Literatura Técnica VW POLO - INTERNO

Internal rear-view mirror (without rain sensor) - remove and install
Removal:

– Turn the internal rear-view mirror -1- 90° in direction of the arrow and remove it from the support
(retaining springs on the mirror base).
Installation:
– The installation occurs in the reversal sequence of removal.
Body > General body repairs, interior > Interior equipment > Internal rearview mirror > Internal rear-view mirror (without rain sensor) - remove and install
Body > General body repairs, interior > Interior equipment > Internal rearview mirror > Internal rearview mirror support plate - glue

Internal rearview mirror support plate - glue
Special tools and workshop equipment required
 Glass scraper -1- (commercially available).

 Blade -2- (commercially available).
Materials:
 Set of adhesives for metal and glass -D 000 703 A1-.
Gluing:
– Remove the mirror base support.
– Remove the adhesive residues from the support with a steel brush.
– Sand the three spacing bumps on the gluing surface. To do so, place
the sandpaper (360/400 grit) over a flat surface.
– Keep the sanded surface free of dirt and grease.
– Scrape the adhesive residues and the primer from the windscreen up to

the ceramic paint coat with a glass scraper.
– Clean the gluing surface using the Adhesive remover -D 002 000 10- or

the Cleaning product -D 009 401 04-.
WARNING
Do not damage the ceramic layer. Scratches will always be visible.
– Cut the nylon mesh to the exact size of the mirror base.
Note
Use of protection gloves (rubber gloves) is recommended.
– Apply an even coat of adhesive to the mirror support.
– Seat the nylon mesh fabric on the mirror support.
– Moisten the nylon mesh fabric in adhesive, applying one more coat with

the tube.
Note
You have 30 seconds to place the nylon mesh over the adhesive and
press the set onto the windshield.
– Strongly press the base of the mirror onto the windshield for 15

seconds (without excessive force).
– Remove the excess of adhesive with a cloth.
Note
The rearview mirror can be assembled after 15 minutes.
Body > General body repairs, interior > Interior equipment > Internal rearview mirror > Internal rearview mirror support plate - glue
Body > General body repairs, interior > Interior equipment > Internal rearview mirror > Internal rear-view mirror (with rain sensor) - remove and install > Assembly overview

Assembly overview
1 - Left side cover
2 - Support plate
3 - Connectors
4 - Mirror base
5 - Right side cover
6 - Mirror

Body > General body repairs, interior > Interior equipment > Internal rearview mirror > Internal rear-view mirror (with rain sensor) - remove and install > Assembly overview
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (upper) > Assembly overview

Assembly overview
1 - Screw
 2 units
 1.5 Nm
2 - Finishing
3 - Front console
4 - Rear console

Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (upper) > Assembly overview
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (upper) > Removal

Removal
Note
It is not necessary to remove the handbrake lever cover to remove the upper centre console.
– Turn the ignition and all electric consumers off, and remove the key from ignition.
– Detach the rear console -4- by carefully raising it up.
– Remove the finishing -2-.
– Remove fastening screws -1-.

– Detach the shift lever bellows.
– Disengage the front console -3- by raising it upwards.
For vehicles with automatic transmission:
– Remove the gearshift lever handle -1- → Clutch and transmission; Rep.

gr.34.

– Detach the front console -2- by carefully raising it up.

– Disconnect the connectors -arrows- from the front console -1- and remove them.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (upper) > Removal
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (upper) > Installation

Installation

The installation occurs in the reversal sequence of removal, observing the
following instructions:
– Tighten fastening screws -1- to (1.5 Nm) torque.

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Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (upper) > Installation
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (lower) > Assembly overview

Assembly overview
1 - Screw
 1.5 Nm
2 - Screw
 1.5 Nm
3 - Centre console (lower)
4 - Velcro latch
5 - Screw
 1.5 Nm

Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (lower) > Assembly overview
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (lower) > Removal

Removal
– Remove the front and rear consoles → Chapter
– Remove the tray (driver's side) → Chapter.
– Remove the tray (passenger's side) → Chapter.
– Remove fastening screws -1-, -2- and -5-.
– Remove the Velcro latch -4- on the left and right sides.
– Remove centre console (lower) -3- over the handbrake lever.

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Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (lower) > Removal
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (lower) > Installation

Installation

– Tighten fastening screws in the sequence-5-, -2-, -1- to (1.5 Nm).
– Install the Velcro latch -4- on the left and right sides.

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Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre console (lower) > Installation
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Handle of the emergency brake lever - remove and install

Handle of the emergency brake lever - remove and install
Removal:
– Pull the parking brake lever handle -2- up.
– Fit a small screwdriver in the lever opening and press against the handle -arrow A-.
– Remove the handle -1- from the parking brake lever -2- by pulling towards the front -arrow B-.
Installation:
The installation occurs in the reversal sequence of removal.

Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Handle of the emergency brake lever - remove and install
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder

Objects holder

 Spatula -VW 037-
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Assembly overview

Assembly overview
1 - Tray (upper)

 Remove and install (with cover) → Chapter .
 Remove and install (without cover) → Chapter.
2 - Cup holder/cover

 Remove and install (cup holder) → Chapter.
 Remove and install (cover) → Chapter.
3 - Tray (passenger's side)

 Remove and install → Chapter.
4 - Tray (centre)

5 - Tray (driver's side)


Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Assembly overview
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Tray (upper with cover) - remove and install

Tray (upper with cover) - remove and install
Removal:

– Unlock the fittings -arrows- by using the Spatula -VW 037- and remove the tray upwards.
Installation:
– Place and fit the tray.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Tray (upper with cover) - remove and install
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Tray (upper without cover) - remove and install

Tray (upper without cover) - remove and install
Removal:

– Unlock the fittings -arrows- by using the Spatula -VW 037- and remove the tray upwards.
Installation:
– Place and fit the tray.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Tray (upper without cover) - remove and install
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Cup holder - remove and install

Cup holder - remove and install
Removal:
Note
Pay attention when removing the cup holder so not to damage it.
– Place the cup holder in the use position.

– Press locks manually towards -arrows-.

– By using the Spatula -VW 037- remove the cup holder towards -arrow-.
Installation:
– Close the cup holder and fit it in the centre frame on the instrument panel.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Cup holder - remove and install
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Cover - remove and install

Cover - remove and install
Removal:

– Disengage covers -1- by using the Spatula -VW 037-.
Installation:
– Place and fit the cover.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Cover - remove and install
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Tray (passenger's side) - remove and install

Tray (passenger's side) - remove and install
Removal:
– Remove the central console (upper part) → Chapter.

– Remove the fastening screws -arrows-.
– Remove the tray in the passenger's side from the instrument panel.
Installation:
The installation occurs in the reversal sequence of removal, observing the following instructions:
– Tighten fastening screws -arrow- to (1,5 Nm).
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Tray (passenger's side) - remove and install
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Objects holder > Tray (driver's side) - remove and install

Tray (driver's side) - remove and install
Removal:
– Remove the centre console (upper part) → Chapter.

– Place the steering wheel -1- on the highest position.
– Remove the tray from the driver's side of the instrument panel.
Installation:

Tray (driver's side) - remove and install
Removal:
– Remove the centre console (upper part) → Chapter.

– Place the steering wheel -1- on the highest position.
– Remove the tray from the driver's side of the instrument panel.
Installation:
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment > Glove compartment - assembly overview

Glove compartment - assembly overview

1 - Glove compartment
2 - Screw
 1.5 Nm.
3 - Latch support
4 - Screw
 1.5 Nm.
5 - Screw
 1.5 Nm.

Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment > Glove compartment - assembly overview
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment > Removal

Removal
– Remove the tray in the passenger's side → Chapter.
– Remove the fastening screw -2- together with the latch support -3-.

– Remove the fastening screws -4- and -5-.
– Pull carefully the glove compartment -1- towards the cabin, disengage the

Glove compartmentlight -W6-connector and remove it → Electrical system; Rep. gr.96.
– Remove the glove compartment -1-.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment > Removal
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment > Installation

Installation

– Install latch support -3- and tighten the fastening screw -2- to (1,5 Nm).
– Tighten fastening screws in the sequence -4- and -5- to (1.5 Nm).

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Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment > Installation
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment lid - remove and install > Removal

Removal
Note
The removal and installation are described for the left lock. Right lock removal and installation are
analogous.

– Remove the glove compartment -1- → Chapter.
– Tighten the hinge-2- pin locks according to -arrows- and push simultaneously according to -
arrow- movement.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment lid - remove and install > Removal
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment lid - remove and install > Installation

Installation

Note
Before assembling, check the hinge -2- pins for damages and replace them, as required.
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Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Glove compartment lid - remove and install > Installation
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Central frame of the instrument panel - remove and install

Central frame of the instrument panel - remove and install

Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Central frame of the instrument panel - remove and install
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Central frame of the instrument panel - remove and install > Removal

Removal
– Remove the radio → Communication; Rep. gr.91.
– Remove the centre tray → Chapter.
– Remove the ventilation adjustment mechanism → Heating, air conditioning; Rep. gr.80.
– Remove cup holder/cover → Chapter .
– Remove upper tray (with or without cover) → Chapter .

– Disconnect and remove switches -1- from the centre frame in the instrument panel -3-
→ Electrical system; Rep. gr.96.
– Remove the fastening screws -2-, -4-, -5- and -6-.
– Disengage and remove central frame on the instrument panel -3- by using Spatula -VW 037-.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Central frame of the instrument panel - remove and install > Removal
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Central frame of the instrument panel - remove and install > Installation

Installation

– Tighten fastening screws in the sequence-2-, -5-, -4- and -6- to torque (1.5 Nm).

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Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Central frame of the instrument panel - remove and install > Installation
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Fastening hook (Sedan) - general assembly overview

Fastening hook (Sedan) - general assembly overview

1 - Partition panel of luggage compartment
2 - Fastening hook
3 - Screw
 2 units.
 2 Nm

Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Fastening hook (Sedan) - general assembly overview
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Sun visor

sun visor

 Torque wrench 2 to 10 Nm -VAG 1783-
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Sun visor
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Sun visor > Assembly overview

Assembly overview
1 - Parasol assembly

2 - Fastening support
3 - Connector
4 - Fastening support
5 - Screw
 2 Nm.
6 - Lid
 1 unit.
7 - Cover cap
8 - Screw
 2 Nm.

Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Sun visor > Assembly overview
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Sun visor > Removal

Removal
Note
The removal and installation is described for the left parasol. The removal and installation for the
right parasol is made in an analogue manner.

– Disengage sun visor -1- from its fastening support -2-.
– Remove the cover cap from the fastening support -7- by using the Spatula -VW 037-.
– Remove fastening support -2-.
– Remove the cover lid -6-.
– Remove fastening screws -5- and sunshade fastening support -4-.
– Disengage connector -3- from the Contact switch for the vanity mirror in the driver's side -F147-.
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Sun visor > Removal
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Sun visor > Installation

Installation

– Tighten fastening screws -5- and -8- to (2 Nm).

