ali F007K/FOO7KD Ieee Toe (EFA at BS INSTRUCTION BOOK VQ) SMA AIROS) ce K KAULIN MFG. CO, UTD.EC DECLARATION OF CONFORMITY According to the following European Directive Machinery Directives:98/37/EC The undersigned, ROBERT TSAI, representing KAULIN MFG. CO., LTD. 11F, No.128, Sec.3, Minsheng East Road, Songshan District, Taipei, Taiwan, ROC., manufacturer, Declares that the machine described hereafter: Flat Bed Three Needle Chainstitch Machine Model:FO07K/FO07KD. Provided that it is used and maintained in accordance with the generally accepted codes of good practice and the recommendations of the instructions manual, meets the essential safety and health requirements of the Machinery Directive. For the most specific risks of the machine, safety and compliance with the essential requirements of the Directive has been based on elements of : the European Standard EN 12100-1:2003, EN 12100-2:2003, EN 349:1993, EN 1050:1996, EN ISO 10821:2005, EN 294:1992, EN 60204-1:2006, EN 60204-3 1:2001 Safety of machinery; basic concepts, general principles for design. The compliance of the model with the requirements of EC Machinery Directive was established by AIB-VINCOTTE Inter n.f.p. Avenue A. Drouart 27-29, B 1160, Brussels, Belglum (Notified body under the number 26 for machinery listed in annex IV of EC Machinery Directive) Date: Feb/01/2010 Signature £ Z Qualification: _R&D MANAGER9S BR ZK 38 BY BAR AB Explanation of Dangerous Level A DRBAILMICT ETT MRR RRR ERS ee SSRR=SARRRMTC- Don't ignore the warning sign and don't proceed incorrect operation. Or it will cause the person or the third party seriously Dangerous |injured or dead during maintenance. HDR AR AC TT S ARIE + RRS MLE A BEUSISARRSREMM A Ignoring this warning sign and proceed incorrect operation will RB cause the person involved or the third party wounded and Caution [equipment damaged during maintenance EZSBRRTRRTABBHRB Explanation of Warning Signs and Labels HABRRT Warning Sign EDS SHleex Moving part, beware of industrial accident SES: BHeSSR High voltage, beware of electric shock BAB BHRESR High temperature, beware of burns HRS Instruction Label wu Prohibited WRT Indication of ground wiring OOP.BB/PAGE ZS SRR GENERAL SAFETY INSTRUCTIONS, 1 HEQSSARA IMPORTANT SAFETY INSTRUCTIONS 3 455) BIB WARNING 7 Soe WARNING TAG 8 sae SAFETY ILLUSTRATION OF THE NEEDLE GUARD 9 MBs MOVING THE SEWING MACHINE 9 SARNREUS THE INSTALLATION POSITION OF THE SEWING MACHINE 10 ial SPECIFICATIONS 10 ARH AB NAMES OF MAJOR PARTS 14 Ze INSTALLATION 15 FAS 28 809 B FBI IMPORTANT SAFETY INSTRUCTION OF THISMACHINE 16 HELLER INSTALL THE MOTOR 7 BERR MOTOR AND BELT 9 HARES SE Be ADJUSTING THREAD TENSION 9 SRD THREADING 20 SiR THREADING DIAGRAM FOR F007K/KD 20 ST eRUG RAF 2 ADJUSTING NEEDLE THREAD TAKE-UP 21 E SUB GRR AR A Be ADJUSTING SPREADER THREAD TAKE-UP 21 SEREZRE ADJUSTING STITCH LENGTH 22 2HKAB ADJUSTING DIFFERENTIAL FEED RATIO 23 BRZAE ADJUSTING PRESSER FOOT 24 BARARELAS ADJUSTING THE PRESSURE OF PRESSER FOOT 24 FREI IRIRBD LIGHTENING OF THE OPERATION ENVIRONMENT 25 IRIE RET CONDITIONS OF ALL OPERATORS 25 RE MAINTENANCE 26 ae LUBRICATION 27 RR A LUBRICATION AND COOLING OF THE NEEDLES 29/PAGE HOW TO REPLACE THE NEEDLE CHANGE THE LUBRICATION OIL 30 CHANGE THE OIL FILTER 30 PRIS RIE TROUBLESHOOTING 31 AR TABLE CUT-OUT 40 Rane DEMOLITION PROCEDURE 42 MODEL Fo07K/FOO7KD Net Weight (kgs)} 50 | Noise Level, dB(A) 80 dB(A) Length Width Height Dimension 52cm 26cm 43cmRS BAR WH: BRSSROE RET . aS. TEGA BRA | BURP ROE RS LES AR HEMI RGF GIS eR - SELES RA DRRSARMKZA DEBREN DAR A A A A PL ARAL > CRIS LF AT ER GS HERE o AS) SEX SSL IRKE EIR ES + D SHBRLR- RREREE 5 5 SD HBB Sth RY Sa th > (Bl ER: BANE URARE ) DEBERE FERDSEBLALS EWS - ganze FESERRKMRESOARR BER ADSCHUNSRER SRRZEID ERE: ABER SR CARER ERATE : Natasa BREN SR - PRA a5 BARBI ARRAS BRERA Rs RH TRAR UREA AU MEIE SS FURIE « fe BRM ERB mena Warning! » o s 2 ~N GENERAL SAFETY INSTRUCTIONS When using this machine, basic safety Precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the followings Read all these instructions before operating this product and save these instructions. Keep work area clean Cluttered areas and benches invite injuries Consider work area environment Do not expose power to rain. Do not use machine tools in damp or wet locations Keep work area well it Do not use power tools where there is risk to cause any fire or explosion. Guard against electric shock Avoid body contact with earthed or grounded surfaces (e.g, Pipes, radiators, ranges refrigerators.) Keep children away Do not let visitors touch the tool or extension code. Dress properly Do not wear loose clothing or jewelry, they can be caugh in moving parts. Wear protecting hair covering to contain long hair. Do not abuse the cord Never carry the machine by cord or yank it to disconnect it from the socket. Keep the cord away from heat, oil, and sharp edges Maintain machine with care Follow instructions for lubrication and changing accessories. Inspect tool cord