTN warehouse and generat hook servis) lcyues traverse (T4105 |LAwL2 [asia leongteaver | tals |usons Grane or grating wo Tio Tet os Mew Me Jciesing moien [stot |us ao ae lore traverse (15:07 |B ae wo ms Hrengteavet [151076 13 Me war [ale crane for fog wrk fae [Tew Te [izes —pasoM lorsestreverse {15076 uzw1s |ustomr lronetravet {5 Ls as. IMagnat wane tr aoa werk [Hoist [Tew Te —|L pew Rar loro reverse |roe076 wer Hrengteavet {5 ts bas lagna a Ra ART WHR — Moe at we Raa] TOTS og lcrosraverse [15.05 [Ls aso 47 lLongtravel | ts bs. [Pees rane Host Tat |izers—pusons lore traverse {5 is bas lonesrevet {6 us ber [Sipan era ost Tews (L hie lcrostraverse [to toT6 |L3 te a7 og travel Inset fis. ats oer epstora 381/12/2006, Un-ontrotlea Copy, © BST Licensed copy:Bechtel Ltd, BS 466:1984 “Table 15 — Typical lassifcation for overhead travel 1 steelworks erane mechanisms [revorerme—————Cto saan Son witedos | tondlog | mechutiom Tian and'aor foie TetoTT Ea Me Croesteaveree — [T5t0T6 |e Mitoms ux tioverss [151076 [ua Meso 7 ongtravel 16.077 [La [ws Pigiasay beating ane ee rrewTs ia Meu lore traverse |T5t0T6 fa Mioms | Long teavet_——_ | us Me Tago stipa Haat IrreTs [ts jue senking pt mould handing rane [Aue hoist Insist Ms toms eral ingot charger lors trmverse (T4078 fa as lrongteavel | T6107 Me Stewing Item? its er woMe [Ctesingtng metion| 16 017 | me. [Finaodchatoing ane [Hot and whois T7 eo TBS ie loro traverse [T7078 fs Ins Jane troverne [TS t0T5 [2 M5 to Me lrongeravet [70078 {La oe Tee ane Tosst lewts i hares] [cro traverse (Teo {Ls es co 7 ong rave rotors [La hea Ms laces erence Foire irr ia Me loro traverse | ts I lLangervet | hs bar [Pais eras! one Hirt reir [o Nee crocs teaver (5 hie Ms Le as aay ml eae ane Fare hres [tr Mews | [aux it Ire te Me Grove traverse [25 te Ms Tongeeavel [T5076 ft Ms tos aries and maistenanet Gane [Niet and ack Boia [ 40 TS Lt eo — Pao lores tavern (T4075 |Lteot2 |onotons Long teaver |e eels _pteons1/12/2008, Tnsomtrotled Copy, ® BSE Licensed copy:Bechtel rtd, BS 466:1984 ‘able 16 —Typloal classification for transporter mechanisms —apearen So aca an oars aay pera ar i izwrs ween Cro traverse |S Ieto1s |aseone Long eave Ins Iietots sean Boom heist Ine a Ma [Emap aise Hott tal and cacy [1610 TT — ESTA TNE] intermitint grabbing and magnet work|Cross traverse |T6toT7 —|LBwoLe |MTtoMS Long revel re ILewota |Mewonr Boom hast Ina im M3 ea Randy continous Hot emacs PTET TS [Ca ME rabbingsnd magnet werk loro traverse |T70 TS (La Me Lang rave, In 13 Me Brom haat in Li Ma ‘Table 17 — ‘Typical classifleation for freight container crane mechanioms| tere Sis ie castn deanton [rei containar wanspotar oat iTewT) —[izwis [ston maven |rsto77 [u2vois [ats one Ireavet Insior |uzwora |abons Boom boise [2 la ma. ‘litho bigs as or contr Hoare ew —iswIs [sane handling dy Inrevene noo” utes [atone Ineavel ito.077 _|urters [Ms tone Appendix E Noise £1 General, Noise omitted from crane thats ike toe inrous to hearing howl be reduc the Tewent ctl reson praca: Notas emi rom «cane should not cause unreasoosie annoyance {person working in oregon the icy of te crene. 1B. Crane consteuetion and operation. Cranes shouldbe construct end operate, far 8 easly peaceable in asodence withthe relevant recommendation oreined in SEs “Code Pract or edicng the expoure of employed peranra ease In adatom crane designers houldake Ine acount the rcnmendatons contained in HSH Tecical Date Not No. 12 entitled ‘Noes for he fuldance of Geignrs en the rtuciono machinery ois", Grane manufacturers shold ascertain he cts end donee noise produced ty their ranes,HSW's Guidance Note HHI4 ented "Level tang fertechactan eking noe surveyé may be of eastance.