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Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Sun visor > Installation
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre sun visor - remove and install

Centre sun visor - remove and install

Removal:

– Fold the centre sun visor -1- towards -arrow-.
– Remove the fastening screw -2- from the roof cross member -3- and remove the sun visor.
Installation:
– Screw on the fastening screw -2- with torque of (2 Nm).
Body > General body repairs, interior > Interior equipment > Object compartment, covers and lids > Centre sun visor - remove and install
Body > General body repairs, interior > Interior equipment > Roof`s Safety Handles > Roof safety handle - remove and install

Roof safety handle - remove and install

Note
The removal and installation is described for the left roof`s safety handle. Removal
and installationfor the right roof`s safety handle is made in an analogue manner.
Removal:

– Fold the safety handle -1- downwards.
– Disengage and turn covers -2- downwards towards -arrow-.
– Remove safety handle -1-.
Installation:

– Install safety handle -1-.
– Tighten fastening screws -3- to (2 Nm) torque.
Body > General body repairs, interior > Interior equipment > Roof`s Safety Handles > Roof safety handle - remove and install
Body > General body repairs, interior > Interior equipment > Door sill's trims

Door sill's trims


Body > General body repairs, interior > Interior equipment > Door sill's trims
Body > General body repairs, interior > Interior equipment > Door sill's trims > Assembly overview

Assembly overview
1 - Clip
2 - Fastening bushing
3 - Fastening pin
4 - Door sill's trim

5 - Clip

Body > General body repairs, interior > Interior equipment > Door sill's trims > Assembly overview
Body > General body repairs, interior > Interior equipment > Door sill's trims > Assembly overview > Removal

Removal
Note
The removal and installation are described for the right door sill trim. Left door sill trim removal
andinstallation are analogous.
Left side of vehicle:
Remove hood lock operating lever → General body repairs, exterior; Rep. gr.55
– Disengage the connector from the Switch for cabin surveillance -E183-.
Continued for both sides:
– Fold the rear seat backrest → Chapter.
– Disengage the lower section of the lower pillar C covering (Hatch) → Chapter.
– Disengage the lower section of the lower pillar C covering (Sedan) → Chapter.

– Remove the fastening pin -3- from the fastening bushing-2-.
– Disengage the door sill trim -4- with the clips -5- upwards, by using the Spatula -VW 037-.
– Disengage the door sill trim -4-.

Body > General body repairs, interior > Interior equipment > Door sill's trims > Assembly overview > Removal
Body > General body repairs, interior > Interior equipment > Door sill's trims > Assembly overview > Installation

Installation

– The installation occurs in the reversal sequence of removal, observing the
Note
Before assembling the door sill trim -4-, check the clamps -1- and, if necessary,
replace them.
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Body > General body repairs, interior > Interior equipment > Door sill's trims > Assembly overview > Installation
Body > General body repairs, interior > Passenger protection > safety belts - general information > Safety measures for belt pre-tensioner

Safety measures for belt pre-tensioner
 The checking, assembly and repair works must only be performed by specialized technicians.
 The safety belt pre-tensioner components can never be opened nor repaired. Always use new
components (risk of accidents).
 The safety belt pre-tensioner units that have been subjected to shocks or that have fallen on
the ground can no longer be installed in the vehicles.
 Always replace the mechanically damaged safety belt pre-tensioner units (deformities, tears).
 Storage and transportation must be in compliance with the legislation on explosive materials.
 The elimination of non-triggered old components is made by dealers or importers.
 The triggered safety belt pre-tensioners can be discarded as scrap.
 The belt pre-tensioner unit must be installed immediately after being removed from the transport
package.
 No impact drills can be used to disassemble the belt pre-tensioners.
 When the work is interrupted, the belt pre-tensioner unit must be returned to the transport
package.
 The belt pre-tensioner unit cannot be left at an unprotected place.
 The belt pre-tensioner unit cannot be handled with lubricant, cleaning products or other similar
substances, nor may it be exposed to temperatures above 100° C, even temporarily.
 The pyrotechnic propelling load has no expiration date, i.e., it has unlimited, maintenance-free
lifetime.
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Body > General body repairs, interior > Passenger protection > safety belts - general information > Safety measures for belt pre-tensioner
Body > General body repairs, interior > Passenger protection > safety belts - general information > Belt pre-tensioner - check

Belt pre-tensioner - check
– Unroll the belt strap.
A fault message will be stored in the Airbag fault memory if a safety belt pre-tensioner has been
triggered.
If the safety belt pre-tensioner has been triggered, the entire safety belt must be replaced.

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Body > General body repairs, interior > Passenger protection > safety belts - general information > Belt pre-tensioner - check
Body > General body repairs, interior > Passenger protection > safety belts - general information > Pre-tensioner units - elimination

Pre-tensioner units - elimination
The pre-tensioner units with pyrotechnic load not triggered must be sent, in their original package,
for valuation in compliance with the rules from the respective national legislation! In case of doubts,
please contact the relevant sales centre or the importer.
The pre-tensioners triggered can be eliminated as industrial residues.

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Body > General body repairs, interior > Passenger protection > safety belts - general information > Pre-tensioner units - elimination
Body > General body repairs, interior > Passenger protection > Safety belts - checking > Belt - checking

Belt - checking
– Completely remove the belt from the automatic rewinder or from the regulating tab of the
abdominal belt.
– Verify if the belt is dirty and, if necessary, wash it with a neuter soap solution.
 The safety belt should be completely replaced with the belt's fastening, if after a vehicle's

accident one of the following damages is found (cut, torn or worn out belt, or, yet torn fabric
threads).
 If in a vehicle that was not in an accident, any of the following damages is found, it is only
necessary to replace the damaged safety belt.
Possible damages:

 Cut, torn, or worn out belt.
 Torn fabric threads in the belt's border.
 Burning by cigarettes and similar.
 Deformed safety belt edge or wavy safety belt edge area.
Body > General body repairs, interior > Passenger protection > Safety belts - checking > Belt - checking

Automatic rewinder (blocking effect) - checking
The belt's automatic rewinder has two blocking functions:
1 - Checking:
The first blocking function is activated when the belt is quickly pulled from the automatic
rewinder (acceleration of the belt's unwinding).
– Pull the belt, strongly, out of the automatic rewinder.
If no blocking is found - replace the full safety belt with its fastening.
If there are fails unwinding and winding the belt, it is necessary to check first if the automatic
rewinder position is changed.
2 - Checking:
The second locking function operates when a sudden change is noticed in the vehicle
movement (vehicle-dependent locking function).
– Fasten the safety belt.
– Accelerate the vehicle until reaching the (20 km/h) speed and press the brake pedal strongly.
If, during braking, the blocking system does not work, it is necessary to replace the full safety belt
with the fastening.
Caution
For safety reasons, the test drive should be made in a street without movement, in order
not to expose other drivers to the danger.
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Body > General body repairs, interior > Passenger protection > Safety belts - checking > Automatic rewinder (blocking effect) - checking
Body > General body repairs, interior > Passenger protection > Safety belts - checking > Check of the belt's fastening operation .

Check of the belt's fastening operation .
Check the belt's fastening:
– Insert the tab in the fastening until hearing its engaging. Check if the fastening device is
engaged, pulling the belt strongly.
 Make at least 5 checking sequences. If, the fastening tab does not work even if for a single time,
replace the full safety belt with the fastening.
Verify the unlocking:
– Release the safety belt, pressing the respective button with your finger.
 The latch tab must spring out of the latch automatically as soon as the belt is released.

 Make at least 5 checking sequences. If, the fastening tab is not release even if for a single time,
the full safety belt with the fastening should be replaced.
WARNING
Lubricants can never be used to eliminate noises or locking from the safety
belt latchbuttons.
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Body > General body repairs, interior > Passenger protection > Safety belts - checking > Check of the belt's fastening operation .
Body > General body repairs, interior > Passenger protection > safety belts > safety belt with pre-tensioner > Assembly overview

Assembly overview
1 - Belt's height regulator
2 - Screw
 40 Nm
3 - Director
4 - Screw
 8 Nm
5 - safety belt with pre-tensioner unit

 There are two different types of pre-tensioners assembled: electric pre-tensioners in vehicles with side airbag or mechanical pre-tensioners in vehicles without side
airbag.
 When removing the screw -7- the pre-tensioner is blocked; when tightening the screw, it returns to work (not applicable in electric pre-tensioners).
WARNING
The disposal of used parts that were not triggered (pre-
tensioners) is carried out by the dealers or importers → Chapter.
6 - safety belt positioning

 Fastened with 2 screws.
 3.5 Nm
7 - Screw
 40 Nm
8 - Front safety belt fastening point

 40 Nm
9 - Belt's fastening assembly


Body > General body repairs, interior > Passenger protection > safety belts > safety belt with pre-tensioner > Assembly overview

Remove and install

 Torque wrench - 40 to 20 Nm (enc. 3/8") -VAG 1410-
 Torque wrench - 5 to 50 Nm (fit. 1/2") -VAG 1331-
WARNING
Follow the safety rules for pre-tensioners → Chapter.
Note
The removal and installation is described for the left safety belt. The removal and installation for
the right safety belt is made in an analogue manner.
WARNING
Before making any work in the electric system, it is necessary to disconnect the battery's
mass cable.
→ Electrical system; Rep. gr.27.
Before starting any body repair, remove the pre-tensioner units from the safety belts.
Note
 Check if the vehicle has a coded radio, if so, request the anti-theft code before disconnecting
the mass cable from the battery.
 When reconnecting the battery, check if the vehicle's equipment (radio, clock, electric locks,
electric windows, etc.), according to the repair guide and/or instructions of use.
Body > General body repairs, interior > Passenger protection > safety belts > safety belt with pre-tensioner > Remove and install
Body > General body repairs, interior > Passenger protection > safety belts > safety belt with pre-tensioner > Removal

Removal
– Disconnect the vehicle battery (in vehicles with electric pre-tensioners) → Electrical
system; Rep. gr.27.

