CAD/CAM/CAE

Konsep & terminologi

S1 Teknik Mesin
UMB - Extension
Ariosuko
©2003

1
zTinjauan pertanyaan2 survei
zIsi :
{Ikhtisar CAD/CAM/CAE
{Definisi, contoh2
{Studi kasus

2
Latar belakang

zSaat ini di era kompetisi global, industri

tdk dapat bertahan hidup kecuali
mereka memperkenalkan produk baru
atau mempertahankan apa yg ada dg:
{Kualitas yg lebih baik
{Harga lebih murah
{Waktu produksi yg lebih singkat
(bersambung)
3
zKomputer telah datang utk memainkan
peran penting dlm menolong industri2
mencapai tujuan2nya
{Bagaimana?
{Memungkinkan otomasi
{Membantu pengintegrasian tugas2
siklus-hidup yg sulit & terpisah
{Siklus-hidup? Apakah itu?
zDisain, perencanaan, manufaktur,
perakitan, …, pensiun

4
Teknologi kunci

zCAD, CAM, CAE

zUtk memahami peran CAD, kita perlu
menguji berbagai aktivitas dan fungsi2
yg hrs terpenuhi secara umum pd
"siklus hidup"
zGb (life-cycle)
(lanjut)

5
Pandangan Tradisional Siklus Hidup

6
Taken from Principles of CAD/CAM/CAE
By Kunwoo Lee
zDua fokus
{Disain Produk
{Disain Proses
zDisain Produk :
{Dimulai dari permintaan pelanggan yg
diidentifikasi oleh staf pemasaran
{Diakhiri dg suatu deskripsi lengkap
ttg produk itu, biasanya berupa model
CAD (bersambung)

7
z Disain Proses: dimulai dari perencanaan
manufaktur, manufaktur, perakitan,
pengujian dan pengiriman
z There has to be concurrency of product
and process design (CE)
z Product design activities:
{Initially, synthesis sub process:
{Identification of design need, formulation of
design specs., design conceptualization
(contd.)

8
 {Result: Conceptual design of the
prospective product in the form of a CAD
model that shows relationships among the
various product components
z Analysis sub process
{From the design conceptualization or
design model, an analysis model is built
{Analysis model: Remove unnecessary
detail from design, dimension reduction
{Thin sheets of material is rep by equiv.
surface with thickness attributes

9
zOnce analysis model is ready, it is
used to perform analysis and
optimization of parameters in design
zTypical design analysis includes:
{Stress analysis (to verify strength of
design)
{Interference checking (to detect
collision between components while
they are moving is an assembly)
(contd.)

10
zDesign evaluation
{After analysis and optimization, design
evaluation begins
{Prototypes can built using rapid
prototyping
(A prototype can be built by depositing
layers from bottom to top)
{Based on results of evaluation, design
may be modified or the design
documentation prepared
(contd.)
11
zDesign documentation
{CAD models, reports and design bill
of materials

{In traditional environment, the

product designers focus on product
design activities
{Once design is documented it is
passed on to manufacturing)
(contd.)

12
zHowever this results in too many
problems
{Infeasible design, too many design
changes
{Too much time to build part design
{Sequential design creates poorer
quality products as well

13
Process design

zTraditionally, begins with process

planning ends with product
zProcess planning
{Is a function which establishes which
processes, parameters and tools are to
be used to convert a raw material into
the final part
(contd.)
14
 {Jigs and fixtures are also part of this
function
{Process planning involves human
expertise
zProduction planning, materials
management and machines
programming are the next
activities to be accomplished

15
zManufacturing, assembly and test
{Part is then shipped to customers

16
Use of CAD/CAE/CAM technology
zDesign conceptualization and
feasibility can be aided by CAD
systems
{Design conceptualization involves the
intellectual creative process
(contd.)

17
 zWhile computer systems haven’t
advanced to completely support this
task, they can contribute by
physically generating various
conceptual designs efficiently (CAD
based geometric modeling system)
zAnalysis activities can be facilitated
by use of CAE technology

18
zDesign evaluation:
{For rapid prototyping, CAD software
generates the program for driving the
rapid prototyping machine (*.stl files)
{Today, a new technology called
virtual prototyping is becoming widely
used to evaluate design especially to
detect problems in downstream
activities
(contd.)
19
zIn Virtual Prototyping, A DIGITAL
MOCKUP OR VIRTUAL PROTOTYPYE
IS USED
zAnalysis tools can be used to evaluate
this digital mockup
zVirtual manufacturing, Virtual testing,
Virtual assembly
zDigital mockups reduce need to build
physical prototypes
zSoftware: Envision, Virtual NC, dVise
(contd.)
20
 {In manufacturing planning and other process
design activities
zCAPP
zSoftware for generating CNC code
for automated manufacturing
zManufacturing activities:
{Programming robot motion,
conveyors, etc.
{Testing: Co-ordinate Measuring
Machine (CMM)
21
 The CE Paradigm

-CAD/CAE/CAPP facilitates CE
based Product and process design
- How ?

22