Professional Documents
Culture Documents
Eng,negr,ng
ana
Processing
ELSEVIER Chemical Engineeringand Processing, 34 (I995) 141-149
Dedicated to Prof. Dr. Dietmar Werner on the occasion of his 60th birthday
Abstract
The explosion ranges of R134a/nitrogen/oxygen mixtures have been investigated at atmospheric pressure. The results of these
full flammability tests at 20 °C and at 280 °C are presented in a triangular diagram. In addition, the influence of pressure on the
flammability of R134a/air mixtures has also been studied.
Under normal conditions, R134a is a non-flammable gas but exhibits an explosion range at higher oxygen percentages than
those in air. At increased temperatures or pressures, R134a also has an explosion range in air, i.e. without any higher oxygen
percentage.
Using a detonation tube, the detonability of R134a/air mixture has been investigated for pressures between 8-20 bar and
temperatures from room temperature to 200 °C. Stable detonations with detonation velocities of 1506-1535 m s-1 were initiated
by incoming detonation waves. For an oxygen-enriched R134a/nitrogen/oxygen mixture at 10 bar, using a glowing wire as the
ignition source a pressure-piling effect was observed. In this experiment a pressure of more than 1200 bar was attained.
spark was supplied by means of a high voltage trans- nents being determined by measurements of partial
former. The apparatus allowed flammability testing up pressures during filling.
to 300 °C. The percentages of R134a in the test mixtures were
Metering gas pumps were used to feed a test mixture varied in 1% steps by volume. As a spot check, samples
of accurate composition into the glass cylinder. A gas of the test mixtures were analyzed by means of a
volume 10-times the volume of the test vessel was used paramagnetic oxygen analyzer (the results corre-
to purge the vessel before the next test. Ignition was sponded to the partial filling pressures in all cases).
always attempted in the flow-free test mixture. Whether The criterion as to whether there was reaction or not
or not a flame became clearly detached from the igni- after ignition was a 10% rise of the initial absolute
tion source was observed visually. It was not necessary, pressure (pcx/pi>~l.1). Pressure/time histories were
however, for the flame to be propagated over the full measured by means of a piezoresistive pressure gauge
height of the explosion vessel. and were recorded with the help of a storage oscillo-
The percentage of substance investigated was varied scope.
step-by-step until the explosion limit was reached. If the
fraction of test substance was less than 10% by volume 2.2. Experhnental arrangements for detonation
then these steps were 0.1% by volume. With test sub- measurements
stance fractions above 10% by volume, tests were car-
ried out with 0.2% steps. If with a particular mixture Investigation of the detonation behaviour of R134a/
flame detachment just failed to take place, five check air mixtures has been carried out using a heatable tube
tests were carried out. The explosion limits given in this 6460 mm in length and 40 mm in diameter. The experi-
paper are the limiting percentages of a combustible mental set-up is shown schematically in Fig. 2. The
substance in a mixture with an oxidizing gas at which a detonation tube consisted of four segments connected
flame just failed to detach from the ignition source. The in a way that precisely continued the cylindrical inner
explosion range is the percentage range of substance surface. The tube was mounted on a supporting base
under test between the lower explosion limit (LEL) and that could be swivelled by means of a pneumatic sys-
the upper explosion limit (UEL). tem. Before filling with sample gas, the tube was evacu-
Calibration testing of the apparatus with the well- ated to a pressure less than 10 mbar. In addition to the
known manner with methane showed an LEL of 4.3% positions of gas inlets and outlets, the positions of the
by volume and a UEL of 16.8% by volume. These ignition source and the detection devices are also shown
experimental values corresponded to the recommended in Fig. 2.
values (LEL = 4.4% by volume; UEL = 16.6% by vol-
ume) [2].
ignifion/~ II II If H II II II II
source
" - ic device
fube swivelling ,_
61+60mm
D=pressurefransducel"
L=fibre optics
Fig. 2. Experimental set-up for detonation experiments.