– Remove the door sill trim → Chapter.
– Remove upper and lower B pillar linings → Chapter.
– Remove the lower fastening point -8- from the front safety belt → Chapter.
– Remove the fastening screw -2-.
– Remove the direction device -3-.
– Remove the safety belt positioning device -6- (for different versions).
– Disconnect the pre-tensioner connector.
– Remove the safety belt with pre-tensioner unit -5- from B pillar.
Body > General body repairs, interior > Passenger protection > safety belts > safety belt with pre-tensioner > Removal
Body > General body repairs, interior > Passenger protection > safety belts > safety belt with pre-tensioner > Installation

Installation

– Install the belt positioning device (for different versions) -6- and tighten its

respective screws to (3.5 Nm).
– Install the belt's lower fastening point and screw on the fastening screw -8-

with torque of (40 Nm) → Chapter.
Body > General body repairs, interior > Passenger protection > safety belts > safety belt with pre-tensioner > Installation
Body > General body repairs, interior > Passenger protection > safety belts > Safety belt without pre-tensioner > Assembly overview

Assembly overview

2 - Screw
 40 Nm
3 - Director
4 - Screw
 8 Nm
5 - safety belt without pre-tensioner unit

6 - safety belt positioning

 Fastened with 2 screws.
 3.5 Nm
7 - Screw
 40 Nm
8 - Front safety belt fastening point

 40 Nm
9 - Belt's fastening assembly


Body > General body repairs, interior > Passenger protection > safety belts > Safety belt without pre-tensioner > Assembly overview
Body > General body repairs, interior > Passenger protection > safety belts > Safety belt without pre-tensioner > Removal

Removal
Note
The removal and installation is described for the left safety belt. The removal and installation for
the right safety belt is made in an analogue manner.

– Remove upper and lower B pillar linings → Chapter.
– Remove the lower fastening point -8- from the front safety belt → Chapter.
– Remove the safety belt positioning device -6- (for different versions).
– Remove the inertia reel together with safety belt -5- from B pillar.
Body > General body repairs, interior > Passenger protection > safety belts > Safety belt without pre-tensioner > Removal
Body > General body repairs, interior > Passenger protection > safety belts > Safety belt without pre-tensioner > Installation

Installation

– Install the belt positioning device (for different versions) -6- and tighten its

respective screws to (3.5 Nm).
– Install the lower fastening point of the safety belt and tighten fastening

screw -8- to (40 Nm) → Chapter.
Body > General body repairs, interior > Passenger protection > safety belts > Safety belt without pre-tensioner > Installation
Body > General body repairs, interior > Passenger protection > safety belts > Height adjuster - remove and install

Height adjuster - remove and install

Note
The removal and installation is described for the right belt height regulator. The removal
andinstallation for the left belt height regulator is made in an analogue manner.
Body > General body repairs, interior > Passenger protection > safety belts > Height adjuster - remove and instal
Body > General body repairs, interior > Passenger protection > safety belts > Height adjuster - remove and install > Assembly overview

Assembly overview
1 - Activation of the safety belt height adjustment
3 - Screw
 23 Nm
4 - Direction device
5 - safety belt
6 - Screw
 40 Nm

Body > General body repairs, interior > Passenger protection > safety belts > Height adjuster - remove and install > Assembly overview
Body > General body repairs, interior > Passenger protection > safety belts > Height adjuster - remove and install > Removal

Removal
– Remove B-pillar upper lining → Chapter.
– Remove the safety belt height adjustment -2- from the B pillar.

Body > General body repairs, interior > Passenger protection > safety belts > Height adjuster - remove and install > Removal
Body > General body repairs, interior > Passenger protection > safety belts > Height adjuster - remove and install > Installation

Installation


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Body > General body repairs, interior > Passenger protection > safety belts > Height adjuster - remove and install > Installation
Body > General body repairs, interior > Passenger protection > safety belts > Lower fastening point of the front safety belt - remove and install > Removal

Removal

– Remove the safety belt fastening point -2-.
Body > General body repairs, interior > Passenger protection > safety belts > Lower fastening point of the front safety belt - remove and install > Removal
Body > General body repairs, interior > Passenger protection > safety belts > Lower fastening point of the front safety belt - remove and install > Installation

Installation

– When installing, watch the guide pin -arrow-.
Note
The guide pin -arrow- prevents the safety belt fastening point from turning.

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Belt
Body > General body repairs, interior > Passenger protection > safety belts > Lower fastening point of the front safety belt - remove and install > Installation
Body > General body repairs, interior > Passenger protection > safety belts > Fastening of the front belt - removal and installation > Removal

Removal

– Remove the front seat → Chapter.
– Remove the belt fastening -1-.
Body > General body repairs, interior > Passenger protection > safety belts > Fastening of the front belt - removal and installation > Removal
Body > General body repairs, interior > Passenger protection > safety belts > Fastening of the front belt - removal and installation > Installation

Installation


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Body > General body repairs, interior > Passenger protection > safety belts > Fastening of the front belt - removal and installation > Installation
Body > General body repairs, interior > Passenger protection > Rear safety belts > Assembly overview

Assembly overview
1 - Inertia reel
3 - Screw
 40 Nm
4 - Screw
 40 Nm
5 - Double fastening assembly

6 - Screw
 40 Nm
7 - Lap belt and latch assembly

8 - Latch tab
9 - Belt's lower fastening point

10 - Screw
 40 Nm

Body > General body repairs, interior > Passenger protection > Rear safety belts > Assembly overview
Body > General body repairs, interior > Passenger protection > Rear safety belts > Assembly overview > Removal

Removal
– Remove the rear seat backrest → Chapter.
– Remove the lower fastening point of the rear safety belt → Chapter.
– Remove the lining from the luggage compartment side cover → Chapter.
– Remove the upper C pillar lining → Chapter.
– Pull the side lining from the luggage compartment.
– Remove the fastening screw -2-. Pay attention to the spacer ring -4- and the washer -5-.

– Remove safety belt with the inertia reel -1-.
Body > General body repairs, interior > Passenger protection > Rear safety belts > Assembly overview > Removal
Body > General body repairs, interior > Passenger protection > Rear safety belts > Assembly overview > Installation

Installation

– Install the upper lining on C pillar → Chapter.
– Install the lining on the luggage compartment side cover → Chapter.
– Install the lower fastening point of the rear safety belt → Chapter.
– Install rear seat backrest → Chapter.

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Body > General body repairs, interior > Passenger protection > Rear safety belts > Assembly overview > Installation
Body > General body repairs, interior > Passenger protection > Rear safety belts > Rear safety belts (Sedan) - remove and install > Assembly overview

Assembly overview
1 - Inertia reel
3 - Screw
 40 Nm
4 - Screw
 40 Nm
5 - Double fastening assembly

6 - Screw
 40 Nm
7 - Lap belt and latch assembly

8 - Latch tab
9 - Belt's lower fastening point

10 - Screw
 40 Nm

Body > General body repairs, interior > Passenger protection > Rear safety belts > Rear safety belts (Sedan) - remove and install > Assembly overview
Body > General body repairs, interior > Passenger protection > Rear safety belts > Rear safety belts (Sedan) - remove and install > Removal

Removal
– Remove the lower fastening point of the rear safety belt → Chapter.
– Pull the side lining from the luggage compartment.
– Remove the fastening screw -4-. Pay attention to the spacer ring -2- and the washer -1-.

– Remove safety belt with the inertia reel -6-.
Body > General body repairs, interior > Passenger protection > Rear safety belts > Rear safety belts (Sedan) - remove and install > Removal
Body > General body repairs, interior > Passenger protection > Rear safety belts > Rear safety belts (Sedan) - remove and install > Installation

Installation

– Install the upper lining on C pillar → Chapter.
– Install the lining on the luggage compartment side cover.
– Install the lower fastening point of the rear safety belt .
– Install rear seat backrest .

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Body > General body repairs, interior > Passenger protection > Rear safety belts > Rear safety belts (Sedan) - remove and install > Installation
Body > General body repairs, interior > Passenger protection > Rear safety belts > Lower fastening point of the rear belt - removal and installation > Removal

Removal
– Fold the rear seat backrest .

– Guide the safety belt fastening point -2- through the C pillar lower lining opening.
Body > General body repairs, interior > Passenger protection > Rear safety belts > Lower fastening point of the rear belt - removal and installation > Removal
Body > General body repairs, interior > Passenger protection > Rear safety belts > Lower fastening point of the rear belt - removal and installation > Installation

Installation

– Install rear seat backrest → Chapter.

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Body > General body repairs, interior > Passenger protection > Rear safety belts > Lower fastening point of the rear belt - removal and installation > Installation
Body > General body repairs, interior > Passenger protection > Rear safety belts > Central lap belt and double latch - remove and install > Removal

Removal
– Fold the rear seat backrest .

– Remove safety belt latches -2-.
Body > General body repairs, interior > Passenger protection > Rear safety belts > Central lap belt and double latch - remove and install > Removal
Body > General body repairs, interior > Passenger protection > Rear safety belts > Central lap belt and double latch - remove and install > Installation

Installation


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Body > General body repairs, interior > Passenger protection > Rear safety belts > Central lap belt and double latch - remove and install > Installation
Body > General body repairs, interior > Passenger protection > Airbag > Installation locations - assembly overview

Installation locations - assembly overview
1 - Trigger 1 for front passenger airbag -N131-

2 - Airbag control unit -J234-

 Adapting components (encoding) → Chapter.
3 - Diagnostics connector
 Located on the lower left side of the dashboard, under the steering column.
4 - Trigger for driver's airbag -N95-

 Remove and install 3-spoke steering wheel → Chapter
 Removal and installation (multifunction steering wheel) → Chapter.
 Remove and install 4-spoke steering wheel → Chapter
5 - Airbag control lamp -K75-

 Located in the combined Instrument -K-.

Body > General body repairs, interior > Passenger protection > Airbag > Installation locations - assembly overview
Body > General body repairs, interior > Passenger protection > Airbag > Safety measures for Airbag works

Safety measures for Airbag works
WARNING
Before carrying out any repairs on the Airbag, please disconnect the battery's ground
strap→ Electrical system; Rep. gr.27.
Once the battery's earth strap is disconnected, the repairs can be conducted immediately.
No-one should remain inside the vehicle during the battery's earth strap connection.
Note
 The checking, assembly and repair should only be made by specialized personnel.
 Before handling (touching) the airbag ignition device, the mechanical should unload his body's
electrostatic charge. This is made by touching grounded metallic pieces, such as: water pipes,
heating tubes or metallic beams.
 The airbag ignition device installation should be made immediately after they are removed from
its shipping package.
 When the work is interrupted, the airbag ignition device should be returned to its shipping
package.
 It is forbidden leaving the airbag ignition devices in a place without care.
 The removed airbag ignition devices should be stored so that the cushioned side be turned
upwards.
 The airbag ignition devices that fall on a hard surface or present damages cannot be installed
again.
 The storage and shipping should be in compliance with the legislation for explosive materials.
 The airbag ignition device that were not fired should be identified and returned to the
manufacturer to be eliminated (use the airbag ignition devices shipping package).
 In all seats, only original seat linings with authorization for use with side airbags (identifiable on
the airbag symbol on the lining) can be assembled.
 Seat linings authorized for use with side airbags must be used.
 When assembling the backrest cushioning lining, the lining seam must be on the right side of the
side airbag area.
 All lining clips must be replaced
 Use only original lining clips.
 In case of damage to the lining - due to cracks, burns, etc. - on the side airbag area, for safety
reasons, always replace the lining.
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Body > General body repairs, interior > Passenger protection > Airbag > Safety measures for Airbag works
Body > General body repairs, interior > Passenger protection > Airbag > Ignition device for driver's airbagN95 (steering wheel with 3 spokes) - removal and installation

Ignition device for driver's airbag -N95- (steering wheel with 3 spokes) -
removal and installation
Caution
Observe the safety measures to work with the Airbag → Chapter.
WARNING
Before working on the electrical system, it is necessary to disconnect the battery earth
strap. → Electrical equipment; Rep. gr.27.
Note
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Body > General body repairs, interior > Passenger protection > Airbag > Ignition device for driver's airbagN95 (steering wheel with 3 spokes) - removal and installation
Body > General body repairs, interior > Passenger protection > Airbag > Ignition device for driver's airbagN95 (steering wheel with 3 spokes) - removal and installation > Removal

Removal
WARNING
Follow the safety measures while working with the airbag → Chapter.
– Disconnect the battery's mass cable → Electrical equipment ; Rep. gr.27.
– Turn the steering wheel until its horizontal spokes are in the vertical position.