periodically. If damaged, have it repaired by an authorized service facility8. Pee SR REAM EES. IEA) RB RS °. BRED FAEUFHSKREORMLZSe: ME-OB ERARROLR: HEGEL: BR FAS RRA © 10. RAASRE i@-SEABAZH BRN USSwe 1 AD EH OY Ae SL ER AS RSE SERERTALRBSWE > ll. #8 RI SEAERRBS MPR MNMEZA + EMMA AUGER» AOSTA SR FAB RAIEIR « 12. REBARREESA PROMS T (EES HR AY AB ee Re al SHORE ° BESANHEER 1. RUS “CE” SAAN RATES SD Se eS EE 2m 2. BTLEARBSMRAR SARE 27) RRS 3. HERES 4.5 BRS VERE RBZAD bh AREA GRD MARW » LAM Ee RAZAMAHMEMER + 8. Disconnect machine When not in use, before servicing and when changing accessories 9. Avoid unintentional starting Do not carry a plug-in tool with a finger on the switch. Ensure the power switch is off when plugging in 10. Check damaged parts Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function 11, Warning The use of any accessory or attachment, other than those recommended in this, instruction manual, may present a risk of personal injury. 12, Have your tool repaired by a qualified person Repairs should only be carried out by qualified persons using original spare parts. SPECIAL WARNING FOR ELECTRIC CONNECTION! 1, Incorporate this machine only with "CE" certificate hold-to-run control device 2. Follow the instruction manual device to install control device 3. Always earth machine appropriately during operation. 4. Before adjustment, parts change or servicing must be sure to pull out the plug from socket to prevent the hazard of unintentionally start of machineBRCM RAR» fa Te A 2S RE HPEREVEAR SSVI» BL ERA GABA Ma + AAI AAS EBRHR AWERRERE - MGhIRBRREAADANHD 1. BRE MEE HS ORT DR BRA BRHEAGS Bit « RIA RBA + EEA BA ER th SERBS ° IA BRERELRAS URES DASH EG ERBA > 3. KEBABS SRRMSERERR He BEA AR - > © © © BRR CMRI MaRSe i ARMM ZROMeSaoe RALRRATA UBBMARS a Ct ae YE ATIZE: AARALARLERR BEAMS > OO CARRS + BA A A SS RS 8 YR (1) Set@ > SRA RESURS BRT > (2) Byatt. BAR. RA HAs BABR: URANR BC HE AS © IMPORTANT SAFETY INSTRUCTION For operating safely and getting the best functions of this machine, you must operate it correctly. Please read and follow the instructions of this manual and keep it at hand for future references We are confident that you will enjoy this machine as much as we enjoy manufacturing it. 1. Instead of the following instructions, when you use this machine, please pay attention to the basic safely measures oe 2. Before using this machine, please read this manual and all related instructions. In addition, please keep this manual for future needs. oe 3. Before using this machine, please ascertain that it conforms with safety standards and regulations of your country. Q\ 4 when the machine is ready for operation, all the safety equipments must be ready. Operate this machine without the specified safety devices is not allowed. Os This machine must be operated by a properly trained operator. 0 6. For your own safety, we suggest you wearing goggles. Az Piease turn off he power switch or disconnect it for any one of the circumstances of the followings: (1) When threading needle(s), adjusting thread Take-up(s), thread guide(s), and/or replacing bobbin(s) (2) When replacing needles, presser feet, needle plates, feed dogs needle guards, horns, cloth guides and other parts or accessories.MEE LIF AG © SALES LPR RA Be (6) SCRRAREEMRABA RE i> DAGRETL SIL « O07 RACER ZS B+ BBEVARAG + MELEE A AUR RMR: BEDS SMRERDZSt RAR ERABEREACH A URBRA Bag: Qu» #2. sxnessrr ange a MO RAMRF AZ ° HERR WGARE EH RR RS TPO ARS eee ROAR AZ & On Qu» SFSCHERRRL LAR HEFRAGZ RAS ARMAR ROR SARAH PUB Lr ES © EMRARADNSH ( HMREL ) MBAR RR LFA HERE BBR BER WF A ED KR REPRE RRABMOAF OA BR CAM RRR RAR Si RM RARAMMRRF AZ ° (3) When repairing (4) When the operator leaves the working place or leaves the machine unattended, (8) If clutch motors without brake pads are used, must wait until the motor stops completely. SO 8. If grease, oil, or any fluid contacts AX ¥2u" skin or ayes by any chanes, please wash the contacted area completely with clean water and consult a doctor. Or, swallow any fluid mistakenly, consult a doctor immediately. Do not touch any functioning parts and devices. Always attend to whether power switch is on or off before operating in order to prevent anyone from getting hurts. oe 10. Qualified technicians are required for adjustment, modification, and repair. Only use assigned parts for replacement QO 11. Routine maintenance and service must be performed by well trained persons, or qualified technicians 12. Maintain and check the electronic parts must be done by qualified electrician or well-trained persons. If any electronic part damaged or malfunctioned, stop the machine immediately OQ 13. The air house has to be detached from the machine and the compressor or air supply has to be cut off before repairing and servicing the machine equipped with pneumatic parts such as an air cylinder, Qualified technicians or well-trained persons are required for adjustment and repairs PABER BRA) DACA 15. EMAAR UR MDRE BATE AR + ARE HES