Ignition 3. R e s u l t s and d i s c u s s i o n
For detonation measurements of the sample gas, the
following three ignition sources were used alterna- 3.I. Explosion limits of Ri34a
tively: a glowing wire, an exploding wire and an in-
coming detonation wave. The glowing wire was heated Explosion ranges at atmospheric pressure
by a direct current voltage of 30 V. The wire used was Figure 3 depicts the explosion ranges for R134a/ni-
of Nickeline, 0.2 mm in diameter and 40 mm in length trogen/oxygen mixtures at room temperature and at
partly wound as a coil with four windings 2.5 mm in 280 °C. The line representing mixtures of R134a with
diameter. The distance of the coil from the mounting air i the so-called air line - - is also shown in this
flange was 10mm. The exploding wire method de- diagram.
scribed above was also used for detonation experi-
n
ments. explosion lim/ts at: ~100
Ignition of the sample gas by an incoming detona- • 2ooc ,//.\
tion wave was undertaken as follows. After filling the .2 oo 20
tube with the sample gas, an ignition mixture consist-
ing of 11% by volume of acetylene, 61% by volume of
nitrogen and 28% by volume of oxygen was filled into 40 X
the tube via a valve located at the flange carrying the r%~,trv°#leu~ne. 4 ~ b//~-<60 o R134a
glowing wire. Since turbulence was avoided during the [ Y .^J ? - / /:Jx/~', ........ )~ [~byvolume]
filling procedure and since diffusion is a slow process,
the ignition mixture did not mix with the sample gas.
The sample gas was compressed by the ignition mix-
ture in a similar manner to a piston up to required / air line d- /~ ~
\20
\
initial pressure. The length of the ignition gas column
in the tube was 1.0-1.6m according to the choice of 0i
)i i
, 20_/
/I > ,._)
/ 4"0/ / 60/
, ;
i 80/
, , ,
/100i
x, 0
pressures after each step of the filling procedure. The oxygen [%by volume]
detonation wave travelled from the ignition mixture Fig. 3. Explosionranges of R134a/nitrogen/oxygenmixtures at room
into the sample gas mixture in direct contact with the temperature and at 280 °C, measured at atmosphericpressure accord-
ignition gas. ing to German Standard DIN 51 649.
144 S. Dietlen et al. / Chemical Engineerhlg and Proeessblg 34 (I995) 141-149
160
30
l 0tI [m(dp/dt)max
x = I26.9 bar/s at3.07 s /
322 1 ,.~ 2.5
120i L.....~ .______=~ J ...........
~""20
,01 . . . . . . . .
'N10
.9
5
.................. ~ .... pressure limit (7,3 bar)
20 . . . . . :........ i............ . . . . . . . . .
'l; 1'5 . . . . 2'o . . . . 2; 30
0
R134a in mixture with air [% by volume]
0 500 1000 1500 2000 2500 3000 3500 4000
time [ms] Fig. 5. Pressure dependence of explosion limits of an R134a/air
mixture at a temperature of 25 °C as measured in a 2,2 dm 3 auto-
Fig. 4. Pressure/time history of an R134a/air explosion (13% by clave.
volume of R134a in a mixture with air) at 100 °C and 15 bar initial
pressure in a 14 dm 3 spherical autoclave.
pressure. The maximum pressure was observed after a
time period of more than 3 s, Normally, flammable
At room temperature, the nose of the explosion
gases such as methane result to time periods of a few
range does not cross the air line. This means that
R134a has no explosion range in air under such condi- hundred ms. Nevertheless, the explosion pressure am-
tions. This is why it is classified in Germany as a plitudes are similar to those of usual flammable gases
non-flammable gas; R134a only becomes flammable in and need to be taken into consideration from the safety
oxygen-enriched environments. point of view.