– Pull the steering column completely outwards and block it in the lower
position.
– Insert a screwdriver with approximately 5 mm width from the rear side, in

the steering wheel hole, and press it according to the -arrow-.
– Turn the steering wheel to (180° right) and unlock the second locking.
– Carefully remove the Driver's airbag ignition device -N95-, pulling it a little a

little away from the steering wheel.
Caution
The electrostatic discharges can cause an involuntary firing of the
airbag. That's why the assembler should perform the electrostatic
discharging before connecting the ignition cable and the mass cable.
This can be done, for instance, by touching the vehicle's door lock
stop.

– Carefully raise the blocking -1- from the connector -2- with a screwdriver.

– Disconnect the connector -1- from the steering wheel -3-.
– Remove the ignition device for the driver's airbag -N95--2- from the steering

wheel .-3-
Body > General body repairs, interior > Passenger protection > Airbag > Ignition device for driver's airbagN95 (steering wheel with 3 spokes) - removal and installation > Installation

Installation
Caution
The electrostatic discharges can cause an involuntary firing of the airbag. That's why
theassembler should perform the electrostatic discharging before connecting the ignition
cable and the mass cable. This can be done, for instance, by touching the vehicle's door
lock stop.

– Connect the connector -1- to the ignition device for the driver's airbag -N95--2-.

– Connect connector -1- from the steering wheel -3-.
– Place the ignition device for the driver's airbag -N95--2-in

the installationposition and press it inwards to the steering wheel-3- until the
engaging is heard in both sides.
Assembly notes:
 Turn off all electrical devices.

 Turn on the ignition.
 Connect the battery's mass cable → Electrical equipment ; Rep. gr.27.
WARNING
When connecting the battery's mass cable, make sure that no one is
inside the vehicle.
Body > General body repairs, interior > Passenger protection > Airbag > Ignition device for driver's airbagN95 (multifunction steering wheel) - removal and installation > Removal

Removal
WARNING

– Pull the steering column completely outwards and block it in the lower
position.
– Insert a screwdriver with approximately 5 mm width from the rear side, in

the steering wheel hole, and press it according to the -arrow-.
– Carefully remove the Driver's airbag ignition device -N95-, pulling it a little a

little away from the steering wheel.
Caution
The electrostatic discharges can cause an involuntary firing of the
airbag. That's why the assembler should perform the electrostatic
discharging before connecting the ignition cable and the mass cable.
This can be done, for instance, by touching the vehicle's door lock
stop.
– Carefully raise the connector block -3- using a screwdriver and disconnectit.


wheel -4-
Body > General body repairs, interior > Passenger protection > Airbag > Ignition device for driver's airbagN95 (multifunction steering wheel) - removal and installation > Removal
Body > General body repairs, interior > Passenger protection > Airbag > Ignition device for driver's airbagN95 (multifunction steering wheel) - removal and installation > Installation

Installation


the installationposition and press it inwards to the steering wheel -4- until
the engaging is heard in both sides.
Assembly notes:

WARNING
inside the vehicle.
Body > General body repairs, interior > Passenger protection > Airbag > Ignition device for driver's airbagN95 (multifunction steering wheel) - removal and installation > Installation

Removal
WARNING

– Pull the steering column completely outwards and block it in the lower position.
– Insert a screwdriver with approximately 5 mm width from the rear side, in the steering wheel
hole, and press it according to the -arrow-.
Caution
lock stop.
– Carefully remove the Driver's airbag ignition device -N95-, pulling it a little a little away from the

steering wheel.

– Carefully raise the blocking -1- from the connector -2- with a screwdriver.


wheel -1-

Installation
Caution
lock stop.



the installationposition and press it inwards to the steering wheel -1- until
the engaging is heard in both sides.
Assembly notes:

WARNING
inside the vehicle.
Body > General body repairs, interior > Passenger protection > Airbag > Connector of the airbag coil and return spring with sliding ringF138 - remove and install

Connector of the airbag coil and return spring with sliding ring -F138- -
remove and install
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Body > General body repairs, interior > Passenger protection > Airbag > Connector of the airbag coil and return spring with sliding ringF138 - remove and install
Body > General body repairs, interior > Passenger protection > Airbag > Connector of the airbag coil and return spring with sliding ringF138 - remove and install > Removal

Removal
Vehicles with (3 spokes steering wheel):
– Remove the Ignition device for the driver's airbag -N95- → Chapter.
– Remove the steering wheel → Chassis, axles, steering; Rep. gr.48.
Vehicles with (multifunction steering wheel):
Vehicles with (spoked steering wheel):
WARNING
While removing and installing the Airbag coil connector and return spring with sliding
ring -F138- , make sure that the connector is at the intermediate position (wheels facing
forward -aligned).

– Detach the locks -arrows- (from the upper and lower parts) of the Connector of the
airbag coiland return spring with sliding ring -F138--1- and remove it from the turn signal and
windshield lever.
Body > General body repairs, interior > Passenger protection > Airbag > Connector of the airbag coil and return spring with sliding ringF138 - remove and install > Removal
Body > General body repairs, interior > Passenger protection > Airbag > Connector of the airbag coil and return spring with sliding ringF138 - remove and install > Installation

Installation
WARNING
While removing and installing the Airbag coil connector and return spring with sliding ring
-F138- , make sure that the connector is at the intermediate position (wheels facing
forward -aligned).

– Install the Airbag coil connector and return spring with sliding ring -F138--1- in the steering and
cleaner switch -2-.
Body > General body repairs, interior > Passenger protection > Airbag > Connector of the airbag coil and return spring with sliding ringF138 - remove and install > Installation
Body > General body repairs, interior > Passenger protection > Airbag > Trigger 1 for front passenger's airbagN131- remove and install > Removal

Removal
– Turn ignition off.
Caution
lock stop.
– Remove the instrument panel → Chapter.
Caution
– Disconnect the connector -3-.
– Remove the Ignition trigger 1 for front passenger's airbag -N131--1- from the instrument panel.

Body > General body repairs, interior > Passenger protection > Airbag > Trigger 1 for front passenger's airbagN131- remove and install > Removal
Body > General body repairs, interior > Passenger protection > Airbag > Trigger 1 for front passenger's airbagN131- remove and install > Installation

Installation

– Install the Ignition device 1 for front passenger's airbag -N131--1- on the
instrument panel support.
– Connect the connector -3-.
Assembly notes:

WARNING
inside the vehicle.
Body > General body repairs, interior > Passenger protection > Airbag > Trigger 1 for front passenger's airbagN131- remove and install > Installation
Body > General body repairs, interior > Passenger protection > Airbag > Control unit for the airbagJ234 - removal and installation > Removal

Removal
– Remove the centre console (upper) → Chapter.

– Remove the centre console (lower) → Chapter.
– Remove the air duct -1-.

– Turn locking handle -2- towards arrow and disengage connector -3- from theAirbag control unit
-J234--1-.
– Remove nuts -4- .
– Remove the Airbag control unit -J234--1- from studs.
Caution
cable and the mass cable. This can be done, for instance, by touching the door lock stop.
Body > General body repairs, interior > Passenger protection > Airbag > Control unit for the airbagJ234 - removal and installation > Removal
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Instrument panel - remove and install > Removal

Removal
– Remove the Ignition device for the driver's airbag -N95-.
Vehicles with (3 spokes steering wheel): → Chapter.
Caution
– Remove steering wheel (3-spoke steering wheel) → Running gear, axles, steering; Rep. gr.48.
– Remove the upper A pillar linings → Chapter
– Remove the steering column coverings → Chapter.
– Remove the turn signal and wiper/washer switches → Electrical system; Rep. gr.94.
– Remove the tray in the driver's side → Chapter.
– Remove the tray in the passenger's side → Chapter.
– Remove the gloves compartment → Chapter.
Only vehicles with telephone system
– Remove the telephone system support → Communication; Rep. gr.91
All vehicles

– Remove the side cover -1- from the left side of the instrument panel using the Spatula -VW 037-.

– Remove the side cover -1- from the right side of the instrument panel using the Spatula -VW
037-.

– Press the fuse holder -1- inside.

– Pull carefully the combined instrument -K--1- forward and disengage the connectors.
– Press the Light switch -E1--arrow- inwards, turn to the right and remove it.

– Disengage the Light switch -E1--1- connector, and remove it.
– Remove the Headlight beam reach adjustment control -E102- and/or Instrument switch and
lighting adjustment control -E20--2-.

– Remove the centre frame on the instrument panel -1- and switches -2- → Chapter.


– Disengage the connector from the Ignition trigger 1 for the front passenger's airbag -N131-.
– Airbag supports -1- remain on the cross support.

– Disengage the 16-pin diagnosis connector -T16--1 -on the instrument panel.

– Remove the fastening screws -arrows- on the left and right sides.
WARNING
For vehicles with Climatronic, do not forget to remove the Sun irradiation photosensor
-G107- before removing the instrument panel.

– Remove the Sun irradiation photosensor -G107--1- → Heating, air conditioning; Rep. gr.87
– Remove the instrument panel.
Note
 Two operators are recommended to detach and remove the dashboard.
 Side air baffles may be removed after the removal of the instrument panel → Heating, air
conditioning; Rep. gr.80.
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Instrument panel - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Instrument panel - remove and install > Installation

Installation
Note
To install the instruments panel, it is recommended the help of a second operator.
Note
 Observe the tightening sequence of fastening screws on the dashboard -5-:
 Tighten fastening screws -1- to (5 Nm) torque.

– Engage the 16-pin diagnosis connector -T16--1- on the instrument panel.

– Install the Ignition trigger 1 for front passenger's airbag -N131- on the respective supports -1-.
– Tighten fastening screws -arrows- to (10 Nm).
– Engage the connector on the Ignition trigger 1 for the front passenger's airbag -N131-.

– Install the centre frame on the dashboard -1- and switches -2- → Chapter.