TRADES NHRIF ° RARER RMA Hera BARREL RRMA EE hm IEB Ee MART REARRERRL A {FRR RIGHT AD ° EM RS EM RRS SRE RE: AHRNARN LE AMS S MBP SARA 9. SSRTUMES RET A © S#FR RBA Eee fk hay RRBs Ze 5 DiIBRZSRELAR: HA em eS TEL BE « A © sant sR a. BYRIEROAR: SHR HEUER e HORE WE URSRARES - To ensure the best performance periodically clean the machine is necessary. In order to operate properly and to reduce the noise, please place the machine flat and level on the ground. Avoid operating the sewing machine at a noisy surrounding Select a proper power plug and install it by an electrician, Please connect the power plug to a grounded receptacle. This machine can only be used for the designed purpose. Other uses of this machine are not allowed Any modification or conversion made on this machine must be conformed with the safety standards and regulations Precaution is necessary. No responsibility will our company take for damages caused by any modification or conversion of this machine without permission. ‘Two safety warning signs are applied as warning signs: A\ (1) Forthe satety of operators and service persons, please don't open the cover of any electronic control boxes of motor or other devices and don't touch any components inside to avoid electrical shock hazards. Ly @ Always keep in mind a. Please never operate this machine without outer cover, finger guard or any safety device to avoid physical injury. 19.OT AS AR ASAE + RES BBO | OOS . BERK > + RMSE + LH: Br ABCIREIIMR: LR BRARRR: BONER BEKO EBON» CHRISMAS HM EGA ROM RE RENAE Fh LRBRARRE » RSE. HORS @: ATBRNF IHS] Bk: VARERNFRAR RERTARYSE ° Ub HR F iS +E! BARS ORBEA + DRSRARRE - MBM ID BFERRRA LABRA Bam: AI HARMBRKSHTSI UREA + PTAA ISAS » SERA PRESR VASRARRE 20 SRS 8 #8 28 SE + BRAILLE IRE ABELRAN BRP 3 GR BA PS A BIR © A b. Please keep your hair, fingers and clothes away from the hand wheel, V belt and motor while the machine is in operation, as well as never put anything near these parts, to prevent the risk of injuries by tangled into them c. Please never put your fingers under the needle(s) or in the thread take-up cover to prevent physical injuries when you turn on the power switch or operate the machine d. While the machine is in operation, the hook rotates ata high speed. Please keep your hands away from the area of hook to prevent any potential injury to your hands. In addition, please make sure to turn off the power of the machine while changing bobbins e. Be careful and do not place your fingers inside the machine when placing or lifting the machine head to avoid possible physical njuries. {. Please turn off the power before tilting the machine head or removing the belt cover and the V belt to avoid possible accidents due to abrupt start of this machine. g. For machine equipped servo motors, the motors do not produce noise while the machines are at rest. Therefore, please turn off the power of this machine to avoid possible accidents due to abrupt start of the machineATI BREESE: MER a AS BE AE He a A’ AT RRBSRES SH BR 2 TREN + ACERT FEB SUR ISR ° By Never operate the sewing machine after the ground wire is removed to avoid electrical shock hazards. Please turn the power switch off before connecting or disconnecting the power plug to prevent possible accidents due to electric shock or damaged electronic components. Ai al BIR WARNING SHG HS UR UR RACHEL ROT ME + MA — RMR TERI + FRU RR oe 2, ARERADRAZLRER AZM HESER REM ( HW =8 ) RE: SEE SR - FASE ARSE +» 1D {2 FARES > 6. REMREHHORA: 2 25 RFRA SAR AP EZ SoM a Fos SR + DA Aaa RRADEM ZEN Please confirm the followings to avoid malfunction or damage to this machine 1, After installing the machine, and before the first operation, please clean it completely, Clean all dust and overflowed oil during transportation. Contirm that the voltage and the phase (single or 3 phase) of motor are set correctly. Contirm that the power plug is correctly connected to the power supply. Never use the machine when the local voltage type is different from the marked voltage on the nametag attached on the machine. Confirm that the rotating direction of the machine pulley is correct. Aiaring Before doing any operation or any adjustment described later in this manual, please turn the power off to prevent accidents caused by abrupt start of the sewing machine.SAALA ISAS »2) = Fel fA HS 8 REGRAVAA BCA on FAT Be WARNING TAG The following warning tags will be attached on the sewing machine. (Fig.1 Fig. 2) When using the sewing machine, please follow the instructions of the tags. Please contact the dealer if any of the tags is fallen off or fuzzy ® @ ale — ‘be DANGER /\, © CAUTION Beg es eee SRE AREER RE SOMERS SSSSATE ee Touching areas where high voltages are Moving parts. may causé jury. present con resut in severe injury. Operate, with sataty aon Tun off main switch and wait 5 minutes treaty, "engin ebb end before opening this cover. Gearing ek fg/Fig. 1 2/Fig.2 @ Qwaizse ® © must have ground wire RENeTEe | SERB SUR H LE O\eneosa REREREO) (A) BENS 28 (@) WES A loosen ora did not connect well ground wire is the reason causing electronic shock or malfunction @ | Indicates rotating direction Safety Protection Device (Fig. 3) (A) Finger protector (B) GoggleSAFETY ILLUSTRATION OF NEEDLE GUARD ABCHRZBAHBRSUEA TH: ARES The presser foot protection device is shown (PELL S » BRNEIC Sire - as figure 4. For safety of all operators, this device is restricted to disassemble HA /Fig.4 MOVING THE SEWING MACHINE. JAM ARSHEMRAB EME 1. The machine should be carried by two people as shown in the figure 2. ERE REBAR » ER REIDE - 2. Hold the motor cover A firmly by hand, so that the pulley will not rotate. 