On drawing the tangent from the point '100% R134a' The results of measurements in the 2.2 dm 3 autoclave
at the top of the triangle to the explosion range, the are shown in Fig. 5. In this case, the limiting points are
maximum oxygen/nitrogen ratio for non-flammability non-ignition points. The curve depicted could not be
is obtained at the point of intersection with the oxygen fitted mathematically to these points. However, it en-
axis. The value obtained indicates that R134a is non- closes all the limiting points and was plotted in accor-
flammable in oxygen/nitrogen mixtures with an oxygen dance with safety considerations. In these experiments
percentage less than 34°,/0 and is flammable in mixtures the R134a percentage was varied in I% by volume
with an oxygen percentage above 34% at room temper- steps. No ignition was found with R134a in the 2.2 dm 3
ature and atmospheric pressure. autoclave up to 7bar, with the first ignition being
The squares in Fig. 3 represent the explosion range at observed at 8 bar.
a temperature of 280 °C. Here the air line just touches The results of tests in the 14 dm 3 spherical autoclave
the explosion range. The maximum oxygen/nitrogen are shown in Fig. 6. The same ignition source was used
ratio is that of air (21:79). This means that R134a is as in the 2.2 dm 3 vessel. The first reactions were ob-
flammable in air at temperatures above 280 °C at atmo-
served at 12 bar initial pressure in the 14 dm 3 vessel.
spheric pressure.
Obviously the volume of the test vessel has a significant
Our results correspond to those reported elsewhere
influence on the ignition pressure limit.
[3,4]. Dekleva et al. carried out some flammability tests
with R134a/nitrogen/oxygen mixtures at 100°C and
170 °C and found flammability at oxygen/nitrogen ra- 30
___i ......
"Nt0 pressure limit 11,2 b a r )
Explosion limits at higher initial pressures
In another series of studies, we investigated the ex- .9
5
plosion limits of R134a/air mixtures at higher initial
pressures. In general, we observed very smooth pres- ' '1; .... 15 . . . . 2'0 . . . . 25 30
sure/time histories during the explosion tests. Figure 4 R134a in mixture with air [% by volume]
shows a typical pressure curve for an R134a/air explo- Fig. 6. Pressure dependence of explosion limits of an R134a/air
sion employing a nearly stoichiometric mixture in a mixture at a temperature o f 25 °C as measured in a 14 dm 3 spherical
14 dm 3 spherical autoclave at 100 °C and 15 bar initial autoclave.
S, Dietlen et al./ Chemical Engineering and Processing 34 (I995) 141-I49 145
Table I
Detonation experiments with R134a/air mixtures ignited by wires
cases a detonation was observed. At an elevated initial standard enthalpy of formation needed as an input
temperature of 100 °C and with an initial pressure of value for the detonation calculation was estimated ac-
10 bar, a detonation occurred in one of the two mea- cording to the method of Benson [8]. The detonation
surements conducted. velocity and pressure were, as a consequence, calculated
Figures 8 and 9 show the pressure curves for a to be 1639ms -~ and 182bar, respectively, in good
non-detonative and for a detonative reaction initiated agreement with the experimental values.
by an incoming detonation wave. The initial pressure The detonation limits could not be inferred fi'om the
for both measurements was 9 bar and the sample gas data presented here. This would require a large number
was initially at room temperature. The pressure/time of further experiments. Nevertheless, it should be noted
histories shown as (a) to (d) in both figures were that mixtures of R134a/air were capable of detonation
recorded at distances of 176 cm, 304 cm, 465 cm and at elevated pressures.
594 cm from the wire employed to detonate the ignition
mixture. Figures 8(a)-(d) depict the decrease in the Experhnents with oxygen-enriched RI34a sample
pressure amplitude and velocity of the shock wave mixtures
created by the initial detonation during its propagation Four experiments were carried out with mixtures
through the sample mixture. However, in contrast to consisting of 20% by volume of R134a, 50% by volume
Fig. 8, the pressure/time histories shown in Fig. 9 reveal of nitrogen and of oxygen. Compared to the sample
a detonation propagating through the sample gas. The mixture discussed in the previous sections, the relation
velocity of the corresponding shock wave exhibited between the amount of R134a and oxygen was nearly
only small fluctuations around 1535 m s-i. The detona- the same but the relative amount of nitrogen was lower.
tion pressure in the C - J surface was also virtually As can be seen from Table 3, the sample gas mixtures
constant at ca. 175 bar and was evaluated from the were initially at 10 bar and room temperature.