– Insert the connectors in theCombined instrument -K--1- and install it carefully.
– Screw on the fastening screws -arrows- with torque of (1.5 Nm).

– Fit the fuse holder -1-.
– Screw on the fastening screws -arrows- with torque of (2.5 Nm).
Only vehicles with telephone system
– Install the telephone system support → Communication; Rep. gr.91
All vehicles
– Install the gloves compartment → Chapter.
– Install the tray in the passenger's side → Chapter.
– Install the tray in the driver's side → Chapter.
– Install the centre console (lower) → Chapter.
– Install the centre console (upper) → Chapter.
– Install the turn signal and wiper/washer switches → Electrical system; Rep. gr.94.
– Install the steering column coverings → Chapter.
– Install steering wheel (3-spoke steering wheel) → Running gear, axles, steering; Rep. gr.48.
– Install steering wheel (4-spoke steering wheel) → Running gear, axles, steering; Rep. gr.48.
– Install the Ignition trigger for driver's airbag -N95-.
Caution
– Connect the battery's mass cable → Electrical equipment ; Rep. gr.27.
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Instrument panel - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Cross support/Instruments panel - removal and installation > Removal

Removal
– Disconnect battery earth strap → Electrical system; Rep. gr.27.
– Remove the instrument panel → Chapter.
– Remove the steering wheel from the cross support → Chassi, axles, steering; Rep. gr.48.
– Remove the air vent channel to the windshield → Heating, air conditioning; Rep. gr.80.

– Remove the air duct -1-.

– Remove the fastening screws -2- from cross support.

– Remove the relay holder support -1-.
– Release the harnesses from region -1- and -2-.

– Remove only the fastening screws -arrows- (right side) on the dashboard support, according to
the detail.
Note
Plenum chamber removal (heating/air conditioning) is not required

– Remove fastening screws -2- and -3-.

– Remove cross support -2-.
Note
To unplug and remove the cross support -2-, it is recommended the help of a
second operator.
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Cross support/Instruments panel - removal and installation > Removal
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Cross support/Instruments panel - removal and installation > Installation

Installation
Note
To install and remove the cross support -2-, it is recommended the help of a second operator.

– Install cross support -2-.

– Tighten the fastening screw -1-.
Note
 Observe the tightening sequence of fastening screws on the dashboard
support:
 Screw on the fastening screw -3- with torque of (12 Nm).
 Screw on the fastening screw -2- with torque of (12 Nm).

– Tighten only the fastening screws -arrows- (right side) on the dashboard support, according to
the detail.

– Insert the instrument panel harness in areas -1- and -2-.

– Install the relay holder support -1-.
– Tighten fastening screws -2- behind the cross support to (4 Nm).

– Install air duct -1-.
– Screw on the fastening screw -2- with torque of (1.5 Nm).
– Install the air vent channel to the windshield → Heating, air conditioning; Rep. gr.80.
– Install the steering wheel on the cross support → Running gear, axles, steering; Rep. gr.48.
– Install the instruments panel → Chapter.
– Turn on the ignition.
Caution
Please take care and make sure that no-one stays inside the vehicle.
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Cross support/Instruments panel - removal and installation > Installation
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Steering column covering - remove and install > Removal

Removal
WARNING
Before making any work in the electric system, it is necessary to disconnect the battery's
mass cable. → Electrical system; Rep. gr.27.
Note
– Remove the Ignition device for the driver's airbag -N95-.
Vehicles with (multifunction steering wheel): → Chapter.
Vehicles with (4-spoke steering wheel): → Chapter .
– Remove steering wheel (multi-function steering wheel) → Running gear, axles, steering; Rep.

gr.48.

– Remove steering wheel (4-spoke steering wheel) → Running gear, axles,
steering; Rep. gr.48.
– Disengage the upper covering -1- from the steering column upwards.
– Push carefully the lower covering -3- on the steering column backwards.
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Steering column covering - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Steering column covering - remove and install > Installation

Installation

– Install the lower covering -3-.
Observe the tightening sequence of fastening screws on the steering wheel

covering:
– Fit the upper covering -1- on lower covering -3-, according to the detail.
WARNING
inside the vehicle.

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Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Steering column covering - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Door lining > Driver's side front door lining - remove and install > Removal

Removal
Vehicles with manual glass activation mechanism:
– Remove the window crank → General body repairs, exterior; Rep. gr.64.
Vehicles with electrical glass activation mechanism:
– Disengage the frame from switches -1- with the Spatula -VW 037- and disengage the connector.
For all vehicles:

– Remove fastening screws -2-, -3- and -4-.
– Remove the door lining -5- with the aid of Pliers -3392- or with a Spatula
-VW 037- on the fastening points.
– Raise the door lining -5- from the internal packing of the door's window -
arrow-.
– Disconnect the connectors from: central locking, external

rearview mirrorand LED (anti-theft alarm system).
– Separate the drive cable from inner door handle.
Body > General body repairs, interior > Trim, noise insulation > Door lining > Driver's side front door lining - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Door lining > Driver's side front door lining - remove and install > Installation

Installation

Note
Before assembling, it is necessary to check the fastening clamp for damages
and, if necessary, replace them.
– Tighten fastening screws -2- and -3- to (4 Nm).

Repair Manual
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Attic Insulation
Body > General body repairs, interior > Trim, noise insulation > Door lining > Driver's side front door lining - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Door lining > Front passenger's side door lining - remove and install

Front passenger's side door lining - remove and install
 Pliers -3392-

Body > General body repairs, interior > Trim, noise insulation > Door lining > Front passenger's side door lining - remove and install
Body > General body repairs, interior > Trim, noise insulation > Door lining > Front passenger's side door lining - remove and install > Installation

Installation

Note

Repair Manual
Manuals
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Amigo
Attic Insulation
Body > General body repairs, interior > Trim, noise insulation > Door lining > Front passenger's side door lining - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Hatch) - remove and install

Rear door lining (Hatch) - remove and install
 Pliers -3392-

Note
The removal and installation is described for the right side of the vehicle. The removal
andinstallation for the left side of the vehicle is made in an analogue manner.
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Hatch) - remove and install
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Hatch) - remove and install > Removal

Removal
For all vehicles:

– Disengage the door handle cover -1- by using the Spatula -VW 037- and
remove it towards -arrows A-.
– Remove the door lining -3- by using the Pliers -3392- or Spatula -VW 037-
on the fastening points.
arrow B-.
– Disconnect the connectors from: window drive mechanism, central locking.
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Hatch) - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Hatch) - remove and install > Installation

Installation

Note

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Amigo
Attic Insulation
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Hatch) - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Sedan) - remove and install

Rear door lining (Sedan) - remove and install
 Pliers -3392-

Note
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Sedan) - remove and install
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Sedan) - remove and install > Removal

Removal
For all vehicles:

– Disengage the door handle cover -1- by using the Spatula -VW 037- and
remove it towards -arrows A-.
– Remove the door lining -3- by using the Pliers -3392- or Spatula -VW 037-
on the fastening points.
arrow B-.
– Disconnect the connectors from: window drive mechanism, central locking.
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Sedan) - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Sedan) - remove and install > Installation

Installation

Note

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Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door lining (Sedan) - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar A lining - remove and install

Upper pillar A lining - remove and install

 Spade -VW 037-.
Note
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar A lining - remove and install
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar A lining - remove and install > Removal

Removal

– Detach the A pillar lining -1-, beginning from the top down to the bottom
using the Spatula -VW 037-.
– In the front lower area, disengage the A pillar covering -1- from the

dashboard.
– Disengage connector -3- on Front right treble speaker -R22-.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar A lining - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar A lining - remove and install > Installation

Installation

Note
 Before assembling, check the fastening clips -2- for damages and, if
necessary, replace them.
 After the installation, check that the A pillar covering -1- is fully inserted in
the door packing.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar A lining - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower A pillar lining (right side) - remove and install

Lower A pillar lining (right side) - remove and install

 Spade -VW 037-.
Removal:

– Remove the door sill trim → Chapter
– Detach the lower lining of column A -1- using the Spatula -VW 037-.
Installation:
Note
 Before assembling, it is necessary to check the fastening clamp for damages and, if necessary,
replace them.
 After the installation, check that the internal door packing lip finishes the lower lining edges on A
pillar -1-.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower A pillar lining (right side) - remove and install
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower A pillar lining (left side) - remove and install

Lower A pillar lining (left side) - remove and install

 Spade -VW 037-.
Removal:
– Remove the door sill trim → Chapter

– Unlock the fastening clip -2- by using the Spatula -VW 037- and remove the drive lever -3-.
– Remove the lower lining of column A -1- using the Spatula -VW 037-.
Installation:
Note
 Before assembling, it is necessary to check the fastening clamp for damages and, if necessary,
replace them.
 After the installation, check that the internal door packing lip finishes the lower lining edges on A
pillar -1-.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower A pillar lining (left side) - remove and install
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > B-pillar lining - assembly overview

B-pillar lining - assembly overview
1 - Clip
2 - Column B upper lining

3 - Internal door packing
4 - Clip
5 - Screw
6 - Lower lining of column B


Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > B-pillar lining - assembly overview
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower B pillar lining - remove and install > Removal

Removal

– Remove the lower pillar B lining -6- by using the Spatula -VW 037-, starting
from below, from the internal door packing lip -3-.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower B pillar lining - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower B pillar lining - remove and install > Installation

Installation

Note
Check if the internal door packing lip -3- finishes the lining edges -2- and -6-.
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Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower B pillar lining - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper B pillar lining - remove and install > Removal

Removal
– Remove the safety belt upper fastening point → Chapter.
– Disengage the upper B pillar lining -2- by using the Spatula -VW 037-, starting from below, from the internal door packing lip-3-.
– Guide the safety belt fastening upper point through the B pillar upper lining opening -2-.

Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper B pillar lining - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper B pillar lining - remove and install > Installation

Installation

Note
 Check the operation of the safety belt height adjustment.
 Check if the internal door packing lip -3- finishes the lining edges-2-.
Repair Manual
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Edge
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Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper B pillar lining - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > C pillar upper lining (Hatch) - remove and install > Removal

Removal
– Remove the side lining from the luggage compartment cover → Chapter.
– Remove the safety belt fastening point → Chapter.

– Remove the roof lining finish → Chapter.
– Disengage the C pillar lining -2- by using the Spatula -VW 037-, starting on
the back side and remove it from the internal rear door packing edge.
– Remove the C-pillar lining -2-.
– Guide the safety belt fastening point through the C pillar lining opening -2-.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > C pillar upper lining (Hatch) - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > C pillar upper lining (Hatch) - remove and install > Installation

Installation

Note
 Check that lining -2- is entirely finished by the rear door packing edge.
Repair Manual
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Edge
Amigo
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > C pillar upper lining (Hatch) - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar C lining (Sedan) - remove and install > Removal

Removal
– Remove the safety belt fastening point → Chapter.