3. RIE M@BSSe ( m5) 3, Please wear a pair of skidproof shoes while moving the sewing machine. (Fig.5) iS/Fig.5MAMAS RE 2. SABE BA AC SIRE + 0 RERERMR » TA SSAA ERIS < THE INSTALLATION POSITION Please do not install the sewing machine near the equipments, such as Television, Radio, or Wireless Telephone. Or these equipments will experience electronic interference. (Fig.6) The wire should insert to the AC power socket directly, If using the extension wire this might cause malfunction. x LARS Onna wa! FaestS it ORTAAB ME : 007: ASS ORTBOWMAR ZED talS » AF PREG + VARS FD BESIRIFOOTK © ORTMRAIR NEE - ORTBREREG - W122 - 240/FQ Specifications of machine category 1, Description of the machine name $M bY \b @ represents the type of the machine. F= Flat bed three needle chainstitch machine @ represents domestic/export sale machine 007: export sale machine : @ represents the improved machine Appearances that are arranged from letter F. Ex:FOO7K @ represents a small servo motor added. ® shows whether having upper cross stitchery or notW BERS ( U FRERR ( W= have upper cross stitchery (Fig.7) U= without upper cross stitchery (Fig.8) (B7/Fig.7 8/Fig.8| SAS. RS ASS Ha ee Lee 16= — RIS TO ZF 22= ca 51= Oy BE Ae RE ‘La biext ERE Fe BE 52- ETE ELS FRRERE LSS © RRURRSAZER ARAN WE #748) (119) 1. AMM HRRKRS —MBR CAR eR HE) SAS BE (158+ / BADE) FSA -1- is stitching type 12= normal & regular stitch 13= bottom hemming 15= elastic tape feeding for cotton fabrics such as underwears, and tights pants 16= general plain seaming for normal thick materials 22= tape binding 32= seam covering (decorative stitching) 51= elastic tape feeding, upper feeding type 52 elastic or lace seaming 53= elastic tape feed seaming in hooped type lockstitch 54= elastic tape feeding, lower feeding type belt loop seaming 71= double chain stitch 72= pocket lining seaming 81= bottom hemming with left trimmer 82= elastic tape feeding with left trimmer 92= four needles chain stitch @ means the shape of the needle plate tongue (its function is to knot) (Fig.9) 1. While sewing, the stitches are closer to each other. For normal threads without stretch, or closer stitches (15 stitches per inch or above)2. BRM (11~1 3. A ALAS St AR A He RAR is MeSEPE (10 St / AND ) AERA 2. Standard stitch length (11~14stitches/in) 3. The stitches length is wider. For stretch threads or long stitch length (10 stitches/ in) VLA" O O/Fig.9 ORnaw 2e328t 3aa3et B (10) @ is the number of the needle. (Fig. 10) 2= 2 needle sewing machine 3=3 needle sewing machine O/Fig.10 OS GLAZER) 3.2mm, 4 4.8 mm, 5 6.4mm (Hl) Omm 6mm DR TAR AD HE + MOFQ, FAC, FEC @® means the needle width (the distance Between the left and the right needle.) (Fig.11) 3.2 mm, 4.0mm 4-8 mm, 5.6mm 6.4mm @ indicates the accessories, such as FQ, FAC, FEC5.6 HBt1/Fig.11 2. RE 2. Specification (Table 1) i848 Specification HELE Model F007K/FO07KD St #817 Needle bar stroke 31mm ‘Batt Gaz Looper left and right stroke 30.5mm EB BRIE Max. Sewing speed 5000 S.RM BB Noise 4500 S.RM 80dBA LAB SERS Needle UYX 128GAS #10 HERB) Presser foot pressure BASKg AIH SE Presser foot height 5mm FEB Presser foot 0] 9 +4 BB Adjustable presser foot RWASE Feed dog height 0.8~1.2mm #296 Stitch Length 1.6~4.2 mm Be Weight HOR: 50 kof PHA + 4.1kgl Machine head: 50 kgf Control box: 4.1kgf #45922" R vt Machine head specification |& : 520mm x FE : 260mm x ® : 430mm Length 520 mm x Width 260 mm x Height 430 mm SARRV Bed specification 540mm X1070mm 540 mm X 1200 mm DIRT Lubrication 362 8 HDL Automatic lubrication system 8 Oil #2 (4 Z Fi SIRUBA sewing machine oll #5RIB®) Machine head driving BEIeH RE Directly driving device §Ri# Motor SAGE GH ue 400W (1/2 HP) ABIL 500W (3/4HP) Output power 400W (1/2 HP) Max. Output SOOW (3/4HP) $24] BPW Control circuit 3 8/2 18 Single-phase /3-phase BR Power 3 8/RE A Single-phase /3-phase 23 ABH WIR Solenoid driving power DC-30V -13-SRS NAMES OF MAJOR PARTS DBR @ Thread Guide Box OBRA @ Thread Guide @Ba @ Presser Foot Oral @ Control Box One © Oil Windows HR RK 5 AB HA © Thread Tension Adjusting Set OF8 @Pulley ORR ® Thread Stand RERBRE Safety Protection Device ® OmmREHES @ Thread Take-up Cover / Ome @ Finger GuardINSTALLATION 1. RAS ATIN RAR ti SS 1, Please refer to table cut-out drawing and PUDICRCH » ARAR Sea Dome RAE + ARIE parts lists to install the sewing-proof base ° (RRP -FR