pressure curves according to the procedure suggested An incoming detonation wave was twice impacted on
in, for example, Ref. [6]. The pressures for the first the sample gas mixture which in both cases reacted with
peaks shown in Fig. 9(b)-(d) are .substantially higher a stable detonation. The corresponding detonation ve-
than this value and originate from the time dependence locities and pressures given in Table 3 are comparable
of the relaxation processes in the shock front. Further but as expected slightly higher than those observed for
peaks occurred at a repeat frequency of 12 kHz and the R134a/air mixture. Although insufficient experi-
relate to the cellular structure of the detonation front ments were undertaken to provide reasonable statistics,
indicating a characteristic dimension of the cells in the a plausible suggestion is that detonation is more likely
order of the tube diameter. A theoretical estimation of in this system than in the sample gas mixture with air.
the detonation velocity and pressure was carried out Experiments with an incoming detonation as the
using the STANJAN computer code [7]. The value for the ignition source resulting in a stable detonation provide
S. Dietlen et al. / Chemical Engineering and Processing 34 (I995) 141-149 147
Table 2
Detonation experiments with R134a/air mixtures ignited by a detonation wave
8.0 23 none - -
8.5 24 none - -
9.0 20 yes 175 1535
9.0 24 yes > 150 1506
9.0 24 none - -
10.0 24 none - -
10.0 24 none - -
10.0 24 none - -
12.0 24 none - -
12.0 24 none - -
10.0 100 yes 148 1506
10.0 100 none - -
one important aspect of the risks involved in handling flange of the tube. As can be seen in Fig. 10(a) and (b),
R134a/oxidizer mixtures. However, as will be shown by the maximum pressure of this pressure wave increased
the experiments described in the following section, there from 90 bar to 210 bar during its propagation from the
is one effect which points to an even greater danger in gauge at 4.65 m to that at 5.30 m relative to the ignition
handling R134a mixtures. This is the occurrence of source. The average velocity of this pressure maximum
pressure piling resulting in final pressures exceeding between these two positions was 770 m s -1. Figure
those expected for stable detonations by an order of 10(c) shows the pressure history at the position of the
magnitude. As can be seen from Table 3, two experi- destroyed gauge is shown up to the point of the de-
ments were carried out with this sample mixture using a struction of the latter at 36 ms on the corresponding
glowing wire as the ignition source. Although the initial time scale. The signals shown in Fig. 10(b) and (c)
conditions were the same in both experiments, the indicate that a deflagration-to-detonation transition oc-
behaviour of the reaction differed substantially. In one curred between the positions of the corresponding
case the sample gas mixture exploded with a maximum gauges and that the pressure at the position of the DDT
final pressure five-times the initial pressure and with a was a multiple of the initial filling pressure. This ex-
maximum slope of 3000 bar s -I. In the other experi- plains the extremely high detonation pressure which led
ment the final local pressure greatly exceeded 1200 bar, to the destructive forces mentioned above. The two
i.e. 120-times the initial pressure. This was inferred steep pressure fronts shown in Fig. 10(a) and (b) prop-
agating from the rear flange towards the ignition source
from the complete mechanical destruction of one of the
are the detonation shock wave generated by the DDT
pressure gauges which had been constructed to with-
and the shock wave of the detonation after reflection at
stand pressures up to 1200 bar. The destroyed pressure
the rear flange.
gauge was mounted a distance of 6.26 m from the
In all the experiments described in this contribution,
ignition wire and 0.185 m from the rear flange. From its
only for an oxygen-enriched R134a sample gas mixture
destruction and from the pressure curves measured at
was the effect of pressure piling observed. However,
different positions along the tube, a deflagration-to-det-
since pressure piling effects are known to have a poor
onation transition (DDT) occurred at a time and posi-
reproducibility, they cannot be totally excluded for
tion where the unburned gas involved was in a state of
mixtures with air.