– Detach the lining of pillar C -1- by using the Spatula -VW 037-, starting in
the upper front region where clips -2- are installed then in the rear where
clips -3-are located.
– Remove the lining -1- by pulling it upwards and outside of the lower C pillar

lining fitting.
– Guide the safety belt fastening point through the C pillar lining opening -1-.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar C lining (Sedan) - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar C lining (Sedan) - remove and install > Installation

Installation

Note
 Before assembling, check the fastening clips -2- and -3- for damages and, if
 Check if the lining -1- is entirely finished by the internal door packing lip.
Repair Manual
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Amigo
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Upper pillar C lining (Sedan) - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower C pillar lining (Hatch) - remove and install

Lower C pillar lining (Hatch) - remove and install

 Spade -VW 037-.
 Ejecting lever -80-200-.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower C pillar lining (Hatch) - remove and install
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower C pillar lining (Hatch) - remove and install > Removal

Removal
– Remove the side lining from the luggage compartment cover → Chapter.

– Fold the rear seat backrest.
– Disengage the clip -2- by using the Ejector lever -80-200-.
– Remove the lower lining of column C -1- using the Spatula -VW 037-.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower C pillar lining (Hatch) - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower C pillar lining (Hatch) - remove and install > Installation

Installation

Note
 Before assembling, check the fastening clips -2- and -4- for damages and, if
Repair Manual
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Amigo
Attic Insulation
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > Lower C pillar lining (Hatch) - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > C pillar lower lining (Sedan) - remove and install > Remove

Remove

– Fold the rear seat backrest.
– Disengage the clip -2- by using the Ejector lever -80-200-.
– Disengage the lower C pillar lining -1- by using the Spatula -VW 037- and
pull it outside the internal door packing fitting.
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > C pillar lower lining (Sedan) - remove and install > Remove
Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > C pillar lower lining (Sedan) - remove and install > Installation

Installation

Note
Repair Manual
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Body > General body repairs, interior > Trim, noise insulation > Lining of columns and sides > C pillar lower lining (Sedan) - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Linings of the luggage compartment > Luggage compartment cover side lining - assembly overview

Luggage compartment cover side lining - assembly overview
1 - Luggage compartment cover side lining

2 - Rivet nuts

 In order to install it, use the POP NUT rivet nut applier -VAG 1765B- or POP NUT rivet nut applier -EQ 7422-.
3 - Screw
 1.5 Nm.

Body > General body repairs, interior > Trim, noise insulation > Linings of the luggage compartment > Luggage compartment cover side lining - assembly overview
Body > General body repairs, interior > Trim, noise insulation > Linings of the luggage compartment > Luggage compartment cover side lining - remove and install > Installation

Installation


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Attic Insulation
Body
Body > General body repairs, interior > Trim, noise insulation > Linings of the luggage compartment > Luggage compartment cover side lining - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Hatch) - Assembly overview

Pre-molded roof lining (Hatch) - Assembly overview
1 - Roof lining finishing

2 - Internal rear lighting lamp

 For different versions.
 Remove and install → Electrical devices; Rep. gr.96.
3 - Roof lining fastening
4 - Screw
 1.5 Nm.
5 - Cover
6 - Internal front lighting lamp

7 - Central sun visor

8 - Internal rearview mirror

9 - Screw
 2 Nm.
10 - Roof lining

Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Hatch) - Assembly overview
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Hatch) - Assembly overview > Removal

Removal
– Remove the roof lining finishing -1- → Chapter.
– Disengage the A pillar upper linings → Chapter.
– Disengage the B pillar upper linings → Chapter.
– Disengage the C pillar upper linings → Chapter.

– Disengage the roof lining from the internal door packing lips.
– Remove the sunshades with fastening fittings → Chapter.
– Remove the roof`s safety handles → Chapter.

– Remove the vanity mirrors' lights → Electrical devices; Rep. gr.96.
– Remove cover -5- by using the Spatula -VW 037-.
– Remove internal front lighting lamp -6- → Electrical system ; Rep. gr.96.
– Remove internal rear lighting lamp -2- → Electrical system ; Rep. gr.96.
– Remove fastening screws -4- from the roof fastening support -3-.
– Lower the roof lining -10- evenly and remove to the rear section of the
vehicle (luggage compartment).
Note
To remove the ceiling lining -10-, ask for help from a second operator.
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Hatch) - Assembly overview > Removal
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Hatch) - Assembly overview > Installation

Installation

– Align the roof lining-10- behind the sun visor fittings.
– Install the other components removed.
Note
 Check if the roof lining finishing -1- is covered by the lid packing lip.
 Check that the roof lining -10- is covered by the internal door packing lips.
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Hatch) - Assembly overview > Installation
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Sedan) - remove and install

Pre-molded roof lining (Sedan) - remove and install
1 - Internal rear lighting lamp

2 - Roof lining fastening
3 - Screw
 1.5 Nm.
4 - Cover
5 - Internal front lighting lamp

6 - Central sun visor

7 - Internal rearview mirror

8 - Screw
 2 Nm.
9 - Roof lining

Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Sedan) - remove and install
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Sedan) - remove and install > Removal

Removal
– Remove the upper pillar A linings → Chapter.
– Remove the upper pillar B linings → Chapter.
– Remove C-pillar upper linings → Chapter.
– Disengage the roof lining from the internal door packing lips.
– Remove the sunshades with fastening fittings → Chapter.
– Remove the roof`s safety handles → Chapter.

– Remove the vanity mirrors' lights → Electrical devices; Rep. gr.96.
– Remove internal front lighting lamp -5- → Electrical system ; Rep. gr.96.
– Remove internal rear lighting lamp -1- → Electrical system ; Rep. gr.96.
– Remove fastening screws -3- from the roof fastening support -2-.
– Uniformly lower the ceiling lining -9-, fold the front seats and remove the
lining through the right front door (passenger).
Note
To remove the ceiling lining -9-, ask for help from a second operator.
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Sedan) - remove and install > Removal
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Sedan) - remove and install > Installation

Installation

– Align the roof lining-9- behind the sun visor fittings.
– Install the other components removed.
Note
Check that the roof lining -9- is covered by the internal door packing lips.
Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded roof lining (Sedan) - remove and install > Installation
Body > General body repairs, interior > Trim, noise insulation > Noise insulation > Assembly overview

Assembly overview
1 - Partition panel's upper acoustic insulation
2 - Acoustic insulation on the lower partition panel

3 - Fastening clip

1 - Fastening clip
2 - Partition panel's upper acoustic insulation
3 - Lower acoustic insulation on A pillar

 Self-adherent
4 - Partition panel's acoustic insulation
5 - Fastening clip

1 - Rear panel upper noise insulation
 Hot-melting.
 Install by using the Hot air blower -VAG 1416-.
2 - Floor front noise insulation

 Hot-melting.
3 - Floor rear noise insulation

 Hot-melting.
4 - Rear noise insulation on the floor (seat region)

 Hot-melting.
5 - Running gear tunnel noise insulation

 Hot-melting.

1 - Roof rear noise insulation
 Install by using the Polyurethane adhesive -DH 009 100- .
2 - Roof front noise insulation

3 - Polyurethane adhesive
 Apply on the noise insulation surface.
Note
All the measures included in the illustration are expressed in millimeters
(mm).

1 - Roof rear noise insulation (for vehicles with sunroof)
2 - Polyurethane adhesive
 Apply on the noise insulation surface.
Note
All the measures included in the illustration are expressed in millimeters
(mm).

1 - Front acoustic insulation on the floor
2 - Rear acoustic insulation on the floor
3 - Rear acoustic insulation on the running gear tunnel floor
4 - Luggage compartment noise insulation (Hatch)
 Magnetized and thermal flux
 Install using the Hot air blower -VAG 1416-
5 - Lower front acoustic insulation on A pillar

1 - Floor lining


1 - Front acoustic insulation on the floor
2 - Rear acoustic insulation on the floor
3 - Luggage compartment noise insulation (Hatch)
4 - Luggage compartment floor noise insulation (Hatch)


1 - Luggage compartment noise insulation (Sedan)
2 - Luggage compartment floor noise insulation (Sedan)

3 - Luggage compartment floor noise insulation (Sedan)


1 - Front lid acoustic insulator
2 - Fastening clip

1 - Servo brake assembly
2 - Noise insulation

1 - Left acoustic insulation
2 - Right acoustic insulation
3 - Clip

1 - Noise insulation on A pillar

2 - Plug
3 - Noise insulation on B-pillar

Body > General body repairs, interior > Trim, noise insulation > Noise insulation > Assembly overview
Body > General body repairs, interior > Trim, noise insulation > Noise insulation > Floor lining - remove and install > Removal

Removal
– Remove front seats → Chapter.
– Remove rear seat → Chapter.
– Remove the lower sill trim → Chapter.
– Remove the A pillar lower linings → Chapter.
– Remove the accelerator pedal stop.

– Disengage the lining -1- and remove it.
Body > General body repairs, interior > Trim, noise insulation > Noise insulation > Floor lining - remove and install > Removal
Body > General body repairs, interior > Seat frames > Front seats > Front seat - remove and install > Removal

Removal
Note
 The removal and installation is described for the left side of the vehicle. The removal
andinstallation for the right side of the vehicle is made in an analogue manner.
 The seat is removed along with the rails.
– Move the seat forwards.

