E-Manual on Repair & Maintenance of Tractor € lay TRANSMISSION ‘irit) [CORTS INSTITUTE OF FARM MECHANISATION, BANGALO|ESCORTS| Specification Driveline Exploded View Agjustment —TFEUbIE SHEARING EFT Home S.No. Description No, of Teeth MPT mpt+ | Powertrac 1 | Input Shaft 23 23 20 2 | Constant Mesh Gear 40 40 43 3 | First Gear Di 23 23 23 4 | First Gear D: 38 38 38 5 | Second Gear Drive 28 28 28 6 | Second Gear Driven 33 33 33 7 ‘| Third Gear Drive 35 35 35 8 | Third Gear Driven 26 26 26 9 | Reverse Idler Drive 23 23 24 10 | Reverse Idler 17/19 17/19 16/19 11 | Reverse Gear Driven 36 36 36 12 | Reduction Gear Drive 45/26 | 45/26 45/29 13 | Reduction Gear Driven 35 35 32 14 | BullGear 68 a 60 15 25 2 16I f $+2 HILLY TERRAIN LAYOUT Description Hub Reduction Straight-Axle Gear Box Type 8+2 Constant Mesh | 8+2 Constant Mesh Number of Speeds Forward 8 8 Reverse 2 2 Oil capacity Liters 24.0 40.0 Grade ‘SAE 20W-40 SAE 20W-40 change period 900 Hrs. 900 Hrs. Torque Specifications Kgm Engine to Clutch Housing 3 Gear to Differential Housing 65-75 Bolt gear box cover mounting 15-20 Bolt Flywheel housing to Gear Box 4.5 - 5.0 Counter Shaft Hexagonal Nut 13.5 14.0 Counter Shaft Cover Assembly Bolt 2.5-3.0 Retainer Spring Bolt 2.5 -3.0 SPECIFICATIONS (Farmtrac Hero/Champion/45/60/65EPI)Moder | M@i@DrveTnPUE | Custer Gear Hero 17 57 / 30 Champion 3 57/30 FT-45 / FT-60 19 56 / 30 FT-65 EPI 29 46 / 30 Description Gear Box Type 8+2 Constant Mesh Gear Box Mechanical Constant Mesh Slide Shifter with High/Low Selector lever Number of Speeds Forward 8 Reverse 2 Oil capacity Liters (Hero/Champion/45/60) 12.5 Oil capacity Liters (65 EPI) 10 Grade 80 W 90 API GL-S IS: 1118 EP Type Oil change period 1200 Hrs. Torque Specification Kgm Release Bearing Hub Support Bolts 3.7 - 5.1 Front Support Plate Bolts 3.7 = 5.11 Gear Shift Cover Assembly Bolts 3.18 = 4.00 Gear Shift Forks (Bolts & Lock Nuts) 2.8 - 3.5 Output Shaft Retainer Bolts 3.7 = 5.1 Rear Support Plate Bolts 2.7 = 5.1 Selector Lever Plate Retaining Coupling 2 Nos. 49-65 Bolt P.T.0. Cover Retaining Bolt 49-65 Reverse Idler Shaft Retaining Bolt 2.1 = 2.6SPECIFICATIONS (Farmtr: ‘ac 50 EPI) Lo 24R ‘ | HH . #13 a 28 Ae a ia) re 2 RV sets } soi} aC, a 30] | 8 ‘ sey 3 ai [38 _ A Ze i { ) 4“ 0 ew L } ie I PIO g is (ell / C) a ie 4a +] Hw Description, Values Forward Speed 8 Reverse Speed 2 Transmission oil capacity with reduction | groups 19 liters ‘SAE 80 W 90 EP to comply API GL4-GL5 respectively MIL-L-2105 and MIL-L-2105D Oil change period 1000 hours Gasket Sealants Carraro Presence ‘Adhesive make and ‘Strength Ref. type characteristics Toctite® 510 Flat surface AL . High Superbond@ 529 Sealing Loctite® 573 Flat surface A2 ° Low Superbond@ 519 Sealing Loctite® 518 Uneven surface A3 . High Superbond® 539 SealingSPECIFICATIONS (Farmtrac 70) Description 12 + 12 Synchromesh Gear Box Number of Forward Speeds 12 Number of Reverse Speeds 12 loil capacity Liters 36 IGrade EP 60 W 90, loil change period 1200 Hrs Icrease Multi Purpose Lithium Based Grease SHUTTLE RANGE MAIN SHIFT PATTERN Description mm Range Shaft End Play 0-04 Primary Shaft End Play 0-04 |Secondary Shaft End Play O.1- 0.72 Backlash between Range Gears 0.10.3 laxial Clearance b/n Double Gear and fixed Sleeve 02-03 lwith Shims Backlash b/n Primary Shaft and Speed Gears 00.38 Backlash b/n Range Selector Collar and Range Gear lon Pinion Shaft 02-03 |Gap b/n 2-20 Gear Shaft Bearing & Circlip grove 01-04 |Gap b/n Shifter blocks 3.0 (max) Torque Specification Kom Bevel Gear Bolts a5 Brake Housing Bolts 85 Primary Shaft Seal Housing Bolts 45 Reverse Idler Gear Pin Bolt 8.0 Flowered/Reverse Fork lock Screw & Nuts 80 [Shifter fork locking Screw 105 [clutch Housing Mounting Bolts (M 14) 78.0 Brakes Mounting Bolts 12.0 |Gear Shifter Cover Mounting Bolts (2 x Mi0 Screws) 5.0 [Gear Shifter Cover Mounting Bolts (5 x M 10 Bolts) 7.0 Hydraulic Mounting Bolts (M12) 72.0 [Trumpet Mounting Bolts (M14) 79.0 [The Road Speeds: Kilometers per hour for Tractors fitted with 16.9/14x30 size, Rear lyre & Inflated to 1.3 kg/cm? Range |Gear| 1200ERPM | 1600ERPM | 1800ERPM | 2200ERPM |Forward|Reverse|Forward|Reverse Forward|Reverse|ForwardReverse| 1 | 080 | 0.70 | 0.92 | 0.76 | 1.20 | 1.00 | 1.43 | 1.20Low |_2 | 1.20 | 1.00 | 1.00 | 113 | 1.70 | 1.50 | 2.12 | 1.80 3 | 1.70 | 1.40 [2.78 | 1.64 | 250 | 240 | 3.11 | 2.60 4 | 238 | 1.99 [ 2.29 | 233 | 3.57 | 299 | 4.37 | 3.66 1 [| 200 | 1.70 | 3.43 | 195 | 3.00 | 250 | 3.64 | 3.10 IMedium|_2_| 2-94 | 2.46 | 5.01 | 288 [4.41 | 3.69 | 5.39 | 4.52 3 | 4.29 | 3.60 | 699 | 4.20 | 6.45 | 5.41 | 7.89 | 6.62 4 | 600 | 5.10 | 8.10 | 5.86 | 9.10 | 7.60 | 11.09 | 9.30 1 | 5.30 | 440 | 7.00 | 5.10 | 7.90 | 6.60 | 9.66 | 8.10 Hign | 2 | 7:80 [6.60 | 10.40 [7.56 | 11.70 | 9.80_| 14.30 | 12.00 3 | 11.40 [9.60 [15.20 | 11.09 | 17.10 | 14.40 | 20.92 | 17.60 4 | 16.00 | 13.50 | 21.40 | 15.56 | 24.12 | 20.20 | 29.40 | 24.70