BME) and the thread stand. (As well as the cloth waste chute for FR model) 2. BEZHOARRBOA BACRE 2. The turning direction of the motor is BUMFBOARR 2 ADAH AR clockwise. As to the tension of the belt AIRSER » BWC E should be 2. cm while using a finger to (W153 RM 14) press inward. In addition, for safety concern, please look the belt cover tightly. (Fig. 13 and Fig. 14) J7(BELT) S ( MR 2) (2) SARFHWM 45 mm > ATTENTION (1) The operating speed is about 80% of the max. Speed for a newly machine during the first month. Please choose the correct size of the motor belt. The max. Speeds and the belt sizes are listed on Table 2 (2)The standard thickness of the table is about 45mm ReaRY ¥ ReRY ee MOTOR PULLEY SIZE Morea SDE 60Hz | 50Hz 6000 105 125 36" 5500 95 115 * 5000 85 105 35" 4500 80 95 3a" 4000 70 85 MRAMHBSLStSSR 1. BEES () SHES“ AAMRERSARA ae (2) AAR FAAS ° (3) BFEBRO- ABS SAME - 2. GEETER () MBEAN BADERERS (2) BRGGRE 45 CHLENE 3. (Ese METRBESK 40 CALNE LIE oe BUT SReASa (1) LF SIS RRB « (2) MARRE HE FMGREARBA HILB St © #e2/Table 2 ORTANT S. 1Transportation (1) The machine packed with two piece covers that made os expanded Polystyrene to protect it (2) Put the machine into a carton. (3) Use a cart or by two men's hands to moveit 2.Storage (1) The machine must use duster cover to cover it when it did not work, (2) Do not storage the machine over 45 °C 3.Working The machine doesn't work over 40 °C 4.Warning Pay attention to the following warning advices (1) Working area is dangerous. (2) Never touch the needle if the machine still running(3) BERDAN MRE SDI © (3) Be careful if you infeed fabric (4) FEBS RRESRSRDANR (4) Do not insert your finger between AZze needle and feed dog for transportation on fabric. CB ESRRS RAE Pay altention to the warning sticker. (1) SUMED (ERD » FERS Fees (1) Movable parts must be enclosed with a: guard when you operate. (2) Turn off the power during adjusting, threading, bobbin-changing and needle-cleaning (2) SPAR > BR» DE RG MSH - 2RRN INSTALL THE MOTOR TNO ARBE A Ma B Mker 1. Connect the small servo motor A and the ALFA + SHACPERE AS 4 mm» ( HH 15) gear B. Keep the distance to be 4mm between each other. (Fig. 15) H15/Fig.15 fAl6/Fig. 162. UGS IANS LAO ABO. ae HQ: BRO HRAORA © CB 16) BRBOR RMOATMS® > Li MRLALSRPOLA: ie NBA RS EORRAO FO EE a He OS SF OQ: SROL THRE ROR HS BBOB IRMA » LUIRMOR Ww SeSEORERMEE (im 16> ) 2, Remove the top cover @ , fan @® , the fix plate @ and the bearing @ . Then, install the belt@. (Fig. 16) 3. Connect the bottom of the belt @ and the gear © , and then hold the upside of the belt @ by a proper tool. Hold the small servo motor © and the upside of the belt @ and rotate the pulley @ to make the upside and the downside of the belt @ connecting well with servo motor © and the gear © . After the adjustment, fix the small servo motor © onto the machine by the screw ©. (Fig. 16, 17) BI7/Fig.17 4. RE RRS BRRORRR EM (M16. 17 18) QD BIL URED OFRKRAUE > RAABRRO 4. Fix the bearing @ and the fix plate @ by the screws © and @ to the original position. Then, fasten the fan @ by screw @® (Fig. 16, 17, 18) M18/Fig. 18CSO - R2ZS0RRRRELS 5. Fix the top cover @ and the motor cover @ + BSR ROAR IC He TE - onthe machine, and then, fix the belt cover (16 + 19) @ onthe machine bed .(Fig. 16, 19) (19/Fig.19 MOTOR AND BELT BGRME 1/2 5 1 362M eB 2. BEVELED SER RRA HM RA. (400 H) _1.Clutch motor, 1/2 HP (400W), 3phase, 2 a Polse, Mtype, V belt 2, When installing the motor, the center line 73 BR ° of both motor's and machine's pulley must be aligned with each other. ( ii 22) edge of the needle thread take-up © should remain horizontal. To adjust the position of the take-up if necessary, loosen the screw @. (Fig.22) A B fi22/Fig.22 PWR ORD BORE A > B PARK 2. Loosen screw @ to adjust the length AYES REHD 61.5 mm FESRS » between point A and B to be about 81.5 mm, then fasten it tightly. Note: SRST REARS IG HRILO GE To loosen the needle thread, turn the Daw « needle thread take up @ toward the left SRST MRR RAS + SP RIEOD To tighten the needle thread, turn the BARBED needle thread take up @ toward the right 3. Do not move the spreader thread take-up, ®when making above adjustments. ERURFOR BMH - ~ “ADJUSTING SPREADER THREAD EXEL TAKE-UP BLVMRRPORER RARE@LAINI A Wh SOLZRERAB: ( 1. When the spreader thread take-up Dis adjusted to the top, the small hole A of the other spreader thread take-up @ must be at the same level with the long groove of the Spreader Thread Take-up @ . (Fig.23) -21-2. WEBB THMRMOR®> bE 2. For necessary adjustment, loosen screw ROC LURID MBRRRS » @ and @ first, move the Spreader Take- up @ up and down, and then fasten the screws again ® (23/Fig.23 ADJUSTING STITCH LENGTH Stitch length can be adjusted variably in range from 1.6mm- 4.2mm, or 6-16 stitches per inch RESET eM A + BDSM 1 Keep pressing the push button Awith the BAAFFERBCAMA MRBAAM left hand, then turn the hand-wheel with iH: ( 24) the right hand until you feel the push button lock in. (Fig. 24) I&Press) [B24/Fig.24 -22-2. FRBHSS > Se Re BOR ES MB RTP 3. RRA SSRIRES HORS + ZR 4. SBP2ZHBSSEOLMB ME 2. Keep turning the hand-wheel for a inquired stitch length. Turn the pulley and align the inquired scale with mark B, and then stop pressing the button. (Fig. 25) Rotate the hand-wheel clockwise to increase the stitch length, and counter- clockwise to decrease. Adjusting the stitch length will change the differential feed ratio, therefore, after adjusting the stitch length, please adjust the differential feed ratio. oe B [25/Fig.26 aie MLCT ME 1:0.5 AU 1: BERS: /KeOMEROMEZ - 26) | * BAR MAS MR & eROaLEB * RERRDNB GH WSBBEOET Be EHOODEERE » FRIGATE BRAZOS RPS LHR AMS AR» MWASEASEAS » IS AEEB ATL -23- The differential Feed Ratio of this machine is adjustable from 1:0.5 to 1:1.3. (Fig. 26) To adjust the ratio, loosen the nut @ , move the indicator © up or down * To stretch the cloth, move the indicator © upward * To gather the cloth, move the indicator © downward NOTE: Do not adjust screws freely @@ to prevent the feed teeth colliding with the needle plate when the stitch length is the longest and the differential ratio is the biggest. Ifitis necessary to adjust, please shorten the stitch length26/Fig. 26 MRO LHR MBRR® » est SR i MH 93 TTBS RO BAT TR IEA > BRE + FESR BIRD © ( B27) ADJUSTING PRESSER FOOT Loosen screw @ and adjust presser foot @ left and right to a proper position to let the needle may get into the center of presser foot's eyelet. After adjusting, tighten screw ®. (Fig. 27) at (Needle) (827/Fig.27 BAaBDREZAS EANHRABASARENART # BERARDR—H - * ERSMRIE A > BS B IRS STE BD BA) RZABI > 28) Ifthe fabric is fed smoothly and has perfect sewing, the pressure of presser foot could be adjusted to be lightened *Loosen the nut A, and turn the screw B clockwise to increase the pressure, turn it counterclockwise to decrease the pressure. (Fig. 28)28/Fig.28 IRE RR PRB HABER HR SERA: LAs HANSA ARUAE REE ABH) RE BS) + Miri y, ABS: Bay BAHAVZRRHDED RR BB REEXRCHUVRR BRB ERBR ESE PRSNT mR 29 Rim ° LIGHTENING OF THE OPERATION ENVIRONMENT. Provide a warning that an industrial sewing unit or sewing system must always be unplugged from the local lighting of the sewing area before relamping, the marking of maximum rated input of a lamp shall be easily discernible while the lamp is being replaced indicated on or near the lamp socket as shown on Fig. 29. VV EW R.......100W - - Lamp Max..... 100W ¢ x i29/Fig.29 -25-BREA a CONDITION OF ALL OPERATORS | 1. Read and understand well the content of this instruction book Know the functions of major parts and understand the notices Truly realize the meanings of all warning tags. Realize and be familiar with how to operate this machine. Operators have to keep well mental status Operators shall wear appropriate and proper working suits Develop the familiarity of how to operate the machine if needed ny 22 BALE ES BIA eo 3. SHRESSRRLZER 5 B J EATERS SURF © o IRAE ES BRIS ATR AA RE RF > . RIPSASSORBS SLR: oo o 7. BREE SSA RSLARE RH MAINTENANCE j= RRCAUTION BRIER BU ER- BRSSDMMS BART ASMAR SB Turn off the power switch before carrying out cleaning. The machine may operate if the treadle is pressed incautiously, which could result in injury. DAB BUSGRERANSS USP MBARORAERS E+ ASABE © Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin, otherwise inflammation can be resulted. WOH SLANE RR AR + BRU SSI ES MAREN BSASVHD ° Furthermore, do not drink or eat the oil nor the grease for they can cause vomiting and diarrhea. Keep the oil away of the reach of children SMM PREM LS TRIE Use both hands to hold the machine head when tilting or returning it to its original position A BRS ACVANHSRE BSS SSAEe - If only using one hand to move the machine, the weight of the machine head may cause slipping and you may get hurt AVPSHOMOAE FRRAWER For keeping the machine quality and ASOMURE- SN SHeNSeee lengthening the usage term of this sewing FER MEOUTORRRH ER - machine, please maintain it everyday. In addition, before first use after a long idling time, please follow the following steps to 26. Maintain(RH) 1. Hie ° 2. HERERO 3. ARERR FO LAV ( Hi 30) { CLEANING > _ 1. Raise the presser foot + RAP SHRO 2. Remove the two screws ® , and then remove the needle plate @) 3. Use a soft brush to clean dust and lints on the feed dog teeth @. (Fig.30) 4. BREBAROEL > 4.Install the needle plate @ after doing the 5. UA aS SS BAA aD above cleaning : 5 Tilt back the machine head 6. RRR ( % 3) - 6 Periodical Maintenance Items (Table 3) REER Maintencance Cycle RAB Maintencance Items paNRl2ZiR Te 1. Clean the lint on the feed dog. _ 2. @E RR SSAA Z: HB» GHB ASR Es Rival ec SEMA) BR 2. Check if there has enough liquid oil inside the oil pan. (The amount should Daily be between the red up and down paint mark of the oil level gauge.) 3 RIF BE IRE 3. Keep the machine and the operation table clean 1 RFRA EIS 1. Keep the power cords looking clean and neat ga 2 FRASER EF Weekly 2, Keep the operation panel clean. 