– Move the seat backwards.
Body > General body repairs, interior > Seat frames > Front seats > Front seat - remove and install > Removal
Body > General body repairs, interior > Seat frames > Front seats > Front seat - remove and install > Installation

Installation

– The fastening pin -1- determines the seat structure position.
Note
Fastening screws -2, 3, 4 and 5- must be replaced whenever they are
removed.
– Move the seat backwards.
– Screw on the fastening screws -3- and -4-, in this sequence, both with

torque of (24 Nm).
Body > General body repairs, interior > Seat frames > Front seats > Front seat - remove and install > Installation
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (without height adjustment) > Assembly overview

Assembly overview
1 - Backrest adjustment mechanism cover (right side) on front seat
2 - Backrest adjustment mechanism cover (left side) on front seat
3 - Backing adjustment mechanism handle
4 - Lower front seat cushion cover
5 - Screw
 2 Nm

Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (without height adjustment) > Assembly overview
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (without height adjustment) > Removal

Removal

– Unplug the backing adjustment mechanism handle -3- pulling it outwards.
– Detach covers -1- and -2- with the aid of the Spatula -VW 037-.
– Remove the lower front seat cover -4-.
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (without height adjustment) > Removal
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (without height adjustment) > Installation

Installation


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Adjustment
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (without height adjustment) > Installation
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (with height adjustment)

Lower front seat cushion cover (with height adjustment)


Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (with height adjustment)
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (with height adjustment) > Assembly overview

Assembly overview
1 - Backrest adjustment mechanism cover (right side) on front seat
2 - Backrest adjustment mechanism cover (left side) on front seat
3 - Backing adjustment mechanism handle
4 - Screw
 2 Nm
5 - Cover cap
6 - Screw
 5.5 Nm
7 - Height adjustment lever
8 - Cover
9 - Lower front seat cushion cover

Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (with height adjustment) > Assembly overview
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (with height adjustment) > Removal

Removal

– Unplug the backing adjustment mechanism handle -3- pulling it outwards.
– Disengage the front seat backrest adjustment mechanism covers -1- and-

2- using the Spatula -VW 037-.
– Remove the fastening screws -4- from cover -8-.
– Remove the covers -5-.
– Remove the fastening screws -6- and remove the height adjustment lever-

7-.
– Remove the fastening screws -4- from the lower cover of front seat cushion-

9-.
– Remove the lower front seat cover -9-.
– Install the front seat → Chapter.
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (with height adjustment) > Removal
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (with height adjustment) > Installation

Installation

– Install the lower cover on the front seat cushion -9- and tighten fastening
screws -4- to (2 Nm).
– Install cover -8- and tighten its fastening screws -4- to (2 Nm).
– Install the height adjustment lever -7-, together with its fastening screws -6-
to (5.5 Nm), and their respective covering caps -5-.
Body > General body repairs, interior > Seat frames > Front seats > Lower front seat cushion cover (with height adjustment) > Installation
Body > General body repairs, interior > Seat frames > Front seats > Fire extinguisher support - removal and installation > Removal

Removal

– Remove the fire extinguisher .
– Remove the washers -2- and the support -1- of the seat framework.
Body > General body repairs, interior > Seat frames > Front seats > Fire extinguisher support - removal and installation > Removal
Body > General body repairs, interior > Seat frames > Front seats > Fire extinguisher support - removal and installation > Installation

Installation


Repair Manual
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Body
Extinguisher
Body > General body repairs, interior > Seat frames > Front seats > Fire extinguisher support - removal and installation > Installation
Body > General body repairs, interior > Seat frames > Front seats > Front seat head rest - assembly overview

Front seat head rest - assembly overview
1 - Front seat head rest

2 - Head rest guide

3 - Front seat backing


Body > General body repairs, interior > Seat frames > Front seats > Front seat head rest - assembly overview
Body > General body repairs, interior > Seat frames > Front seats > Front seat backing - removal and installation > Assembly overview

Assembly overview
1 - Backrest
2 - Screw
 24 Nm
 self-locking
3 - Cushion assembly

Body > General body repairs, interior > Seat frames > Front seats > Front seat backing - removal and installation > Assembly overview
Body > General body repairs, interior > Seat frames > Front seats > Front seat backing - removal and installation > Removal

Removal
– Remove the lower cushion cover (without height adjustment) → Chapter.

– Remove the lower cushion cover (with height adjustment) → Chapter.
– Remove the fastening screws -2- and remove the backrest -1-.
Body > General body repairs, interior > Seat frames > Front seats > Front seat backing - removal and installation > Removal
Body > General body repairs, interior > Seat frames > Front seats > Height adjustment mechanism - remove and install > Removal

Removal
– Remove seat backrest → Chapter.

– Disengage the height adjustment handle -1- with a screwdriver.
Body > General body repairs, interior > Seat frames > Front seats > Height adjustment mechanism - remove and install > Removal
Body > General body repairs, interior > Seat frames > Front seats > Height adjustment mechanism - remove and install > Installation

Installation

– Screw on the fastening screws -arrows- with torque of (6 Nm).

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Body > General body repairs, interior > Seat frames > Front seats > Height adjustment mechanism - remove and install > Installation
Body > General body repairs, interior > Seat frames > Front seats > Front seat head rest guide - removal and installation > Removal

Removal
Note
The removal and installation is described for the front left seat. The removal and installation for the
front right seat is made in an analogue manner.
1 - Head rest guide (bushing) with unlocking button

 At the opposite side to the unlocking button, press the fillingdownwards and unlock the lock -arrow A- with a screwdriver.
 Remove the head rest guides pulling them upwards.
2 - Head rest guide (bushing) without unlocking button

 To remove, press the front part of filling downwards and release lock-2- with a screwdriver.
 Remove the head rest guides pulling them upwards.

Body > General body repairs, interior > Seat frames > Front seats > Front seat head rest guide - removal and installation > Removal
Body > General body repairs, interior > Seat frames > Front seats > Tray under the front seat - remove and install > Assembly overview

Assembly overview
1 - Seat cushion assembly
2 - Screw
 2 Nm
3 - Tray housing
4 - Lock
5 - Objects holder

Body > General body repairs, interior > Seat frames > Front seats > Tray under the front seat - remove and install > Assembly overview
Body > General body repairs, interior > Seat frames > Front seats > Tray under the front seat - remove and install > Removal

Removal

– Press the lock -4- down and remove the tray -5-.
– Remove the tray housing-3-.
Body > General body repairs, interior > Seat frames > Front seats > Tray under the front seat - remove and install > Removal
Body > General body repairs, interior > Seat frames > Front seats > Tray under the front seat - remove and install > Installation

Installation


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Body > General body repairs, interior > Seat frames > Front seats > Tray under the front seat - remove and install > Installation
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > almofada do assento traseiro (split) - remover e instalar

assento do banco traseiro (split) - remover e instalar
Nota
Em princípio, removendo a almofada da divisão banco traseiro é idêntico ao de remover a
almofada do banco traseiro do assento.
Remoção:

- Mova a almofada, puxe-o para a frente e dobrá-lo.

- Pressione a estrutura do banco -1- direção -arrow- e removê-lo caixas -2- .
- Retire as almofadas de assento traseiro do veículo.
Instalação:
A instalação ocorre na sequência de inversão de remoção.
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > almofada do assento traseiro (split) - remover e instalar
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > banco traseiro (split) - remover e instalar > Remoção

Remoção

- Dobre o assento traseiro do encosto -1- .
- Press, com uma chave de fenda -3 , o gancho de retenção -2- para trás,

em direção -arrow A- .
- Ligeiramente elevar o encosto -1- e desengatar a partir do fecho -4-

direção B- -arrow .
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > banco traseiro (split) - remover e instalar > Remoção
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > banco traseiro (split) - remover e instalar > Instalação

Instalação

A instalação ocorre na sequência de reversão de remoção, observando-se as
seguintes instruções:
- Coloque o encosto -1- na fixação -4- e pressione-o de fora para baixo.

Repair manual
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Manual de reparação automóvel
manuais de oficina
Corpo
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > banco traseiro (split) - remover e instalar > Instalação
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > (bancada) volta encosto do banco - remover e instalar

(Banco) banco de trás do encosto - remover e instalar
ferramentas especiais e equipamentos de oficina necessários

 chave de torque 2 a 10 Nm -VAG 1783-
 chave de torque - 40-20 Nm -VAG 1410- (enc 3/8 ").
 chave de torque - 5 a 50 Nm -VAG 1331- (ajuste 1/2 ").
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > (bancada) volta encosto do banco - remover e instalar
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > (bancada) volta encosto do banco - remover e instalar > Remoção

Remoção
- Dobre o assento traseiro do encosto -1- .

- Retirar os parafusos de fixação -2-do encosto -1- .
- Press, com uma chave de fenda, o gancho de retenção -3 para trás, em

direção -arrow- .
- Remover o encosto -1- para cima.
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > (bancada) volta encosto do banco - remover e instalar > Remoção
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > (bancada) volta encosto do banco - remover e instalar > Instalação

Instalação

A instalação ocorre na sequência de reversão de remoção, observando-se as
seguintes instruções:
- Apertar os parafusos de fixação -2- para o torque (10 Nm).

Repair manual
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Manual de reparação automóvel
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Corpo
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > (bancada) volta encosto do banco - remover e instalar > Instalação
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > Voltar cabeça resto assento - Resumo de montagem

Encosto de cabeça do banco - Resumo de montagem
Nota
A remoção e instalação é descrito para o lado direito do assento traseiro. A remoção e instalação
para o lado esquerdo do assento traseiro é feito de um modo análogo.
1 - encosto de cabeça
 Remover e instalar → capítulo .
2 - guia de apoio para a cabeça (bucha)

3 - encosto do banco traseiro

 Remover e instalar (split) → capítulo .
 Remover e instalar (bancada) → capítulo .
4 - botão desbloquear resto do banco traseiro


Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > Voltar cabeça resto assento - Resumo de montagem
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > encosto de cabeça do banco traseiro - remoção e instalação > Remoção

Remoção

- Pressione o bloqueio -2- acordo com o detalhe -arrow- , e remover o resto cabeça -1-puxando-o
para cima.
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > encosto de cabeça do banco traseiro - remoção e instalação > Remoção
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > guia encosto de cabeça do banco traseiro - remoção e instalação > Remoção

Remoção
Nota
 A remoção e instalação é descrito para o assento traseiro do lado direito. A remoção
einstalação para o assento traseiro do lado esquerdo é feita num análogo maneira.
 Em princípio, a remoção e instalação do suporte de apoio de cabeça central é de acordo com a
descrição abaixo.
1 - Guia de apoio para a cabeça (bucha), com o desbloqueio botão
 No lado onde há o botão de desbloqueio, pressione o recheio para baixo e desbloquear o bloqueio -arrow A- com uma chave de fenda.
 Retire a cabeça guia repouso (bucha) -1- puxando-o para cima.
2 - Guia de apoio para a cabeça (bucha) sem desbloquear o botão

 Para removê-lo, pressione a parte frontal do recheio para baixo e desbloquear o bloqueio -arrow B- com uma chave de fenda.
 Retire a cabeça guia repouso (bucha) -2- puxando-o para cima.
3 -

Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > guia encosto de cabeça do banco traseiro - remoção e instalação > Remoção
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > botão traseiro liberação encosto do banco - Resumo de montagem

Traseira botão assento liberação encosto - Resumo de montagem

1 - bar liberação
2 - Grampo
3 - Cobrir
4 - encosto do banco traseiro

 Retire e instale (split) → capítulo .
 Retire e instale (bancada) → capítulo .

Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > botão traseiro liberação encosto do banco - Resumo de montagem
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > resto do banco traseiro desbloquear botão - remoção e instalação > Remoção

Remoção

- Dobre o apoio do assento.
- Pressione as travas da barra liberação -2- , conforme detalhado -arrows- , localizada no gancho

de bloqueio do banco traseiro -1- .

- Dobre o apoio do assento.
- Desengatar a barra de libertação -2- direção -arrow- , usando uma chave de fenda e removê-lo

do encosto do banco -1- .
Nota
Ao remover a barra de libertação -2- usando a chave de fenda, tome cuidado para não danificá-lo.