elevated pressure caused by a pressure wave initially
preceding the flame front which was overtaken by the
accelerated flame front at a later stage. Similar effects
of pressure piling have been discussed by Craven and 4. Conclusion
Greig [9] for different gas mixtures, and extremely high
pressures due to this effect have been reported by R134a is a non-flammable gas under normal condi-
Kogarko [10]. As an illustration, the signals measured tions (room temperature, atmospheric pressure) which
by the pressure gauges located at 4.65 m, 5.30 m and exhibits an explosion range in oxygen-enriched atmo-
6.26 m from the ignition wire are shown in Fig. 10(a)- spheres. It also becomes flammable at increased temper-
(c). The pressure wave generated by deflagration in the atures or pressures. The use of R134a under such
early stage of the reaction increased in amplitude and Conditions could result in accidental fires and explo-
slope during the propagation directed towards the rear sions. The explosion ranges of R134a in mixtures with
148 S. Dietlen et al. / Chemical Engineering and Processhtg 34 (1995) 141-I49
00.
air are strongly influenced not only by temperature and
bar
a)
pressure but also by energy, the type of ignition system ~400.
employed and by the volume of the test vessel. The
minimum ignition pressure was influenced accordingly. 200.
Compared with our results and those reported by
t~, O.
~- .~llri ,, ,
Dekleva et al. [3] the results of Reed and Rizzo [5] give
3 5ms 7
exceptionally low figures for the temperatures and pres-
sures at which certain mixtures of Ri34a and air are time --~
capable of ignition.
6OO
bar b)
,~ 2OO a) 4OO
¢~ bar r.~
200
~= loo
r.~ 0
3 5ms 7
O- I I l
3 5ms 7 time
time --~
600
bar c)
200 4O0
b)
© bar r.~ 2O0
~= 100
0
3 5ms 7
O"
3 5ms 7 time --~
time - ~
00,
"~ bar
200 ~400
c)
bar
2OO
100,
¢,) 0 I I
3 5ms 7
0 t 1 1
3 5ms 7 time - - ~
Fig. 9. Detonation wave propagating in an R134a/air mixture (13%
time --~ by volume of R134a). Pressure cu~'es were measured at (a) 1760 mm,
(b) 3040mm, (c) 4650mm and (d) 5940mm from the flangeat which
the ignition source was situated.
200
d)
bar
100
Table 3
Detonation experiments with oxygen-enriched R134a sample mixtures
300.
t bar
References
b)
200.
[I] J. Sand and D. Andrjeski, Combustibility of chlorodifluoro-
methane, ASHRAE d., (May 1982) 38-40.
100-
[2] K. Nabert and G. Sch6n, Sicherheitstechnische Kennzahlen
brennbarer Gase und Diimpfe mit 6. Nachtrag, Deutscher Eichver-
0 E l I lag, Braunschweig, 1990.
30 34 38 ms 42 [3] T.W. Dekleva, A.A. LindIey and P. Powell, Flammability and
reactivity of select HFCs and mixtures, ASHRAE J., (December
time
1993) 40-47.
[4] ICI product information on the refrigerant 'KLEA 134a'.
300 [5] P.R. Reed and J.J. Rizzo, Combustibility and stability studies of
bar CFC substitutes with simulated motor failures in hermetic refrig-
c) eration equipment, Proc. I7th Int. Congr. Refrigeration, August
20O
I0-17, 1991, Montreal, Quebec, Canada.
[6] M.A. Nettleton, Gaseous Detonations; Their Nature, Effects and
100 Control, Chapman and Hall, London/New York, 1987, p. 58.
[7] W. Glinka, Warsaw University, personal communication, 1994.
0 I 1
[8] R.C. Reid, J.M. Prausnitz and B.E. Poling, The Properties of
30 34 38 ms 42 Gases and Liquids, 4th edn., McGraw-Hill, New York, 1989, pp.
173-190.
time [9] A.D. Craven and T.R. Greig, The development of detonation
Fig. 10. Pressure piling effect after ignition of an oxygen-enriched over-pressures in pipelines, In'st. Chem. Eng. Syrup. Ser. No. 25,
R134a/nitrogen/oxygen mixture (20% by volume of Ri34a; 50% by (1968) 41-50.
volume of nitrogen; 30% by volume of oxygen). The initial pressure [10] S.M. Kogarko, Investigation of the pressure at the end of a tube
was 10bar. Pressure curves were measured at (a) 4650mm, (b) in connection with rapid non stationary combustion, Soy.
5300 mm and (c) 6260 mm from the ignition source. Phys.-Tech. Phys., 28 (1958) 1875-1879.