3. RISKS SARRAE EELS 3. Check if the power parts is loosening or still at the right position =A 1. Bh 2 eR Quarterly Change the liquid oil inside the oil pan. Be 1. BBGORFSERSNBIR Annually 1. Check the transmission belt to see if it is weariful or damaged #3/Table 3 -27-LUBRICATION 1. IESE MOBIL #10 8% ESSO #32 SRE] _—t- Please use a Mobil #10 or Esso #32 or its RZ equivalent lubricant om 2. The lubricating oil has been drained from 2. RIGS MS Hs HE MCSE AD Sa» Pate the machine before delivery. Therefore, i OR 28 7 (FN A» BS BA SRTAMSH SERS before using the new machine, remove REPRLGMT > ( B 31/32) the oil level inspection lens(A), and fill the oil until the oil level is between the high/ low indicate lines of oil level gauge. (Fig.31/32) (31/Fig.31 fi32/Fig.32 3. Be sure to check the oil level every day 3. BAMA UPMARKET BTR DAME 32 008 and refill the oil, if oil level is lower than EM REMUARRS AM RARS the lower indicate line of oil level gauge. Biel « When the machine starts functioning, check the lubrication system to see if itis well functioned before operating the machine -28-* AMS RS TARER MSM SER * Please lubricate the upper and the lower RG DATES PRADA BR ° part of the needle bar when intending to use a brand new machine or an idling machine LUBRICATION AND COOLING OF — RR DAS HHS HIE ADO Hh LABS LE BT RR © (18133) Fill the oil tank © and @ with silicone oil to Prevent the thread and breaking. (Fig.33) 33/Fig.33 HOW TO REPLACE THE NEEDLES 1, See Table 4 for the sizes and the RAS CREAR US (R4) © specifications of the needles. stRo SRE NEEDLE SIZE NEEDLE SYSTEM 2st 38t 2NEEDLES 3 NEEDLES SCHMETZ #70 #75 ORGAN UYX 128 GAS #10 #10 RA/Table 4 2. HEARAMOM AM PEt + MAGA 2. Loosen screw , then pull out the used WetZReaAaS needles. Insert the new needles into the holder holes as far as they can go, and let the long groove of the needle dace you: (Fig.34) 3. Tighten screw BS MBER ° * Needle size of special model, please refer to conversion chart -29-(34/Fig.34 4 Z2EBR CHANGE THE LUBRICATION OIL 1. HO0RS D SABE (ESM SRS SHE 1. Loosen screw D, and fasten it after drain SBR: ( BB! all the oil from the tank. (Fig.35) 2. AUER AMER RROD » SISA GE Fi el 2. To extend the life of the machine, change AERA MANS =A Se— oil after the first month of operation. Later, change oil every four months. 5/Fig. 35 CHANGE THE OIL FILTER ABBA RABE - HSER HRS This machine is specially equipped with an FEET Bot» WAS AT A ( Bl 36) Oil filter, which shall be changed every month. Please replace the filter if necessary. (Fig. 36) -30-iN BS TROUBLESHOOTING A eB cauTION FEGMRBESA CAH BAMAERMORUSR: HUMRRSAM A MMM OE SERAB BE: Before processing the troubleshooting, please turn off the power switch and unplug the electronic cord, Otherwise, if touching the start switch incautiously, the sewing machine will function and will probably cause injuries happened on operators. No. RR RARBE Problem Exam and Adjustment 1. [StRAIBR B/iRk ORRRNSS BARE)? Needle thread too tight/ loose The tension of the needle thread is too loose or too tight? OM BERET » Adjust the needle thread tension, 2, | STRAUB RE @R MBEAN 7 The skipping stitch of needle thread | Choose the wrong needle? OR FRAG TiS) BS SaaS RSA © Select the needle and thread number match the fabrics, \ eH? Bad needle? OTB St « Change anew needle. @S it RL AS Ria 2 MAB Any clearance between the needle and the top of the left looper? Fed 2 7 3 ie BAB St 2 A tO © ‘Adjust the distance from the top of the left looper to the needle to be +0. oO -31-No. AR Problem RERMS Exam and Adjustment PRAY ARR The skipping stitch of needle thread D PO SR 7) 88 BE 1). 5B RAR AEE AB? The small spring tension of adjustment doesn't function? O (1) BEAR a2 fF RDG + BIE ) AAR aE EAR (1) If the small spring does not function, pullit to be more tightened. (Note) The broken thread will happen of pull the spring too tight. (2)5R 7) BARS BHBIG + Al MTB AB (2) If there is any groove existing on the tension adjusting plate, please change anew one. @ Ft MARAAR 7 The tension of the needle thread is too tight? O 1)AE Ht RAR 7) AB TR AS (1) Loose the tension of the needle thread a ttle. (2) JES RA RA MEER SUE + PH RAA RES (B)AY STAR AN LD © (2) Adjust the line (A) of the needle thread to the highest position, so that the release amount of the needle thread from thread hooking will decrease. (3) JB ARES AR(C)AE AR — BA» DUB DNS AY ROH SR — BA ° (3) Learn the line (C) to left alittle to increase the release amount of the looper thread. FED St AREY BEAR ° The skipping stitch of the left looper thread PD a @ZADHRAUG ADHRERUL AHR? The right looper didn't hook the left looper thread while they are crossing each other? WARE DSt ¢ DS RHR» BIBIER RE USO hah A/S) © Change the new left looper. (The top of the left looper is worn, When fix and replace, the protrusion of the looper top shall not be worn. O46 Dit Ai AIR 2 The wear of the right looper top? ORM AURA RAR BR ° Change a new looper or use the oil stone to wear the top, [5 2) St ie BR [The skipping stitch of the right