- Remova parcialmente o assento forro do encosto traseiro e enchimento → capítulo .
- Fechaduras de imprensa clipe -2- conforme detalhado -arrows- e retire a tampa -1- direção -

arrow- .
Corpo > reparos gerais do corpo, interior > quadros do banco > Bancos traseiros > resto do banco traseiro desbloquear botão - remoção e instalação > Remoção
Corpo > reparos geral do corpo, interior > estofamento do assento, tampas > Revestimentos, enchimento de bancos da frente > revestimentos e enchimentos da frente do assento do banco - Resumo de montagem

revestimentos e enchimentos almofada do assento da frente - Resumo de montagem
1 - fio de enchimento
2 - forro do assento do banco
3 - retendo tiras
4 - estrutura do assento
5 - enchimento assento

Corpo > reparos geral do corpo, interior > estofamento do assento, tampas > Revestimentos, enchimento de bancos da frente > revestimentos e enchimentos da frente do assento do banco - Resumo de montagem
Corpo > reparos do corpo Gerais, interior > estofamento do assento, tampas > Revestimentos, enchimento de bancos da frente > revestimentos e enchimentos da frente do assento do banco - remover e instalar

Frente forros do assento do banco e recheios - remover e instalar
ferramentas especiais e equipamentos de oficina necessários

 Clipe extractor -VAG 1636-
 alicate grampo estofos -VAG 1634-
Corpo > reparos do corpo Gerais, interior > estofamento do assento, tampas > Revestimentos, enchimento de bancos da frente > revestimentos e enchimentos da frente do assento do banco - remover e instalar
Corpo > reparos do corpo Gerais, interior > estofamento do assento, tampas > Revestimentos, enchimento de bancos da frente > revestimentos e enchimentos da frente do assento do banco - remover e instalar > Remoção

Remoção
- Retire o assento → capítulo .
- Remove backrest → capítulo .

- Desengatar a faixa de retenção -3 a partir do quadro de almofada -4- .
- Disengage the filling retaining wire -1- by using the Clip extractor -

V.A.G 1636- from the padding.
– Disengage the cushion lining -2- with filling -5- from the cushion frame-4-.
– Remove lining -2-.
Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat cushion linings and fillings - remove and install > Removal
Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat cushion linings and fillings - remove and install > Installation

Installation

– Install the filling wire -1- using the Upholstery clip pliers -VAG 1634-.
Note
Check eventual damages on the fastening clips. Replace them, as required.
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Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat cushion linings and fillings - remove and install > Installation
Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Lining and stuffing of the front backing - assembly overview

Lining and stuffing of the front backing - assembly overview
1 - Front seat back lining

2 - Stuffing wire
3 - Stuffing wire
4 - Head rest guide

5 - Clip
6 - Frame
7 - Activation lever
8 - Fitting ruler

Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Lining and stuffing of the front backing - assembly overview
Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat backing lining and stuffing - removal and installation

Front seat backing lining and stuffing - removal and installation

 Clip extractor -V.A.G 1636-
 Upholstery clip pliers -VAG 1634-
Note
The removal and installation is described for the front left seat backing. The removal
andinstallation for the front right seat backing is made in an analogue manner.
Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat backing lining and stuffing - removal and installation
Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat backing lining and stuffing - removal and installation > Removal

Removal
– Remove backrest → Chapter.
– Remove headrest → Chapter.

– Remove the headrest guide bushings -4- → Chapter.
– Remove the filling wire -2- by using the Clip extractor -V.A.G 1636-.

– Unplug the fitting ruler -2- in the lower part of the front seat backing.

– Move the lining -1- away to access wires-4- and behind the tensioning
wires -5-.
– Disengage wire -5- from the wire -4- by using the Clip extractor -

V.A.G 1636- and remove the lining -1-.
– Remove the lining -1- with stuffing -3- of the front seat backing framework-

2-.
Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat backing lining and stuffing - removal and installation > Removal
Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat backing lining and stuffing - removal and installation > Installation

Installation

– Install the filling wire -2- using the Upholstery clip pliers -VAG 1634-.
Note
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Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front seats > Front seat backing lining and stuffing - removal and installation > Installation
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Rear seat cushion lining and filling (bench) - assembly overview

Rear seat cushion lining and filling (bench) - assembly overview
Note
The operation reflects the tasks performed in a bench seat. The operation for the split back seat is
identical.
1 - Retaining wire

2 - Rear seat bottom lining
3 - Retaining profile
4 - Rear seat bottom stuffing
5 - Intermediate support

 For different versions of split seats
6 - Seat framework
7 - Seat articulation rod
 Fitted in the hinge

Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Rear seat cushion lining and filling (bench) - assembly overview
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Rear seat cushion lining and filling (bench) - remove and install

Rear seat cushion lining and filling (bench) - remove and install


– Remove the seat backrest → Chapter.
– Disengage the fitting bars on the lower part of the seat.
– Detach the retaining wires -1- using the Clip extractor -V.A.G 1636- and

remove the lining -2-.
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Rear seat cushion lining and filling (bench) - remove and install
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Rear seat cushion lining and filling (bench) - remove and install > Installation

Installation

– Install the lining -2- and attach the retaining wires -1- using the Upholstery

clip pliers -VAG 1634-.
Note
Repair Manual
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Body
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Rear seat cushion lining and filling (bench) - remove and install > Installation
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (one-piece) backing - assembly overview

Lining and stuffing of the back seat (one-piece) backing - assembly overview
1 - Head rest guide (bushing)

2 - Backrest structure
3 - Rear seat back stuffing

4 - Backrest lining

5 - Retaining wire
6 - Release bar

7 - Clip
8 - Cover
9 - Back seat backing lining cable fastening profiles

Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (one-piece) backing - assembly overview
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (one-piece) backing - removal and installation

Lining and stuffing of the back seat (one-piece) backing - removal
andinstallation

Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (one-piece) backing - removal and installation
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (one-piece) backing - removal and installation > Removal

Removal
– Remove the backrest → Chapter.
– Remove the back seat head rests → Chapter.
– Remove rear headrest supporting guides -1- → Chapter.
– Remove the release button assembly -6, 7 and 8- → Chapter.

– Unplug the lining fastening profiles -9- in the whole border in the rear side of
the backing.
– Move lining -4- away to access the retaining wire -5-.
– Detach the retaining wire -5- using the Clip extractor -V.A.G 1636- and

remove the lining -4- from the backrest upholstery -3-.
– Remove the backing stuffing -3- from the backing structure-2-.

Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (one-piece) backing - removal and installation > Removal
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (one-piece) backing - removal and installation > Installation

Installation


Note
Repair Manual
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Body
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (one-piece) backing - removal and installation > Installation
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (two-piece) backing - assembly overview

Lining and stuffing of the back seat (two-piece) backing - assembly overview

1 - Head rest guide (bushing)
2 - Backrest structure
3 - Rear seat back stuffing

4 - Retaining wire
5 - Backrest lining

6 - Release bar

7 - Clip
8 - Cover
9 - Back seat backing lining cable fastening profiles

Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (two-piece) backing - assembly overview
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (two-piece) backing - removal and installation

Lining and stuffing of the back seat (two-piece) backing - removal
andinstallation

Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (two-piece) backing - removal and installation
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (two-piece) backing - removal and installation > Removal

Removal
– Remove the backrest → Chapter.
– Remove the back seat head rests → Chapter.
– Remove rear headrest supporting guides -1- → Chapter.
– Remove the release button assembly -6, 7 and 8- → Chapter.

– Unplug the lining fastening profiles -9- in the whole border in the rear side of
the backing.
– Move lining -5- away to access the retaining wire -4-.
– Detach the retaining wire -4- using the Clip extractor -V.A.G 1636- and

remove the lining -5- from the backrest upholstery -3-.
– Remove the backing stuffing -3- from the backing structure-2-.

Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (two-piece) backing - removal and installation > Removal
Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (two-piece) backing - removal and installation > Installation

Installation


Note
11.10
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Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of front seats > Lining and stuffing of the back seat (two-piece) backing - removal and installation > Installation

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– The installation occurs in the reversal sequence of removal.

 Glass scraper -1- (commercially available).

 Set of adhesives for metal and glass -D 000 703 A1-.

– Remove the mirror base support.

– Remove the adhesive residues from the support with a steel brush.

– Keep the sanded surface free of dirt and grease.

– Scrape the adhesive residues and the primer from the windscreen up to

– Clean the gluing surface using the Adhesive remover -D 002 000 10- or

– Cut the nylon mesh to the exact size of the mirror base.

– Apply an even coat of adhesive to the mirror support.

– Seat the nylon mesh fabric on the mirror support.

– Moisten the nylon mesh fabric in adhesive, applying one more coat with

– Strongly press the base of the mirror onto the windshield for 15

– Remove the excess of adhesive with a cloth.

1 - Left side cover

2 - Support plate

4 - Mirror base

5 - Right side cover

3 - Front console

4 - Rear console

– Detach the rear console -4- by carefully raising it up.

– Remove the finishing -2-.

– Remove fastening screws -1-.

– Disengage the front console -3- by raising it upwards.

For vehicles with automatic transmission:

– Remove the gearshift lever handle -1- → Clutch and transmission; Rep.

– Tighten fastening screws -1- to (1.5 Nm) torque.

3 - Centre console (lower)

4 - Velcro latch

– Remove the tray (driver's side) → Chapter.

– Remove the tray (passenger's side) → Chapter.

– Remove fastening screws -1-, -2- and -5-.

– Remove the Velcro latch -4- on the left and right sides.

– Remove centre console (lower) -3- over the handbrake lever.

– Tighten fastening screws in the sequence-5-, -2-, -1- to (1.5 Nm).

– Install the Velcro latch -4- on the left and right sides.

– Pull the parking brake lever handle -2- up.

The installation occurs in the reversal sequence of removal.

1 - Tray (upper)

2 - Cup holder/cover

3 - Tray (passenger's side)

4 - Tray (centre)

5 - Tray (driver's side)

– Place and fit the tray.

– Place and fit the tray.

– Place the cup holder in the use position.

– Place and fit the cover.

– Remove the central console (upper part) → Chapter.

– Remove the tray in the passenger's side from the instrument panel.

The installation occurs in the reversal sequence of removal, observing the following instructions:

– Tighten fastening screws -arrow- to (1,5 Nm).

– Remove the centre console (upper part) → Chapter.

– Remove the fastening screws -arrows-.

– Remove the tray from the driver's side of the instrument panel.

The installation occurs in the reversal sequence of removal, observing the following instructions:

– Tighten fastening screws -arrow- to (1,5 Nm).

– Remove the centre console (upper part) → Chapter.

– Remove the fastening screws -arrows-.

– Remove the tray from the driver's side of the instrument panel.

The installation occurs in the reversal sequence of removal, observing the following instructions:

– Tighten fastening screws -arrow- to (1,5 Nm).

Glove compartment - assembly overview

3 - Latch support

– Remove the fastening screw -2- together with the latch support -3-.