looper thread SS @B Ai MH ILO RA A ? The space between the right looper and needle is too wide? -32-BR Problem BAT RD BR The skipping stitch of the right looper thread a bret Needle broken RERME Exam and Adjustment (OA DS AiR A» ALS St A PR AN - m7 PAERHADS - RRS . SH SH. HASAERABIADH When the right looper turn right and backward, the distance to the needle has to be 0.1 mm, which is using the correct right looper. (The appropriate right looper for each type, such as single needle, 2 needles, materials, and thin fabrics, are included) @SitHs AAS HA St AVM A 7 The distance is too wide between the right and left needle when using 2 needles? HRADHLRGNAAUBURADHeL SE DUBZIOMA: FUMVEAUHZHOMD - TBO PERS + AST BARA NRF LD Because the correlationship of the left/right position of the right looper while assembling and the up/down moving position of the right looper seat, adjust the movement path of the looper. When the right looper descends, decrease the descending amount from left needle to right needle @SiHNRSTH ? Choose the wrong needle? OZ ABE HH MSBP » EAN — BAG BE - Use thick needle within the range that there will be no pinhole occurred on the fabric. OBANZERR ? Bad assembling of the presser foot? OZREUARA Sit BMRA BS AR - During assembly, make sure the needle can insert to the central point of the presser foot SOHANLRSSERH 7? Wrong assembling height of the feeding teeth? 22 HBAS ARO. 8- Imm» ASRS eA BARN: Adjust the height of the feeding teeth to be around 0.8mm to 1mm. Meanwhile, keep the appropriate presser foot pressure \@xaRTR ? Bad threading? JOM BES AM me » BA SAR « If there is any connecting part of the thread, it needs to be dealt first. Then, threading @@NMBENRAERARHVENRBD. Is the material being pushed or pulled with excessive force during sewing? OMS Baie Ete Is the needle properly installed? 33-RR RERAS _____ Problem Exam and Adjustment _ Bist OMRATLR NEM MERMUNEH Needle broken Ifitis incorrect, install the needle correctly. OMA) HREM ULE MHL EAS £2 Is the needle bent? Is the needle tip broken ,or is the needle hole blocked? OMRHAKASARM AMA » BERANE ¢ Itis extremely dangerous to leave any pieces of broken needle sticking in the material. 8 OF BE 2% Ho AD ARS « If the needle breaks, search for all pieces until the whole of the needle is found BRR CADHRENREAE 7 The top of the needle damaged The right looper and the needle have wrong height position? ] ORHE LAME AFRMEI ROA A Gas ADM Kew R St MERA Ds HSH - | When the needle moves close to the upper dead point, push the needle forwards a little by finger. | See whether the top of the needle touches the right, looper or not. Then adjust the height of the needle position or the moving position of the right looper. @ St ASE ? The ejector plate is too close? OM BAR St AE ED St AYR i BH Gy + ALCO EAA» BURST Sat ee Dh BBA HO . 2mm The ejector plate inside must leave from the needle before the top of the left looper reaches the right side of the needle. The distance between the front ejector plate to the needle is about 0.2mm: Os RAR UERH ? Incorrect needle plate assembling position? aE St 4 1 BT Se READ 2 29 Pa Bk A — BA When assembling the needle plate, pullit forward alittle so thal the space of part A can be larger. BRAS TIA RAAT RSL GSH 7 Broken thread and rough/uneven The thread hole of the thread stand did not polish? stiteh ORME RE HMB Use emery cloth to polish the surroundings of the thread hole. @ RA RHE 2 Choose the wrong thread? OBRRIFHR RMR - Change a better thread to balance the threads. -34-No BR Problem BRAS AIR Broken thread and rough/uneven stitch FEAR LH AR IThe thread does not come out when doing chainstitch RARRS Exam and Adjustment ORNRKIBEAG 2 Cannot adjust to the best thread tension? LBEEDHMRABAR BAB LR SET EI BRR ° Please be noted that the threads of the left/right looper should not be too loose, When adjust the position of one needle, the related changes of the threads are needed to be noticed A TRU R- LG AH RBS —-BOS R ° A. Pull the needle thread tightly-sthe left looper s looser—the right looper is tighter. B.A RADAR ADS eS HR th BR B. Pull the left looper thread tightly-+the right looperis looser-+the needle thread is looser, too. C. HIRE Dat AR Ae St AR RR St aR HE > C. Pull the right looper thread tightly-+the left looper thread is looser-+the needle thread is looser. OLASRBLERR? Incorrect adjustment of the presser foot spring? ORE BABTRSMEBRADN - Adjust the presser {oot flexibility to fit the fabric. DAB 7 The knife is worn? ORD TORE Ma A - Sharpening the knife or changing anew one @zHtzRA? The differential ration is not match? BRATAMAHRE « Adjust the differential feeding to match the feeding fabric. @RAHROBAETE ? The cam of the chainstitch looper is not appropriate? OSB AR WORDH - Adjust the cam to an appropriate position. @HRBAR? Thread tension device does not work well? OO) HES ° (1) Adjust the spring strength (2) MERIT ° (2) Polishing or changing anew one. @BREBRALETR? The presser foot rear spring did not assemble well? 1G -35-